1 Database and Application Security S. Sudarshan Computer Science and Engg. Dept I.I.T. Bombay.
UNIVERSITY OF CINCINNATIsorialga/Rajesh's Thesis .pdf · Rajesh Babu Doppalapudi B.Tech., Civil...
Transcript of UNIVERSITY OF CINCINNATIsorialga/Rajesh's Thesis .pdf · Rajesh Babu Doppalapudi B.Tech., Civil...
UNIVERSITY OF CINCINNATI DATE: 10/24/2001
I, Rajesh Doppalapudi ,
hereby submit this as part of the requirements for the degree of: Master of Science
in: Environmental Engineering
It is entitled: Electrochemical Reduction of Munitions Wastewater: Bench Scale and Pilot Scale Studies
Approved by: Dr. George Sorial Dr. Dionysios Dionysiou Dr. Makram Suidan
ELECTROCHEMICAL REDUCTION OF MUNITIONS WASTEWATER-
BENCH SCALE AND PILOT SCALE STUDIES
A thesis submitted to the
Division of Research and Advanced Studies
of the University of Cincinnati
in partial fulfillment of the
requirements for the degree of
MASTER OF SCIENCE
in the Department of Civil and Environmental Engineering
of the College of Engineering
2001
by
Rajesh Babu Doppalapudi
B.Tech., Civil Engineering, I.I.T. Bombay, 1998
Committee Chair: Dr. George Sorial
ABSTRACT
The munitions wastewater is observed to be mainly of two kinds: (1) 2,4-dinitrotoluene
(DNT) in the presence of ethanol and (2) a mixture of 2,4,6-trinitrotoluene (TNT) and
hexahydro-1,3,5-trinitro-1,3,5-triazine (RDX). This research evaluates the performance of
electrochemical processes in reducing these nitroaromatics. Experiments were conducted by
using simulated wastewater. Initially experiments were conducted on a bench scale batch reactor
to study the effect of various parameters including the applied current, stir rate, and dissolved
oxygen on the reduction of nitroaromatics. Based on the results obtained from the bench scale
experiments, a continuous flow pilot scale reactor was designed and developed. Experiments
simulating batch conditions were first conducted on the pilot scale reactor to study the effect of
current, type of electrolyte, and the ionic strength of the feed solution. Experiments were then
conducted on the reactor to study the reduction of DNT in a continuous flow mode.
Results obtained from the bench scale experiments showed an increase in reduction of
nitroaromatics with an increase in current. But at higher currents (53mA & 65mA) the rates of
reduction stabilized indicating that at such higher currents mass transfer governs the rates of
reduction. The rates of reduction also increased with an increase in stir rate. Batch simulation
experiments conducted on the pilot scale reactor showed that the rates of reduction of DNT
increase with an increase in current or concentration of electrolyte. Again the rates of reduction
at higher currents (150 and 200mA) stabilized, further confirming the effect of mass transfer
limitations at higher currents. Based on the results obtained from the batch simulation
experiments, continuous flow experiments were conducted at three different currents ( 150, 200
and 300mA). 200 mA was observed to be the optimal value of the applied current for the
reduction of DNT. For an applied current of 200mA, 80% reduction of DNT was obtained.
At the end of each experiment end products were analyzed to identify and quantify the
various intermediates formed during the electrochemical reduction of nitroaromatics. End
products determined for all the experiments showed 60-100% molar balance conversion. Most of
the intermediates were observed in the solid phase probably due to the polymerization of
intermediates during the reduction of nitroaromatics.
ACKNOWLEDGMENTS
I would like to thank my advisor, Dr. George Sorial for his constant guidance, support and many
valuable suggestion, without which this research would have been an exercise in futility. I
would also like to thank Dr. Makram Suidan and Dr. Dionysios Dionysiou for serving on my
committee and for their insights and suggestions.
I would also like to thank the members of my research group, Manish Mehta and Dinesh
Palaniswamy for their help, suggestions and friendship. I would also like to thank Roopsingh
Guruswamy and Bharadwaj Karthik for their suggestions.
i
TABLE OF CONTENTS
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
1. INTRODUCTION AND LITERATURE REVIEW . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Literature Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.1 Biological Pathways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.2 Chemical Pathways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3.3 Electrochemical Pathways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2. ELECTROCHEMICAL REDUCTION OF SIMULATED MUNITIONS
WASTEWATER IN A BENCH SCALE BATCH REACTOR . . . . . . . . . . . . . 17
2.1 Abstract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.3 Degradation Pathways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4 Materials and Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.5 Results and Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.6 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.7 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3. ELECTROCHEMICAL REDUCTION OF 2,4-DINITROTOLUENE IN A
ii
CONTINUOUS FLOW PILOT SCALE REACTOR . . . . . . . . . . . . . . . . . . . . . 53
3.1 Abstract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.3 Degradation pathways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.4 Materials and Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.5 Results and Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3.6 A Preliminary Operating Cost Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.7 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.8 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4. RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1
DNT Experiments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
TNT and RDX Experiments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A9
Batch Simulation Experiments for Reduction of DNT . . . . . . . . . . . . . . . . . . A16
Continuous Flow Experiments for Reduction of DNT . . . . . . . . . . . . . . . . . . A29
iii
LIST OF TABLES
2.1 Summary of Experimental Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.2 Electrochemical Reduction of DNT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.3 Electrochemical Reduction of TNT in a Combined Mixture of TNT and RDX. . . . . . . 37
2.4 Electrochemical Reduction of RDX in a Combined Mixture of TNT and RDX. . . . . . . 38
2.5 Mole Balance of DNT in a Open Batch Reactor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.6 Mole Balance of TNT in a Open Batch Reactor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2.7 Mole Balance of TNT under Anoxic Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.1 Observed First Rate Constants for the Reduction of DNT. . . . . . . . . . . . . . . . . . . . . . . 78
3.2 Mole Balance of DNT for Batch Simulation Experiments. . . . . . . . . . . . . . . . . . . . . . . .79
3.3 Mole Balance of DNT for Continuous Flow Experiments. . . . . . . . . . . . . . . . . . . . . . . . 80
iv
LIST OF FIGURES
1.1 Reductive Biodegradation Pathway Identified for DNT. . . . . . . . . . . . . . . . . . . . . . . . . 15
1.2 Reductive Biodegradation Pathway Identified for TNT . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1 Experimental Setup of Batch Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.2 Reduction of DNT under Various Conditions (C0 = 100 mg/L) . . . . . . . . . . . . . . . . . . . 46
2.3 Reduction of TNT under Various Conditions (C0 = 70 mg/L) . . . . . . . . . . . . . . . . . . . . 47
2.4 Reduction of RDX under Various Conditions (C0 = 10 mg/L) . . . . . . . . . . . . . . . . . . . 48
2.5 Product Distribution in the Aqueous Phase for Reduction of DNT with an
Applied Current of 65 mA and Stir Rate of 2040 rpm under Anoxic Conditions . . . . . .49
2.6 Product Distribution in the Aqueous Phase for Reduction of DNT with an
Applied Current of 45 mA and Stir Rate of 2040 rpm under Anoxic Conditions . . . . . .50
2.7 Proposed Mechanism for Reduction of DNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.8 Proposed Mechanism for Reduction of TNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.1 Setup of Pilot Scale Electrochemical Reactor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.2 Reduction of DNT Using NaCl as Electrolyte in Batch Simulation Experiments. . . . . . 83
3.3 Reduction of DNT Using Na2SO4 as Electrolyte in Batch Simulation Experiments. . . . 84
3.4 Performance of the Reactor with Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 85
3.5 Performance of the Reactor Immediately after Reactor Cleaning. . . . . . . . . . . . . . . . . . .86
3.6 Variation of Concentration of Solids with Time During Reactor Cleaning. . . . . . . . . . ..87
3.7 Variation of Concentration of DNT with Time for 200mA Current as
Determined from Batch Simulation Experiment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
3.8 Proposed Mechanism for Reduction of DNT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
v
4.1 Reduction of DNT with Time for Various Systems of Reactors. . . . . . . . . . . . . . . . . . . 93
1
1. INTRODUCTION AND LITERATURE REVIEW
2
1.1 Introduction
Contamination of water with hazardous and toxic chemicals is one of the major problems
facing the world today. The contamination of soil and water with residues of explosives has been
observed at many large military complexes. The manufacture, processing, and packaging of
explosives at military ammunition sites over several decades have resulted in high concentrations
of explosives in munitions waste. 2,4-Dinitrotoluene (DNT), 2,4,6-trinitrotoluene (TNT) and
hexahydro-1,3,5-trinitro-1,3,5-triazine (RDX) are observed to be the main components of the
munitions generated wastewater. TNT is the most common contaminant found in both soil and
ground water samples at most of the munitions contaminated sites (Jenkins and Walsh 1993).
2,4-Dinitrotoluene and 2,6-dinitrotoluene are the products of incomplete nitration of toluene
during the synthesis of TNT, and hence find their way to munitions wastewater. RDX enters
waste stream since TNT is often used in binary mixtures with RDX by the US Armed forces.
There are six different isomers of DNT, but only 2,4-DNT and 2,6-DNT are the most
commonly found ones. DNT is mainly used as a plasticizer and burn-rate modifier in single base
propellants for military purposes. Commercially DNT is used as an intermediate in the
manufacture of toluene di-isocyanate, used in the production of polyurethane foams. The
manufacture of polyurethane accounts for 99% of DNT use. DNT enters waste stream mainly
during water-dry, wet screening and solvent recovery processes. DNT is highly toxic to both
humans and animals. DNT is a potent liver carcinogen and based on its carcinogenicity, the
estimated cancer risk from lifetime consumption of the maximum allowable dose of DNT is
0.002 mg/Kg/day (Palmer et al. 1996). The LD50 value in rats for DNT is 268mg/Kg (Sax and
Lewis 1989).
3
TNT is the most widely used explosive. It is used as a military explosive in bombs and in
grenades. It has been widely used for filling shells and airborne demolition bombs (Kline 1990).
In addition to military use, small amounts of TNT is also used for industrial explosive
applications, such as deep well and under water blasting. TNT is prepared by the nitration of
toluene with a mixture of nitric acid and sulphuric acid (Sax and Lewis 1989). TNT enters waste
soil and water ecosystems mainly by military activities like the manufacture, loading and disposal
of explosives and propellants.TNT is reported to be toxic to both humans and animals. TNT can
enter the body via inhalation, ingestion or skin contact. The USEPA set the Drinking Water
Equivalent Level (DWEL), a lifetime exposure at which health effects would not occur, for TNT
at 20 µg/L (EPA 1989).
RDX, Royal Demolition Explosive, is one of the most commonly used military explosive.
Because of its sensitivity to shock detonation, RDX is commonly used in conjunction with other
explosives such as TNT and cyclotols and hence finds its way into waste streams. RDX also
enters wastewater during manufacture and munitions loading processes. RDX is reported to be
slightly toxic to humans but highly toxic to invertebrates and fish. Exposure to RDX has been
reported to cause nausea, irritability, confusion and convulsions in humans (Palmer et al. 1996).
Based on its status as a Class C possible human carcinogen, the USEPA has published a water
quality criterion of 0.3 µg/L for RDX.
1.2 Objectives
The main objectives of this research are to (1) study the electrochemical reduction of
simulated munitions waste water on a bench scale batch reactor (2) design and develop a pilot
scale continuous flow reactor for the reduction of nitroaromatics (3) test the pilot scale reactor
4
using simulated munitions waste water and (4) determine the various intermediates and end
products formed during the reduction of nitroaromatics.
To achieve the above objectives the following tasks were performed
1. Bench scale batch experiments were conducted to study the electrochemical reduction of
munitions waste water. The munitions wastewater was observed to be of two kinds (1)
100 mg/L DNT and 300 mg/L ethanol and (2) 70 mg/L TNT and 10 mg/L RDX.
Experiments were conducted for various currents (23 - 65 mA), two different stir rates
(630 and 2040 rpm) and presence and absence of dissolved oxygen.
2. A pilot scale continuous flow reactor was designed and developed based on the results
obtained from the bench scale experiments.
3. Batch simulation experiments were conducted on the pilot scale reactor to study the effect
of current density, ionic strength of feed solution and type of electrolyte on the reduction
of DNT. All experiments were conducted under anoxic conditions.
4. Continuous flow experiments were conducted on the pilot scale reactor to study the
reduction of DNT based on the results obtained from the batch simulation experiments.
The current was varied between 150 mA and 300 mA to optimize the value of applied
current.
During all the experiments samples were collected and analyzed to determine the various
intermediates and end products formed.
1.3 Literature Review
1.3.1 Biological Pathways
Most of the biodegradation pathways identified to date for the nitroaromatics often
5
require cometabolites (alternate carbon for metabolic energy for cells) for the biological process
to proceed. This implies that the biodegradation of these compounds is due to secondary effects
and not the direct utilization of the compounds for microbial metabolic activity. Reductive
pathways and reduction-oxidation pathways have been identified in biological systems and are
capable of carrying out the transformation of these compounds. Three moles of hydrogen are
required for the reduction of each nitro group to the corresponding amino group in the reductive
pathway.
Parrish (1977) observed that DNT was biotransformed by fungi when supplemental
glucose was provided as the carbon source under aerobic conditions. A biological transformation
pathway for DNT has been described, shown in Figure 1.1, which involves the enzymatic
reduction of both nitro groups to the corresponding amino groups. The biotransformation
intermediates include 4,4'-dinitro-2,2'-azoxytoluene, 2,2'-dinitro-4,4'-azoxytoluene, 4-
hydroxylamino-2-nitrotoluene, 4-acetamido-2-nitrotoluene and 2-acetamido-4-nitrotoluene.
Under aerobic conditions 2,4-diaminotoluene was not detected, while under anaerobic conditions
the reduction of both nitro groups was observed (McCormick et al. 1978). The 4-nitro group was
preferentially reduced in comparison to the 2-nitro group.
Valli et al. (1992) studied the reduction-oxidation process capable of leading to the
mineralization of DNT by the fungus, P. chrysosporium, under nitrogen limiting conditions. One
of the nitro groups is first reduced to form aminonitrotoluene. The mono-amino intermediate is
then oxidized to 4-nitro-1,2-benzoquinone and subsequently reduced to 4-nitro-1,2-
hydroquinone. Further reduction of this intermediate results in the formation of 1,2,4-
trihydroxybenzene, which undergoes ring cleavage leading to mineralization.
6
Vanderloop et al. (1999) studied the effect of an anaerobic/anoxic fluidized-bed granular
activated carbon (GAC) bioreactor in series with an activated sludge rector for the treatment of
DNT. Ethanol was supplied as the primary substrate during methanogenic operation. DNT was
observed to be completely transformed to DAT under anaerobic conditions in the fuidized bed
GAC reactor. The DAT was further mineralized in the activated sludge reactor, with complete
recovery of DAT nitrogen.
Pseudomonas species, under aerobic conditions biotransformed TNT and a variety of
nitroaromatic compounds to the corresponding amines and in some instances acetylated
intermediates (Schackmann and Muller 1991). Studies done by Boopathy et al. (1993) observed
the performance of anaerobic soil consortium to remove TNT in the presence of various electron
acceptors. A significant amount of TNT was observed to be removed in the enrichment culture
that used nitrate as the electron acceptor. They also showed that the main intermediates of TNT
degradation are 2-amino-4,6-dinitrotoluene and its isomer 4-amino-2,6-dinitrotoluene. The
biotransformation of TNT to a diamino-mononitro reduction product was catalyzed by a sulfate
reducing bacterium under anaerobic conditions with and without alternate carbon (Boopathy and
Kulpa 1992).
Parrish (1977) found that certain fungal isolates were capable of the transformation of
TNT at 100 mg/L with supplemental carbon source. A series of reduction products were
identified and no evidence for mineralization was found. The scheme shown in Figure 1.2
represents a sequential set of reduction steps leading to the diamino derivatives (McCormick et
al. 1976). The azoxy compounds shown in the scheme apparently result from a nonenzymatic
oxidation of the reactive 4-hydroxylamino-2,6-dinitrotoluene. The 4-nitro group on TNT is
7
preferentially reduced compared to the 2-nitro group.
RDX and the related N-acetylated derivative, AcRDX, were studied in aqueous systems
and found to be biotransformed by mixed populations of microorganisms under anaerobic
conditions when supplemental carbon was provided (McCormick et al. 1981; Sikka et al. 1980).
Intermediates in this pathway included mono-, di-, and trinitroso- derivatives formed during the
sequential reduction of the nitro groups on the parent compound. Young et al. (1996) observed
biotransformation of RDX in liquid culture by a consortium of bacteria found in horse manure.
