User Manual EN - AVL DiTEST...MCS 120 is technically identical to MCS (Module Conditioning System)....

USER MANUAL

AVL DITEST MCS 120

MODULE CONDITIONING SYSTEM

Ident number: AT7953E

Revision: 02

Issue: 2020-04

Software version:

Data may change without notice. All data valid at time of printing.

PASSION INNOVATES FUTURE

AVL DiTEST GmbH

Alte Poststrasse 156

8020 Graz

AUSTRIA

Tel: +43 316 787-0

Fax: +43 316 787-1460

[email protected]

www.avlditest.com

Copyright © 2020 AVL DiTEST GMBH, all rights reserved.

The content of this publication may not be reproduced in any way or forwarded to third parties, either in part or in full, without the prior written consent of AVL DiTEST. This publication was created with due care such that AVL DiTEST is not liable for any remaining errors or omissions or for any damages arising therefrom.

mailto:[email protected]

http://www.avlditest.com/

AVL DiTEST MCS 120 Warning and Safety Notes

User Manual I

Warning and Safety Notes

This user manual contains important warning and safety notices that must be observed by the user. The product is intended only for the highly specific use described in the user manual. The most important prerequisites and safety measures for the use and operation of the product are also described to ensure faultless operation. No warranty can be given and no liability is assumed for applications beyond the described use, irrespective of observance of the necessary prerequisites and safety measures. The product may only be used and operated by personnel who, based on their qualifications, are capable of adhering to the necessary safety measures during use and operation. Only accessories and consumables supplied by AVL DiTEST or approved by AVL DiTEST may be used. The measurement results obtained from the product in question depend not only on correct functioning of the product, but also on a series of general conditions. The results delivered by the product must therefore be evaluated by a specialist (e.g. plausibility check) before further measures are taken on the basis of a delivered measurement. Settings and maintenance work on open devices while still live may only be performed by trained specialists who are aware of the associated danger. The product may only be repaired in the factory of origin or by specialists specifically trained to perform such repair. When using the product, it must be ensured by a specialist that the test object or test system is not brought into any operational state that could result in damage to goods or endangerment of people.

Warning and Safety Notes AVL DiTEST MCS 120

II User Manual

AVL DiTEST MCS 120 Special Safety

User Manual III

General Safety

Danger to life by electric potential on vehicles with high voltage systems

Deadly high voltages are present on the HV energy store (HV battery) and on parts connected to it!

Make sure no-one can come into contact with the connections on the HV battery, connecting cables of the HV battery or other parts under high voltage!

The battery to be tested should be removed from the vehicle. If the measurements are made on an open but still installed in the vehicle battery, the vehicle must be disabled and secured.


Please note that work, in particular dismantling, on high-voltage vehicles may only be carried out by suitably trained and authorized personnel.


For work under tension special safety and training conditions apply!

In every situation make sure that these are observed!


Make sure that all necessary safety precautions have been taken before you start measuring.

Check the HV insulation gloves for suitability before using them!

WARNING

When connecting the cell module, make sure the IR temperature sensor is not covered and ensure direct visibility between the sensor and the module.

DANGER

DANGER

DANGER

DANGER

Special Safety AVL DiTEST MCS 120

IV User Manual

AVL DiTEST MCS 120 IMPORTANT SAFETY INSTRUCTIONS

User Manual V

IMPORTANT SAFETY INSTRUCTIONS

1. Read all instructions.

2. Care must be taken as burns can occur from touching hot parts.

3. Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged - until it has been examined by a qualified serviceman.

4. Do not let cord hang over edge of table, bench or counter or come in contact with hot manifolds or moving fan blades.

5. If an extension cord is necessary, a cord with a current rating equal to or more than that of the equipment should be used. Cords rated for less current than the equipment may overheat. Care should be taken to arrange the cord so that it will not be tripped over or pulled.

6. Always unplug equipment from electrical outlet when not in use. Never use the cord to pull the plug from the outlet. Grasp plug and pull to disconnect.

