Catalogue2016 Valves...Fig. 1209-BT NPT Threaded ends for Single Unit Systems Conforms to...

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Catalogue2016

Transcript of Catalogue2016 Valves...Fig. 1209-BT NPT Threaded ends for Single Unit Systems Conforms to...

  • Catalogue2016

  • CONTENTS

    Pressure Test Valves 1

    Double Flow Measurement Device 2

    Fixed Orifice Double Regulating Valve 4

    Variable Orifice Double Regulating Valve 8

    Electronic Commissioning Unit 12

    Installation Instructions

    Fixed Orifice Double Regulating Valve 14

    Variable Orifice Double Regulating Valve 15

    Flow Measurement Graphs 17

    More information about flow measurement graphs, please find from www.galars.info.

  • Company ProfileGALA - Extends Business on a Global Perspective.GALA company offers a wide range of products and systems in the field of valves, piping, and seismic isolation for applications ranging from equipment for office buildings, fire fighting, heating, water works, sewerage, marine, industrial to top fluid control. Our aim is meaningful contribution to society by providing comfort and safety through our products, technical skills and services!

    GALA - Professional Manufacturer of Industrial Valves GALA have variety products to meet customer demand of different valve. Designing, manufacture and sale of one-stop service is the company's core strengths.

    GALA products cover the following industry area: Water supply system, water treatment, food, chemical, cement, air-conditioning systems, industry engineering, nuclear power, papermaking, Petrochemical Industry, pharmaceutical, Powder Industry, steel industry, sugar refining, textiles and so on. GALA anti-pollution environmental protection industry is one of the major business. GALA provides various valve for wastewater processing and exhaust gas processing.

    GALA have wide variety of industrial valves, including following main products: ♦ Fire Protection Valve ♦ Balancing Valve♦ Butterfly Valve ♦ Gate Valve,Globe Valve,Check Valve,Ball Valve♦ Strainer♦ Flexible Rubber Joint♦ Flexible Stainless Steel Hose, Expansion Joint

    Other Valves and fittings are also available from GALA.

    All products will be designed, manufactured and assembly by GALA.

  • Pressure Test Valves

    1www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    Pressure Test Valves

    Specification

    Taper threaded to BS EN 10226-2 (ISO 7-1)

    formerly BS21

    1200 insrt ion style pressure test points are f i t ted

    as standard to Flow Measurement Device and

    regulation valves.

    Fig.1200-PT

    Dimensions/Coefficients:

    Materials:

    42

    .5

    Extension Tube

    Specification

    Taper threaded to BS EN 10226-2 (ISO 7-1)

    formerly BS21

    Fig. 1200-ET

    Dimensions/Coefficients:

    Materials:

    Part Material

    Extension Tube Stainless steel

    Rp 1/4

    R1 1/4

    77

    .5

    Temperature ℃ -10 to 100 110 120

    Pressure(Bar) 25 25 25

    Part Material Specification

    Cap Brass BSEN12165 CW602N

    Cap Washer EPDM

    Body Brass BSEN12165 CW602N

    Tie Polypropylene

    Seal EPDM

    Retaining Ring Brass BSEN12165 CW602N

    Temperature ℃ -10 to 100 110 120

    Pressure(Bar) 25 25 25

  • Double Flow Measurement Device

    Specification1200 is a stainless steel orifice plate having a square edged entrance. The two stainless steel extension tubes are fitted with pressure test valves. Accuracy of flow measurement at normal velocities is ±3%.

    1200 flow measurement devices are suitable for use with PN10, PN16, or PN25 flanges or flanged valves having ratings detailed in the appropriate flange or valve product standard. When normally fitted with pressure test valves, the 1200 is limited to 120℃ max. For use at temperatures above 120℃ suitable alternative pressure test valves should be fitted.

    Fig. 1200-SSW

    Larger sizes and other flange mounting available on application.