Five types of bacteria were found to be predominant in the consortium and the most effective
bacteria at transforming RDX was observed to be Serratia marcescens.
Jackson et al. (1976) reported the anaerobic degradation of RDX in aqueous solutions and
in wastewaters from a nitramine manufacturing facility. RDX was present in the wastewater at
around 12 mg/L. In the follow on studies with wastewater derived from nitramine manufacture,
complete removal of RDX was reported in anaerobic biological treatment systems with
supplemental carbon in the form of hydroxyethyl cellulose.
1.3.2 Chemical Pathways
The adsorption of nitroaromatics on activated carbon (GAC) is most commonly used for
the treatment of munitions wastewater. Ho and Daw (1988) studied GAC adsorption of DNT
under ambient conditions. At least six other compounds other than DNT were detected in high
performance liquid chromatography (HPLC) analyses of solven extracts from the spent activated
carbon. Some of these compounds were observed to be the result of oxidation of DNT. These
products are likely the result of abiotic GAC surface catalyzed reactions with molecular oxygen.
The spent GAC is classified as a K045 hazardous waste and must be further treated (Levsen et al.
8
1993). Options include disposal in a secure hazardous landfill, incineration, or regeneration by
partial oxidation of the GAC. However, while incineration has been demonstrated as an effective
technology, issues such as safety concerns, noise, air emissions, costs etc. motivated research in
alternative technology. The other adsorption technologies include resin adsorption, surfactant
complexing, liquid-liquid extraction, ultrafiltration and reverse osmosis (Rodgers and Bunce
2001). All of these technologies concentrate the nitroaromatic into other media, but do not
modify them into non-hazardous compounds.
Bolton and Cater (1993) researched the effect of advanced oxidation technologies (AOT)
for the treatment of nitroaromatics using oxidizing agents such as hydrogen peroxide or ozone,
with or without the addition of catalysts or photolysis. The hydroxyl radicals generated during
this process initiate ring opening and ultimately mineralize the nitroaromatic to CO2 and H2O. Li
et al. (1998) used Fenton’s reagent, alone or in combination with UV (254nm), for remediating
aqueous waste contaminated with nitroaromatic explosives. UV assistance increased the rate of
oxidation and the extent of mineralization of the contaminants. The reaction rate depended on the
number and position of the nitro groups on the aromatic ring. Schmelling and Gray (1995)
demonstrated that TiO2 photocatalysis using near UV radiation may be highly effective in the
remediation of TNT. Photocatalytic tranformation included both oxidation and reduction.
Trinitrobenzoic acid, trinitrobenzene, and trinitrophenol were observed to be the oxidative
intermediates and 3,5-dinitroaniline was identified as the reduction intermediate.
Hydrothermal technologies, which include wet air oxidation and supercritical water
oxidation, are oxidation technologies that involve mineralization of organics by oxygen or H2O2
at higher temperatures and pressures. Hao et al. (1993) demonstrated the effective use of wet air
9
oxidation (WAO) of TNT at temperatures ranging from 200o to 320o C, and PO2 from 0.13 to
1.31. The WAO removal efficiency was observed to be a function primarily of temperature and ,
to a lesser extent, of PO2. Acetic acid and 1,3-dinitrobenzene were oberved to be accumulating at
lower temperatures.
Aromatic nitro compounds are catalytically hydrogenated to amines in acidic solution.
Rajashekharam et al. (1998) hydrogenated DNT on 5% Pd/Al2O3 catalyst, using a trickle-bed
reactor at 45-55o C, and developed a model to predict hydrogenation rates at different particle
sizes and gas/liquid velocities.
1.3.3 Electrochemical Pathways
Electrochemistry with its unique ability to oxidize or reduce compounds at a well-
controlled electrode potential and by just adding or removing electrons, offers many interesting
possibilities in environmental engineering. Electrochemical treatment is a fairly new technology
in the field of environmental engineering and hence only limited research was done on this
subject. Electrochemistry is increasingly being used for the degradation of hazardous chemicals
and in the production of energy by more environmentally friendly methods. Simonsson (1997)
described the use of electrochemical processes for treatment of wastewater solutions, flue gases
and contaminated water and soil. He observed that treatment of waste using electrochemical
processes can be achieved using either anodic oxidation or cathodic reduction.
Electrochemical processes were reportedly effective in the destruction of aromatic
organochlorine wastes (Bunce et al. 1997). Both, oxidative and reductive approaches were
carried out using either direct electrolysis at the surface of an electrode, or by generating a
reactive intermediate that attacks the substrate in a subsequent step. Though the complete
10
combustion of organochlorines to CO2 was unlikely to be economical, the compound could be
oxidized to an unsaturated aliphatic compound, which could be more easily oxidized than the
starting compound.
Electrochemical processes were studied for the treatment of industrial non-biodegradable
effluents originated from a flavor manufacturing facility (Ribordy et al. 1997). The values of
temperature, pH, electrode characteristics and other parameters affecting the electrochemical
treatment were optimized and the TOC was observed to be reduced by 52% in the wastewater.
The effluents obtained after the electrochemical treatment were observed to be non toxic and
easily biodegradable. Polcaro and Palmas (1997) investigated the effectiveness of
electrochemical oxidation for the removal of chlorophenols from aqueous solutions. The
chlorophenols were effectively removed as well as their reaction intermediates, which are still
toxic.
Hintze and Wagner (1992) reduced nitroaromatic explosives to amines in the cathode
compartment of an electrochemical cell. Rodgers and Bunce (2001b) reduced TNT and related
compounds at modest potentials at a variety of cathodes, with high current efficiencies and
essentially quantitative material balance and suggested subsequent electrochemical oxidation to
polymerize the amines to insoluble byproducts. Aminotoluenes were observed as the
intermediates during the reduction of DNT, with 2,4-diaminotoluene being the major product.
For the reduction of TNT, triaminotoluene was observed to be never more than a minor product
and aminonitrotoluenes consisted of most of the intermediates. About 70% of the aminotoluenes
could be polymerized in the subsequent electrochemical oxidation.
Electrochemical degradation of DNT in a bench scale reactor was studied and a number
11
of parameters including dissolved oxygen, current, voltage and electrode shape and material were
investigated (Jolas et al. 2000). Electrochemical experiments using graphite rod were observed to
be mass transfer limited, whereas degradation studies using titanium mesh wire were not.
Products of degradation were identified as DAT, aminotoluenes and azoxydimers.
12
1.4 References
Bolton, J. R., and Cater, S. R. (1993). "Aquatic and surface photochemistry: Chp. 33."
Homogenous Photodegradation of Pollutants in Contaminated Water: An Introduction, R.
Zepp, Crosby, D., ed., CRC Press, Boca Raton, FL, 467-490.
Boopathy, R., and Kulpa, C. F. (1992). "Trinitrotoluene bacterium desulfovibrio sp. (B strain)
isolated from an anaerobic digester." Curr. Microbiol., 25, 235-241.
Boopathy, R., Wilson, M., and Kulpa, C. F. (1993). "Anaerobic removal of TNT under different
electron accepting conditions: lab study." Water Environment Research, 55, 271-275.
Bunce, N. J., Merica, S. G., and Lipkowski, J. (1997). "Prospects for the use of electrochemical
methods for the destruction of aromatic organochlorine wastes." Chemosphere, 35(11),
2719-2726.
EPA. (1989). "Health advisory on 2,4,6-trinitrotoluene." ISS order no. PB90-273566, U.S.
Environmental Protection Agency, Office of Drinking Water, Washington, D.C.
Hao, O. J., Phull, K. K., Davis, A. P., Chen, J. M., and Maloney, S. W. (1993). "Wet air
oxidation of trinitrotoluene manufacturing red water." Water Environment Research, 65,
213-220.
Hintze, J. L., and Wagner, P. J. (1992). "TNT waste water feasibility study: phase 1 laboratory
study." DAAH01-91-C-0738, Gencorp Aerojet Propulsion Division, US Army Missile
Command, Production Base Modernization Activity.
Ho, P. C., and Daw, C. S. (1988). "Adsorption and desorption of dinitrotoluene on activated
carbon." Environ. Sci. Technol.(22), 919-924.
Jackson, R. A., Green, J. M., and Hash, R. L. (1976). "Nitamine removal study." DAAA09-73-C-
0079, Holston Defense Corporation, Dover.
Jenkins, T. F., and Walsh, M. E. (1993). "Field screening methods for munitions residues in
soils, semiaron technologies for remediating sites contaminated with explosive and
radioactive wastes." EPA/625/K-93/001, Office of Research and Development,
Washington, D.C.
Jolas, J. L., Pehkonen, S. O., and Maloney, S. W. (2000). "Reduction of 2,4-dinitrotoluene with
graphite and titanium mesh cathodes." Water Environment Research, 72(2), 179-188.
13
Kline, C. (1990). Kline guide to the U.S. chemical industry., Kline and Complany, Inc., Fairfield,
NJ.
Levsen, K., Mussmann, E., Berger-Preiss, E., Priess, A., Volmer, D., and Wunsch, G. (1993).
"Analysis of nitroaromatics and nitramines in ammunition waste water and in aqueous
samples from former ammunition plants and other military sites." Acta Hydrochim.
Hydrobiolog., 21, 153-156.
Li, Z. M., Shea, P. J., and Comfort, S. D. (1998). "Nitrotoluene destruction by UV catalyzed
Fenton reagent oxidation." Chemosphere, 36(8), 1849-1865.
McCormick, N. G., Cornell, J. H., and Kaplan, A. M. (1978). "Identification of biotransformation
products from 2,4-dinitrotoluene." App. Environ. Microbiol.(35), 945-948.
McCormick, N. G., Cornell, J. H., and Kaplan, A. M. (1981). "Biodegradation of hexahydro-
1,3,5-trinito-1,3,5-triazine." Appl. Environ. Microbiol., 42, 817-823.
McCormick, N. G., Feeherry, F. E., and Levinson, H. S. (1976). "Microbial transformation of
2,4,6-trinitrotoluene and other nitroaromatic compounds." App. Environ. Microbiol.(31),
949-958.
Palmer, W. G., Small, M. J., Jack, C. D., and James, C. E. (1996). "Toxicology and
environmental hazards." Organic Energetic Comcpounds, P. L. Marinkas, ed., Nova
Science Publishers, Inc., New York, 289-372.
Parrish, F. W. (1977). "Fungal transformation of 2,4-dinitrotoluene and 2,4,6-trinitrotoluene."
App.Environ.Micro.Biol, 47, 1295-98.
Polcaro, A. M., and Palmas, S. (1997). "Electrochemical oxidation of chlorophenols." Ind. Eng.
Chem. Res.(36), 1791-1798.
Rajashekharam, M. V., Jagannathan, R., and Chaudhari, R. V. (1998). "A trickle bed reactor for
the hydrogenation of 2,4-DNT: experimental verification." Chem. Eng. Sci. Res., 36, 592-
595.
Ribordy, P., Pulgarin, C., Kiwi, J., and Peringer, P. (1997). "Electrochemical versus
photochemical pretreatment of industrial wastewaters." Water Sci. Tech., 35(5), 293-302.
Rodgers, J. D., and Bunce, N. J. (2001). "Treatment methods for the remediation of nitroaromatic
explosives." Water Research, 35(9), 2101-2111.
14
Rodgers, J. D., and Bunce, N. J. (2001b). "Electrochemical treatment of 2,4,6-trinitrotoluene and
related compounds." Environ. Sci. Technol., 35(2), 406-410.
Sax, N. I., and Lewis, R. J. (1989). Dangerous Properties of Industrial Materials, Van Nostrand
Reinhold, New York.
Schackmann, A., and Muller, P. (1991). "Reduction of nitroaromatic compounds by different
Pseudomonas species under aerobic conditions." Appl. Microbiol. Biotechnol.(34), 809-
813.
Schmelling, D. C., and Gray, A. K. (1995). "Photocatalytic transformation and mineralization of
2,4,6-trinitrotoluene in titanium dioxide slurries." Water Research, 29(12), 2651-2662.
Sikka, H. C., Banerjee, S., Pack, E. J., and Appleton, H. T. (1980). "Environmental fate of RDX
and TNT." Report DSMD 17-77-C-7026, U.S. Army Medical and Research Development
Command, Fort Detrick.
Simonsson, D. (1997). "Electrochemistry for a cleaner environment." Chemical Society Reviews,
26, 181-189.
Valli, K., Brock, B. J., Joshi, D. K., and Gold, M. H. (1992). "Degradation of 2,4-dinitrotoluene
by the lignin-degrading fungus Phanerochaete Chrysosporium." App. Environ.
Microbiol.(58), 221-228.
Vanderloop, S. L., Suidan, M. T., Moteleb, M. A., and Maloney, S. W. (1999).
"Biotransformation of 2,4-dinitrotoluene under different electron acceptor conditions."
Water Research, 33(5), 1287-1295.
Young, D. M., Kitts, C. L., Unkefer, P. L., and Ogden, K. L. (1996). "Biological breakdown of
RDX in slurry reactors." Biotechnol. Bioeng., 56, 258-267.
15
CH3
NO2
NO2
CH3
NO2
NHOH
CH3
NO2
NH2
CH3
NHOH
NO2
CH3
NH2
NO2
CH3
NH2
NH2
N
NO2 NO2
NO
CH3
N
NO2
CH3
NO2
NO
H3CCH3
CH3
NO
NO2
CH3
NO2
NOCH3
N
NO2 NO2
NO
4-nitroso-2-nitrotoluene 4-amino-2-nitrotoluene
2-nitroso-4-nitrotoluene
4,4'-dinitro-2,2'-azoxytoluene
DAT
4,2'-dinitro-2,4'-azoxytoluene
DNT
2-amino-4-nitrotoluene
Figure 1.1. Reductive Biodegradation Pathway Identified for DNT
CH3
2,2'-dinitro-4,4'-azoxytoluene
4-hydroxylamino-2-nitrotoluene
2-hydroxylamino-4-nitrotoluene
16
NO2
NO2O2N
NO2
NHOHO2N NO2
NH2O2N
NH2
NH2O2N
NO2
NH2H2N
NHOH
NO2O2N
NH2
NO2O2N
NO2
NO2N
O
N
CH3
NO2
CH3
NO2
NO2
NO2N
O
N NO2
NO2
CH3CH3
2,4-diamino-6-nitrotolene
CH3
4,2',6,6'-tetranitro-2,4'-azoxytoluene
2,2',6,6'-tetranitro-4,4'-azoxytoluene
CH3
2,2',6,6'-tetranitro-4,4'-azoxytoluene
NO2
NO2N
O
N NO2
NO2
H3C CH3
4-amino-2,6-dinitrotoluene
CH3
2,6-diamino-4-nitrotolene
2-amino-4,6-dinitrotoluene
CH3
CH3
CH3
TNT
CH3
4-hydroxyalmino-2,6-dinitrotoluene
2-hydroxylamino-4,6-dinitrotoluene
Figure 1.2. Reductive Biodegradation Pathway Identified for TNT
1 Paper Submitted for Publication in Environmental Engineering Science
17
2. ELECTROCHEMICAL REDUCTION OF SIMULATED MUNITIONS
WASTEWATER IN A BENCH SCALE BATCH REACTOR1
18
2.1 Abstract
2,4,6- trinitrotoluene (TNT), 2,4-dinitrotoluene (DNT) and hexahydro-1,3,5– trinitro-
1,3,5- triazine (RDX) are major constituents of munitions production wastewater discharged
from explosive manufacturing units and munitions load, assembly and pack operations.
Experiments were carried out to study the electrochemical reduction of DNT and a mixture of
TNT and RDX. The effect of various parameters including current, stir rate and presence and
absence of dissolved oxygen was investigated. Experiments were conducted using glassy carbon
rods as the cathode and platinum wire as the anode. End products were also analyzed for the
experiments to obtain molar balance closure for the conversion of the nitroaromatic to
intermediates. The experimental results showed that the electrochemical reduction of
nitroaromatics follow pseudo first order rate kinetics. The first order rate constants for the
reduction of nitroaromatics were observed to increase with an increase in current or stir rate. The
rate of reduction of the nitroaromatic was observed to be significantly higher under anoxic
conditions than under open batch conditions. A molar balance closure of 60-90% could be
obtained for all the experiments.
Keywords: Electrochemical reduction, trinitrotoluene, dinitrotoluene, RDX, nitro-aromatics,
munitions waste water.