7. Let equipment cool completely before putting away. Loop cord loosely around equipment when storing.

8. To reduce the risk of fire, do not operate equipment in the vicinity of open containers of flammable liquids (gasoline).

9. Adequate ventilation should be provided when working on operating internal combustion engines.

10. Keep hair, loose clothing, fingers, and all parts of body away from moving parts.

11. To reduce the risk of electric shock, do not use on wet surfaces or expose to rain.

12. Use only as described in the manual. Use only manufacturer´s recommended accessories.

13. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

SAVE THESE INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS AVL DiTEST MCS 120

VI User Manual

AVL DiTEST MCS 120 Content

User Manual VII

Content

Warning and Safety Notes ........................................................................... I

General Safety ............................................................................................ III

IMPORTANT SAFETY INSTRUCTIONS ....................................................... V

1 General .............................................................................................. 1 1.1 General Notes ..................................................................................................................... 1 1.2 EC Declaration of Conformity/CE mark .............................................................................. 2 1.3 Certificate of Calibration...................................................................................................... 4 1.4 Designated Use .................................................................................................................. 6 1.5 Field of application .............................................................................................................. 6

2 Components ...................................................................................... 7 2.1 Cable sets ......................................................................................................................... 16 2.1.1 USB-cable (USB 2.0 A auf USB 2.0 B Rugged) EX7069 ................................................. 16 2.1.2 Cable Set plus minus, X590 ............................................................................................. 16 2.1.3 Cable, analog module, X590 ............................................................................................ 16 2.1.4 Cable, CAN bus module ................................................................................................... 17 2.1.5 SPI-UART-Adapter ........................................................................................................... 18

3 Commissioning ............................................................................... 19 3.1 Installation of the DSS Software ....................................................................................... 19 3.2 Firmware Update .............................................................................................................. 19 3.3 Hardware .......................................................................................................................... 20

4 Performing a Measurement ............................................................ 23 4.1 Start MCS 120 .................................................................................................................. 23 4.1.1 Safety test ......................................................................................................................... 32 4.1.2 Self-test ............................................................................................................................. 35 4.1.3 Deviceinfo ......................................................................................................................... 37 4.1.4 Viewing all reports ............................................................................................................. 39 4.1.5 Result report directory....................................................................................................... 41 4.1.6 Entering a list of operator names ...................................................................................... 42 4.1.7 Switch off .......................................................................................................................... 42

5 Troubleshooting .............................................................................. 43

6 Maintenance and care..................................................................... 45 6.1 Optical check .................................................................................................................... 45 6.2 Cleaning ............................................................................................................................ 45

7 Scope of delivery ............................................................................ 47

8 Technical data ................................................................................. 49 8.1 Operating data .................................................................................................................. 49

9 Index ............................................................................................... 51

Content AVL DiTEST MCS 120

VIII User Manual

AVL DiTEST MCS 120 General

User Manual 1

1 General

1.1 General Notes

The Module Conditioning System MCS 120, here after named MCS 120, is able to charge and discharge single cell modules of high voltage batteries from E-cars and hybrid cars. To guarantee an overall equal load of all cell modules on a HV-battery, the new cell module has to be charged / discharged to meet this load of the whole battery.

The conditioned „balanced“ cell module replaces the defect cell module.

MCS 120 is technically identical to MCS (Module Conditioning System). Differences exist only in the appearance of the imprints (front plate and type plate) and in the design of the user interface.

The MCS 120 is designed to use in car shops which have to do HV battery repairs. To use this device you must have a special qualification. See below.

Please follow the regulation valid to your country!

Read this operating manual and follow especially the safety hints!