    Dimensions/Coefficients:

    Dimensions/Coefficients:

    Materials:

    2www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    2-1/2 65

    3 80

    4 100

    5 125

    6 150

    8 200

    10 250

    12 300

    14 350

    16 400

    18 450

    20 500

    24 600

    Kv

    151

    203

    351

    550

    765

    1354

    2103

    3009

    2734

    3507

    4543

    5603

    8111

    Flow

    K

    1.6

    1.4

    1.4

    1.3

    1.7

    1.8

    1.8

    1.4

    2.5

    2.5

    2.5

    2.5

    2.5

    Headloss

    104

    116

    213

    333

    476

    768

    1153

    1743

    1875

    2582

    3270

    4079

    4938

    Kvs

    A mm

    18

    18

    18

    18

    18

    18

    18

    18

    21

    21

    21

    21

    25

    Face-to-face

    B mm

    112

    118

    125

    135

    145

    165

    185

    205

    222

    240

    261

    283

    325

    Centre-to-top

    PN16

    127

    142

    162

    192

    218

    273

    329

    384

    444

    495

    555

    617

    734

    PN25

    127

    142

    168

    194

    224

    284

    340

    400

    457

    514

    564

    624

    731

    Outside diameter

    C mmDN

    Temperature ℃ -10 to 100 110 120

    Pressure(Bar) 25 25 25

    Part Material

    Orifice and carrier Stainless steel

    Extension tubes Stainless steel

    Pressure test valves Brass

  • Double Flow Measurement Device

    3

    GASKET PIPE FLANGE

    FLOW MEASUREMENT DEVICE

    PIPE

    PIPE VALVE

    PIPE

    InstallationThe 1200-SSW can be mounted between valve and/or pipe flanges to BS EN 1092-2 having PN10, PN16 or PN25 ratings. The outside diameter ensures a proper alignment when installed between PN10/16 flanges and PN25 flanges up to 80mm size. When assembling between PN25 flanges sizes 100mm and larger, ensure the device has been correctly centred with the mating flanges.

    Application1200-SSW can be used as a single unit or close coupled to other regulating or isolating valves to provide accurate flow measurement.

    www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

  • Fig. 1209-BTNPT Threaded ends for Single Unit Systems Conforms to BS7350

    Fixed Orifice Double Regulating Valve

    SpecificationY-pattern globe valves having characterised throttling disk tending towards equal percentage performance. Integral square edged entrance orifice plate and insertion test points fitted. Double regulating feature allows valve opening to be set with an Allen key. Operation of the valve is by means of the Microset hand wheel.

    CLASS 150

    ApplicationThis single unit-commissioning valve is designed for installation in circuits where combined functions of regulation and flow measurement are required. Accuracy of flow measurement is ±5% across all hand wheel settings.

    Pressure Temperature Ratings

    Materials

    Dimensions, Coefficients

    4

    L

    H

    www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    End Connection 1 3Size /2" to /4": threaded to BS 2779(ISO7)

    Size 1" to 2": threaded to BS 10266(ISO7)Also available threaded to ANSI B1.20.1Adaptor kits for use with copper tube also available

    Flow Kvs

    L H Kv

    ½ DN15 87 113 1.72 2.20

    ¾ DN20 96 114 2.97 4.60

    1 DN25 100 135 4.75 8.50

    1¼ DN32 114 136 10.25 16.70

    1½ DN40 125 151 16.83 26.10

    2 DN50 146 152 27.26 43.20

    Nom. Size Dimensions(mm)

    Temperature ºc -10 to 100 110 120

    Pressure (Bar) 25 23.4 21.8

    Part Material ASTM Specification Part Material ASTM Specification

    Body Bronze B62 C83600 Disc(15-20) Brass B453 C35330

    Bonnet(15-32) Brass B453 C35330 Disc(25-50) Brass+PTFE B453 C35330

    Bonnet(40-50) Bronze B62 C83600 Orifice Insert Brass B453 C35330

    Stem Brass B453 C35330 Hand Wheel Plastic Commercial

  • Fig. 1209-BTMThreaded BS21(ISO7) for Single Unit Systems Conforms to BS7350

    Fixed Orifice Double Regulating Valve

    SpecificationY-pattern globe valves having characterised throttling disk tending towards equal percentage performance. Integral square edged entrance orifice plate and insertion test points fitted. Double regulating feature allows valve opening to be set with an Allen key. Operation of the valve is by means of the Microset hand wheel.

    PN25

    ApplicationThis single unit-commissioning valve is designed for installation in circuits where combined functions of regulation and flow measurement are required. Accuracy of flow measurement is ±5% across all hand wheel settings.