19
2.2 Introduction
Explosives contamination problem has been found at many U.S. Department of Energy
and Department of Defense sites. 2,4,6 – trinitrotoluene (TNT), 2,4 – dinitrotoluene (DNT) and
hexahydro – 1,3,5 – trinitro – triazine (RDX) are major constituents of munitions production
wastewater. The United States Department of Defense (DoD) has identified more than 1000 sites
with explosives contamination of which more than 95% were contaminated with TNT and 87%
exceeded permissible ground water contaminant levels (Walsh et al. 1993). Most of the sites
have been found to contain significant amounts of explosives in soil and water samples generated
by demilitarization operations that were conducted in the 1970s. Wastewater containing TNT
and RDX is still generated from demilitarization, and load, assemble, and pack operations. This
wastewater is currently treated by adsorption onto activated carbon. Although effective, it is an
expensive method and generates a by-product hazardous waste in the spent activated carbon.
As per the OSHA assessment of LD50, both TNT and DNT have been classified as
“slightly toxic” to humans. TNT has been found to be toxic to a number of organisms and
aquatic life (Burrows et al. 1989). TNT has been determined to be mutagenic to humans (Kaplan
and Kaplan 1982). The United States Environmental Protection Agency (U.S. EPA) lists TNT
and DNT as priority pollutants because of their toxicological properties. RDX has been shown to
be acutely and chronically toxic to fish (Burton et al. 1994). The U.S. EPA has set a final acute
value of 5.18 mg/L for RDX.
2.3 Degradation Pathways
Biological Pathways: The biological pathways could be broadly classified into aerobic and
anaerobic degradation. Pseudomonas species have been shown to degrade both DNT and TNT
20
aerobically with supplemented glucose as carbon source (Parrish 1977). Under anaerobic
conditions, the sulfate reducing bacteria Desulfovibrio sp (B Strain) transformed TNT into many
reduction products (Boopathy and Kulpa 1992; Boopathy et al. 1993; Preuss et al. 1993; Preuss
and Rieger 1995). Berchtold et al. (1995) designed a fluidized-bed anaerobic granular activated
carbon reactor, which effectively transformed DNT to 2,4-diaminotoluene (DAT). They also
showed that conversion of DNT is unaffected by influent ethanol concentration, though 200
mg/L of ethanol was determined to be the minimum concentration of ethanol needed to affect the
reduction of DNT to DAT. McCormick et al. (1985a) studied 2,4-DNT under continuous culture
conditions in a nutrient rich medium under aerobic and anaerobic conditions. RDX and related
N-acetylated derivative AcRDX were studied in aqueous systems and found to be bio
transformed by mixed populations of microorganisms under aerobic conditions when
supplemental carbon was provided. Intermediates in this pathway included mono, di and tri
amino compounds formed during the sequential reduction of the nitro groups on the parent
compound (McCormick et al. 1981; McCormick et al. 1985b; McCormick et al. 1985c; Sikka et
al. 1980).
Chemical Pathways: Many commonly used chemical remediation technologies for the removal
of nitroaromatics are separation processes rather than destruction processes, all of which
concentrate the nitroaromatic explosives for further treatment (Rodgers and Bunce 2001).
Incineration and GAC, though used extensively in the degradation of nitro-aromatics, have some
serious environmental concerns. The most promising areas of research are the photochemical
and electro-chemical reduction. TNT strongly absorbs UV radiation between 200 and 280 nm.
Exposure of TNT to sunlight or near UV radiation results in the rapid conversion of TNT into a
21
variety of aromatic photolysis products, including the nitroamines and azoxytoluenes, which are
also formed during bio degradation (Burlinson et al. 1973). Photo catalytic transformation of
TNT was shown to include both oxidative and reductive steps. Trinitrobenzoic acid, trinitro
benzene, and trinitro phenol were observed as oxidative intermediate species and 3,5
dinitroaniline was identified as a stable reduction product (Schmelling et al. 1998).
Electrochemical Pathways: Though bio-degradation and other conventional methods are quiet
efficient in the degradation of nitro-aromatics, they have some distinct disadvantages.
Anaerobic biodegradation is shown to be very effective in the degradation of nitroaromatics. But
it has been observed that the munitions wastewater do not always contain the nitroaromatic,
during which time anaerobic conditions must be maintained in the reactor by the addition of
other organic compounds. This process involves high costs for the maintenance of the reactor.
Hence, electrochemical methods have attracted a great deal of attention in recent years.
Electrochemistry with its unique ability to oxidize or reduce compounds at a well-controlled
electrode potential and by just adding or withdrawing electrons offers many interesting
possibilities in environmental engineering (Simonsson 1997).
Rodgers and Bunce (2001b) reduced TNT and DNT isomers to aminotoluenes with high
current efficiencies at a variety of cathodes. They further suggested subsequent electrochemical
oxidation to polymerize the aminotoluenes to insoluble byproducts. Jolas et al. (2000) conducted
experiments for the electrochemical reduction of DNT with graphite and titanium mesh cathodes
under open and anoxic conditions. Mass transfer limitations were observed to effect the
reduction of DNT with the graphite rod, whereas reduction using titanium mesh cathode showed
almost no effect of mass transfer limitations. 2,4-DAT, 4-amino-2-nitrotoluene and one of the
22
dinitro-azoxytoluene dimers were identified as the intermediates formed during the reduction of
DNT. Lessard and Velin Prikidanovics (1990) carried out the synthesis of DAT by the electro
reduction of DNT in a basic solution of pH 13 . The proposed possible mechanism is the
reduction of the nitro group to the hydroxyl amino group by a combination of electronation-
protonation(EP) and electro catalytic hydrogenation (ECH). This is followed by the reduction of
hydroxyl amino group to the amino group, an ECH mechanism.
The overall conversion of DNT to DAT may occur by an ECH mechanism summarized
by equations 1, 2, 3 and 4, where M is the surface of the electrode, M(H) represents the
chemisorbed hydrogen generated at the surface of the electrode by the reduction of water and
M(DNT) and M(DAT) are the adsorbed starting material and product, respectively.
M + H2O + e- � M(H) + OH- (1)
M + DNT � M(DNT) (2)
M(DNT) + 12M(H) � M(DAT) + 4H2O (3)
M(DAT) � M + DAT (4)
Objectives: The main objectives of this research were to provide information regarding: (1) the
kinetics of electrochemical reduction of simulated propellant wastewater (DNT 100 mg/L and
ethanol 300 mg/L) and pinkwater (TNT 70 mg/L and RDX 10 mg/L) at various currents, and
stir-rates; (2) the impact of the presence and absence of dissolved oxygen on the electrochemical
reduction rates; and (3) the intermediates and end products formed during the electrochemical
reduction of the nitroaromatics.
23
2.4 Materials and Methods
Experimental Setup: The experimental setup of the batch reactor is shown in Figure 1. The
main reactor is a 2.5 liter glass cylinder with an ‘L’ shaped tube attached on one side of the
reactor. The glass cylinder acts as the cathode compartment and the ‘L’ shaped tube is used as
the anode compartment. The cathode and the anode compartments are separated by a nafion
membrane # 117 (Solution Technology/C.G Processing, Rockland, DE) which prevents the
anodic and cathode solutions from mixing and only allows the transfer of ions. Two glassy
carbon rods, 7mm in diameter and 150 mm in length, obtained form SGL Carbon Corporation
(St.Mary’s, PA), were used as the cathode. A six-inch long platinum wire (Fisher scientific,
Pittsburgh, PA) was used as the anode. The glass reactor has a lid, as shown in Figure 1, for
maintaining anoxic conditions in the reactor when necessary. A Honey well UDC 3000
Universal Digital Controller (Honeywell, Philadelphia, PA) was used as a constant source of
current. A Fisher Scientific Thermix Stirrer (Model 120s), along with a two-inch teflon coated
bar, was used to mix the contents in the reactor.
Chemicals: DNT was obtained from Aldrich (Milwaukee, WI) at 97% purity and was used as
such. Sodium phosphate obtained from Fisher Scientific (Pittsburgh, PA) was used as the buffer.
Anhydrous sodium sulfate from Fisher Scientific was used to maintain constant ionic strength in
the anodic and cathode solutions. For quantification of the various intermediates formed during
the reduction of DNT the following compounds were obtained. 2,4-diaminotoluene was obtained
from Aldrich and was used as received. 2-amino-4-nitrotoluene and 4-amino-2-nitrotoluene
were also obtained from Aldrich and were used as received. Previous studies also reported the
formation of nitrosotoluenes and dimers during the reduction of DNT (Jolas et al. 2000). Since
24
these intermediates were not available commercially, they were synthesized in the laboratory
using the synthesis methods reported by Pehkonen (1999).
TNT and RDX were obtained from the U.S. Army and were used as received. For the
quantification of TNT intermediates, the following chemicals were purchased from
AccuStandard Inc. (New Haven, CT):
2,4-diamino-6-nitrotoluene, obtained at a concentration of 0.1 mg/mL in acetonitrile; 2,6-
diamino-4-nitrotoluene, obtained at a concentration of 0.1 mg/mL in acetonitrile; 2,2’,6,6’-
tetranitro-4,4’-azoxytoluene, obtained at a concentration of 0.1 mg/mL in acetonitrile: methanol
(1:1); 4,4’,6,6’-tetranitro-2,2’-azoxytoluene, obtained at a concentration of 0.1 mg/mL in
acetonitrile: methanol (1:1); 4-amino-2,6-dinitrotoluene, obtained at a concentration of 1 mg/mL
in acetonitrile: methanol (1:1); and 2-amino-4,6-dinitrotoluene, obtained at a concentration of 1
mg/mL in acetonitrile: methanol (1:1).
Experimental Procedure: All experiments were conducted at room temperature in a 2.5 liter
pyrex glass reactor (see Figure 1). Munitions wastewater was of two kinds (1) 100 mg/L of DNT
in the presence of 300 mg/L of ethanol and (2) a mixture of 70 mg/L of TNT and 10 mg/L of
RDX. To simulate the munitions wastewater in the laboratory required amounts of DNT/ethanol
or TNT /RDX were allowed to mix in 2 liters of water in the glass reactor for a period of two
days to ensure complete solubility. On the day of the experiment, required amounts of Na2SO4
(36 g/L) and sodium phosphate buffer (0.02 M) were added to the solution and allowed to mix
for one hour. For anoxic experiments, the sodium phosphate and sodium sulfate were first
added to 2 liters of deionized (DI) water. The solution was then purged with nitrogen gas untill
the dissolved oxygen (DO) level dropped to 1.4 mg/L. DNT/ethanol or TNT/RDX were then
25
added to the solution and the reactor sealed with a lid and kept under a blanket of nitrogen. The
solution was then allowed to mix for a period of two days. Experiments were carried out at five
different current settings of 23, 34, 45, 53 and 65 mA. The Honeywell UDC is capable of
providing a constant current input to the electrodes. Two different speed settings on the stirrer
were used for a given applied current. Stir rates of 630 rpm and 2040 rpm were used. Six to
eight samples were taken at regular time intervals for each experimental run. The pH of the
solution was also regularly monitored using an Oakton WD-35615-Series pH/mV/temperature
meter with a pH probe and maintained at a pH of 8 ± 0.2. A summary of the reactor conditions
is shown in Table 1. Experiments with high currents (53 and 65 mA) were run for 6 hours and
experiments with low currents (23, 34, and 45 mA) were allowed to run for 12 hours.
Analytical Procedure: The degradation of DNT was monitored by extracting 2.5mL of the
reaction mixture from the cathode compartment with 0.5 mL of dichloromethane, followed by a
rigorous shaking for 90 seconds. The dichloromethane contained 2.56 x 10-4 M quinoline as an
internal gas chromatography standard. The samples were analyzed by an Agilent 6890 plus
series gas chromatography equipment (GC), (Agilent Technologies, Wilmington, DE) with a
flame ionization detector, a 30m x 0.32mm inside diameter fused silica capillary column with a
0.25 �m film thickness( HP-5, Agilent Technologies, Wilmington, DE), and a carrier gas of
nitrogen (550kPa (80psi)). The flow rate of the carrier gas was maintained at 6.0 mL/min. The
injector and the detector were maintained at 250oC. The GC oven temperature was maintained at
110 oC for the first 1.5 minutes and then ramped to 300 oC at a rate of 17 oC/min and kept at 300
oC for 3 minutes. Quinoline and DNT were observed at retention times of 2.59 and 4.82 minutes,
respectively. The above procedure was also used to quantify the intermediates formed in the
26
aqueous phase. The retention time of DAT was 3.65 min. The retention times of 4-amino-2-
nitrotoluene and 2-amino-4-nitrotoluene were 4.93 and 5.25 minutes, respectively. The other two
isomers 4-nitro-2-nitrosotoluene and 2-nitro-4-nitrosotoluene had retention times of 4.89 and
4.90 minutes, respectively. However, many intermediates were also observed in the solid phase.
To quantify the solids, the solution was filtered and the residue dried in a vacuum desiccator.
The dried solids were then weighed and dissolved in a known volume of dichloromethane. This
solution was then analyzed for intermediates using the GC. The solution was also injected in gas
chromatography-mass spectroscopy (GC/MS) equipment for analysis of the azoxytoluenes
(dimers). The GC/MS used was an Agilent 6890 GC plus series and MS Engine 5973 (Agilent
Technologies, Wilmington, DE) equipped with a selective mass ion detector, a 30m x 0.25mm
inside diameter fused silica capillary column with a 0.25�m film thickness (HP-5ms, Agilent
Technologies, Wilmington, DE), and a carrier gas of helium (50 psi). The flow rate of the carrier
gas was maintained at 2mL/min. The injection temperature was maintained at 250oC. The GC
oven temperature was maintained at 110 oC for the first 1.5 minutes and then ramped to 300 oC at
a rate of 17 oC/min and kept at 300 oC for 3 minutes. The two azoxytoluenes, 2,2'-dinitronitro-
4,4'-azoxytoluene (dimer 1) and 4,4'-dinitro-2,2'-azoxytoluene (dimer 2) had retention times of
12.86 and 13.11 minutes, respectively. Both the azoxytoluenes have been quantified against
specific ions of 316 atomic mass units.
TNT, RDX and their intermediates were analyzed using high pressure liquid
chromatography (HPLC) equipped with diode array detector. The reduction of TNT and RDX
was monitored by taking 4 mL of sample from the reaction mixture and directly injecting in the
HPLC. The HPLC instrument used in the analysis was an Agilent 1100 with a quartenary pump
27
and a UV diode array detector (Agilent Technologies, Wilmington, DE). A 15 cm x 4.6mm ID
SUPELCOSILtm LC-18-DB 5µm column was used for the analysis. The mobile phase solvent
contained 50% HPLC grade water and 50% high purity acetonitrile. The flow rate of the mobile
phase was 0.7 mL/min. All the compounds were quantified and calculated using absorbence at
205nm. TNT and RDX were observed at retention times of 6.526 and 4.059 minutes,
respectively. 2,6-diamino-4-nitrotoluene and 2,4-diamino-6-nitrotoluene were observed at 3.167
and 3.174 minutes, respecively. 2-amino-4,6-dinitrotoluene and 4-amino-2,6-dinitrotoluene were
observed at 5.275 and 5.312 minutes, respectively. The two azoxytoluenes, 2,2’,4,4’-tetranitro-
6,6’-azoxytoluene and 4,2’,6,6’-tetranitro-2,4’-azoxytoluene were observed at 30.039 and 30.604
minutes, respectively. The solids formed during the experiment were collected by filtering the
solution at the end of each experiment and drying in a vacuum desiccator. The dried solids were
then weighed and dissolved in known volume of acetonitrile. This solution was then analyzed for
intermediates using the HPLC.
28
2.5 Results and Discussion
The concentrations of the nitro-aromatic compounds obtained at different times for each
experiment were plotted on a semi logarithmic plot of C/Co versus time, where C represents the
concentration at a specific time t and Co represents the initial concentration. Linear regression
analyses were conducted to obtain the pseudo first order rate constants for the experiments
conducted under various currents and stir rates. At the end of each experimental run the solution
was filtered and analyzed for various solids. The various end products observed were then
reported as percentage conversion of the nitroaromatic to the respective compound.
