VERTICAL GRINDING MACHINES FOR MAXIMUM QUALITY ... · VERTICAL GRINDING MACHINE CVG SERIES 3 SIZES...
Transcript of VERTICAL GRINDING MACHINES FOR MAXIMUM QUALITY ... · VERTICAL GRINDING MACHINE CVG SERIES 3 SIZES...
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VERTICAL MATE 35 | 55 | 85 | 125
CVG 6 | 9 | 13
PGV 3
VERTICAL GRINDING MACHINES FOR MAXIMUM QUALITY REQUIREMENTS
Vertical Mate, CVG and PGV model series
Company profileModel series
Options
TAIYO KOKI
Company profile+ Established: March 1986
+ Business area: Manufacture and sale of grinding machines
+ Main product: Vertical CNC grinding machines
+ Number of employees: > 200
+ Biggest proportion of vertical grinding machines in the segment in Japan
+ Biggest manufacturing volume as manufacturer of vertical grinding machines
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ADVANTAGES OF VERTICAL MACHINING
Vertical machining vs. horizontal machining+ Simple clamping and alignment of workpieces
+ Stable machining, greater safety aspect
+ Higher accuracy particularly with long workpieces
+ Minimal workpiece deformation due to low clamping force
Shorter running times and higher accuracies thanks to process integration+ Grinding of inside and outside diameters and surfaces in a single setup
+ High roundness, shape and positional tolerance as well as cylindrical accuracy thanks to vertical clamping
+ Tool changer enables the right grinding wheels to be used for the workpiece diameter
High clamping force
Tilting moment
OP 10: Internal grinding
OP 20: External / Face grinding
HORIZONTAL
HORIZONTAL
Bad handling
Easy handlingStable clamping
VERTICAL
No tilting torqueVERTICAL
OP 10: Internal, External and Face grindingVERTICAL
Low clamping force
HORIZONTAL
PROCESS INTEGRATION
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Vertical Mate 35 Vertical Mate 55 Vertical Mate 85 Vertical Mate 125
Swing diameter mm in
max. ø 350ø 13.8
max. ø 550ø 21.7
max. ø 850ø 33.5
max. ø 1,250ø 49.2
Workpiece weight including clamping device
kg lbs
200441
5001,100
7001,540
2,5005,500
Workpiece dimensions mmin
Company profile
Model series› Vertical Mate
Options
VERTICAL GRINDING MACHINE
VERTICAL MATE SERIES
4 SIZES
350
350
20 – 300
500
30 – 400
HIGH-TECH STANDARD AT TOP PRICE
+ Highly stable grinding spindle, 6-Automatic Tool changer HSK-A50 / HSK-A63 and HSK-A100
+ In-process measurement incl. automatic correction
+ GriPS II Dialogue programming software, for easy programming
+ 1 μm Roundness (Vertical Mate 125 = 2 μm)
19.713.8 31.5 47.2
17.7
13.8
1.2 – 15.70.8 – 11.8
450
800
600
23.6
600
23.6
50 – 8002 – 31.5
50 – 1,2002 – 47.2
1,200
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PROCESS INTEGRATION AND HIGH-PRECISION GRINDINGGrinding of inner diameters, outer diameters and Face in one clamping
1 2 - position turret0 ° and 22.5 °
2 Grinding spindle 11.0 kWHSK-100A (VM 85)
3 Work spindle (table)1 Stop positioning (Sensor Type)
4 ATC tool magazine6 tools (VM 85)
5 DresserOuter diameter, inner diameter, face and rear end faces
Tolerances
Roundness mm | in 0.001 (0.002)* | 0.000039 (0.000078)*
Concentricity mm | in 0.002 | 0.000078
Cyclindricity w mm | in 0.002 | 0.000078
Perpendicularity mm | in 0.002 | 0.000078
Surface quality μm Ra 0.2
* Vertical Mate 125
TAIYO KOKI standard acceptance part
Grinding of the inner diameter, outer diameter, inner surface and rear flat surfaces
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RA 0.2 µmROUNDNESS
1 µm
Company profile
Model series› Vertical Mate
Options
VERTICAL MATE
Accessories in standard
Tool package, inclusive (quills and grinding wheels) The following quills including grinding wheels are included – please note the material to be machined (steel or cast iron) when choosing the grinding wheels.