    Pressure Temperature Ratings

    Materials

    Dimensions, Coefficients

    5

    L

    H

    www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    End Connection 1 3Size /2" to /4": threaded to BS 2779(ISO7)

    Size 1" to 2": threaded to BS 10266(ISO7)Also available threaded to ANSI B1.20.1Adaptor kits for use with copper tube also available

    Part Material Specification Part Material Specification

    Body Bronze BSEN1982 CC491K Disc(15-20) Brass BSEN12165 CW602N

    Bonnet(15-32) Brass BSEN12165 CW602N Disc(25-50) Brass+PTFE BSEN 12165 CW602N

    Bonnet(40-50) Bronze BSEN1982 CC491K Orifice Insert Brass BSEN 12165 CW602N

    Stem Brass BSEN12165 CW602N Hand Wheel Plastic Commercial

    Flow Kvs

    L H Kv

    ½ DN15 87 113 1.72 2.20

    ¾ DN20 96 114 2.97 4.60

    1 DN25 100 135 4.75 8.50

    1¼ DN32 114 136 10.25 16.70

    1½ DN40 125 151 16.83 26.10

    2 DN50 146 152 27.26 43.20

    Nom. Size Dimensions(mm)

    Temperature ºc -10 to 100 110 120

    Pressure (Bar) 25 23.4 21.8

  • Fig. 1209-DFANSI Flanged Ends for Single Unit Systems Conforms to BS7350

    Fixed Orifice Double Regulating Valve

    SpecificationSingle unit Y-pattern globe valves incorporating an integral orifice plate to form a fixed orifice flow measurement unit with regulation and isolation capacity. Valves conform to requirements of BS 7350.

    ApplicationPrimarily used in injection or other circuits requiring a double regulating valve for systems balancing. Accuracy of flow measurement is ±5% at all open positions of the valve in accordance with BS 7350.

    Materials

    Pressure/Temerature Ratings

    CLASS 125 / CLASS 250

    L

    H

    D

    6www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    PN16 PN25

    Temperature℃ -10 to 120

    Working Pressure(Bar) 16 25

    Test Pressure(Bar) Shell:24 Shell:37.5

    Seat:17.6 Seat:27.5

    Part Material ASTM Specification

    Body Ductile A536 65-45-12

    Bonnet Ductile A536 65-45-12

    Stem〔65-300mm〕 Stainless Steel 410 AISI 410

    Disc EPDM Coated DI A536 65-45-12

    Gland〔65-150mm 〕 Brass B124 C37700

    Gland〔200-600mm 〕 Ductile A536 65-45-12

    Stem Nut Brass B124 C37700

    Hand Wheel Ductile A536 65-45-12

    Test Valve Brass B453 C35330

    Orifice Insert Brass B124 C37700

    Packing Graphite Non-Asbestos

    Stem〔65-600mm〕 Stainless Steel 431 AISI 431

    Dimensions, Coefficients

    Inch 2½ 3 4 5 6 8 10 12 14 16 18 20 24

    mm DN65 DN80 DN100 DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500 DN600

    290 310 350 400 480 600 730 850 980 1100 1200 1250 1450

    265 270 310 340 340 537 570 690 685 965 1020 1065 1180

    200 200 240 290 290 350 420 420 420 640 640 640 640

    74 92 162 254 345 548 1099 1588 1635 2125 2698 3371 4091

    5.32 6.48 13.15 8.32 7.33 8.26 7.27 8.36 12.50 13.60 14.40 14.80 15.30

    104 116 213 333 476 768 1153 1743 1798 2338 2698 3708 4500

    Head los K

    Kvs

    Size

    L

    H

    D

    Flow Kv

  • Fig. 1209-DFMFlanged PN16 or PN25 for Single Unit Systems Conforms to BS7350

    Fixed Orifice Double Regulating Valve

    SpecificationSingle unit Y-pattern globe valves incorporating an integral orifice plate to form a fixed orifice flow measurement unit with regulation and isolation capacity. Valves conform to requirements of BS 7350.

    ApplicationPrimarily used in injection or other circuits requiring a double regulating valve for systems balancing. Accuracy of flow measurement is ±5% at all open positions of the valve in accordance with BS 7350.