General AVL DiTEST MCS 120

2 User Manual

1.2 EC Declaration of Conformity/CE mark

The manufacturer hereby declares (fig 1-1) that the MCS is in conformity with the regulations of the following EC directives, including all the relevant modifications

2014/30/EU Council Directive on the approximation of the laws of the Member States relating to electromagnetic compatibility

2014/35/EU Council Directive on the approximation of the laws of the Member States related to electrical equipment designed for use within certain voltage limits

2011/65/EU Directive on the restriction of the use of certain hazardous Substances in electrical and electronic equipment

The following standard conformities are available at the MCS:

SAFETY: EN 61010-1 Safety requirements for electrical equipment IEC 61010-1 for measurement, control, and laboratory use – UL 61010-1 Part 1: General requirements CAN/CSA-C22.2 No. 61010-1-12

EN 61010-2-30 Safety requirements for electrical equipment IEC 61010-2-30 for measurement, control, and laboratory use. UL 61010-2-30 Particular requirements for testing and measuring circuits CAN/CSA-C22.2 No. 61010-2-30

UL 201 Standard for Garage Equipment UL 60950-1 Information Technology Equipment

EMV / EMC: EN 61326-1 Electrical equipment for measurement, control and IEC 61326-1 laboratory use – EMC requirements – Part 1: General

requirements

FCC Part-15 Subpart-B Part 15—Radio Frequency Devices Subpart B— Unintentional Radiators

RoHS EN 50581 Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances


User Manual 3

EC Declaration of Conformity/CE mark

Fig. 1-1 EC Declaration of Conformity/CE mark


4 User Manual

1.3 Certificate of Calibration

The manufacturer hereby declares (fig 1-2) that the device delivered with this operating manual does not require any calibration within the first 24 month after its delivery. Subsequent calibrations should be carried out every 12 months.


User Manual 5

Module Conditioning System MCS 120 Bestellnummer: BO7971

Das Module Conditioning System MCS 120 wurde unter Einhaltung aller Vorgaben nach der jeweils gültigen Prüfvorschrift erfolgreich getestet und hat in einwandfreiem Zustand unser Haus verlassen.

In den ersten 24 Monaten nach der Auslieferung des Geräts ist keine

Kalibrierung erforderlich.

The Module Conditioning System MCS 120 was tested successfully

with compliance to all specified values and under the actual test

procedure and left our facilities in perfect condition.

During the first 24 month after delivery of the device, calibration is not

required.

AVL DiTEST ist nach ISO 9001 zertifiziert!

AVL DiTEST is accredited according to ISO 9001!

AVL DiTEST GmbH - Alte Poststrasse 156 - A-8020 Graz

Fig. 1-2 Certificate of initial calibration


6 User Manual

1.4 Designated Use

It’s only allowed to use the MCS 120 in that way, described in this manual.

WARNING

The Housing should only be opened by AVL DiTEST Service.

The product described has been developed, manufactured and checked according to the relevant safety standards. If the safety instructions are observed, the start-up is carried out as stipulated, the device is used for the intended purpose and the recommended maintenance and care is also observed, then in normal cases there is no danger regarding damages to property or for the health of persons associated with the MCS 120.

1.5 Field of application

The MCS 120 is designed for charging / discharging of single cell modules of a HV battery to a certain load level.

AVL DiTEST MCS 120 Components

User Manual 7

2 Components

Transport box closed

Fig. 2-1 Transport box closed

(1) Latch

(2) Carrying handle

(3) Latch

(4) Latch

(5) Carrying handle

(6) Latch

1 2 3

6 5 4

Components AVL DiTEST MCS 120

8 User Manual

Transport box opened, with MCS 120

Fig. 2-2 Transport box opened

(1) MCS 120

(2) Accessories

(3) Transport box, bottom part

1 2

3


User Manual 9

Transport box opened, with MCS 120

Fig. 2-3 Transport box opened, with MCS 120

(1) MCS 120


1

2


10 User Manual

Transport box opened, MCS 120, cell module

Fig. 2-4 Adapter und transport box open (top view).