Vertical Mate 35 – 4 of the following 7 quills can be selected
Grinding wheels Quill adapter
Screw-in
ø × width mm in
180 × 40 7.0 × 1.5
180 × 40 7.0 × 1.5
180 × 40 7.0 × 1.5
100 × 40 3.9 × 1.5
65 × 32 2.5 × 1.2
32 × 30 1.2 × 1.1 –
Quill length mm | in 110 | 4.3 135 | 5.3 160 | 6.2 160 | 6.2 118 | 4.6 120 | 4.7 50 | 1.9
Quill ø mm | in 50 | 1.9 50 | 1.9 50 | 1.9 50 | 1.9 35 | 1.9 20 | 0.7 –
Vertical Mate 35 – max. grinding wheel diameter in tool changer ø 180 mm | ø 7.1 in
Vertical Mate 55 / 85 / 125 – 6 Quill incl. grinding wheels included
Grinding wheels Quill adapter
ø × width mm | in 255 × 50 | 10.0 × 2.0 255 × 60 | 10.0 × 2.4*
255 × 50 | 10.0 × 2.0 305 × 75 |12.0 × 3.0*
205 × 50 | 8.1 × 2.0 305 × 75 | 12.0 × 3.0*
125 50 | 4.9 × 2.0 150 × 60 | 5.9 × 2.4 *
75 × 40 | 3.0 × 1.6 100 × 50 | 3.0 × 1.6* –
Quill length mm | in 100 | 3.9 190 | 7.5 *
135 | 5.3 / 110 | 4.3 *
200 | 7.9 / 175 | 6.9 *
190 | 7.5 / 290 | 11.4 *
170 | 6.7 240 | 9.4 *
70 | 2.8 85 | 3.3 *
Quill ø mm | in 63 | 2.5 100 | 3.9 *
50 | 1.9 110 | 4.3 *
63 | 2.5 100 | 3.9 *
63 | 2.9 100 | 3.9 *
50 | 2.0 70 | 2.8 *
–
Max. grinding wheel diameter in tool changer Vertical Mate 55: ø 255 mm | ø 10.0 in Vertical Mate 85 / 125 – ø 305 mm | ø 12.0 in
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Screw-in
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VERTICAL MATE
Clamping device (optional) + 5 different clamping fixtures optionally available*
3-jaw chuck
+ Clamping of round workpieces + Suitable for centric alignment
Permanent magnetic chuck
+ Clamping of magnetic workpieces+ Minimal workpiece deformation
Magnetic clamping blocks
+ Manual clamping of workpieces with magnetic blocks
Clamping device selection depending on workpiece requirements and material* Vertical Mate 35: 3-jaw chuck and permanent magnet chuck
4-jaw chuck
+ Clamping of non-centric workpieces+ Chucks can be individually adjusted
Rest for face plate fixture
+ Clamping of workpieces or devices directly on the work spindle+ Workpieces or devices are fixed using clamping blocks at
the planar side+ Minimal workpiece deformation
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Company profile
Model series› Vertical Mate
Options
VERTICAL MATE
Application examples
Blank gearMaterial FC300
Dimensions ø 610 × 240 mm ø 24.0 × 9.4 in
Circularity 3 µmSurface quality Ra 0.5 μmCycle time 165 minGrinding requirement ID* OD** Face***
Chuck bodyMaterial SCM
Dimensions ø 600 × 140 mm ø 23.6 × 5.5 in
Circularity 1.3 μmSurface quality Ra 0.23 μmCycle time 95 minGrinding requirement ID* Face***
PistonMaterial SCM415
Dimensions ø 110 × 150 mm ø 4.3 × 5.9 in
Circularity 1 μmSurface quality Rz 1.6 μmCycle time 6 minGrinding requirement ID* OD** Face***
