User Guide

User Guide

Motorised Sieve Shaker 200mm/300mm - 8/12 inch SV003

Impact Test Equipment Ltd www.impact-test.co.uk & www.impact-test.com

Impact Test Equipment Ltd. Building 21 Stevenston Ind. Est.

Stevenston Ayrshire

KA20 3LR

T: 01294 602626 F: 01294 461168

E: sales@impact-test.co.uk

Test Equipment Web Site www.impact-test.co.uk

Test Sieves & Accessories Web Site

www.impact-test.com

CONTENTS

Introduction

Specification

Installation

Controls

Operation

Maintenance

Spares and Accessories

Parts Diagram

Vibration Adjustment

Sieve Shaker 200mm/300mm - 8/12 inchSV003

1 IntroductionThe unique action of this Sieve Shaker (Fig 1) imparts a circular motion to thematerial being sieved so that it makes a slow progression over the surface of thesieve. A rapid vertical movement simultaneously agitates the sample, assistingin clearing the apertures. A time switch is incorporated for tests of varying duration.

2 Specification

Dimensions Length

525 mm

Width

510 mm

Height

1085 mm

Weight 78 kg

Capacity

200mm or 8 inch diameter sieves

300mm or 12 inch diameter sieves

Up to twelve plus lid and receiver

Up to six plus lid and receiver

3 InstallationWARNING: This product weighs 78 kg and care must be taken when lifting.Do not attempt to lift it with only one person. Use sufficient resources tolift it safely in order to avoid injury.

3.1 Assembly (Fig 2)

3.1.1 Screw the hexagon nut as far as possible onto each of the two clamping rods followedby a plain washer. Screw the rods fully into the location plate and tighten the nuts.

Fig 1

3.2 Position the shaker on a suitably level, rigid and robust surface (placing the machineon a level surface ensures the even distribution of the sample over the sieves).

SafetyWhilst the shaker is in operation do not remove any covers or attempt to adjust any partof the machine.

Ensure all moving parts are thoroughly secured before attempting any maintenance.

Ensure all appropriate measures are taken to protect the operator from excessivenoise.

See noise certificate (when supplied).

Power SupplyElectrical safetyWarning: Before removing any covers or performing maintenance repair and service,isolate from electrical supply by removing mains plug. Where mains supply isrequired during these activities, only competent persons should perform the work.

Check that the power supply is compatible with the requirements stated on the labeland connect in accordance with IEE regulations or to local requirements.

This machine may be operated through a standard 13 amp socket outlet when fittedwith an appropriate 3 pin plug fused in accordance with the label.

The power cable is coded as follows:

Brown wire L Live or PowerBlue wire N NeutralGreen/Yellow wire E Earth or Ground

Important: this equipment must be correctly earthed.

Note: Do not use the machine with wet hands. Dry hands before operating machine.

Portable Appliance Tests (PAT)An electrical safety test label is fitted (usually adjacent to the mains input socket).

Clamping Rod

Location Plate

Hexagon Nut,& Plain Washer

Fig 2

4 4.1

Organisations have an obligation to ensure equipment is maintained and is safe for use. Regular PAT testing is one means of ensuring equipment continues to be electrically safe.

Important: do not connect PAT leads to sensitive components such as PCBs, control switches and the like.DO NOT FLASH TEST ELECTRONIC EQUIPMENT.If in doubt as to the most suitable connection point (which will usually be an earth stud or an external earth connection) contact Impact for assistance.ControlsRear panel (not shown)

4.1.1 Power inlet and 5A fuse.

4.1.2 Thermal trip, push to reset.

4.1.3 Mains On / Off switch, machine will only run with this in the On position.

4.2 Front panel (Fig 4)

4.2.1 Mains Indicator light (Green), illuminates when mains switch is On and machine is readyto run.

4.2.2 Timer 10 – 60 minutes, turn clockwise to set duration of test, this also starts themachine providing that the mains switch is On. At the end of the set time the shakerstops automatically.