(1) Cell module

(2) MCS

(3) Transport box, (bottom part)

1 2

3

3


User Manual 11

Transport box opened, MCS 120, cell module connected

Fig. 2-5 Transport box opened, MCS 120, cell module connected

(1) Cable “minus” (black)

(2) Cable “plus” (red)

(3) MCS 120


(5) Cable “CAN”

(6) Cell module

1 2 3

6 5 4


12 User Manual

MCS 120, rear view

Fig. 2-6 MCS 120, rear view

(1) Carrying handle

1


User Manual 13

MCS 120, side view right

Fig. 2-7 MCS 120, side view right

(1) Air inlet grill

(2) USB-connector (rugged) for connection of the USB cable

(3) Power supply inlet. Connection for power cord

WARNING

Use the included mains cord set (power cord)! If the mains cord set has to be changed note the following requirements strictly!

On 240 V mains grid the mains cord set must be designed for a continuous current of 10 A, on 120V mains grid the mains cord set must be designed for a continuous current of 20 A. The mains cord set must have a C19 plug for the connection to the MCS suitable for the above current ratings. Connect MCS 120 only to protective contact sockets!

Set up the MCS 120 in a way that there is always free access to the power separator! (Power cord from the mains socket).

Version USA: Only oil-resistant cables may be used!

WARNING

Set up the MCS 120 so that adequate ventilation is guaranteed, fans and air vents are not obstructed and the air must circulate freely!

3 2 1


14 User Manual

MCS 120, side view left

Fig. 2-8 MCS 120, side view left

(1) Specification plate

(2) Air inlet grill

WARNING


2 1


User Manual 15

MCS 120, front view

Fig. 2-9 MCS, front view

(1) Connector „plus“ (red)

(2) Connector “analogue”

(3) LEDs

Green Charging / discharging is running

Blue Device on and ready

Blue Device is idle

Red Charging / discharging is running or an error has happened

(4) On / Off button

Green Power module ON (active mode)

Red Power module OFF (idle mode)

(Only the modules are switched on/off)

(5) Connector “CAN”

(6) IR temperature sensor

(7) Carrying handle

(8) Connector “minus” (black)

1 2 3 4 5 6 7 8


16 User Manual

2.1 Cable sets

2.1.1 USB-cable (USB 2.0 A auf USB 2.0 B Rugged) EX7069

This cable connects the MCS, socket USB, with the PC, socket USB.

Fig. 2-10 USB-Cable USB 2.0 A to USB 2.0 B

2.1.2 Cable Set plus minus, X590

Plus & minus cable with rotatably mounted M6 knurled screw.

Fig. 2-11 Cable Set

2.1.3 Cable, analog module, X590

Cable to connect the analog cell voltage module taps.

(without CSC (Cell-Supervision-Circuit).

Fig. 2-12 Cable, symbol photo


User Manual 17

2.1.4 Cable, CAN bus module

Cable to connect the digital cell voltage module via CAN bus.

(with CSC (Cell-Supervision-Circuit).

Fig. 2-13 Cable, symbol photo

WARNING

Use only the referenced accessories from AVL DiTEST!

WARNING

Use the included mains cord set (power cord)!

If the mains cord set has to be changed note the following requirements strictly!

On 240 V mains grid the mains cord set must be designed for a continuous current of 10 A, on 120 V mains grid the mains cord set must be designed for a continuous current of 20 A.

The mains cord set must have a C19 plug for the connection to the MCS 120 suitable for the above current ratings.

Connect MCS 120 only to protective contact sockets!

Set up the MCS 120 in a way that there is always free access to the power separator!

(Power cord from the mains socket).



18 User Manual

2.1.5 SPI-UART-Adapter

The cable is used to connect modules with TPL communication.

Fig. 2-14 SPI-UART-Adapter

AVL DiTEST MCS 120 Commissioning

User Manual 19

3 Commissioning

3.1 Installation of the DSS Software

CAUTION

Please install the DSS-Software before connecting the MCS 110 to the PC.

To install the DSS-Software you will need admin rights!

To install the DSS Software note the document AT7260 “DSS installation and update”.

At the point “Select the application to be installed” select MCS 120 Module Conditioning System”.

3.2 Firmware Update

Note the documentation AT7260, "DSS Installation and Update".