Face gearMaterial SNCM420
Dimensions ø 670 × 260 mm ø 26.4 × 10.2 in
Circularity 3.0 μmSurface quality Ra 0.8 μmCycle time 20 minGrinding requirement ID* Face***
TAIYO KOKI standard acceptance partMaterial 20MnCr5
Dimensions ø 430 × 250 mm ø 16.9 × 9.8 in
Circularity 1 μmSurface quality Ra 0.2 μmCycle time 80 minGrinding requirement ID* OD** Face***
Spindle housingMaterial FC300
Dimensions ø 410 × 445 mm ø 16.1 × 17.9 in
Circularity Inner diameter lower 0.7 µm
Surface quality Ra 0.4 μmCycle time 83 minGrinding requirement ID* OD** Face***
Bevel gearMaterial SCM
Dimensions ø 440 × 57 mm ø 17.3 × 2.2 in
Circularity Inner diameter 3 µmSurface quality Ra 0.4 μmCycle time 35 minGrinding requirement ID* Face***
SleeveMaterial S45C
Dimensions ø 180 × 95 mm ø 7.1 × 3.7 in
Circularity 2 µmSurface quality Ra 0.4 μmCycle time 45 minGrinding requirement ID* OD** Face***
*ID = Inner diameter **OD = Outer diameter ***Face = End face
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VERTICAL MATE
Technical Data
L1 **
L3
L4
L2
Vertical Mate 35 Vertical Mate 55* Vertical Mate 85* Vertical Mate 125
Dimensions
L1 – width mm | in 1,980 | 78.0 2,700 | 106.3 3,015 | 118.7 3,500 | 137.8
L2 – Depth mmin
3,500 / 3,830 * 137.8 / 150.8*
4,150 163.4
4,165 164.0
4,370 172.0
L3 – Height mm | in 2,700 | 106.3 2,940 | 115.7 3,240 | 127.6 3,240 | 127.6
L4 mm | in 2,700 | 106.3 3,200 | 126.0 3,500 | 137.8 3,500 | 137.8
Technical Data
Max. swing diameter mm | in 350 | 13.8 550 | 21.7 850 | 33.5 1.250 | 49.2
Inner diameter mm | in 20 – 300 | 0.8 – 11.8 30 – 400 | 1.2 – 15.7 50 – 800 | 2 – 31.5 50 – 1,200 | 2 – 47.2
Max. outer diameter mm | in up to 350 | 13.8 up to 500 | 19.7 up to 800 | 31.5 up to 1.200 | 47.2
Max. workpiece height mm | in 350 | 13.8 450 | 17.7 600 | 23.6 600 | 23.6
Table diameter mm | in 350 | 13.8 550 | 21.7 750 | 29.5 1.250 | 49.2
Table rotation speed rpm 25 – 500 20 – 350 8 – 200 5 – 100
Grinding spindle rpmHSK-A50
3,500 – 18,000HSK-A63
2,500 – 15,000HSK-A100
2,800 – 9,000HSK-A100
2,800 – 9,000Max. workpiece weight incl. clamping device kg | lbs 200 | 441 500 | 1,100 700 | 1,540 2,500 | 5,500
Tool magazine 4 stations 6 stations 6 stations 6 stations
Machine weight kg | lbs 9,000 | 19,800 11,000 | 24,200 13,000 | 28,600 16,000 | 35,200
* with paper band filter (optional) ** Vertical Mate 55 and 85 with new design
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Company profile
Model series› CVG
Options
VERTICAL GRINDING MACHINE
CVG SERIES
3 SIZES
HIGH-TECH STANDARD AT TOP PRICE
+ Two high-stability grinding spindles offset by 180 °, incl. 6-Automatic tool changer HSK-E100
+ Continuous Indexing Turret B-axis with 0.0001 ° spindle positioning
+ C-axis function incl. CAM software for cam grinding, etc.
