Vertical Turning Machines Vertical Grinding Machines · Vertical Turning Machines Vertical Grinding...
Transcript of Vertical Turning Machines Vertical Grinding Machines · Vertical Turning Machines Vertical Grinding...
Vertical Turning MachinesVertical Grinding Machines
DörriesDroop + ReinScharmannBerthiez
Technologie
Berthiez
TVMHigh-Speed Turning Lathe2
The TVM range of turning lathes has been
designed to achieve maximum productiv-
ity:
- Complete cast iron design
- High flexibility during the turning
process
- Extremely high table speed
- Flexibility due to different pallet
changing systems
- Turning and milling on the same
machine
- High static and dynamic positioning
accuracy
- High, long-term reliability
The main design features ensure
optimum performance, accuracy and
repeatability:
- Rectangular ram cross section
- Large-dimension recirculating ball
screw to reinforce axis stiffness
- Main drive with backlash free
kinematic chain
TVM 1400/125 F2
TVM 1400/125 F2
Swivel head
Swivel head
Grinding attachment and dressing
attachement
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High-speed bearing
Preloaded precision
roller bearing
Silent chain drive
free from backlash
Two stage gearbox
Bearing for
high load
High-precision
thrust ball bearing
Ram guide
Linear roller bearings on four faces
of the ram
Ram with integrated
milling spindle
4
TVMHigh-Speed Turning Lathe
Pallet changer from simple twin pallet changer up to
multi-pallet system. Pallet type with automatic clamp-
ing chucks possible.
TVM 1400/125 F2 TVM 2000/160 T2
TVM 2000/160 T2 TVM 1400/80 F1
Aircraft turning operation
5Technical Data
Heavy Duty Turning
2,000
1,800
1,000 / 1,200
1,300 / 1,600 / 1,900
800 / 1,000 / 1,300
100
1,250 1,400 1,600
315 / 400
63 / 92
24.3 / 28.6
10,000
T2
60
20
210 x 240
1,000 / 1,250 / 1,600
330
16,000
Berthiez/Capto/KM
F2
25
25 - 2,500
360,000
360,000
0.01 - 3.4
ISO 50 / HSK / KM
Angular head 90° or
swivel head with manual
or automatic tilting
Spindle or grinding motor
spindle
12 / 20 / 30
30 / 50
60 / 80 / 120
Twin pallet Ø 1,000-1,250
or multi-pallet type
2,000
4,000 – 10,000
High Speed Turning
1,400
1,250
800
800 / 1,100
300
300
800 1,000
1,000 800
40 / 63 / 92
6.5 /10.4 /12.2 8.1/13 /15.4
3,500
T1
40
15
210 x 190
800
285
20,000
Berthiez/Capto/KM
F1
15
25 - 3,500
360,000
360,000
0.01 - 5
ISO 50 / HSK / KM
Angular head 90° or
swivel head with manual
tilting
12 / 20
20 / 30
Twin pallet Ø 800
1,250
2,000
High Speed Turning
1,400
1,400
800 / 1,000
1,300
800
100
1,000 1,250
800 630
63 / 92
13 /15.4 13 /15.4
3,500
T2
60
20
210 x 240
1,000 / 1,250
330
16,000
Berthiez/Capto/KM
F2
25
25 - 2,500
360,000
360,000
0.01 - 5
ISO 50 / HSK / KM
Angular head 90° or
swivel head with manual
or automatic tilting
Spindle or grinding motor
spindle
12 / 20 / 30
30 / 50
60 / 80 / 120
Twin pallet Ø 800-1,000
or multi-pallet type
1,250
2,000
hydraulic facing head, special facing head on request
Swing diameter
Turning diameter
Turning height: standard/optional
- fixed crossrail
- traversable crossrail
Crossrail adjustment, optional
Moveable crossrail positioning steps
Table diameter
Max. table speed
Main drive power/optional
Max. table drive torque
Max. load
Turning Specifications
Cutting force
Feed force
Ram cross section
Ram travel
Min. ram swing diameter
Max. rapid traverse
Tool holder
Milling Specifications
Spindle power
Spindle speed
C-axis Position
C-axis Interpolation
C-axis speed / feed
Tool interface
Accessories
Milling accessories
Grinding accessories
Facing head
Tool changer
Tool changer capacity
- Berthiez tool changer
- Modular tools
Chain magazine capacity for modular tools
Pallets
Option
Swing diameter with pallets
Max. pallet load
mm
mm
mm
mm
mm
mm
mm
rpm
kW
kNm
kg
kN
kN
mm
mm
mm
mm/min.