Commissioning AVL DiTEST MCS 120

20 User Manual

3.3 Hardware

CAUTION

Temperature compensation

When delivering the MCS 120 in the winter, the inside of the device must be prevented from becoming moist. For this reason, we request that you allow the device to stand for approx. 3 hours at the location from which it is to be operated before connecting it or switching it on!

WARNING



1. Open the latches (1), (2), (4) and (5) and remove the cover (3).

Fig. 3-1 MCS 120

1 2 3

5 4

AVL DiTEST MCS 120 Commissioning

User Manual 21

2. Take the basic device (2) from the transport / adapter case (1) and put it as shown right beside the case (3).

Fig. 3-2 MCS 120

3. Connect the MCS 120 to the tester via an USB-cable. Make sure that the screw cap on the USB Rugged plug (1) is tight.

Fig. 3-3 MCS 120

1 2

2

1

Commissioning AVL DiTEST MCS 120

22 User Manual

4. Connect the power cord to the mains connector (1) and the main plug into the wall outlet.

WARNING

Use the included mains cord set (power cord)!

If the mains cord set has to be changed note the following requirements strictly!

On 240 V mains grid the mains cord set must be designed for a continuous current of 10 A, on 120 V mains grid the mains cord set must be designed for a continuous current of 20 A.

The mains cord set must have a C19 plug for the connection to the MCS 120 suitable for the above current ratings.

Connect MCS 120 only to protective contact sockets!



Fig. 3-4 MCS 120

5. The MCS 120 is ready for operation.

1

AVL DiTEST MCS 120 Performing a Measurement

User Manual 23

4 Performing a Measurement

4.1 Start MCS 120

1. Start the DSS Manager by selecting: Start│Programs│DiTEST│DSS.

2. Select Diagnostic│Module Blancer.

Fig. 4-1 Screen DSS Manager

Performing a Measurement AVL DiTEST MCS 120

24 User Manual

3. The start screen appears. Click on Charge/Discharge.

Fig. 4-2 Startscreen


User Manual 25

4. This is followed by a screen with safety instructions.

WARNING

Read and observe the safety instructions on the screen!

5. Pay close attention to the safety instructions and confirm with F8 Next.

Fig.4-3 Screen with safety instructions


26 User Manual

6. Choose a cell module type from the drop down list (2) and enter a serial number (3) Input the nominal cell voltage (4). Optional with barcode reading pen: Scan the bar code label attached to the cell module. Field „Scan-code“ (1) shows the scanned cell module information data. Module type (2) and the serial (3) are filled in automatically.

7. Confirm by clicking F8 Next.

Fig. 4-4 Screen „Select cell module“


User Manual 27

8. The next screen guides you through the connection process. It is important to do all connecting work in the shown order.

WARNING

Execute pt. 2 and 3 in the shown order!

WARNING

When connecting the cell module, make sure the IR temperature

sensor is not covered and ensure direct visibility between the

sensor and the module.

9. Continue by clicking F8 Next.

Click on the button to get a picture schowing where to connect the cable.

Fig. 4-5 Screen „Connecting cell module“

WARNING

Caution, all contact surfaces must be clean.

After connecting, ensure that all cables are firmly fixed.


28 User Manual

Remarks to Connecting a cell module

Cable „plus“, „minus“ and cable „CAN“:

Fig. 4-6 Connect a cell module

To disconnect the "plus" and "minus" cables, pull on the plug:

Fig. 4-7 Connecting a cell module

Close the cover:

Fig. 4-8 Close the cover

+

-

CAN


User Manual 29

10. The cell module gets charged/discharged now. Section 1 shows all relevant data. By clicking F6 Stop you can stop the charging / discharging process.