+ 2 or 3-way pallet changer for fastest setup times
Better productivity+ Drastic reduction in setup times+ Setup new Workpieces
during production
Simple operability and ergonomics+ Palette system arranged
to side of machine+ Machine and set-up station
operated from the front
Automatic Palette changer (APC system as option)
+ CVG-6: 3-way palette changer+ CVG-9 / 13: 2-way palette changer
CVG-6 CVG-9 CVG-13
Swing diameter mm | in max. ø 650 | ø 25.5 max. ø 950 | ø 37.4 max. ø 1,350 | ø 53.1
Workpiece weight in-cluding clamping device kg | lbs 500 | 1,100 1,100 | 2,420 2,000 | 4,400
Workpiece dimensions mm | in
900
700
27.5
35.423.6
50 – 6002 – 23.6
21.6
550 70
027
.5
51.5
50 – 9002 – 35.4
50 – 1,3002 – 51.5
600 1,300
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MACHINE DESIGNGrinding of inner diameters, outer diameters and flat surfaces in one clamping
1 Extremely stable outer grinding spindleMax. grinding wheel ø 355 mm | ø 14 in
2 Turret type grinding spindle in standard(0 ° / 22.5 ° / 180 °) stepless (0.0001 °) optional
3 Extremely stable inner grinding spindleMax. grinding wheel ø 250 | ø 9.8 in
4 Extremely rigid working spindle Direct drive motor drive (C-axis as option)
5 Rotary dresser in standard
6 ATC tool changer for inner grinding spindle HSK-E100 / 6 tools
Fig.: CVG 9
Tolerances
Concentricity ID (bearing seat) upper and lower mm | in 0.003 | 0.00012
Perpendicular ID and rear end face mm | in 0.005 | 0.00019
Parallelism of end faces mm | in 0.003 | 0.00012
Surface quality μm Ra 0.8
Spindle housing
+ Grinding of the inner diameter, outer diameter, inner surface and rear flat surface
+ Cycle time: 125 min Time reduction by 25 %
Roundness 1 µm *
Grinding conditions
Machines CVG-6
Workpiece Standard acceptance part
Material FC 300
* Guaranteed roundness of 1 µm with CVG-6 / CVG-9 and 2 µm with CVG13 standard acceptance part
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RA 0.8 µm3 µm
CONCENTRICITY
Company profile
Model series› CVG
Options
CVG SERIES
Significant improvement in grinding efficiency
+ Turret type grinding spindles with 3 positions (0 ° / 22.5 ° / 180 °) as standard, including servo motor and large coupling diameter
+ Extremely rigid outer grinding spindle for use of large grinding wheels
Inner grinding spindle Outer grinding spindle
ø 355 mm | 14.0 in
75 m
m |
3.0
in
ø 250 mm | 9.8 in
60 m
m |
2.4
in
ADJUSTED ANGLED GRINDING WHEEL
+ Maximum flexibility for different workpiece sizes and workpiece shapes
+ Significantly improved face grinding due to use of angled grinding wheels
1: Cup wheel 2: Adjusted grinding disk
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1212
External grinding spindleInternal grinding spindle
+ Stepless continuous Indexing range of / up to ± 30 °
+ Stepless continuous Indexing range of / up to ± 45 °
DIRECT DRIVE MOTOR – C-AXIS FUNCTION
+ No backlash
+ High contour accuracy during cam grinding
+ Maintenance free
CVG SERIES
Continuous Indexing turret type (optional)
+ Continuous Indexing turret type for complex workpiece shapes
+ Continuous Indexing 0.0001 ° (0.36″)
+ Indexing repeat accuracy 1″ (0,0003 °)
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Company profile
Model series› CVG
Options
CVG SERIES
Application examples
Stator housingMaterial SCM435