5 Operation5.1 Sieve Stacking (Fig 5)

Place the receiver centrally into the appropriate recess in the location plate. Stack therequired number of sieves on top of the receiver. Place the sample in the top sieveand fit the lid.

5.2 Fitting the Clamp Plate (Figs 5 and 6)

Locate the clamp plate onto the two rods and slide down squarely onto the lid of thesieve stack.

Fig 4

Timer10 – 60 Minutes

Mains Indicator Light (Green)

Fig 5

Sieve Stack

Receiver

Lid

Clamp Plate

Unscrew the handwheels until there is approximately a gap of 5mm between thelower face of the handwheel and the washer, apply downward pressure to the clampplate and tighten the locking levers. The levers should be positioned pointingdownwards, they may be repositioned by pulling outwards and rotating to the correctposition.

Fully tighten the handwheels simultaneously to ensure that the clamp plate is square.

5.3 Running the test

Ensure the mains switch is on (red warning light illuminated).

Start the machine by turning the timer knob clockwise to the desired duration of thetest.

The machine may be stopped at any time during operation by turning the timer knobfully anti-clockwise to the zero position.

At the end of the test the clamp plate and sieve stack may be removed in the reverseorder to which they were assembled.

6 Maintenance6.1 The Sieve Shaker is maintenance free other than keeping it clean and free from

debris, especially with regard to the recesses in the location plate. The externalsurfaces may be cleaned using a mild detergent solution, under no circumstancesshould solvents be used.

6.2 Periodically lightly oil the clamping mechanisms and rods.

7 Spares and Accessories7.1 For spares and accessories please contact Impact

ig 6

Clamp Plate

Handwheel

Locking Lever

Washer

P1P2 P3

P4

P5

P6

P7

P8

P9

P10

P11

P12

P14

P15

P16

P17

P19

P18

P13

P20

P21

P22

P25

P24

P23P26

P27

SV003 Motorised Sieve Shaker

ADETAIL A

SCALE 1 : 3

Vibration Adjustment

P.NO. RESİM NUMARASI TANIM ADET1 97-01.00.00-ALT TABLA 12 97-02.00.00-YATAKLAMA PARCASI 13 97-03.00.00-UCP204-FK P204 HAZIR 14 97-04.00.00-EKSANTRIK MIL 15 AGM 71 AYAKLI VE FLANSLI (BICIM A-B35) 16 BAĞLANTI LAMASI 3

7 97-07.01.00-EKSANTRIK AYAR CIVATASI M20 MONTAJ 1

8 hex nut high strength_din 2

9 97-10.00.00-MİL 210 hex nut high strength_din 1

11 radial ball bearing_68_din 1

12 serrated lock washer 1_din 113 97-06.00.00-UST ALUMINYUM DOKUM 114 KOL 215 circlip for bores normal_din 1

16 97-01.01.00-AYAK 417 socket set screw flat point_din 3

18 97-14.00.00-M20 YARDIMCI ELEMAN 219 97-08.00.00-KABIN MONTAJ 120 97-13.00.00-ÜST TABLA 1

21 97-11.00.00-M8 YARDIMCI ELEMAN 2

22 97-12.00.00-APARAT 2

23 ELEK SALLAMA APARAT 2 2

24 ELEK SALLAMA APARAT 3 225 fiber aparatı 6

26 G1-8 327 socket head cap screw 4762_din 12

28 socket head cap screw 4762_din 4

29 socket head cap screw 4762_din 4

30 prevailing torque nut style 1 insert_din 4

31 spring lock washer 2_din 21

32 plain washer small grade a_din 2

33 hex bolt gradeb_din 3

34 plain washer small grade a_din 5

35 hex bolt gradeb_din 2

36 plain washer small grade a_din 2

37 pan head cross recess screw_din 2

38 pan head cross recess screw_iso 14

39 ISO 7045 - M5 x 8 - Z --- 8S 2

40 HORTUM P38 1

41 97-07.02.00-AYAR CIVATASI BASLIGI 1

42 KELEPÇE P39 2