    Materials

    Pressure/Temerature Ratings

    PN16/PN25

    L

    H

    D

    7www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    Dimensions, Coefficients

    PN16 PN25

    Temperature℃ -10 to 120

    Working Pressure(Bar) 16 25

    Test Pressure(Bar) Shell:24 Shell:37.5

    Seat:17.6 Seat:27.5

    Part Material Specification

    Body Ductile EN-JS 1040

    Bonnet Ductile EN-JS 1040

    Stainless Steel 410 BS970 410S21

    Disc EPDM Coated DI EN-JS 1040

    Gland〔65-150mm 〕 Brass EN 12165 CW617N

    Gland〔200-600mm 〕 Ductile EN-JS 1040

    Stem Nut Brass EN 12165 CW617N

    Hand Wheel Ductile EN-JS 1040

    Test Valve Brass EN 12165 CW602N

    Orifice Insert Brass EN 12165 CW617N

    Packing Graphite Non-Asbestos

    Stem〔65-600mm〕 Stainless Steel 431 BS970 431S21Stem〔65-300mm〕

    Inch 2½ 3 4 5 6 8 10 12 14 16 18 20 24

    mm DN65 DN80 DN100 DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500 DN600

    290 310 350 400 480 600 730 850 980 1100 1200 1250 1450

    265 270 310 340 340 537 570 690 685 965 1020 1065 1180

    200 200 240 290 290 350 420 420 420 640 640 640 640

    1635 2125 2698 3371 4091

    5.32 6.48 13.15 8.32 7.33 8.26 7.27 8.36 12.50 13.60 14.40 14.80 15.30

    104 116 213 333 476 768 1153 1743 1798 2338 2698 3708 4500

    Head los K

    Kvs

    Size

    L

    H

    D

    Flow Kv 74 92 162 254 345 548 1099 1588

  • L

    Fig. 1210-BTNPT Threaded ends for Single Unit Systems Conforms to BS7350

    SpecificationY-pattern globe valves having characterised throttling disk tending towards equal percentage performance. Integral square edged entrance orifice plate and insertion test points fitted. Double regulating feature allows valve opening to be set with an Allen key. Operation of the valve is by means of the Microset hand wheel.

    CLASS 150

    ApplicationThis single unit-commissioning valve is designed for installation in circuits where combined functions of regulation and flow measurement are required. Accuracy of flow measurement is ±5% across all hand wheel settings.

    Pressure Temperature Ratings

    Materials

    Dimensions, Coefficients

    8www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    End ConnectionAlso available threaded to ANSI B1.20.1Adaptor kits for use with copper tube also available

    Flow

    Kv

    2.88

    5.64

    8.35

    12.45

    18.79

    27.29

    ½ DN15

    ¾ DN20

    1 DN25

    1¼ DN32

    1½ DN40

    2 DN50

    Nom. Size

    L

    88

    100

    113

    117

    131

    150

    Dimensions(mm)

    Temperature ºc -10 to 100 110 120

    Pressure (Bar) 25 23.4 21.8

    Part Material ASTM Specification Part Material ASTM Specification

    Body Bronze B62 C83600

    Bonnet Brass B453 C35330

    Disc(15-50) Brass+PTFE B453 C35330

    Stem Brass B453 C35330

    Hand Wheel Plastic Commercial

    Variable Orifice Double Regulating Valve

  • Fig. 1210-BTMThreaded BS21(ISO7) for Single Unit Systems Conforms to BS7350

    SpecificationY-pattern globe valves having characterised throttling disk tending towards equal percentage performance. Integral square edged entrance orifice plate and insertion test points fitted. Double regulating feature allows valve opening to be set with an Allen key. Operation of the valve is by means of the Microset hand wheel.

    PN25

    ApplicationThis single unit-commissioning valve is designed for installation in circuits where combined functions of regulation and flow measurement are required. Accuracy of flow measurement is ±5% across all hand wheel settings.