Dimensions ø 300 × 500 mm ø 11.8 × 19.7 in
Circularity 4 μmSurface quality Ra 0.15 μmCycle time 26 minGrinding requirement ID* OD**
Planetary gearwheelMaterial SNCM420
Dimensions ø 430 × 235 mm ø 16.9 × 9.3 in
Circularity 1.2 μmSurface quality Ra 0.17 μmCycle time 15 minGrinding requirement Inner bevel face***
Cross roller bearingMaterial SUJ
Dimensions ø 280 × 30 mm ø 11.1 × 1.2 in
Circularity 1 μmSurface quality Ra 0.1 μmCycle time 35 minGrinding requirement ID* OD** Face*** V-slot
Curvic couplingMaterial SCM420
Dimensions ø 700 × 42 mm ø 27.6 × 1.7 in
Circularity 4 μmSurface quality Ra 0.12 μmCycle time 220 minGrinding requirement Tooth flanks
Cam ship’s engineMaterial SCM415
Dimensions ø 75 x 290 x 390 mm ø 3.0 × 11.4 × 15.4 in
Circularity 2 μmSurface quality Ra 0.41 μmCycle time 50 minGrinding requirement CAM ID* Face***
Double tapered roller bearingMaterial SUJ2
Dimensions ø 450 × 195 mm ø 17.7 × 7.7 in
Circularity Inner 3 µm; outer 5 µmSurface quality Ra 0.32 μmCycle time 45 minGrinding requirement
ID* OD** shoulderBall running surfaces
Hydraulic cylinderMaterial SCM440
Dimensions ø 90 ø 71 ø 65 × 355 mm ø 3.5 ø 2.8 ø 2.6 × 14.0 in
Circularity 4 μmSurface quality Ra 0.15 μmCycle time 240 minGrinding requirement ID*
Deep groove ball bearingMaterial SUJ3
Dimensions ø 620 × 90 mm ø 24.4 × 3.5 in
Circularity 4 μmSurface quality Ra 3 μmCycle time 42 minGrinding requirement ID* OD** Face***
*ID = Inner diameter **OD = Outer diameter ***Face = End face
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CVG SERIES
Technical Data
L6L5
L1 L2
L4 L3
CVG-6 CVG-9 CVG-13
Dimensions
L1 – width with palette changer mm | in 3,950 | 155.5 4,035 | 158.9 4,960 | 195.3
L2 – width (standard) mm | in 2,950 | 116.1 3,400 | 133.9 3,900 | 153.5
L3 – depth with palette changer mm | in 3,400 | 133.9 3,820 | 150.4 4,500 | 177.2
L4 – depth (standard) mm | in 3,050 | 120.1 3,150 | 124.0 3,350 | 131.9
L5 – height (standard) mm | in 3,380 | 133.1 3,880 | 152.8 3,880 | 152.8
L6 – height (with full panelling mm | in 3,480 | 137.0 3,980 | 156.7 3,980 | 156.7
Technical Data
Max. swing diameter mm | in 650 | 25.5 950 | 37.4 1,350 | 53.1
Inner diameter mm | in 50 – 600 | 2 – 23.6 50 – 900 | 2 – 35.4 50 – 1,300 | 2 – 51.5
Max. outer diameter mm | in up to 600 | 23.6 up to 900 | 35.4 up to 1,300 | 51.5
Max. workpiece height mm | in 550 | 21.6 700 | 27.5 700 | 27.5
Table diameter mm | in 550 | 21.6 850 | 33.5 1,250 | 49,2
Table rotation speed rpm Belt drive 350 Direct drive 120
Belt drive 250Direct drive 100
Belt drive100 Direct drive 50
Grinding spindle rpm HSK-E100 up to 9,000
HSK-E100 up to 9,000
HSK-E100 up to 9,000
Max. workpiece weight incl. clamping device kg | lbs 500 | 1,100 1,100 | 2,420 2,000 | 4,400
Tool magazine 6 stations 6 stations 6 stations
Machine weight kg | lbs 13,000 | 28,600 14,000 | 30,800 18,500 | 40,700
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Company profile
Model series› PGV
Options
VERTICAL GRINDING MACHINE
PGV SERIES
SIZE
HIGH-TECH STANDARD AT TOP PRICE
+ Maximum productivity due to automatic 3-Automatic Chuck changer
+ Up to 3 spindles in use for external grinding, internal grinding and face grinding
+ Reduction in cycle times due to 2 independent grinding systems
+ In-process measurement parallel to production time