kW
rpm
rpm
mm
kg
6
RVMModular Vertical Grinding Machine
The RVM range of grinding machines
provides solutions for demanding high-
precision applications. The high level of
technology is the guarantee for long-
term competitiveness:
- High rigidity due to massive cast iron
design
- Rigid high-performance spindles
suitable for the lastest grinding wheel
technology
- High spindle speed
- High positioning accuracy
- Long-life performance and quality
- Ergonomic
RVM vertical grinding machines are
suitable for high-precision machining
especially in the highly demanding bear-
ing industry and aerospace. The stability
of the high-precision bearings of these
machines meet the extraordinary produc-
tion requirements of our customers.
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Rigid and precise design in proven
technology
Maximum stiffness and ideal damping
due to cast iron design:
Bed, column, crossrail and crossrail head.
Thermosymmetrical design:
ribbed box type design
Constant crossrail section for high rigidity.
High-speed milling heads:
can be changed automatically
to the grinding spindle.
Automatic grinding wheel change,
grinding wheel screen and coolant
nozzles.
Modular tool magazine and
work piece measuring.
Grinding wheel dressing attachment
with diamond wheel.
Linear guidance of X- and Y-axis with
roller pack and constant, hydraulic
preload. This solution guarantees a
maximum long-term accuracy
and geometrical precision.
Machine bed
Swing diameter
Grinding diameter
Grinding height under grinding
wheel, other heights on request
Table diameter
Max. table speed
Main drive power
/ Option
Max. table drive torque
Max. load
**MC = Motor torque
Type :1 or 2 columns
Crossrail head
Grinding ram travel
Feed force
Max. feed rate
Max. rapid traverse
Option : 2nd crossrail head
Grinding spindle tilt
(Type : monospindle)
tilt lead
Grinding spindle power
Spindle speed (for conventional
grinding wheel or CBN)
Min. grinding wheel diameter
Max. grinding wheel diameter
Control
Accessories
Additional grinding spindle
Dressing attachment fixed or swivelling
Continuous dressing attachment
Moveable coolant nozzle
Tables
Work piece measuring
Grinding wheel measuring
Process
8Modular Vertical Grinding Machine
RVM mm
mm
mm
mm
rpm
kW
Nm
kg
mm
kN
m/min.
m/min.