    Pressure Temperature Ratings

    Materials

    Dimensions, Coefficients

    9www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    End Connection 1 3Size /2" to /4": threaded to BS 2779(ISO7)

    Size 1" to 2": threaded to BS 10266(ISO7)Adaptor kits for use with copper tube also available

    Part Material Specification Part Material Specification

    Body Bronze BSEN1982 CC491K

    Bonnet Brass BSEN12165 CW602N

    Disc(15-50) Brass+PTFE BSEN 12165 CW602N

    Stem Brass BSEN12165 CW602N

    Hand Wheel Plastic Commercial

    Temperature ºc -10 to 100 110 120

    Pressure (Bar) 25 23.4 21.8

    Flow

    Kv

    2.88

    5.64

    8.35

    12.45

    18.79

    27.29

    ½ DN15

    ¾ DN20

    1 DN25

    1¼ DN32

    1½ DN40

    2 DN50

    Nom. Size

    L

    88

    100

    113

    117

    131

    150

    Dimensions(mm)

    Variable Orifice Double Regulating Valve

    L

  • Fig. 1210-DFANSI Flanged Ends for Single Unit Systems Conforms to BS7350

    Variable Orifice Double Regulating Valve

    SpecificationThese are Y-pattem globe valves fitted with two pressure test valves to provide flow measurement, regulation and isolation. Valves conform to requirements of BS7350.

    ApplicationPrimarily used in injection or other circuits requiring a double regulating valve for systems balancing. Accuracy of flow measurement is ±5% at all open positions of the valve. Some reduction in accordance with BS 7350.

    Materials

    Dimensions, Coefficients

    Pressure/Temerature Ratings

    10www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    CLASS 125 / CLASS 250

    PN16 PN25

    Temperature℃ -10 to 120

    Working Pressure(Bar) 16 25

    Test Pressure(Bar) Shell:24 Shell:37.5

    Seat:17.6 Seat:27.5

    Inch 2½ 3 4 5 6 8 10 12 14 16 18 20 24

    mm DN65 DN80 DN100 DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500 DN600

    290 310 350 400 480 600 730 850 980 1100 1200 1250 1450

    265 270 310 340 340 537 570 690 685 965 1020 1065 1180

    200 200 240 290 290 350 420 420 420 640 640 640 640

    83.8 119.5 178.7 272.7 380.0 608.0 1292.0 1791.5 2261.0 3769.0 4221.0 4728.0 5674.0

    3.78 5.24 9.53 6.98 5.35 6.26 5.57 6.43 11.40 12.40 13.10 13.50 13.90Head K

    Size

    L

    H

    D

    Flow Kv

    Part Material ASTM Specification

    Body Ductile A536 65-45-12

    Bonnet Ductile A536 65-45-12

    Stem〔65-300mm〕 Stainless Steel 410 AISI 410

    Stem〔350-600mm〕 Stainless Steel 431 AISI 431

    Disc EPDM Coated DI A536 65-45-12

    Gland〔65-150mm 〕 Brass B124 C37700

    Gland〔200-600mm 〕 Ductile A536 65-45-12

    Stem Nut Brass B124 C37700

    Hand Wheel Ductile A536 65-45-12

    Test Valve Brass B453 C35330

    Packing Graphite Non-Asbestos

  • Fig. 1210-DFMFlanged PN16 or PN25 for Single Unit Systems Conforms to BS7350

    Variable Orifice Double Regulating Valve

    SpecificationThese are Y-pattem globe valves fitted with two pressure test valves to provide flow measurement, regulation and isolation. Valves conform to requirements of BS7350.

    PN16/PN25

    ApplicationPrimarily used in injection or other circuits requiring a double regulating valve for systems balancing. Accuracy of flow measurement is ±5% at all open positions of the valve. Some reduction in accordance with BS 7350.

    Materials

    Pressure/Temerature Ratings

    11www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    PN16 PN25

    Temperature℃ -10 to 120

    Working Pressure(Bar) 16 25

    Test Pressure(Bar) Shell:24 Shell:37.5

    Seat:17.6 Seat:27.5

    Dimensions, Coefficients

    Inch 2½ 3 4 5 6 8 10 12 14 16 18 20 24

    mm DN65 DN80 DN100 DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500 DN600

    290 310 350 400 480 600 730 850 980 1100 1200 1250 1450

    265 270 310 340 340 537 570 690 685 965 1020 1065 1180

    200 200 240 290 290 350 420 420 420 640 640 640 640

    83.8 119.5 178.7 272.7 380.0 608.0 1292.0 1791.5 2261.0 3769.0 4221.0 4728.0 5674.0