Reduction of DNT: Electrochemical reduction experiments were conducted with the current
varied between 23mA and 65mA and two stir rate settings (630 & 2040rpm). The initial
concentration of DNT was 100 mg/L with 300mg/L ethanol. Figure 2 shows the semi
logarithmic plots for reduction of DNT with time under the various conditions studied. The rate
constants obtained through linear regression analysis for the reduction of DNT under open and
anoxic conditions for the various conditions are shown in Table 2. As can be seen from Table 2
the rate of reduction increases with the initial increase in current, and levels off at higher values
of current. It is speculated that the solids formed during the experiment get accumulated on the
surface of the cathode thus preventing proper transfer of nitroaromatic from the bulk solution to
the surface of the cathode. This clearly shows that at higher current values (e.g.65mA) mass
transfer limitations govern the reduction kinetics. The nitroaromatic at such high currents is not
able to reach the cathode surface at the same rate as the production of electrons is occurring. As
a result the efficiency of the nitroaromatic reduction would decrease and more hydrogen gas
would evolve instead. The mass transfer rate at higher currents thus effectively becomes the
29
overall reduction rate. At lower currents it is the intrinsic chemical reduction rate along with the
mass transfer that is governing the reaction process. A detailed explanation is given below.
At the surface of the anode the oxidation half reaction given by equation 5 takes place.
2H2O � 4H+ + 4e- + O2 (5)
The hydrogen protons formed at the surface of the anode move through the nafion membrane to
the main bulk solution towards the cathode where the reduction half reaction given by equation 6
occurs.
2H+ + 2e-� 2H (6)
There are three distinct steps (phases) that determine the reduction kinetics of a nitroaromatic
molecule. First is the bulk movement of the nitroaromatic in the solution toward the electrode
surface. Because the nitroaromatic solution is well mixed, this can be safely assumed to be
extremely fast. On the other hand, at the cathode surface because of the solid liquid interface
convective mixing does not take place. Hence the protons from the bulk move to the cathode
surface to undergo reaction 2 by diffusing from bulk to the surface. This mechanism (step 2) is
extremely slow and usually is the rate governing step in the mass transfer limited reactions. The
hydrogen radicals formed are extremely reactive and instead of undergoing the reactions given by
equations 7 through 9 that result in the reduction of the nitroaromatic, they readily combine with
each other to form hydrogen gas given by equation 10.
C7H5NO2NO2 + 2H � C7H5NO2NO + H2O (7)
C7H5NO2NO + 2H � C7H5NO2NHOH (8)
C7H5NO2NHOH + 2H � C7H5NO2NH2 + H2O (9)
2H � H2 (10)
30
Thus the nitroaromatic has to move through the diffusion layer formed by the protons and
hydrogen radicals to undergo the reduction reaction. The third step is the intrinsic chemical
reaction between the nitroaromatic compound and the hydrogen radical (equations 7 through 9).
Without any mixing (or stirring), the cathode region would get depleted of protons (because of
conversion of hydrogen radicals by equation 10), and the anode region would get richer in
protons because of the production of protons (equation 5). The stirring causes good mixing and
hence convective diffusion of the nitroaromatic to the cathode surface takes place. The
magnitude of stirring will determine the diffusion layer thickness. Higher stirring results in a
smaller diffusion layer thickness. The smaller the diffusion layer, the faster would be the
movement of the nitroaromatic towards the electrode and the larger would be the reduction rate.
This explains the higher rate constants observed at higher stir rate settings in experiments
performed with nitroaromatics in the current study.
Similar reasoning can be applied to current density. An increase in current causes more
rapid release of electrons (or a more rapid conversion of H+ to H), and steeper concentration
gradient of protons from bulk to the electrode surface. This would in turn lead to a lower proton
concentration in the diffusion layer, which would again yield higher transfer rates of
nitroaromatics and therefore higher reduction rates are observed at higher currents. But at very
high currents (65mA) there is a very rapid formation of hydrogen radicals at the surface of the
electrode and the nitroaromatic cannot diffuse to the surface of the cathode at the same rate as
the production of hydrogen radicals. As a result the efficiency of the nitroaromatic reduction
would decrease and more hydrogen gas would evolve instead.
Reduction of TNT and RDX: Electrochemical reduction experiments were conducted on a
31
mixture of TNT and RDX under both open and anoxic conditions. The initial concentrations of
TNT and RDX were 70 mg/L and 10 mg/L, respectively. The current was varied between 23 mA
and 65 mA. Two stir rate settings were used (630 & 2040 rpm). Figure 3 shows the semi
logarithmic plots for the reduction of TNT with time under the various conditions studied.
Figure 4 shows the semi logarithmic plots for the reduction of RDX with time under the various
conditions studied. The reduction first order rate constants obtained through linear regression
analysis are shown in Table 3 for TNT and in Table 4 for RDX. From Tables 3 and 4 it can be
observed that the rate constants increase with increase in current for low currents (25 & 34 mA),
but at higher currents the rate constant stabilizes. Mass transfer limitations are speculated to be
the reasons for the stabilization of rate constants at higher current values. The same reasoning
stated for DNT is also applicable for the reduction of TNT.
Intermediates and End Products
DNT Experiments: Intermediates and end products were identified for the experiments
conducted. End product studies conducted for three experiments were used to calculate the
molar conversion of DNT to other products. The results obtained are shown in Table 5. An
approximate 90-100% molar balance was achieved for experiments conducted with DNT. An
important finding from this study is that about 70% of the products are present in the solid phase,
which is formed during the experiment. Only DAT (about 20%) is found in the aqueous phase.
Figures 5 and 6 show the variation of intermediates observed in the aqueous phase with time for
two experiments under anoxic conditions. From Figures 5 and 6 it can be observed that initially
the concentration of aminotoluenes is higher than the concentration of DAT and as the
experiment proceeds the concentration of aminotoluenes stabilizes whereas the concentration of
32
DAT is increasing. Figure 7 shows the possible mechanism for the electrochemical reduction
pathway of DNT (Kaplan 1996). From Figure 7 it can be observed that DNT is first reduced to
aminonitrotoluenes which are further reduced to DAT. This explains the stabilization of the
concentration of aminonitrotoluenes and the increase in concentration of DAT after some time.
Figure 7 also shows the possible mechanism for the formation of azoxytoluene dimers which
were not detected in this study.
TNT and RDX Experiments: End product analysis conducted for four experiments (under
open conditions) were used to calculate the molar conversion of TNT to other products. The
results are shown in Table 6. From Table 6 it can be seen that approximately 60-100% molar
balance could be attained for all the experiments. Most of the end products are observed to be in
the solid phase. The products formed during the reduction of TNT were mainly amino
substitutes of nitro groups of TNT and azoxytoluenes. The possible mechanism for the reduction
pathway of TNT is shown in Figure 8 (Kaplan 1996). As shown in Figure 8, azoxytoluene
dimers are formed due to the polymerization of the unstable intermediates (in braces). RDX was
expected to yield mono, di and tri-nitroso substitutes of nitro groups in RDX commonly called
MNX, DNX and TNX, respectively (Kaplan 1996). Since these compounds are not
commercially available and no published methods of synthesis could be obtained, the
intermediates of RDX could not be confirmed or quantified.
End products were also analyzed for the experiments conducted for the reduction of TNT and
RDX under anoxic conditions. Table 7 lists the various intermediates obtained. About 90 mg of
solids were collected at the end of each experiment. A known amount of solids was allowed to
mix in acetonitrile for a day. The solution was then filtered and the filtrate weighed to calculate
33
the amount of solids that were dissolved. It was observed that only about 20% of the solids could
be dissolved. The filtered solution was analyzed on HPLC and only about 20% of the dissolved
solids could be accounted for. Table 7 also lists some unknown peaks that were observed on the
HPLC. These peaks were calibrated using the calibration of the closest calibrated compound
based on retention time. It was observed that more unidentified intermediates were formed in the
aqueous phase under anoxic conditions than in the experiments conducted under open systems.
However the amount of these intermediates were low as seen in Table 7. No closure of molar
balance could be obtained because over 80% of solids formed did not go into solution.
34
2.6 Conclusions
The current study showed that electrochemical processes can successfully be used for the
reduction of nitroaromatics: 2,4-dinitrotoluene (DNT), 2,4,6-trinitrotoluene (TNT) and
hexahydro-1,3,5-trinitro-1,3,5-triazine (RDX). Electrochemical reduction of nitroaromatics was
shown to be readily taking place under both open and anoxic conditions. The rates of reduction
were observed to be increasing with an increase in current, but at higher currents (53 & 65 mA)
mass transfer rates govern the rates of reduction under both open and anoxic conditions. The
rates of reduction were also observed to increase with an increase in stir rate. The reduction of
the nitroaromatic under anoxic conditions is observed to be higher than reduction under open
conditions.
End products determined for the reduction of DNT showed about 90 -100% molar
balance conversion. The products formed due to electrochemical reduction of DNT were
primarily 2,4 diaminotoluene (DAT) and the amino substitutes of nitro groups. An approximate
60 -100% molar balance conversion could be attained for the reduction of TNT under open
conditions. The products formed due to electrochemical reduction of TNT were two kinds of
azoxy dimmers and various amino-substitutes of the nitro groups. In general, under both
conditions (open and anoxic) the solids formed amounted to about 50-65% by weight of the TNT
or DNT added to the system.
35
2.7 References
Berchtold, S. R., Vanderloop, S. L., Suidan, M. T., and Maloney, S. W. (1995). "Treatment of
2,4-dinitrotoluene using a two-stage system: fluidized bed anaerobic granular activated
carbon reactors and aerobic activated sludge reactors." Water Environment Research, 67,
1081-1091.
Boopathy, R., and Kulpa, C. F. (1992). "Trinitrotoluene bacterium desulfovibrio sp. (B strain)
isolated from an anaerobic digester." Curr. Microbiol., 25, 235-241.
Boopathy, R., Wilson, M., and Kulpa, C. F. (1993). "Anaerobic removal of TNT under different
electron accepting conditions: lab study." Water Environment Research, 55, 271-275.
Burlinson, N. E., Kaplan, L. A., and Adams, C. E. (1973). "Photochemistry of TNT:
investigation of the pink water problem." Rep. AD-769 670, Naval Ordinance Laboratory,
White Oak, Md.
Burrows, W. D., Paulson, E. T., and Carnahan, R. P. (1989). "Biological treatment composition
of B waste waters. II. Analysis of perfomance of Holston Army Ammunition Plant waste
water treatment facility." Technical report 8806, U.S.Army Biomedical Research and
Development Laboratory, Frewderick.
Burton, D. T., Turley, S. D., and Peter, G. T. (1994). "Toxicity of RDX to the freshwater green
algae." Water Air and Soil Pollution., 76(449-457).
Jolas, J. L., Pehkonen, S. O., and Maloney, S. W. (2000). "Reduction of 2,4-dinitrotoluene with
graphite and titanium mesh cathodes." Water Environment Research, 72(2), 179-188.
Kaplan, D. L. (1996). "Biotechnology and Bioremediation for Organic Energetic Compounds."
Organic Energetic Compounds, P. L. Marinkas, ed., Nova Science Publishers, Inc.,
Commack, New York.
Kaplan, D. L., and Kaplan, A. M. (1982). "Mutagenecity of 2,4,6-trinitrotoluene surfactant
complexes." Biol. Environ. Contam. Toxicol., 28(33).
Lessard, J., and Velin Prikidanovics, A. (1990). "An efficient electrosynthesis of 2,4- and 2,6-
diaminotoluenes." J. App. Electrochem., 20, 527-529.
McCormick, N. G., Cornell, J. H., and Kaplan, A. M. (1981). "Biodegradation of hexahydro-
1,3,5-trinito-1,3,5-triazine." Appl. Environ. Microbiol., 42, 817-823.
36
McCormick, N. G., Cornell, J. H., and Kaplan, A. M. (1985b). "The fate of hexahydro-1,3,5-
trinitro-1,3,5-triazine (RDX) and related compounds in anaerobic denitrifying continuous
culture systems using simulated waste water." Technical Report 85-008, U.S. Army
Natick Research, Development and Engineering, Natick, MA.
McCormick, N. G., Cornell, J. H., and Kaplan, A. M. (1985c). "The anaerobic biotransformation
of RDX, HMX and their acetylated derivatives." Technical Report 85-007, U.S. Army
Natick Research, Development and Engineering Center, Natick, MA.
McCormick, N. G., Peltonen, T. D., and Kaplan, A. M. (1985a). "Biotransformation of waste
water constituents from ball powder production." Report 85/050, U.S Army Natick
Research,Development and Engineering Center, Natick.
Parrish, F. W. (1977). "Fungal transformation of 2,4-dinitrotoluene and 2,4,6-trinitrotoluene."
App.Environ.Micro.Biol, 47, 1295-98.
Pehkonen, S. O. (1999). "Electrochemical reduction of nitro-aromatics: 2,4,6-trinitrotoluene
(TNT), hexahydro-1,3,5-trinitro-1,3,5-triazine (RDX) and 2,4-dinitrotoluene (DNT)."
Technical Report 99/89, CERL.
Preuss, A., Fimpel, J., and Diekert, G. (1993). "Anaerobic transformation of 2,4,6-trinitrotoluene
(TNT)." Arch. Microbiol., 159, 345-353.
Preuss, A., and Rieger, P. G. (1995). "Anaerobic transformation of 2,4,6-trinitrotoluene (TNT)
and other nitroaromatic compounds." Biodegradation of Nitroaromatic Compounds, J. C.
Spain, ed., Plenum Press, New York, 69-85.
Rodgers, J. D., and Bunce, N. J. (2001). "Treatment methods for the remediation of nitroaromatic
explosives." Water Research, 35(9), 2101-2111.
Rodgers, J. D., and Bunce, N. J. (2001b). "Electrochemical treatment of 2,4,6-trinitrotoluene and
related compounds." Environ. Sci. Technol., 35(2), 406-410.
Schmelling, D. C., Gray, A. K., and P.V., K. (1998). "Radiation induced reactions of 2,4,6-
trinitrotoluene in aqueous solutions." Environ. Sci. Technol., 32, 971-974.
Sikka, H. C., Banerjee, S., Pack, E. J., and Appleton, H. T. (1980). "Environmental fate of RDX
and TNT." Report DSMD 17-77-C-7026, U.S. Army Medical and Research Development
Command, Fort Detrick.
37
Simonsson, D. (1997). "Electrochemistry for a cleaner environment." Chemical Society Reviews,
26, 181-189.
Walsh, M. E., Jenkins, T. F., Schnitker, P. S., Elwell, J. W., and Stutz, M. H. (1993). “USA Cold
Regions Research and Engineering Laboratory CRREL Special Report 93-5". Hanover,
N.H., pp. 1-17.
38
Table 2.1- Summary of Experimental Conditions
Parameters Values
Reactor Volume 2000 mL
Salt Concentration 36 g/L
Initial Nitroaromatic Concentration 10-100 mg/L
pH 8.0 ± 0.2
Applied Current 23 mA - 65 mA
Stir rate 630, 2040 rpm
Electrodes Glassy Carbon (Sigradur G)
Surface Area 67.5 sq.cm (Glassy Carbon)
Porosity 0%
Dissolved Oxygen 0.2 mg/L (anoxic)
8.4 mg/L (Open system)
39
Table 2.2- Electrochemical Reduction of DNT
NitroaromaticExperimental
condition
Current
(in mA)
Stirrate
(in rpm)
Rate
Constant(min-1)
R2
Coefficient of
Correlation
DNT Open system 65 2040 0.0057 0.9914
DNT Open system 53 2040 0.0063 0.9932
DNT Open system 45 2040 0.0058 0.9786
DNT Open system 34 2040 0.0056 0.9823
DNT Open system 23 2040 0.0028 0.9696
DNT Open system 65 630 0.0062 0.9986
DNT Open system 53 630 0.0061 0.9957
DNT Open system 45 630 0.0060 0.9965
DNT Open system 34 630 0.0057 0.994
DNT Open system 23 630 0.0026 0.9797
DNT Anoxic 65 2040 0.0072 0.9993
DNT Anoxic 45 2040 0.0074 0.9958
DNT Anoxic 25 2040 0.0043 0.9931
40
Table 2.3 - Electrochemical Reduction of TNT in a Combined Mixture of TNT and RDX
NitroaromaticExperimental
Condition
Current
(in mA)
Stirrate
(in rpm)
Rate Constant
(min-1)
R2
Coefficient of
Correlation
TNT Open system 65 2040 0.0061 0.9942
TNT Open system 53 2040 0.0075 0.99575
TNT Open system 45 2040 0.0067 0.9995
TNT Open system 34 2040 0.0058 0.9972
TNT Open system 23 2040 0.0018 0.9833
TNT Open system 65 630 0.0059 0.9975
TNT Open system 53 630 0.0061 0.9985
TNT Open system 45 630 0.0054 0.9948
TNT Open system 34 630 0.0053 0.9925
TNT Open system 23 630 0.0017 0.9858
TNT Anoxic 65 2040 0.012 0.9942
TNT Anoxic 45 2040 0.011 0.9978
TNT Anoxic 25 2040 0.0096 0.9958
41
Table 2.4 - Electrochemical reduction of RDX in a Combined Mixture of TNT and RDX.