+ Ideal for automation, e.g. gantry or robot systems
+ Workpiece swing diameter max. ø 250 mm | ø 9.8 in
PGV 3
Swing diameter mm | in max. ø 250 | ø 9.8
Workpiece weight including clamping device kg | lbs 32.5 | 71.6
Workpiece dimensions
mm | in
120
4.7
25 – 1001 – 3.9
ø 5.9ø 150
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3-AUTOMATIC CHUCK CHANGER (ACC – AUTO CHUCK CHANGER)
+ Production time-parallel lading and unloading of workpieces due to external loading station
+ Simultaneous machining at 2 grinding stations
+ Different automation options, e.g. gantry or robot systems
2-spindle specification for internal and external diameter
2-spindle specification for internal and internal diameter *
3-spindle specification for internal / internal and external diameter *
* optional
Spindle specifications
1 Inner grinding spindlesHight-frequency spindle, 45,000 rpm (11.5 kW)
2 Outer grinding spindle4,400 rpm (4.1 kW)
3 3-Automatic chuck changer(ACC – Auto Chuck Changer)
4 Grinding station 1
5 Grinding station 2
6 Loading / Unloading Station
1 1
3
2
Machine width 1,300 mm | 51.2 in
X1-axis X2-axis
Z1-a
xis
Z2-a
xis
6
54 17
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PGV SERIES
Application examples
Company profile
Model series› PGV
Options
GearwheelMaterial SCM440
Dimensions ø 138 × 37 mm ø 5.4 × 1.5 in
Circularity 0.8 μmSurface quality Ra 0.3 μmCycle time 80 sec.Grinding requirement ID* OD** Face*** Bevel
Hypoid gearMaterial SCM415
Dimensions ø 72 × 12 mm ø 2.8 × 0.5 in
Circularity ID 0.55 μm; OD 0.95 μmSurface quality ID 0.8 μm; OD 0.6 μmCycle time 50 sec.Grinding requirement ID* OD**
Hydraulic componentsMaterial SUJ
Dimensions ø 22 × 58 mm ø 0.9 × 2.3 in
Circularity ID 0.65 μm; OD 0.8 μmSurface quality ID 0.6 μm; OD 0.5 μmCycle time 120 sec.Grinding requirement ID* OD**
PistonMaterial SCM415
Dimensions ø 28 × 49 mm ø 1.1 × 1.9 in
Circularity ID 3 µm; OD 5 µmSurface quality Ra 0.19 μmCycle time 86 sec.Grinding requirement ID* OD** Face***
Belt pulleyMaterial FC250
Dimensions ø 126 × 61 mm ø 5.0 × 2.4 in
Circularity 1.47 μmSurface quality Rz 1.27 μmCycle time 37 sec.Grinding requirement OD**
Cutter headMaterial SCM440
Dimensions ø 120 × 61 mm ø 4.7 × 2.4 in
Circularity 1.2 μmSurface quality Ra 0.15 μmCycle time 21 sec.Grinding requirement ID* Face***
Gearwheel blankMaterial SCr420
Dimensions ø 55 × 28 mm ø 2.2 × 1.1 in
Circularity 1.35 μmSurface quality Ra 0.4 μmCycle time 24 sec.Grinding requirement ID* OD** upper / lower
Bevel gearMaterial SCM435
Dimensions ø 55 × 28 mm ø 2.2 × 1.1 in
Circularity 1.1 μmSurface quality Ra 0.26 μmCycle time 40 sec.Grinding requirement ID*
*ID = Inner diameter **OD = Outer diameter ***Face = End face
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PGV SERIES
Technical Data
PGV 3
Dimensions
L1 – width mm | in 1,580 | 62.2
L2 – Depth mm | in 2,220 | 87.4
L3 – Depth mm | in 3,530 | 138.9
L4 – Height mm | in 2,300 | 90.6
Technical Data
Max. swing diameter mm | in 250 | 9.8
Inner diameter mm | in 25 – 100 | 1 – 3.9
Max. outer diameter mm | in up to 150 | 5.9
Max. grinding length mm | in 120 | 4.7
Chuck diameter weight
mm | in kg | lbs
200 | 7.8 30 | 66.1
Table rotation speed rpm 1,500
Inner grinding spindle rpm 45,000
Max. workpiece weight incl. clamping device kg | lbs 32.5 | 71.6
Number of grinding spindles up to 3 spindles