    3.78 5.24 9.53 6.98 5.35 6.26 5.57 6.43 11.40 12.40 13.10 13.50 13.90Head K

    Size

    L

    H

    D

    Flow Kv

    Part Material SpecificationBody Ductile EN-JS 1040Bonnet Ductile EN-JS 1040

    Stem〔65-300mm〕 Stainless Steel 410 BS970 410S21

    Stem〔350-600mm〕 Stainless Steel 431 BS970 431S21Disc EPDM Coated DI EN-JS 1040

    Gland〔65-150mm〕 Brass EN 12165 CW617N

    Gland〔200-600mm〕 Ductile EN-JS 1040

    Stem Nut Brass EN 12165 CW617NHand Wheel Ductile EN-JS 1040Test Valve Brass EN 12165 CW602NPacking Graphite Non-Asbestos

  • Fig. GA12State of the-art electronics, microprocessor and hydraulics in one compact unit

    Electronic Commissioning Unit

    12www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    ApplicationThe nine button keypad allows simple navigation through the menu system that provides the option to select the most appropriate screen for the work being carried out. This can show the full parameter of data available or simply a screen showing just the differential pressure - useful for those wishing to use the GA 12 as a simple manometer.

    SophisticationAccuracy of measurement is one of the most important elements of the function of commission-ing units. The GA12 gives differential pressure readings with ccuracy better than 1% or 100 Pascals, plus, an integral damping system further improves reading confidence on unstable systems.

    The complete GA12 unit includes:• 1 x Carry case• 1 x Hand held transducer and display unit• 2 x Connector tubes with isolating valves (2 metres)• 2 x Straight Mechseal style adaptors• 2 x Angled Binder style adaptors• 1 x PP3 battery• 1 x Lanyard• 1 x Set of operating instructions• 1 x Calibration certificate• 1 x Quick start guide

    Applicable models:• 1200-SSW• 1209-BT 1209-BTM• 1209-DF 1209-DFM• 1210-BT 1210-BTM• 1210-DF 1210-DFM

  • Fig. GA12

    Electronic Commissioning Unit

    13www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    Technical�SpecificationCalibrated�Range: 0.3 kPa to 250 kPaAccuracy: +/- 0.03 kPa 0.3 to 1kPa

    +/- 0.05 kPa 1.0 to 10 kPa

    +/- 5% 10kPa to 250kPa

    Maximum�Static�Pressure: 10Bar

    Resolution: 0.01�kPa���100kPa

    ENVIRONMENT

    Media Temperature: Max�95º CStorage Temperature: Ambient (Avoid�low�temperature to protect unit/sensor)

    Power��Supply: PP3�9v�battery.

    Effective�Operating�Time: 20 hrs with standard�alkaline�PP3�battery(Dependent on use of backlight)

    Calibration: Annual�calibration�is�recommended.

    Valve�Database: 1300 valves stored�including�all�major�European manufacturers.

    Pre-set Defaults

    Set Menu The following settings can be

    Default Option changed�by�the�user:

    Language English French Design Flow 0 l/secItalianSpanish Target Flow 0%

    Pressure kPa Papsi Flow�Alerts ONbarfeet�H2O Light Timer 10 MinutesInches�H2Ometres�H2O Auto off Timer 10 Minutesmm�H2Ocm�H2O DP�Cut�Off 30�kPa

    Flow l/sec l/minl/hr Update time 1 second

    galls/m�(imp)galls/m�(US) Sample�time 3 secondsm3/hr

    Temperature Celsius Fahrenheit Specific�Gravity 01:00

  • Fixed Orifice Double Regulating Valve - Installation Instructions

    14www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    ApplicationStatic balance is achieved by pre-setting of opening position, which could be read by scale on two circles (one for basic circle and another for fine adjustable circle). DN15-50 valves have two pressure testing connectors, while DN65 and above have two plugs on the valves, two testing connectors in the package to be replaced on jobsite. The valves may be installed in either the supply or the return pipe, and normally on the return pipe.