degree
degree
kW
rpm
mm
mm
High-performance grinding machine type RVM 2800/220
RVM 2000
2,300
2,300
600 / 800 / 1,000
2,000 / 2,200
75 130
23 MC 12
2,750 4,275
20,000
1/2
630 / 800 / 1,000
20
1
10
yes
+ / - 60°
1° (Hirth)
7 – 45
4,000 – 12,000
60 – 250
120 – 600
Siemens 840 D
RVM 1250
1,600
1,600
600 / 800 / 1,000
1,250 / 1,400 / 1,600
120 250
23 MC 12
1,490 2,100
10,000
1/2
630 / 800 / 1,000
20
1
10
yes
+ / - 60°
1° (Hirth)
7 – 25 35 - 45
6,000 –12,000 4,000 - 5,000
60 – 150 200 250
120 – 500 500 600
Siemens 840 D
RVM 1600
2,000
2,000
600 / 800 / 1,000
1,600 / 1,800 / 2,000
120 200
23 MC 12
1,650 2,800
15,000
1/2
630 / 800 / 1,000
20
1
10
yes
+ / - 60°
1° (Hirth)
7 – 45
4,000 – 12,000
60 – 250
120 – 600
Siemens 840 D
9Technical Data
RVM 800
800
800
500 / 700
630 / 800
120 500
10 30
820 410
1,000
1
630 / 800
10
1
10
no
+ / - 60°
1° (Hirth)
7 – 25
6,000 – 12,000
60 – 150
120 – 500
Siemens 840 D
RVM 1000
1,100
1,100
600 / 800
800 / 1,000
250
23
810
2,000
1
630 / 800
10
1
10
no
+ / - 60°
1° (Hirth)
7 – 25
5,000 – 12,000
60 – 200
120 – 500
Siemens 840 D
RVM 2500
2,800
2,500
600 / 800 / 1,000
2,500
75 130
23 MC 12
2,750 4,275
25,000
1/2
630 / 800 / 1,000
20
1
10
yes
+ / - 60°
1° (Hirth)
7 – 45
4,000 – 12,000
60 – 250
120 – 600
Siemens 840 D
1 or 2 additional motor grinding spindles on request
9,000 rpm diamond roll diameter = 125 mm
on request
on request
special tables on request: magnetic, electromagnetic or permanent electric
by probing system
by laser
Contact grinding wheel/work piece, process monitoring, exhaust, fire alarm device, coolant emulsion or oil
Working Range
Table dimensions
Grinding height above table
Max. work piece diameter
Work piece length
Max. grinding wheel diameter
Grinding wheel thickness
Grinding dia. (min.) with grinding wheel dia. 400 mm
Grinding diameter (max.) with grinding wheel dia. 800 mm
Max. work piece weight
Z-axis, horizontal table traverse
X-axis, horizontal grinding ram traverse
B-axis, pivoting angle of grinding spindle
U-axis, traverse of diamond roll
W-axis, tailstock
Power
Grinding spindle drive power kW
Work piece drive power at 4,000 rpm
Connected value
Speed and feed
Rotational speed of grinding spindle continuously variable
Clockwise and counter-clockwise
Rotational speed of grinding spindle continuously variable
alternation
Table feed range
Grinding ram feed range
X-axis and Z-axis rapid traverse
Total weight of basic machine
Accuracy according to German Standards VDI/DGQ 3441
Axes positioning
Positioning accuracy
Positioning repeatability
Reversal error
Adjusting accuracy of grinding wheel angle
Min. positioning increments in X, Z und U
Work piece accuracy
Angle position of grinding wheel
Positioning repeatability of grinding wheel
Positioning accuracy of grinding spindle
Positioning repeatability of grinding spindle
Positioning accuracy of table
Min. feed increment
Concentricity of work piece adapter
Accuracy of laser measuring
HSC10HSC 200 – High-Speed Gr inding Machinefor Rotor T ips
Grinding on a HSC grinding machine
allows minimum clearance between rotor
and seal surface and therefore guaran-
tees a reduction in fuel consumption. The
machining of rotor blade tips on this
high-speed grinding machine represents
a technological leap ahead.
The main feature of the HSC 200 grinding
machine is the high rotational speed of
the workpiece. Grinding is carried out at
almost the operating speed of the engine
rotor. The centrifugal force holds the
blades steady and no additional clamping
of the blades is necessary.
As clamping can be avoided, total pro-
cessing time is reduced considerably -
from 12 hours to 3 hours approx. on the
HSC 200. On top of fuel saving, additional
cost savings are realized through the
reduced process time.