Machine weight kg | lbs 6,500 | 14,300
L4
L1L3L2
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VERTICAL MATE SERIES AND CVG SERIES
Accessories
Company profile
Model series
Options› Accessories
Rotary dresser+ Rotating dressing wheel (studded with diamonds) for dressing outer diameters
and the lower flat surface of the grinding wheels
+ Can also be used for CBN grinding wheels
+ Optional single dressing device for dressing the upper flat surface
Mist collector + Suction for coolant mist close to grinding operation
+ Coolant mist is cleaned by filtering system and led to the outside as clean air
+ Including connection and pipework
Paper band filter+ Separate coolant tank with paper band filter
+ Recommended for grinding non-magnetic materials
Automatic Workpiece Measuring System (AMS) RENISHAWThis measuring unit makes it easier to manufacture large diameters or deep holes, since no special measuring devices are required. Includes software for automatically correcting the grinding wheel and regrinding the workpieces.
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CONTROL
GriPS II – A powerful operating system
Company profile
Model series
Options› Control
Advance hardware
+ High-performance CPU installed
+ 19″ screen (10.4 inch for Vertical Mate 35)
Programming support
+ GriPS II (menu-guided dialogue programming)
Run-time and operating support
+ Manual display
Maintenance function
+ Regular maintenance
CO2 reduction
+ Energy-saving functions
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Vertical Mate CVG PGV
Controller specification
NC unit F32iB F32iB
Operator interface MAPPS IV / GriPS II MAPPS IV / GriPS II —
Colour display 19″ (Vertical Mate 35: 10.4″) 15.0″ 10.4″
Grinding cycles Macro execution Macro execution Macro execution
Background programming —
Grinding coordinate systems — — 6 Offsets (grinding, dressing, measurement etc.)
Help function — M code, G code, alarm display —
IO interface USB memory USB memoryCF card, USB memory,
RS232C
Customer macro B B B
Customer macro variables # 500 – # 999 # 500 – # 999 # 500 – # 999
Block delete 2 − 9 On-screen execution
Manuals CD-ROM CD-ROM CD-ROM
Program memory 1 MB 1 MB 64 kB
Number of storable programs 1,000 programs 1,000 programs 125 programs
Display language for NC screen Japanese, English, German, French, Italian, Spanish, Chinese (simplified), Korean, Russian etc.
Entry unit mm | in mm | in mm | in
Dialogue programming GriPS II GriPS II —
GriPS II specifications
Number of workpieces that can be registered
20 pc. 20 pc.
Number of processes that can be registered 20 processes / workpiece 20 processes / workpiece
Number of tools that can be registered 99 pc. 99 pc.
Grinding cycles 46 cycles 33 cycles
Dressing cycles 11 cycles 10 cycles
Wheel, Tool 12 cycles 12 cycles
I / O function USB memory USB memory
GriPS II languages Japanese, English, Chinese, German, Spanish, Russian (special characters such as umlauts are displayed in simplified form)
Input unit mm mm
Used area Program memory: 850 KB number of programs: 500 pcs.
customer macro variables: # 650 – # 999
Program memory: 850 KB number of programs: 500 pcs.
customer macro variables: # 650 – # 999
Standard, – not available
Specifications
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