    Inspection And StorageInspect valves while receiving the valve. Put all valves carefully on the ground. When lifting, the valve should be tightly secured and never lifted by the bronze or stainless steel trim. The valves should keep clean and dry before installation. If storage period more than six months, the surfaces of the seat (when provided) should be coated with a thin film of FDA approved grease. Do not expose rubber seat to sunlight or ozone.

    InstallationThe flow arrow on the valve must be the same to the flow direction in the pipe system.The valve must be installed in a run of pipe of the same nominal size. All valves are recommended to be installed as fig below. To ensure flow measurement accuracy it is essential that the piping on the inlet and outlet sides is straight and has a minimum length equivalent to 5 diameters at inlet and 2 diameters at outlet as shown. If the valve is located on the outlet from a pump then it is essential that the straight pipe length between pump outlet and valve inlet is a minimum of 10 diameters.

    For flanged valve, the gaskets must be assembled between valve and pipe for sealing consideration. In case of end of line service, a blanking flange should be applied.

    TESTING CONNECTORS

    PLUGS

    Testing connectors installation (DN65-600)

    1.Remove the plugs.2.CCW Wrap the parts on valve for 6-8 circles by PTFE tape, assemble and tighten the testing connectors, 5-20Nm torque is suggested.

    CAUTION:

    This valve is not intended for fluids containing suspended solids or hazardous fluids.

    Valve Opening Indication And Regulation

    DN15-50All valves operate from close to fully open with 4 complete turns by rotating the handwheel. The “Microset” handwheel indicates the valve setting by means of digits appearing in outer and inner windows. The digit in the outer window indicates tenths of a turn. Flow regulation is achieved by adjusting the valve setting until the required flowrate, as derived from the ‘signal’ measured across the pressure test valves, is obtained. The ‘Microset’ handwheel will indicate the final valve setting.

    DN65-600DN65-150 valves operate from close to fully open with 8 complete turns by rotating the handwheel, 12 turns for DN200/DN250 , 18 turns for DN300/DN350 and 24 turns for DN400-DN600. The digit in the outer window indicates tenths of a turn. The flow rate maybe derived by the hand wheel setting.

    8

    9

    2

    1

    0

    Open Position Lock1. CCW rotate the hand wheel to the setting position.2. Remove the top cover, tighten the screw by hexagon wrench.3. Reassemble the top cover.

    Open Position Lock1. CCW rotate the hand wheel to the setting position. 2. Untighten the screw by hexagon wrench, move the limitation

    cap to the indicator along the centerline, tighten the screw.

    CAUTION:

    This valve must not be lifted by holding the handwheel.

    2

    2 4

    4

    8

    9

    2

    1

    0

    Hexagon wrench

    (DN65-150 3mm, DN200-600 4mm)

    Indicator Limitation cap

    Hexagon wrench

  • 8

    9

    2

    1

    0

    15www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    ApplicationStatic balance is achieved by pre-setting of opening position, which could be read by scale on two circles (one for basic circle and another for fine adjustable circle). The valves have two plugs on the valves, two testing connectors in the package to be replaced on jobsite. The valves may be installed in either the supply or the return pipe, and normally on the return pipe.

    Inspection And StorageInspect valves while receiving the valve. Put all valves carefully on the ground. When lifting, the valve should be tightly secured and never lifted by the bronze or stainless steel trim. The valves should keep clean and dry before installation. If storage period more than six months, the surfaces of the seat (when provided) should be coated with a thin film of FDA approved grease. Do not expose rubber seat to sunlight or ozone.

    InstallationThe flow arrow on the valve must be the same to the flow direction in the pipe system.The valve must be installed in a run of pipe of the same nominal size. All valves are recommended to be installed as fig below. To ensure flow measurement accuracy it is essential that the piping on the inlet and outlet sides is straight and has a minimum length equivalent to 5 diameters at inlet and 2 diameters at outlet as shown. If the valve is located on the outlet from a pump then it is essential that the straight pipe length between pump outlet and valve inlet is a minimum of 10 diameters.

    For flanged valve, the gaskets must be assembled between valve and pipe for sealing consideration. In case of end of line service, a blanking flange should be applied.

    TESTING CONNECTORS

    PLUGS

    Testing connectors installation (DN65-600)

    1. Remove the plugs.2. CCW Wrap the parts on valve for 6-8 circles by PTFE tape, assemble and tighten the testing connectors, 5-20Nm torque is suggested.