11. After the charging / discharging is finished please click F8 Next.

Fig. 4-9 Screen „charging/discharging“


30 User Manual

12. A screen appears which shows you how to disconnect the cell module. Please follow the exact order shown.

13. Continue with F8 Next.

Fig. 4-10 Screen „Disconnect cell module“


User Manual 31

14. On this screen the report is shown. F4 Print Starts a print out of the report. F5 Edit The report can be edited.

15. By pressing F8 Next the charge / discharge process is finished.

Fig. 4-11 Screen „Report“


32 User Manual

4.1.1 Safety test

1. Start the DSS Manager by selecting: Start│Programs│DiTEST│DSS. 2. Select Diagnostic│Module Balancer.

Fig. 4-12 DSS Manager

3. The start screen appears: Select Safety test.

Fig. 4-13 Start screen


User Manual 33

4. Connect the cell monitoring cable and close the cover. Continue with F8 Next.

Fig. 4-14 Safety test

5. Open the cover and disconnect the monitoring plug. Continue with F8 Next.



34 User Manual

6. Is the safety test passed successfully, the following screen appears. With F8 Next to the start screen.



User Manual 35

4.1.2 Self-test



3. The start screen appears: Select Selftest.



36 User Manual

4. Observe the screen, and disconnect the cables shown.

Fig. 4-19 Selftest

5. The self-test is performed and the result displayed. Return to the Start screen with F8 Next.

Fig. 4-20 Selftest


User Manual 37

4.1.3 Deviceinfo



3. The start screen appears: Select Device info.



38 User Manual

4. A screen appears with the device data. With F8 Next to the home screen.

Fig. 4-23 Device info


User Manual 39

4.1.4 Viewing all reports

With this function you can manage the result protocols.

Click on Result Management.

Fig. 4-24 Result management

Source Select Local / Network / Saved Results.

Period Select Day, Week, Month, Year or All.

You can flip forwards and backwards using the arrows.

Report type Select Proof / Diagnosis Logs etc.

Search text Choose between “None”, “Manufacturer” or “Licence number”. In the Search text field, you can narrow the selection down further.

Return to “Results Management” with Quit.


40 User Manual

Individual logs can be selected by checking a box.

F2 Choose Selects all logs.

F3 Discard Discards the log selection.

F4 Print Prints the selected logs.

F5 Delete Deletes the selected logs.

F6 Export Exports the selected logs.

F5 Directory Opens a window to choose the save location. Choose a location and then click OK. F8 Next Starts the export.

F7 Archive Archives the selected logs. The archived logs will be deleted from the internal database.

F5 Directory Opens a window to choose the save location. Choose a location and then click OK. F8 Next Starts the archiving.

<< Cancel Quits the results display.


User Manual 41

4.1.5 Result report directory

Result protocols are stored for future use at the default location: “C:\Users\Public\Documents\xxxx“.

This location can be changed:

Click on ExtrasSettingsAVL DiGate480.

Fig. 4-25 Changing the Report protocol directory

Result storage for backup by year and month

If this item is activated, can be selected by clicking on the path of the

network drive on which are stored the results (XML and PDF format).

With Test the connection to the network drive can be tested.

Directory for transmission to external applications

---


42 User Manual

4.1.6 Entering a list of operator names

Using this function you can manage a list of operator names.

The list appears in operation mode charge/discharge.

Click on ExtrasSettingsPersons.

Clicking New opens an input window into which you can enter the

name of a new tester.

Return to “Tester” with OK.

Clicking Delete deletes the blue-highlighted operator name.

Clicking Edit opens an input window in which you can edit the

blue-highlighted tester name.

Return to “Tester” with OK.

Clicking Current Operator selects the blue-highlighted operator name

(or clicking the desired operator name).

Clicking Responsible Operator selects the blue-highlighted tester name

(or clicking the desired operator name).

4.1.7 Switch off

The MCS 120 has no on/off switch.

With the button, see fig. 2-10, only the power modules are switched off.

The MCS 120 enters Idle, Sleep mode.

To disconnect the MCS 120 from the power grid press the red button (Power module off) and disconnect the power cable from the wall outlet.

AVL DiTEST MCS 120 Troubleshooting

User Manual 43

5 Troubleshooting

Maintenance

DANGER

Danger to life by electrical shock

Maintenance is only allowed by AVL DiTEST!

Do not open the MCS 120, because exposed parts can have dangerous voltages!