Apart from the economic advantages, the
production on this machine minimizes
noise level. Therefore HSC 200 is an eco-
nomic investment as regards financial
issues as well as the environment.
mm 6,700 x 800
mm 660 or 800
mm 1,100 or 1,500
mm 200 - 2,000
mm 800
mm 25 - 76
mm 200
mm 1,100 or 1,500
kg 1,000 / 1,500
mm 2,075
mm 660
degree +/- 20
mm 210
mm 1,800
15
kW 100
kVA 200
rpm 300 - 2,000
rpm 100 - 3,000
rpm 100 - 6,000
mm/min 0.01 - 8,000
mm/min 0.01 - 8,000
mm/min 8,000
kg 60,000
Z-axis X-axis
Pa 0.015 0.004
Ps 0.005 0.002
U 0.003 0.001
degree +/- 0.001
mm 0.001
sec`s arc +/- 5
sec`s arc +/- 2.5
mm 0.005
mm 0.003
mm 0.01
mm 0.001
mm 0.01
mm +/- 0.008
ServiceKnow-How andManufacturer ’s warranty
11
Targets
You use machines made by Berthiez or
by DS Technologie group: In order to
ensure the quality level and to improve
productivity, we offer the manufacturer’s
competence.
A technical and economic examination
will allow assessing the quality level and
profitability of a service visit.
Services
Reconditioning: punctual or regular
service under a maintenance contract.
Rebuild: Part or total modification of
a machine to ensure the quality level.
Modernization in order to increase pro-
ductivity and quality by
– Improving dynamic performances:
Exchange of CNC control and servo-
system.
– Automation: Installation of automatic
tool changer, pallet changer etc. ...
– Securing of higher accuracy and
reliability.
Machine installation/relocation to
improve production process and work
flow.
Training of operating, programming and
maintenance personnel.
Service and original spare parts supply
for the following brands:
Berth iez
Cornac
Cr idan
Dörr ies
Droop + Rein
Fror iep
HES
Jungenthal
Köl lmann
Scharmann
Schiess
SchiessFror iep
Semo
SFAC
Sundstrand
Wanderer
Wotan
Sites, Subsidiaries and Service Centers:
Dörries Scharmann Technologie GmbHProduct line Droop + ReinHofkamp 2D-33719 BielefeldTel. +49/521/ 5804-0Fax +49/521/178006
DS Technologie Service Center GmbHMittelhäuser Str. 76-79D-99089 ErfurtTel. +49/ 3 61 / 740890Fax +49/ 3 61 / 73 2119
Dörries Scharmann Technologie GmbHService Center SouthWannetal 47bD-88131 LindauTel. +49/2166 / 454-700Fax +49/2166 / 454-701
Dörries Scharmann Technologie GmbHBeijing OfficeRoom 704, Kun Tai BuildingNo. 10 Chao Wai Da JieChaoyang District100020 BeijingPR ChinaTel. +86/10 / 65995556Fax +86/10 / 65995559
DS Technology (USA), Inc.7861 Palace DriveCincinnati, OH 45249USATel. +1/513 / 247-2590Fax +1/513 / 247-2599
DS Technology (UK) Ltd.43/45 Phoenix ParkAvenue Close, NechellsBirmingham B7 4NUUnited KingdomTel. +44/121 / 3593637Fax +44/121 / 3591868
Berthiez SAS5, rue BarrouinF-42029 St. Etienne Cédex1FranceTel. +33/4 / 77923992Fax +33/4 / 77923993
Headquarters:
Dörries Scharmann Technologie GmbHHugo-Junkers-Straße 12-32D-41236 Mönchengladbach-RheydtTel. +49/2166 / 454-0Fax +49/2166 / [email protected]
Products:
DörriesVertical Turning MachinesVertical Machining Centers
Droop + ReinPortal Machining CentersHigh Speed Machining Centers
Scharmann Horizontal Machining CentersBoring Mills
BerthiezVertical Turning MachinesVertical Grinding MachinesHorizontal High Speed Grinding Machines
DS AircraftMachining Centers
Service
DörriesDroop + ReinScharmannBerthiez
Technologie
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