    Open Position Lock1. CCW rotate the hand wheel to the setting position. 2. Untighten the screw by hexagon wrench, move the limitation cap to the indicator along the centerline, tighten the screw.

    Variable Orifice Double Regulating Valve - Installation Instructions

    2D5D

    2D

    5D

    Valve Opening Indication And Regulation

    DN65-600DN65-150 valves operate from close to fully open with 8 complete turns by rotating the handwheel, 12 turns for DN200/DN250, 18 turns for DN300/DN350 and 24 turns for DN400-DN600. The digit in the outer window indicates tenths of a turn.

    The flow rate maybe derived by the hand wheel setting.

    2

    2 4

    4

    8

    9

    2

    1

    0

    Hexagon wrench

    (DN65-150 3mm, DN200-600 4mm)

    Indicator Limitation cap

    Valve Opening Indication And Regulation

    DN15-50All valves operate from close to fully open with 4 complete turns by rotating the handwheel. The “Microset” handwheel indicates the valve setting by means of digits appearing in outer and inner windows. The digit in the outer window indicates tenths of a turn. Flow regulation is achieved by adjusting the valve setting until the required flowrate, as derived from the ‘signal’ measured across the pressure test valves, is obtained. The ‘Microset’ handwheel will indicate the final valve setting.

    CAUTION:

    This valve is not intended for fluids containing suspended solids or hazardous fluids.

    CAUTION:

    This valve must not be lifted by holding the handwheel.

    Open Position Lock1. CCW rotate the hand wheel to the setting position.2. Remove the top cover, tighten the screw by hexagon wrench.3. Reassemble the top cover.

    Hexagon wrench

  • Installation Instructions

    16www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    CAUTIONThis valve must not be lifted by holding the handwheel.

    PLUGTESTING CONNECTORS SPECIALIZED TOOL

    FOR CLEAN HOLE

    TESTINGCONNECTORS

    SPECIALIZED TOOLFOR CLEAN HOLEPLUG

    DN65-DN600 Fixed Orifices Double Regulating Valve

    Specialized Tool for clean hole

    DN65-DN600 Variable Orifices Double Regulating Valve

    Specialized Tool for Clean Hole

    NOTE:The bore and other internal surfaces of the pressure tapping point or adaptor shall be clean and free of all burrs and wire edges. (For details see BS7350)

  • Flow Measurement Graphs

    17

    Size 1/2" (DN15mm)

    K =2.2VS

    WHERE

    Q =Flow rate(l/s) p=Signal(kPa)KVS=Signal Coefficient

    FLOWRATE

    Flowrate (l/s)

    210.50.40.30.20.10.0570

    100

    200

    300

    400

    500

    1000

    2000

    3000

    4000

    5000

    6000

    0.7

    1

    2

    3

    4

    5

    10

    20

    30

    40

    50

    60

    Sig

    nal(m

    m H

    2O

    )

    (KP

    a)

    www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    Fig.1209-BT 1209-BTM

    More information about flow measurement graphs, Please find from www.galars.info.

    Fixed orifice devices for standard applications

  • www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

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  • www.galars.info 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USAGALA RS INC WORLD HEADQUARTERS

    19

  • GALA RS INC 11200 Westheimer, Suite 201 Houston, Texas 77042 Tel:(713)562-8136 Fax:(713)782-6803Website: www.galars.infoE-mail:[email protected]

    Technical date published in this catalogue have been developed from our design calculation, in-house testing, field reports provided by our customers and/or published official standard or specifications. They are good only to cover typical applications as a general guideline to users of GALA products introduced in this catalogue.

    For any specific application, users are kindly requested to contact GALA for technical advice, or to carry out their own study and evaluation for providing suitability of the products to such an application. Failure to follow this request could result I property damage and/or personal injury, for which we shall not be liable.

    While this catalogue has been complied with the utmost care, we assume no responsibility for errors, impropriety or inadequacy. Any information provided in this catalogue is subject to from-time-to-time change without notice for error rectification, product discontinuation, design modification, new product introduction or any other cause that GALA considers necessary. This edition cancels all previous issues.

    CAUTION

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