NitroaromaticExperimental
ConditionCurrent(in mA)
Stir rate(in rpm)
rate constant(min-1)
R2
Coefficient ofCorrelation
RDX Open 65 2040 0.0059 0.9977
RDX Open 53 2040 0.0064 0.9892
RDX Open 45 2040 0.0053 0.9882
RDX Open 34 2040 0.0048 0.9912
RDX Open 23 2040 0.0014 0.988
RDX Open 65 630 0.0042 0.9912
RDX Open 53 630 0.0049 0.9878
RDX Open 45 630 0.0044 0.995
RDX Open 34 630 0.0034 0.9828
RDX Open 23 630 0.0014 0.9858
RDX Anoxic 65 2040 0.0102 0.9921
RDX Anoxic 45 2040 0.0085 0.9646
RDX Anoxic 25 2040 0.0035 0.969
42
Table 2.5 - Mole Balance of DNT in a Open Batch Reactor
Current
(mA)
Stir- rate
(rpm)Compounds
Solid Phase (% molar
conversion of DNT)
Aqueous phase (% molar
conversion of DNT)
65 2040
4-nitro, 2-
nitrosotoluene
2-nitro, 4-
aminotoluene
4-nitro,2-
aminotoluene
DAT
35.8
34.0
2.6
---
---
---
---
21.2
53 2040
4-nitro, 2-
nitrosotoluene
2-nitro, 4-
aminotoluene
4-nitro, 2-
aminotoluene
2-nitro, 4-
nitrosotoluene
DAT
14.9
72.7
3.12
0.1
---
---
---
---
---
21.2
25 630
4-nitro, 2-nitroso
toluene
2-nitro, 4-
aminotoluene
DAT
52.8
48.0
---
---
---
20.7
43
Table 2.6. Mole Balance of TNT in a Open Batch Reactor
Current
(mA)
Stir-rate
(rpm)Compounds
% molar
conversion of TNT
to the compound
(solid phase)
% molar
conversion of TNT
to the compound
(Aqueous phase)
45 2040
2-Amino-4,6-
dinitrotoluene
Dimer 1
Dimer 2
TNT
2.5
35.4
19.1
---
---
---
---
5.2
45 630
Dimer 1
Dimer 2
TNT
30.1
29.3
---
---
---
6.7
34 630
2-Amino-4,6-
dinitrotoluene
Dimer 1
Dimer 2
TNT
3.7
77.7
17.0
---
---
---
---
4.2
25 630
2-Amino-4,6-
dinitrotoluene
4-Amino-2,6-
dinitrotoluene
Dimer 1
Dimer 2
TNT
7.4
---
20.9
37.4
---
---
2.3
---
---
26.2
Dimer 1: 2,2’,4,4’-tetranitro-6,6’-azoxytoluene
Dimer 2: 4,2’,6,6’-tetranitro-2,4’-azoxytoluene
44
Table 2.7. Mole Balance of TNT under Anoxic Conditions
Current(mA)
Stir-rate
(rpm)Compounds
Conc ofcompoundin liquid
phase(mg/L)
Conc ofcompound
in solidphase
(mg/L)
% molarconversionof TNT tocompound
(solidphase)
% molarconversion of
TNT to thecompound
(Aqueousphase)
65 2040
2,6-Diamino-4-nitrotoluene
2,4-Diamino-6-nitrotoluene
4-Amino-2,6-nitrotoluene
Peak1(RT:2.88)Peak2(RT:2.37)Peak3(RT:2.65)Peak4(RT:2.79)Peak5(RT:26.3)
1.6
1.7
---4.24.41.33.4---
---
---
2.6------------3.4
4.0
4.4
------------------
---
---
5.6---------------
45 2040
2,6-Diamino-4-nitrotoluene
2,4-Diamino-6-nitrotoluene
4-Amino-2,6-nitrotoluene
Peak1(RT:2.23)Peak2(RT:2.61)Peak5(RT:26.5)
4.9
9.1
---13.36.7---
---
---
2.9------
14.0
10.7
19.6
------------
---
---
5.4---------
25 2040
2,6-Diamino-4-nitrotoluene
2,4-Diamino-6-nitrotoluene
4-Amino-2,6-nitrotoluene
Dimer1Dimer2
Peak1(RT:2.23)Peak2(RT:2.62)Peak3(RT:2.73)Peak4(RT:4.33)Peak5(RT:26.5)
6.2
2.3
---------6.74.86.51.3---
---
---
0.22.32.8------------2.0
13.8
5.8
------------------------
---
---
0.44.04.9---------------
45
Figure 2.1 Experimental Setup of Batch Reactor.
Power Supply
+ -Glass reactor
Cathode
Stir bar
Nafion membrane
Anode
Lid
46
Figure 2.2. Reduction of DNT under Various Conditions (C0 = 100 mg/L).
Time, min
0 200 400 600
ln (C
/C0)
-5
-4
-3
-2
-1
0
45mA, 2040rpm, open34mA, 2040rpm, open23mA, 2040rpm, open65mA, 2040rpm, open53mA, 2040rpm, open65mA, 630rpm, open45mA, 630rpm, open34mA, 630rpm, open23mA, 630rpm, open65mA, 2040rpm, anoxic45mA, 2040rpm, anoxic25mA, 2040rpm, anoxic53mA, 630rpm, openRegression lines
47
Figure 2.3. Reduction of TNT under Various Conditions (C0 = 70 mg/L)Time, min
0 200 400 600
ln (C
/C0)
-3
-2
-1
0
65mA, 2040rpm, open53mA, 2040rpm, open45mA, 2040rpm, open34mA, 2040rpm, open23mA, 2040rpm, open65mA, 630rpm, open53mA, 630rpm, open45mA, 630rpm, open34mA, 630rpm, open23mA, 630rpm, open65mA, 2040rpm, anoxic45mA, 630rpm, anoxic25mA, 2040rpm, anoxicRegression lines
48
Figure 2.4. Reduction of RDX under Various Conditions (C0 = 10 mg/L)Time, min
0 200 400 600
ln (C
/C0)
-3
-2
-1
0
Regression lines
65mA, 2040rpm, open53mA, 2040rpm, open25mA, 2040rpm, open34mA, 2040rpm, open23mA, 2040rpm, open65mA, 630rpm, open53mA, 630rpm, open45mA, 630rpm, open34mA, 630rpm, open23mA, 630rpm, open65mA, 2040rpm, anoxic45mA, 2040rpm, anoxic25mA, 2040rpm, anoxic
49
Figure 2.5. Product Distribution in the Aqueous Phase for Reduction of DNT with an Applied Current of 65 mA and Stir Rate of 2040 rpm under Anoxic Conditions
Time, min
0 100 200 300 400
Con
cent
ratio
n, m
M
0
100
200
300
400
500DNTDAT4-Amino-2-nitrotoluene2-Amino-4-nitrotoluene
50
Time, min
0 100 200 300 400 500
Con
cent
ratio
n, m
M
0
100
200
300
400
500
600
DNTDAT4-Amino-2-nitrotoluene2-Amino-4-nitrotoluene
Figure 2.6. Product Distribution in the Aqueous Phase for Reduction of DNT with an Applied Current of 45 mA and Stir Rate of 2040 rpm under Anoxic Conditions
51
CH3
NO2
NO2
CH3
NO2
NHOH
CH3
NO2
NH2
CH3
NHOH
NO2
CH3
NH2
NO2
CH3
NH2
NH2
N
NO2 NO2
NO
CH3
N
NO2
CH3
NO2
NO
H3C CH3
CH3
NO
NO2
CH3
NO2
NO
Figure 2.7. Proposed Mechanism for the Reduction of DNT
DNT
4-nitroso-2-nitrotoluene 4-amino-2-nitrotoluen
2-amino-4-nitrotoluene2-nitroso-4-nitrotoluene
DAT4,4'-dinitro-2,2'-azoxytoluene 2,2'-dinitro-4,4'-azoxytoluene
52
NO2
NO2O2N
NO2
NHOHO2N
NO2
NH2O2N
NH2
NH2O2N
NO2
NH2H2N
NHOH
NO2O2N
NH2
NO2O2N
NO2
NO2N
O
N
CH3
NO2
CH3
NO2
2,6-diamino-4-nitrotolene
2,4-diamino-6-nitrotole
TNT
CH3
CH3
NO2
NO2N
O
N NO2
NO2
CH3CH3
Figure 2.8. Proposed Mechanism for the Reduction of TNT
4,2',6,6'-tetranitro-2,4'-azoxytoluene
2-amino-4,6-dinitrotoluene
4-amino-2,6-dinitrotoluene
CH3
2,2',6,6'-tetranitro-4,4'-azoxytoluene
CH3CH3
CH3CH3
1 Paper Submitted for Publication in ASCE Journal of Environmental Engineering
53
3. ELECTROCHEMICAL REDUCTION OF 2,4-DINITROTOLUENE IN
A CONTINUOUS FLOW PILOT SCALE REACTOR1
54
3.1 Abstract
An electrochemical pilot scale reactor was used to treat 2,4-dinitrotoluene (DNT).
Experiments were conducted by using a glassy carbon (zero perosity) coated graphite cylinder as
the cathode and a platinum wire as the anode. All experiments were conducted under anoxic
conditions. Initially, experiments simulating batch conditions were conducted to obtain the
optimum operating conditions for the reactor. During this batch-mode study, the effect of various
parameters such as applied current, electrolyte concentration, and type of electrolyte on the
reduction of DNT were evaluated. Results obtained showed that the rates of reduction of DNT
increased with an increase in current or concentration of electrolyte. Based on the results
obtained from the batch simulation experiments, continuous flow experiments were conducted at
three different currents. The ionic strength of the feed solution was maintained at 0.027 M. A
current density of 200mA was found to provide a stable reduction of DNT at the 80 % level for a
period of 14 days after which reactor cleaning is necessary for removal of solids that were formed
within the reactor. End products determined for the experiments showed 80-100% molar balance
conversion.
Keywords: Electrochemical reduction, dinitrotoluene, DNT, nitro-aromatics, munitions waste
water, continuous flow reactor.
55
3.2 Introduction
Environmental contamination of 2,4-dinitrotoluene (DNT) mainly occurs due to the
release of DNT into air, water and soil from munitions manufacturing and processing plants. For
military purposes, DNT is primarily used as a plasticizer and burn rate modifier in single base
propellants. Commercially, DNT is used in the manufacture of toluene diisocyanate, which is
then used in the production of polyurethane foams. DNT is prepared by the nitration of toluene
and nitrotoluene in the presence of nitric and sulfuric acid. In military applications, it enters
waste streams mainly during propellant production. DNT is highly toxic to both humans and
animals. The 50% lethal dose (LD50) value for rates for DNT is 268 mg/kg (Sax and Lewis
1989). It is rapidly absorbed in the lungs and through the skin and is considered a probable
human carcinogen by the USEPA (Palmer et al. 1996). Based on carcinogenicity, the estimated
excess cancer risk from lifetime consumption of the maximum allowable dose of DNT is 2 ×10-3
mg/kg/day. The waters containing DNT have been classified as a RCRA regulated waste
3.3 Degradation pathways
Biological Pathways: The biological degradation of DNT can be divided into two main
categories – aerobic and anaerobic degradations. Pseudomonas species is shown to degrade
DNT aerobically with supplemental glucose as the carbon source (Parrish 1977). Bradley et al.
(1997) carried out a lab study of DNT using aerobic microorganisms. It was noted that 22% of
the substrate was reduced to 4-amino-2-nitrotoluene (4A2NT), 6% was reduced to 2-amino-4-
nitrotoluene (2A4NT), 28% was mineralized and 20% remained unchanged. DNT was shown to
be completely transformed to 2,4-diaminotoluene (DAT) using a mixed culture, obtained from
municipal activated sludge, under anaerobic conditions (Berchtold et al. 1995). Vanderloop et al.
56
(1999) used an anaerobic/anoxic fluidized bed granular activated carbon bioreactor in series with
an activated sludge reactor to treat DNT. Influent DNT was completely transformed to DAT in
the anaerobic stage and the DAT was subsequently mineralized in the activated sludge reactor,
with complete recovery of DAT nitrogen. DNT was also shown to be completely mineralized by
an oxidative pathway with a Pseudomonas species using DNT as the sole carbon source
(Spanggord et al. 1991).
Chemical Pathways: DNT wastewater is typically treated by activated carbon adsorption
followed by incineration of the spent carbon (Ho 1986). The other chemical techniques for the
removal of DNT include resin adsorption, surfactant complexing, liquid-liquid extraction,
ultrafiltration and reverse osmosis (Rodgers and Bunce 2001). These technologies are non-
destructive and expensive, and further the spent GAC is classified as a K045 hazardous waste
and must be further treated (Levsen et al. 1993). Also the incineration of the spent carbon poses
air quality concerns due to NOx emissions (Sax and Lewis 1989). Cheng et al. (1996) observed
that DNT was abiotically reduced to 4A2NT and 2A4NT in the presence of high concentration of
sulfide. The other major technique, widely reported in literature, is the catalytic hydrogenation of
DNT over a Pd/C catalyst. Palladium-catalyzed hydrogenation has been found to completely
reduce DNT to DAT (Janssen et al. 1996). The intermediates were observed to be
hydroxylamino-2-nitrotoluene, 4A2NT and 2A4NT.
Electrochemical Pathways: Most of the present day technologies used in the degradation of
nitroaromatics are either highly inefficient or fail to work in an actual treatment plant. Many
commonly used chemical pathways are only separation processes, which concentrate the
nitroaromatic explosives for further treatment. Incineration is the most commonly used
57
secondary treatment, which has many drawbacks such as safety concerns, noise, air emissions,
costs, regulatory requirements etc. Anaerobic fluidized bed granular activated carbon bioreactor
has been shown to be very effective in the degradation of DNT waste water at the pilot scale
(Vanderloop et al. 1999). But it has been observed that the munitions wastewater do not always
contain the nitroaromatic, during which time anaerobic conditions must be maintained in the
bioreactor by the addition of other organic compounds. This process involves high costs for the
maintenance of the reactor, which has motivated research in alternative technologies. One such
technology is electrochemistry.
Willberg et al. (1996) explored the oxidation of nitroaromatics in an electrohydraulic
discharge reactor. They also observed that the addition of ozone to the electrohydraulic
discharge reactor dramatically increased the degradation rate and caused greater than 99%
degradation. This enhancement was attributed to the reaction of nitroaromatic with the hydroxyl
radicals produced by the photolysis of ozone since the dark reaction of nitroaromatic with ozone
is very low. Electrochemical methods of dechlorinating chlorinated aromatic compounds were
shown to offer promise because of their high energy efficiency and relative simplicity of the
equipment (Bunce et al. 1997). Electrochemical techniques have also been explored on the
treatment of industrial waste waters. Ribordy et al. (1997) studied the effect of electrochemical
treatment on industrial non-biodegradable effluents from a flavor manufacturing facility. The
optimal values of temperature, pH, electrode characteristics, initial concentration of effluents and
amount of NaCl used were determined.
The nitrogen in the nitro group of the DNT is at a high oxidation state of +3 and can be
easily reduced. Rodgers and Bunce (2001b) reduced DNT isomers to aminotoluenes with high
58
current efficiencies at a variety of cathodes. They further suggested subsequent electrochemical
oxidation to polymerize the aminotoluenes to insoluble byproducts. Jolas et al. (2000) conducted
experiments for the electrochemical reduction of DNT with graphite and titanium mesh cathodes
under open and de-oxygenated conditions. Mass transfer limitations were observed to effect the
reduction of DNT with graphite rod, whereas reduction using titanium mesh cathode showed
almost no effect of mass transfer limitations. DAT, 4A2NT and one of the dinitro-azoxytoluene
dimers were identified as the intermediates formed during the reduction of DNT. Lessard and
Velin Prikidanovics (1990) carried out the synthesis of DAT by the electro reduction of DNT in a
basic solution of pH 13 . The possible mechanism proposed for the reduction of DNT to DAT is
the reduction of the nitro group to the hydroxyl amino group by a combination of electronation-
protonation(EP) and electro catalytic hydrogenation (ECH).