Troubleshooting AVL DiTEST MCS 120

44 User Manual

AVL DiTEST MCS 120 Maintenance and care

User Manual 45

6 Maintenance and care

6.1 Optical check

Carry out a regular optical check of the MCS 120, USB cable and measuring cables with the test adapters.

Check for damage and dirt.

CAUTION

Damaged Parts (power cord, adapter and USB cables) have to be exchanged immediately!

6.2 Cleaning

If the housing is dirty and you want to clean it, please use a dry cloth.

CAUTION

Before cleaning the MCS 120, switch off the Power module and remove the mains plug!

Remove all adapter cables!

Be sure that no liquid is flowing into the housing!

Maintenance and care AVL DiTEST MCS 120

46 User Manual

AVL DiTEST MCS 120 Scope of delivery

User Manual 47

7 Scope of delivery

Standard delivery:

Part ID number

Module Conditioning System MCS incl. power cable (GB)

VS

Transport box

VS

USB cable (USB 2.0 A - USB 2.0 B Rugged)

EX7069

Cable Plus-Minus, X590

Plus & Minus cable with knurled nut M6

VS

Cable analogue module, X590

Analogue module cable adapter

(without CSC Cell-supervision-Circuit)

VS

Cable set bus modules, X590

Module adapter cable for modules with CAN bus (with CSC Cell-Supervision-Circuit)

VS

User manual

AT7953E

Scope of delivery AVL DiTEST MCS 120

48 User Manual

Spare parts:

Part ID number

USB cable (USB 2.0 A - USB 2.0 B Rugged)

EX7069

Cable Plus-Minus, X590

Plus & Minus cable with knurled nut M6

Cable analogue module, X590

Analogue module cable adapter

(without CSC Cell-Supervision-Circuit)

Cable set bus modules, X590

Module adapter cable for modules with CAN bus (with CSC Cell-Supervision-Circuit)

Further customer-specific cable sets on request.

AVL DiTEST MCS 120 Technical data

User Manual 49

8 Technical data

8.1 Operating data

AC-Power grid

Nominal voltage range

Power supply

Frequency

Power consumption

100 … 240 V~

50 ... 60 Hz

2150 W

Charging/discharging power

2 - 75 V

-48 - +80 A

max. 2000 W

Cell monitoring (charge/Discharge)

Depends on type of cell module via analog measurements and via the CAN interface. Monitored values are voltages, currents and temperatures.

External interface

USB

USB 2.0-Rugged

Ambient conditions Operating

Transport and storage

Ambient

temperature

Relative humidity

Ambien

temperature Relative humidity

0 to +40 °C

10 to 80 %

non condensing

-20 to +55 °C

10 to 80 %,

non condensing

Disposal:

This AVL DiTEST product is a high-quality electrical and electronic device that must not be disposed of in the household waste.

When disposing of this system, you must comply with your local legal requirements!

Technical data AVL DiTEST MCS 120

50 User Manual

AVL DiTEST MCS 120 Index

User Manual 51

9 Index

C Cable Set plus minus, X590 16

Cable sets 16

Cable, analog module, X590 VII, 16

Cable, CAN bus module 17

Certificate of Calibration 4

Cleaning 45

Commissioning 19

Components 7

D Designated Use 6

Deviceinfo 37

E EC Declaration of Conformity/ CE mark 2

Entering a list of operator names 42

F Firmware Update 19

G General 1

General Notes 1

General Safety III

H Hardware 20

I IMPORTANT SAFETY INSTRUCTIONS V

Installation of the DSS Software 19

M Maintenance 43

Maintenance and care 45

O Operating data 49

Optical check 45

R Result report directory 41

S Safety test 32

Self-test 35

SPI-UART-Adapter 18

Switch off 42

T Technical data 49

Troubleshooting 43

U USB-cable (USB 2.0 A auf USB 2.0 B Rugged) EX7069 16

V Viewing all reports 39

W Warning and Safety Notes I

Index AVL DiTEST MCS 120

52 User Manual

User Manual EN - AVL DiTEST...MCS 120 is technically identical to MCS (Module Conditioning System)....

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