Objectives: The main objectives for this research are (1) to study the influence of various
parameters (applied current, ionic strength, type of electrolyte and effective length) on the
reduction of DNT by conducting batch simulation experiments in a pilot scale reactor (2) to test
the pilot scale reactor for the reduction of DNT in a continuous flow mode and (3) to determine
the various end products formed during the electrochemical reduction of DNT.
59
3.4 Materials and Methods
Experimental Setup: Figure 1 shows the experimental setup for the pilot scale continuous flow
reactor. The pilot scale reactor consists of two concentric cylinders. The outer cylinder, the
cathode compartment of the reactor, is graphite carbon with surface impregnation of vitreous
carbon (glassy carbon of zero porosity). It has an internal diameter of 12cm (4.72”) and a height
of 60cm (23.62”). The carbon cylinder was fabricated by M.G.P., Inc (Robesonia, PA). The
inner cylinder is a Nafion membrane tube N424 (C.G. Processing, Rockland, DE) supported by
teflon flanges. The diameter of the membrane is 8.3185cm (3.275”). A 24-inch platinum wire
(Fisher Scientific, Pittsburgh, PA), spans through the length of the inner cylinder and acts as the
anode. The two feed tanks are made of stainless steel and have a capacity of 75 L. The effluent
and salt tanks are 7 gallon Polyethylene tanks (Fisher Scientific, Pittsburgh, PA). Three pumps,
with a pumping capacity of 6-20 L/day are used in the experimental setup. One pump is used for
pumping the feed solution, one is used as a recirculating pump, and the third pump is used for
pumping the salt solution in the anode compartment. All three pumps are positive displacement
pumps (Barnant company, Barrington, IL), HD-MA type 01-10 with a maximum capacity of 1
L/hour. The maximum number of strokes is 100/min. and has a maximum pressure of 142 psig,
with a suction height of 1.5m. Two 500-mL holding stainless steel tanks are used for pH
adjustment. One is used for adjusting the pH in the recycle stream and the other for the salt
solution stream. These tanks are with secure lids that have two ports. One port is used for the
pH probe and the other port is fitted with a septum for injection of acid for pH adjustment. Two
AP50 pH/ATC combination electrodes with silver/silver chloride reference (Fisher scientific,
Pittsburgh, PA) were used as the pH probes. The feed tanks are of capacity 75 L each and are
60
fabricated of stainless steel. The mixing of feed solution was done by using high power magnetic
stirrers (Thermix Stirrer Models), obtained from Fisher Scientific (Pittsburgh, PA). A Honeywell
UDC 3000 Universal Digital Controller (Honeywell, Philadelphia, PA) was used as a constant
source of current. All piping connections are made of either Teflon or stainless steel.
Chemicals: 2,4-Dinitrotoluene was obtained from Aldrich (Milwaukee, WI) at 97% purity and
was used as received. Sodium phosphate obtained from Fisher Scientific (Pittsburgh, PA) was
used as the buffer. Anhydrous sodium sulfate or sodium chloride (Fisher Scientific, Pittsburgh,
PA) were as used as electrolytes. For quantification of the various intermediates formed during
the reduction of DNT the following compounds were obtained. 2,4-diaminotoluene, 2-amino-4-
nitrotoluene, and 4-amino-2-nitrotoluene were obtained from Aldrich, Milwaukee, WI and were
used as received. Previous studies (Jolas et al. 2000) also reported the formation of
nitrosotoluenes and dimers during the reduction of DNT. Since these intermediates were not
available commercially, they were synthesized in the laboratory using the synthesis methods
reported by Pehkonen (1999).
Experimental Procedure: One of the feed tanks was initially filled with deionized (DI) water
and the required amount of sodium phosphate buffer (0.02M) was then added. The pH was then
adjusted to 8.00 ± 0.2 by adding 1N sulfuric acid and the water was purged with nitrogen for
twelve hours. In order to simulate munitions DNT wastewater which has an average
concentration of 100 mg/L DNT and 300 mg/L ethanol, the required amounts of DNT and
ethanol were then added to the purged water in the tank. The lid of the tank was then securely
tightened and the tank was kept under a head pressure of nitrogen gas and left to mix for at least
2 days. After two days, the solution was then pumped into the reactor using one of the positive
61
displacement pumps at the desired flow rate. For the continuous flow experiments, the feed
solution was allowed to continuously flow through the reactor for about ½ hour and then the
recycle pump was started for recycling part of the effluent into the reactor at a specific recycle
ratio. In the anode compartment section of the reactor, a 0.25M sodium sulfate solution was used
as the electrolyte solution. The salt solution was continuously pumped inside the Nafion
membrane tube in the reactor in a closed loop and was changed when the conductivity of the
solution dropped below 30 mS/cm. The rate of pumping of the electrolyte solution was
maintained constant at 20 L/day.
The batch simulation studies were conducted by pumping the feed solution to the reactor
to a required volume, the feed pump was then turned off, and the recycle pump was then turned
on at full speed to ensure good mixing within the reactor. The anodic solution was allowed to
continuously flow through the anode compartment. Samples were collected at regular time
intervals to monitor the reduction of DNT. At the end of each experiment the effluent solution
was collected from the reactor, filtered, and analyzed for the various intermediates in both the
liquid and solid phases.
Analytical procedure: For continuous flow experiments, the reactor was monitored daily for
feed flow rate, recycle flow, and the flow rate of the salt solution. The pH of the solution,
conductivity of salt solution and dissolved oxygen of influent and effluent streams were
monitored at least three times a day. An Accumet AP63 handheld pH meter (Fisher Scientific,
Pittsburgh, PA) was used to measure the pH. The pH was maintained at 8.0 ± 0.2 by adding the
required amount of 0.1M H2SO4. A Corning model 311 portable conductivity meter (Fisher
Scientific, Pittsburgh, PA) was used to measure the conductivity of the salt solution. Effluent
62
samples were withdrawn from the pilot scale reactor daily to monitor the dissolved oxygen
content and the effluent concentration of DNT. A Hanna HI 9143 portable waterproof dissolved
oxygen meter (Fisher Scientific) was used to measure the dissolved oxygen content. The
degradation of DNT was monitored by extracting 2.5 mL of the reaction mixture from the
cathode compartment with 0.5 mL of dichloromethane, followed by a rigorous shaking for 90
seconds. The dichloromethane contained 2.56 x 10-4 M quinoline as an internal gas
chromatography standard. The samples were analyzed using Agilent 6890 series gas
chromatography equipment (GC) (Agilent Technologies, Wilmington, DE) with a flame
ionization detector, a 30m x 0.32mm inside diameter fused silica capillary column with a 0.25
�m film thickness(HP-5, Agilent Technologies, Wilmington, DE), and a carrier gas of nitrogen
(550kPa (80psi)). The flow rate of the carrier gas was maintained at 6.0 mL/min. The injector
and the detector were maintained at 250oC. The GC oven temperature was maintained at 110 oC
for the first 1.5 minutes and then ramped to 300 oC at a rate of 17 oC/min and kept at 300 oC for 3
minutes. Quinoline and DNT were observed at retention times of 2.59 and 4.82 minutes,
respectively. The above procedure was also used to quantify the intermediates formed in the
aqueous phase. The retention time of DAT was 3.65 min. The retention times of 4A2NT and
2A4NT were 4.93 and 5.25 minutes, respectively. The other two isomers 4-nitro-2-nitrosotoluene
and 2-nitro-4nitrosotoluene had retention times of 4.89 and 4.90 minutes, respectively. However,
many intermediates were also observed in the solid phase. To quantify the solids, the solution
was filtered and the residue dried in a vacuum desiccator. The dried solids were then weighed
and dissolved in known volume of dichloromethane. This solution was then analyzed for
intermediates using the GC. The solution was also injected into a gas chromatography-mass
63
spectroscopy equipment(GC/MS) for analysis of the azoxytoluenes (dimers). The GC/MS used
was an Agilent 6890 GC and MS Engine 5973 (Agilent Technologies, Wilmington, DE)
equipped with a selective mass ion detector, a 30m x 0.25mm inside diameter fused silica
capillary column with a 0.25�m film thickness (HP-5MS, Agilent Technologies, Wilmington,
DE), and a carrier gas of helium (345 KPa (50 psi)). The flow rate of the carrier gas was
maintained at 2mL/min. The injection temperature was maintained at 250oC. The GC oven
temperature was maintained at 110 oC for the first 1.5 minutes and then ramped to 300 oC at a
rate of 17 oC/min and kept at 300 oC for 3 minutes. The two azoxytoluenes, 2,2'-dinitronitro-4,4'-
azoxytoluene (dimer 1) and 4,4'-dinitro-2,2'-azoxytoluene (dimer 2) had retention times of 12.86
and 13.11 minutes, respectively. Both the azoxytoluenes have been quantified against specific
ions of 316 atomic mass units.
64
3.5 Results and Discussion
Batch Simulation Experiments: Experiments simulating batch conditions were conducted to
study the impact of applied current (53mA-200mA), ionic strength of feed (0-0.027M), type of
electrolyte (NaCl and Na2SO4), and the effective length of the reactor (1.9L = ½ full and 3.8L =
completely full). To simulate batch conditions, the feed solution was pumped into the reactor
until it was either full or ½ full depending on the condition of the experimental run and the feed
pump was then turned off. The recycle pump was then turned on at full speed and the
experiment was conducted with a recycle of 160 L/day to ensure mixing. Samples were taken
from the reactor at regular time intervals. At the end of each experimental run the reactor was
emptied and the collected solution filtered and the filtrate and the residue analyzed for
intermediate reduction products. The dissolved oxygen in all the experimental runs was
maintained at 1.2 – 1.4 mg/L.
The concentrations of DNT obtained at different times for the various experiments
conducted were plotted on a semi logarithmic plot of C/C0 versus time, where C represents the
concentration at a specific time t and C0 represents the initial concentration. Figure 2 represents
the data collected when NaCl was used as the electrolyte and Figure 3 represents the data
collected when Na2SO4 was used as the electrolyte. Linear regression analysis were conducted
to obtain the pseudo first order rate constants which are presented in Table 1. The first section in
Table 1 (first 4 rows) shows the impact of ionic strength on the rate constant for a 53 mA current
and NaCl used as the electrolyte. The remaining section shows a comparison between the two
electrolytes (NaCl and Na2SO4) for different currents and two reactor volumes. From Table 1 the
following observations are evident: 1) For a current of 53 mA and NaCl used as the electrolyte,
65
the rate constant increased sharply with ionic strength. 2) For a constant ionic strength of 0.027
M, there was no significant difference between the two electrolytes for the various currents and
reactor volumes studied. 3) For both electrolytes, the rate constants determined for ½ reactor
volume (1.9 L) compared very well to full reactor volume (3.8 L) when the current is doubled. 4)
For 150 and 200 mA currents, the rate constants were practically the same.
Continuous Flow Experiments: Theoretically, if one performs an electron balance in a system,
say for 90% reduction of DNT to DAT over a certain fixed time, the minimum current to be
applied can be determined. For a given time and applied current, the number of electrons
released into the system can be calculated from Faraday’s Law.
(1)N um ber o f m o les o f e lec trons re leasedIt
F=
Where I = current applied in Amperes
t = time for which current is applied in seconds
F = Faraday’s constant �96500 Coulombs/mol
At the surface of the anode the oxidation half reaction given by equation 2 takes place.
2H2O � 4H+ + 4e- + O2 (2)
The hydrogen protons formed at the surface of the anode move through the Nafion membrane to
the main bulk solution towards the cathode where the reduction half reaction represented by
equation 3 occurs.
2H+ + 2e-� 2H (3)
66
The hydrogen radicals formed at the surface of the cathode are used in the reduction of DNT as
shown by equations 4 through 6.
C7H5NO2NO2 + 2H � C7H5NO2NO + H2O (4)
C7H5NO2NO + 2H � C7H5NO2NHOH (5)
C7H5NO2NHOH + 2H � C7H5NO2NH2 + H2O (6)
Hence for complete reduction of one nitro group to amino group 6 hydrogen radicals are
required, thus requiring six electrons (see equation 2). Since there are two nitro groups on DNT,
for reduction of each molecule of DNT to DAT, 12 electrons are required. If one considers a
concentration of DNT of 100mg/L and a volume of the cathode compartment equivalent to 3.8
L, the mass of DNT within the reactor is 380 mg. Therefore, the number of moles of DNT is
2.09 x 10-3 moles. For 90% reduction, the number of moles of DNT reduced is 1.88 x 10-3 moles.
Therefore, the number of moles of electrons required will be 22.54 x 10-3 moles. If a flow-rate of
8.5 L/ day is used, the retention time is 11 hr within a reactor with a cathode compartment
volume of 3.8 L. Using equation (1), the amount of current required for 90% reduction is thus
54.93 mA. But the above calculations are based on the assumption that there is 100% efficiency
of the usage of electrons for the reduction of DNT. In reality the hydrogen radicals released at
the cathode are not only used for the reduction of DNT but also react with each other to form
hydrogen gas.
2H � H2 (6)
Furthermore, it is noticed from the batch simulation experiments that the rate of reduction at a
current of 53 mA was low. The results obtained from the batch simulation experiments have
shown that the rate of reduction of DNT leveled off at higher currents (150 & 200mA).
67
Continuous flow experiments were then conducted on the pilot scale reactor to determine
the reduction of DNT in the reactor. The ionic strength of the feed solution was maintained at
0.027M using Na2SO4 as the electrolyte. The pH of the solution in the reactor was maintained at
8.00 ± 0.2. The DO level of the feed was maintained at 1.3-1.5 mg/L. The flow rate of the feed
was maintained at 8.5 ± 0.5 L/day with a recycle ratio of 20:1.
The feed solution was first pumped into the reactor and allowed to flow in a continuous
mode for 10 minutes for stabilizing the flow in the reactor and the current supply was then turned
on. Samples were first collected every hour for the first three hours and then once everyday for
determining the performance of the reactor with respect to the reduction of DNT.
The first experimental run was started by applying 200mA current across the electrodes.
Samples collected after one day of operation showed 80.9 % reduction of DNT. Figure 4 shows
the performance of the reactor with time. The current was maintained at 200 mA for a period of
13 days and the average reduction of DNT was 80.5 ± 1.93 %. On day 14, the reduction of DNT
dropped to 77.6 %, probably due to the accumulation of solids on the surface of the membrane
and the cathode. At this time, the experiment was stopped. The reactor was emptied and the
sample collected was analyzed for the various intermediates formed in the liquid and solid
phases.
The reactor was then cleaned for removing any solids accumulated on the surface of the cathode
and the membrane. The following steps were followed for reactor cleaning.
• De-ionized water was pumped into the reactor until the reactor was full. The feed pump
was then turned off and the recycle pump turned on at maximum recycle rate for five
68
minutes. The reactor was then emptied and 500mL sample was collected to measure the
amount of solids.
• De-ionized water was then continuously pumped in the reactor and allowed to run
through the reactor at a flow rate of 50 L/day and with the recycle pump at the maximum
recycle rate to remove any solids accumulated on the surface of the membrane and the
cathode. This was done for a time period of 18-20 hours and 500mL samples were
collected at selected time intervals.
On day 15, following reactor cleaning, another experimental run was conducted using a
current of 200mA to determine the reproducibility of the results collected previously. Samples
were taken hourly for the first three hours for determining the time required for the reduction of
DNT to reach the average value. Figure 5 shows the performance of the reactor for the first 26
hours during an experimental run. From the figure it can be seen that the reduction of DNT
increases rapidly with time and the reduction of DNT is 60% after three hours which corresponds
to 75% of the maximum reduction previously attained before reactor cleaning. The sample
collected after 24 hours which corresponds to day 16 in Figure 4, showed a DNT reduction of
79.14%. The experimental run was conducted for a period of 14 days, up to day 29, during which
period the reduction of DNT was 80.1 ± 1 %. This is in good agreement with the results obtained
in the previous experimental run. On day 29, the reduction of DNT was 77.0%. The experiment
was stopped at this time, the reactor was emptied, the sample collected was analyzed for the
various intermediates, and the reactor was cleaned as mentioned previously.
On day 30, an experimental run was started by using a current of 300 mA. Again samples
were collected for the first three hours and the results have shown a reduction of DNT of 62.6 %
69
after 3 hours (see Figure 5). The reduction of DNT on day 31, was 79.8% (see Figure 4). The
experiment was conducted for a period of 13 days up to day 42. During this period the reduction
of DNT was 81.5 ± 1.3 %. The sample collected on day 42 has shown a DNT reduction of only
73.8%. The reason for deterioration of DNT reduction after only 13 days could be due to more
conversion of DNT and hence faster accumulation of solids on the cathode and the membrane.
The experiment was stopped at this time, the reactor emptied, the sample collected was analyzed
for the various intermediates, and the reactor was then cleaned.
Following reactor cleaning, an experimental run was conducted using 150mA current
(day 43 in Figure 4). Again samples were collected for the first three hours and a reduction of
53.9% was achieved within 3 hours (see Figure 5). The experiment was conducted for 14 days
from day 43 to day 57, during which period the reduction of DNT was 75.6 ± 2.2 % (see Figure
4). On day 57, the reduction of DNT was 73.1 % and hence the experiment was stopped, the
reactor emptied, the sample collected was analyzed for the various intermediates, and the reactor
was then cleaned.
From the above experiments it can be seen that there is no significant increase in
efficiency as the current was increased from 200mA to 300mA. But when the current was
reduced to 150mA there was about 5% reduction in efficiency. Hence 200mA can be assumed to
be the current at which optimum DNT reduction could be attained.
On day 58, a final experimental run was conducted at 200mA current to observe whether
the previous results could be reproduced. Samples were collected for the first three hours and it
can be seen that 61.5 % reduction of DNT could be attained within 3 hours (see Figure 5). The
sample collected on day 59 which corresponds to 24 hr from start up has shown a reduction of
70
80.1 % (see Figure 4). The experiment was continued for 14 days, which corresponds from day
58 to day 72 in Figure 4. During this period the reduction of DNT was 80.2 ± 1.2 %, which
compares well with the results obtained for the first two experiments (80.5% & 80.1%). On day
72, the reduction of DNT was 76.7% and hence the experiment was stopped and the reactor was
cleaned.
The samples collected during the cleaning of the reactor after each experimental run were
analyzed for solids concentration for determining the effectiveness of the cleaning mechanism.
Figure 6 shows the plot of concentration of solids with time for reactor cleaning conducted after
two experimental runs. It can be seen that over 80% of the solids are removed within one hour
and by conducting 18 hours of cleaning 95% of the solids are removed.
Continuous Versus Batch Simulation: A plot of the variation of DNT concentration obtained
from the batch simulations experiment for a 200 mA current and ionic strength of 0.0027 M
using sodium sulfate as the electrolyte is shown in Figure 7. In order to compare the reduction of
DNT in the continuous flow experiments to the reduction in the batch simulation experiments the
following calculations were conducted. The continuous flow experiments were conducted for a
flow rate of 8.2 �0.67 L/day in a reactor volume of 3.8 L which gives a retention time of 685
min. Since an average of 80% reduction of DNT was observed, the rate of reduction of DNT in
the continuous flow can be then determined.
Rate of reduction = (C0 – Ceff)/retention time = (100 – 20)/685 = 0.117 mg/L-min
From the batch simulation experiment conducted at the same conditions, the rate of reduction is
determined by the slope of the curve at 80% reduction of DNT or C/C0 = 0.2 (shown by the
71
dotted line in Figure 7). The rate determined is 0.09 mg/L-min which compares very closely with
that obtained from the continuous flow experiment.
Intermediates and End Products: The collected samples at the end of each batch simulation
experiment were analyzed for the various end products in the liquid and solid phases. Table 2
shows the percent molar conversion of DNT to various compounds obtained for six experimental
runs. From Table 2 it can be seen that about 60-80% molar balance closure could be attained.
70-80% of the intermediates are observed to be in the solid phase. 2,2’-dinitro-4,4’-azoxytoluene
(dimer 1) is observed to be the major intermediate in the solid phase, whereas DAT is the only
intermediate observed in the liquid phase. Aminotoluenes formed during the experiment are
observed only in the form of solids. Figure 8 shows the possible mechanism for the formation of
the various end products during the reduction of DNT (Kaplan 1996). From Figure 8 it can be
seen that DNT is first reduced to aminotoluenes which are further reduced to DAT. Figure 8 also
shows the possible mechanism for the formation of azoxytoluene dimers due to the
polymerization of the unstable intermediates (in braces).
At the end of each continuous flow experiment, the liquid volume collected from the
reactor was analyzed for the various intermediates formed during the experiment. Table 3 shows
the various intermediates obtained during these experiments. A molar balance closure could be
attained for all the experiments within 5-10% error. On average 80% of the intermediates are in
the solid phase, consisting only of 2,2’-dinitro-4,4’-azoxytoluene (dimer 1) and 4,4’-dinitro-2,2’-
azoxytoluene (dimer 2). In the liquid phase, DAT is about 15% and the aminotoluenes consist
about 5% of the intermediates.
72
3.6 A Preliminary Operating Cost Analysis
An operating cost analysis for a continuous flow electrochemical reactor was conducted.
The operating cost involves the cost of pumping and the cost of power supply for the reduction of
DNT. Three pumps were used in the reactor. One to pump the feed solution into the reactor, one
to recycle the effluent into the reactor and the third to pump salt solution into the anode
compartment. The feed pump and the salt solution pump were of the same capacity and had a
power consumption of 70W each. The recycle pump was of higher capacity and had a power
consumption of 150W. Thus, the total power consumption for pumping is 290W. Considering a
cost of 0.02 dollars/ kWh (Cincinnati Gas and Electrical Company), the total cost for pumping is
given by
Pumping cost = 0.02 x290x10-3 dollars/hour
= 0.0058 dollars/hour
= 0.14 dollars/day
For 80% reduction of DNT, 200mA current had to applied across the electrodes. The voltage
across the electrodes was 3.18 ± 0.22 V. Hence the total power consumed during this period can
be calculated as
Power consumed = Current x Voltage
= 200 x 10-3 x 3.18
= 0.636 W
Therefore,
Power supply cost = 0.02 x 0.636 x 10-3 dollars/hour
= 1.272 x 10-5 dollars/hour
73
= 3.053 x 10-4 dollars/day
Hence the total cost of operation is 0.14 dollars/day. Since 8.5 L of waste water is treated per
day, the total cost for treating 8.5 L of 100 mg/L of DNT is $0.14, with about 99.8% consumed in
the cost of pumping.
At this rate, the treatment cost for propellent wastewater would be $5/kgal. This
compares quite favorably to other processes such as activated carbon adsorption, which has been
estimated in the $10-100/kgal range for munitions watewater. These costs for munitions
wastewater treatment are derived from Maloney et al. (2001) in which a yearly cost of $36,000
was estimated to treat 7.5 gpm of pink water (contaminated with TNT and RDX) using the
anaerobic fluidized bed (~ $10/kgal), and from IT Corporation (1996) in which activated carbon
adsorption for propllent wastewater containing 100 mg/L of DNT was estimated to cost
$1000/kgal for production rate of 4 M lb propellent/year (Note: the total range for activated
carbon was $85/kgal at 6 M lb/year, to $190/kgal for 1 M lb/year).
74
3.7 Conclusions
Batch simulation experiments were conducted to investigate the effect of applied current,
ionic strength and type of electrolyte on the electrochemical reduction of 2,4-dinitrotoluene
(DNT). The results indicated that the rate of reduction increased sharply with ionic strength of
the feed. The rate of reduction was found to be also dependant on the current applied. It
increased with current density and leveled off at a current of 150 mA. The results also indicated
that no significant differences were noticed between using NaCl or Na2SO4 as an electrolyte.
End product studies conducted for the batch simulation experiments showed a mole balance
closure of 60-90% and most of the intermediates were observed in the solid phase.
Based on the results obtained from batch simulation experiments, continuous flow
experiments were conducted in the pilot scale reactor for three different currents (150, 200 and
300 mA) using Na2SO4 as the electrolyte (I = 0.027 M) . From the results, it was observed that
200 mA can be considered to be the optimum value of the applied current for the reduction of
DNT. On average, 80% reduction of DNT could be attained for an applied current of 200mA.
Stable performance of the reactor could be maintained for a period of 14 days after which reactor
cleaning is deemed necessary for removal of solids adhering to the membrane surface or the
glassy carbon surface. Complete recovery of reactor performance after cleaning was attained.
This behavior is important to envision because during the period when there is no DNT in the
munitions waste water, the reactor can be shut off and the waste water passed directly to the
activated sludge system. End product studies conducted on the continuous flow experiments
showed a complete mole balance closure with an error of 5 - 10 %. On average, 80% of the
intermediates were observed in the solid phase.
75
Previous studies by Vanerloop et al. (1999) showed that complete mineralization of DAT
could be attained in an activated sludge reactor. Based on the findings in the current study, using
a continuous flow electrochemical reactor followed by an activated sludge reactor, a complete
removal of DAT, which was the main constituent in the aqueous phase, could be attained.
A preliminary operating cost analysis was conducted for the electrochemical reactor. The
operating cost for a reactor with a flow rate of 8.5 L/day is $0.14/day. The pumping system
provided the major contribution of the cost which is about 99.8%.
76
3.8 References
Berchtold, S. R., Vanderloop, S. L., Suidan, M. T., and Maloney, S. W. (1995). "Treatment of
2,4-dinitrotoluene using a two-stage system: fluidized bed anaerobic granular activated
carbon reactors and aerobic activated sludge reactors." Water Environment Research, 67,
1081-1091.
Bradley, P. M., Chapelle, F. H., and Landmeyer, J. E. (1997). "Potential for intrinsic
bioremediation of a DNT-contaminated aquifer." Groundwater, 35(1), 12-17.
Bunce, N. J., Merica, S. G., and Lipkowski, J. (1997). "Prospects for the use of electrochemical
methods for the destruction of aromatic organochlorine wastes." Chemosphere, 35(11),
2719-2726.
Cheng, J., Suidan, M. T., and Venosa, A. D. (1996). "Abiotic Reduction of 2,4-Dinotrotoluene in
the presence of sulfide minerals under anoxic conditions." Water Sci. Tech., 34(10), 25-
33.
Ho, P. C. (1986). "Photooxidation of 2,4-Dinitrotoluene in aqueous solution in the presence of
hydrogen peroxide." Environ. Sci. Technol., 20(1), 260-265.
IT Corporation (1996), “Treatment of Propellent Production Wastewaters Containing 2,4-
Dinitrotoluene,” Report Number SFIM-AEC-ETD-CR-95048, U.S. Army Environmental
Center, Aberdeen, MD.
Janssen, H. J., Kruithof, A. J., Steghniuis, G. J., and Westerterp. (1996). "Kinetics of the
Catalyitc Hydrogenation of 2,4-Dinitrotoluene." Ind. Eng. Chem. Res., 29, 754-766.
Jolas, J. L., Pehkonen, S. O., and Maloney, S. W. (2000). "Reduction of 2,4-dinitrotoluene with
graphite and titanium mesh cathodes." Water Environment Research, 72(2), 179-188.
77
Kaplan, D. L. (1996). "Biotechnology and Bioremediation for Organic Energetic Compounds."
Organic Energetic Compounds, P. L. Marinkas, ed., Nova Science Publishers, Inc.,
Commack, New York.
Lessard, J., and Velin Prikidanovics, A. (1990). "An efficient electrosynthesis of 2,4- and 2,6-
diaminotoluenes." J. App. Electrochem., 20, 527-529.
Levsen, K., Mussmann, E., Berger-Preiss, E., Priess, A., Volmer, D., and Wunsch, G. (1993).
"Analysis of nitroaromatics and nitramines in ammunition waste water and in aqueous
samples from former ammunition plants and other military sites." Acta Hydrochim.
Hydrobiolog., 21, 153-156.
Maloney, S.W., Achison, N.R., Hickey, R.F., and Haine, R.L (2001). “Anaerobic Treatment of
Pinkwater in a Fluidized Bed Reactor Containing GAC,” AIChE Journal (in Press).
Palmer, W. G., Small, M. J., Dacre, J. C., and Eaton, J. C. (1996). "Toxicology and
Environmental Hazards." Organic Energetic Compounds, P. L. Marinkas, ed., Nova
Science Publishers Inc., Commack, New York.
Parrish, F. W. (1977). "Fungal transformation of 2,4-dinitrotoluene and 2,4,6-trinitrotoluene."
App.Environ.Micro.Biol, 47, 1295-98.
Pehkonen, S. O. (1999). "Electrochemical reduction of nitro-aromatics: 2,4,6-trinitrotoluene
(TNT), hexahydro-1,3,5-trinitro-1,3,5-triazine (RDX) and 2,4-dinitrotoluene (DNT)."
Technical Report 99/89, CERL.
Ribordy, P., Pulgarin, C., Kiwi, J., and Peringer, P. (1997). "Electrochemical versus
photochemical pretreatment of industrial wastewaters." Water Sci. Tech., 35(5), 293-302.
78
Rodgers, J. D., and Bunce, N. J. (2001). "Treatment methods for the remediation of nitroaromatic
explosives." Water Research, 35(9), 2101-2111.
Rodgers, J. D., and Bunce, N. J. (2001b). "Electrochemical treatment of 2,4,6-trinitrotoluene and
related compounds." Environ. Sci. Technol., 35(2), 406-410.
Sax, N. I., and Lewis, R. J. (1989). Dangerous Properties of Industrial Materials, Van Nostrand
Reinhold, New York.
Spanggord, R. J., Spain, J. C., Nishino, S. F., and Mortelmans, K. E. (1991). "Biodegradation of
2,4-dinitrotoluene by a Pseudomonas sp." Appl. Environ. Microbiol., 57, 5700.
Vanderloop, S. L., Suidan, M. T., Moteleb, M. A., and Maloney, S. W. (1999).
"Biotransformation of 2,4-dinitrotoluene under different electron acceptor conditions."
Water Research, 33(5), 1287-1295.
Willberg, D. M., Lang, P. S., Hochemer, R. H., Kratel, A., and Hoffmann, M. R. (1996).
"Degradation of 4-chlorophenol, 3,4-dichloroaniline and 2,4,6-trinitrotoluene in an
electrohydraulic discharge reactor." Environ. Sci. Technol., 30, 2526-2534.
79
Table 3.1. Observed First Rate Constants for the Reduction of DNT
Current (mA)Volume ofReactor (L)
ElectrolyteIonic strengthof feed (M)
Rate constant(min-1)
R2
Coefficient ofCorrelation
53 1.9 NaCl 0 0.00067 0.9874
53 1.9 NaCl 0.009 0.00077 0.9756
53 1.9 NaCl 0.018 0.0018 0.9785
53 1.9 NaCl 0.027 0.0036 0.9726
53 1.9 Na2SO4 0.027 0.0039 0.9782
100 3.8 NaCl 0.027 0.0041 0.9967
100 3.8 Na2SO4 0.027 0.0044 0.9883
100 1.9 NaCl 0.027 0.0054 0.9688
100 1.9 Na2SO4 0.027 0.0052 0.9672
150 3.8 NaCl 0.027 0.0056 0.9653
150 3.8 Na2SO4 0.027 0.0057 0.9645
200 3.8 NaCl 0.027 0.0057 0.9634
200 3.8 Na2SO4 0.027 0.0059 0.9712
80
Table 3.2. Mole Balance of DNT for Batch Simulation Experiments
Current
(mA)
Volume
of
Reactor
(L)
Electrolyte
Ionic
Strength
(M)
Compound
% Molar
Conversion to
DNT (solid
phase)
% Molar
Conversion to
DNT (aqueous
phase)
53 1.9 NaCl 0
DNT
DAT
4A2NT
2A4NT
Dimer 1
--
--
0.4
0.4
9.1
53.7
4.5
--
--
--
53 1.9 NaCl 0.009
DNT
DAT
4A2NT
2A4NT
Dimer 1
--
--
1.1
0.9
12.4
39.9
4.8
--
--
--
100 1.9 NaCl 0.027
DNT
DAT
4A2NT
2A4NT
Dimer 1
--
--
6.3
4.6
40.5
3.1
8.4
--
--
--
100 3.8 NaCl 0.027
DNT
DAT
4A2NT
2A4NT
Dimer 1
--
--
3.3
2.4
24.6
11.1
9.8
--
--
--
100 1.9 Na2SO4 0.027
DNT
DAT
4A2NT
2A4NT
Dimer 1
--
--
4.3
3.8
38.7
2.2
8.8
--
--
--
200 3.8 Na2SO4 0.027
DNT
DAT
4A2NT
2A4NT
Dimer 1
--
--
3.4
3.2
38.0
2.4
7.7
--
--
--
81
Table 3.3. Mole Balance of DNT for Continuous Flow Experiments
Experiment Current Compound% Molar
Conversion ofDNT (solid phase)
% MolarConversion ofDNT (aqueous
phase)
Exp 1 200 mA
DNTDAT
4A2NT2A4NTDimer 1Dimer 2
--------
34.629.5
22.410.62.92.8----
Exp 2 200 mA
DNTDAT
4A2NT2A4NTDimer 1Dimer 2
--------
27.234.0
21.47.162.82.7----
Exp 3 150 mA
DNTDAT
4A2NT2A4NTDimer 1Dimer 2
--------
36.432.0
26.89.43.23.1----
Exp 5 200 mA
DNTDAT
4A2NT2A4NTDimer 1Dimer 2
--------
35.431.1
20.412.53.12.9----
82
feed tank 1
feed tank 2
effluenttank
feed pump
salt tank
anodic solution pump
nafion membraneplatinum wire(anode)
carbon cathode coated with glassy carbon
recycle pump
constant current supply
Figure 3.1. Setup of the Pilot Scale Electrochemical Reactor
holding tank
holding tank
83
Figure 3.2. Reduction of DNT Using NaCl as Electrolyte in Batch Simulation Experiments
Time, min
0 200 400 600
Ln(C
/C0)
-4.0
-3.5
-3.0
-2.5
-2.0
-1.5
-1.0
-0.5
0.0
53 1.9 053 1.9 0.00953 1.9 0.01853 1.9 0.027100 3.8 0.027100 1.9 0.027150 3.8 0.027200 3.8 0.027
Current Volume Ionic strength mA L M
84
Figure 3.3. Reduction of DNT Using Na2SO4 as Electrolyte in Batch Simulation
Experiments
Time, min
0 200 400 600
Ln(C
/C0)
-4.0
-3.5
-3.0
-2.5
-2.0
-1.5
-1.0
-0.5
0.0
53 1.9 0.027100 3.8 0.027100 1.9 0.027150 3.8 0.027200 3.8 0.027
Current Volume Ionic Strength mA L M
85
Figure 3.4. Performance of the Reactor with Time
Time, days
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75
Efflu
ent C
once
ntra
tion
of D
NT
0
10
20
30
40
50
60
70
80
90
100
DN
T R
educ
tion,
%
0
10
20
30
40
50
60
70
80
90
100
Effluent concentration of DNTDNT Reduction
Current = 200mA Current=200mA Current=300mA Current=150mA Current=200mA
86
Figure 3.5. Performance of the Reactor Immediately after Reactor Cleaning
Time, hrs
0 1 2 3 4 22 23 24 25 26 27
DN
T R
educ
tion,
%
0
10
20
30
40
50
60
70
80
90
100
Current = 200mACurrent = 300mACurrent = 150mACurrent = 200mA (repeat)
87
Figure 3.6. Variation of Concentration of Solids with Time During Reactor Cleaning
Time, min
0 200 400 600 800 1000 1200
C/C
0
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
Current = 300mACurrent = 150mA
88
Figure 3.7. Variation of Concentration of DNT with Time for 200mA Current as Determined from Batch Simulation Experiment
Time, min
0 200 400 600 800 1000 1200 1400 1600 1800
C/C
0
0.0
0.2
0.4
0.6
0.8
1.0
89
CH3
NO2
NO2
CH3
NO2
NHOH
CH3
NO2
NH2
CH3
NHOH
NO2
CH3
NH2
NO2
CH3
NH2
NH2
N
NO2 NO2
NO
CH3
N
NO2
CH3
NO2
NO
H3C CH3
CH3
NO
NO2
CH3
NO2
NO
Figure 3.8. Proposed Mechanism for the Reduction of DNT
DNT
4-nitroso-2-nitrotoluene 4-amino-2-nitrotoluen
2-amino-4-nitrotoluene2-nitroso-4-nitrotoluene
DAT4,4'-dinitro-2,2'-azoxytoluene 2,2'-dinitro-4,4'-azoxytoluene
90
4. RECOMMENDATIONS
91
In the previous chapters, electrochemistry was shown to be effective in the reduction of
nitroaromatics. Batch experiments were conducted to study the kinetics of reduction and a pilot
scale reactor was developed to study the reduction of nitroaromatics in a continuous flow mode.
This chapter deals with the further work that need to be performed and also some
recommendations to improve the system.
The results obtained from the pilot scale reactor studies showed 80% reduction of DNT.
Experiments for the reduction of DNT were conducted at a very high recycle ratio of 20:1. At
such high recycle ratios the reactor acts as a completely mixed reactor (CSTR) for all practical
purposes. In a CSTR the concentration of the reducing compound in the reactor is same as the
concentration of the compound in the effluent. Hence the concentration of DNT in the reactor
will be about 20mg/L, whereas the concentration of DNT in the feed is 100mg/L. Since the rate
of reduction is directly proportional to concentration of DNT, the rate will be very low when
compared to the rate if the concentration was 100mg/L. In a plug flow reactor, the concentration
of DNT decreases progressively through the system. Hence a plug flow reactor is more efficient
than a CSTR. It is shown that by using a number of CSTRs connected in series, the efficiency of
the system could be increased (Levenspiel 1999). Though the concentration is uniform in each
reactor, there is a change in concentration as fluid moves from reactor to reactor. This stepwise
drop in concentration, shown in Figure 4.1, suggests that the larger the number of units in series,
the closer should the behavior of the system approach plug flow. This will optimize the rate of
reduction and hence high efficiencies could be attained. The above experimental setup could be
tested by first using two reactors in series and further increasing the number of reactors to obtain
the desired efficiency.
Experiments were conducted using simulated munitions waste water. The feed solution
92
contained 1.23g/L of Na2SO4 as the electrolyte to increase the conductivity of the solution. But in
reality there is no electrolyte present in the munitions wastewater. Batch simulation experiments
conducted using feed solution without any electrolyte showed very low reduction of DNT. To get
better reduction using lower salt concentrations in the feed solution the distance between the
nafion membrane and the carbon cathode must be reduced. This can be achieved either by using a
nafion membrane of larger diameter or by decreasing the inner diameter of the cathode.
Experiments may be conducted using the above experimental setup.
The various intermediates and end products formed during the electrochemical reduction
of nitroaromatics were identified and quantified. DAT and dimers are observed to be the main
intermediates formed during the reduction of DNT. DAT is easily biologically degraded in an
activated sludge reactor (Vanderloop et al. 1999). A coupled treatment scheme of
electrochemical reactor followed by an aerobic activated sludge reactor could be studied.
All the experiments were conducted using simulated munitions wastewater. The
wastewater was prepared by adding the required amounts of chemicals to de-ionized water.
Experiments may now be conducted on site using the actual wastewater generated from the
munitions plant. The other organic and inorganic compounds present in the munitions
wastewater could have a significant effect on the reduction of nitroaromatics.
References
Levenspiel, O. (1999). Chemical Reaction Engineer, John Wiley & Sons, Inc., New York.
Vanderloop, S. L., Suidan, M. T., Moteleb, M. A., and Maloney, S. W. (1999).
"Biotransformation of 2,4-dinitrotoluene under different electron acceptor conditions."
Water Research, 33(5), 1287-1295.
93
Figure 4.1. Reduction of DNT with Time for Various Systems of Reactors
Time (min)
0 100 200 300 400 500 600 700 800 900 1000
C/C
0
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
Col 1 vs Col 2 Col 4 vs Col 5 Col 7 vs Col 8
A1
APPENDIX
Experimental Data
A2
DNT Experiments
Experiment 1
C0 = 100 mg/L Current = 65 mA
Stir rate = 2040 rpm Open system
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
10 7.98 13.6 95.75
60 7.99 12.2 62.76
120 7.95 11.3 41.91
180 7.98 10.9 32.21
240 7.99 10.5 22.19
300 7.98 9.6 17.14
360 8.00 9.2 12.33
Experiment 2
C0 = 100 mg/L Current = 53mA
Stir rate = 2040rpm Open system
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
10 7.98 9.4 99.6
60 7.99 8.8 75.82
120 8.00 8.2 49.03
180 8.00 7.8 34.86
240 7.97 7.4 23.75
300 7.98 7.2 16.16
360 8.00 7.0 10.88
A3
Experiment 3
C0 = 100mg/L Current = 45mA
Stir rate = 2040 rpm Open system
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
10 8.00 12.5 90.01
96 7.98 10.5 70.54
180 7.96 9.3 29.76
270 7.98 8.8 19.78
360 7.95 8.5 10.65
450 8.01 8.2 4.99
540 8.00 8.1 1.81
Experiment 4
C0 = 100mg/L Current = 34 mA
Stir rate = 2040 rpm Open system
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
10 8.02 8.9 92.53
120 7.94 7.3 66.84
240 9.96 7.6 34.36
360 9.95 7.6 16.43
480 8.00 8.0 6.99
600 8.01 8.0 4.26
690 7.98 8.0 2.29
A4
Experiment 5
C0 = 100 mg/L Current = 25 mA
Stir rate = 2040 rpm Open system
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
10 8.00 6.1 95.53
120 7.96 6.3 69.01
240 8.00 4.4 47.89
360 7.97 4.9 39.64
480 7.99 4.8 26.89
600 7.99 4.6 21.95
720 8.03 5.0 11.50
Experiment 6
C0 = 100mg/L Current = 65 mA
Stir rate = 630 rpm Open system
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
10 7.93 13.3 95.85
60 7.97 11.7 72.29
120 8.00 11.1 48.36
180 7.94 10.3 34.41
240 7.97 9.6 23.83
300 7.98 9.3 16.73
360 8.00 8.9 10.54
A5
Experiment 7
C0 = 100mg/L Current = 53 mA
Stir rate = 630 rpm Open system
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
10 7.94 10.9 94.85
60 7.97 9.7 67.52
120 7.96 9.1 47.25
180 7.98 8.7 33.70
240 7.97 8.2 20.83
300 7.98 8.1 15.28
360 7.95 7.8 11.77
Experiment 8
C0 = 100mg/L Current = 45 mA
Stir rate = 630 rpm Open system
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
13 7.97 14.3 90.41
90 7.98 14.1 64.14
180 7.99 14.6 39.70
270 7.97 14.0 22.96
360 7.97 13.6 11.78
450 7.96 8.2 7.01
510 7.99 7.5 5.09
A6
Experiment 9
C0 = 100mg/L Current = 34 mA
Stir rate = 630 rpm Open system
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
10 7.95 7.4 94.32
90 7.99 6.9 68.59
180 7.97 6.4 46.33
270 7.97 6.6 26.35
360 7.97 6.2 15.32
450 7.98 6.2 8.69
540 7.96 6.2 4.98
Experiment 10
C0 = 100mg/L Current = 23 mA
Stir rate = 630 rpm Open system
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
10 7.95 5.4 96.59
120 8.00 5.4 69.47
240 7.96 5.0 61.60
360 7.98 4.8 46.91
480 7.99 4.6 33.25
600 7.97 4.5 21.12
720 7.99 4.5 14.90
A7
Experiment 11
C0 = 100mg/L Current = 65 mA
Stir rate = 2040 rpm Anoxic system
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
0 7.90 19.8 91.52
15 7.94 17.8 84.01
60 7.93 14.3 58.63
120 7.95 13.4 37.32
180 7.90 13.2 25.49
240 7.98 13.0 16.10
300 7.94 13.0 10.22
360 7.95 12.8 7.02
Experiment 12
C0 = 100mg/L Current = 23 mA
Stir rate = 2040 rpm Anoxic system
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
0 7.98 19.8 97.74
15 7.95 15.4 89.92
90 7.98 13.1 54.12
180 7.97 12.2 25.41
270 7.91 11.9 12.49
360 7.92 11.5 6.32
420 7.93 11.4 3.90
460 7.95 11.0 2.95
A8
Experiment 13
C0 = 100mg/L Current = 25 mA
Stir rate = 2040 rpm Anoxic system
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
0 7.96 19.1 96.34
15 7.93 8.3 90.04
120 7.98 7.7 59.97
240 7.98 7.2 31.55
360 7.99 7.0 17.53
420 7.92 6.9 15.49
480 7.98 6.8 11.77
540 7.95 6.7 8.21
A9
TNT and RDX Experiments
Experiment 14
C0 = 70mg/L TNT & 10mg/L RDX Current = 65mA
Stir rate = 2040 rpm Open system
Time
(min)
pH Voltage
(V)
TNT Concentration
(mg/L)
RDX
Concentration
(mg/L)
0 7.98 19.8 66.27 10.64
10 7.99 11.0 56.43 9.87
60 7.98 10.5 39.70 7.87
120 7.99 10.0 25.99 5.18
180 7.99 9.5 16.77 3.41
240 7.95 8.7 13.52 2.65
300 8.00 8.3 9.33 1.84
360 8.00 8.2 6.31 1.30
A10
Experiment 15
C0 = 70mg/L TNT & 10mg/L RDX Current = 53mA
Stir rate = 2040 rpm Open system
Time
(min)
pH Voltage
(V)
TNT Concentration
(mg/L)
RDX
Concentration
(mg/L)
0 7.96 19.8 65.52 9.11
10 7.98 10.5 55.84 8.54
60 7.97 9.5 37.20 8.26
120 7.99 9.0 22.15 5.46
184 7.99 8.7 13.87 3.39
240 7.96 7.8 9.36 2.35
300 7.98 7.5 5.91 1.43
360 7.99 7.3 4.08 0.98
Experiment 16
C0 = 70mg/L TNT & 10mg/L RDX Current = 45mA
Stir rate = 2040 rpm Open system
Time
(min)
pH Voltage
(V)
TNT Concentration
(mg/L)
RDX
Concentration
(mg/L)
0 7.98 19.8 64.92 8.21
10 7.99 10.5 56.36 7.94
100 7.97 9.5 28.94 6.52
185 7.95 9.0 16.48 3.82
300 7.96 8.7 7.80 2.05
364 7.98 7.8 4.95 1.34
426 7.99 7.6 3.37 0.91
A11
Experiment 17
C0 = 70mg/L TNT & 10mg/L RDX Current = 34mA
Stir rate = 2040 rpm Open system
Time
(min)
pH Voltage
(V)
TNT Concentration
(mg/L)
RDX
Concentration
(mg/L)
0 7.97 19.8 61.6 8.50
10 7.95 8.9 57.45 8.35
123 7.98 7.5 22.77 7.55
236 7.95 6.9 9.08 4.13
360 7.96 6.3 4.10 1.80
477 7.97 5.9 2.65 0.93
546 7.99 5.6 2.30 0.71
A12
Experiment 18
C0 = 70mg/L TNT & 10mg/L RDX Current = 23mA
Stir rate = 2040 rpm Open system
Time
(min)
pH Voltage
(V)
TNT Concentration
(mg/L)
RDX
Concentration
(mg/L)
0 7.96 19.1 63.71 8.21
10 7.93 8.3 54.32 6.98
120 7.98 7.7 37.97 7.95
240 7.98 7.2 34.42 7.63
360 7.99 7.0 34.31 7.36
487 7.92 6.9 33.14 7.25
600 7.98 6.8 32.4 7.11
720 7.95 6.7 30.6 6.90
Experiment 19
C0 = 70mg/L TNT & 10mg/L RDX Current = 65mA
Stir rate = 630 rpm Open system
Time
(min)
pH Voltage
(V)
TNT Concentration
(mg/L)
RDX
Concentration
(mg/L)
0 7.96 19.7 59.65 8.30
10 7.98 13.6 53.75 7.85
60 7.99 12.2 38.56 6.71
123 7.95 11.3 25.71 4.99
180 7.97 10.9 18.29 3.65
240 7.99 10.5 13.22 2.80
300 7.98 9.6 9.01 2.41
353 8.00 9.2 7.22 1.97
A13
Experiment 20
C0 = 70mg/L TNT & 10mg/L RDX Current = 53mA
Stir rate = 630 rpm Open system
Time
(min)
pH Voltage
(V)
TNT Concentration
(mg/L)
RDX
Concentration
(mg/L)
0 7.97 19.7 55.35 9.35
10 7.98 12.4 50.56 9.14
60 7.97 11.5 36.68 8.06
121 7.99 10.8 24.39 6.33
180 7.98 10.2 16.66 3.95
243 7.95 9.5 11.62 2.96
300 7.96 9.2 8.12 2.25
366 7.99 8.9 5.81 1.77
Experiment 21
C0 = 70mg/L TNT & 10mg/L RDX Current = 45mA
Stir rate = 630 rpm Open system
Time
(min)
pH Voltage
(V)
TNT Concentration
(mg/L)
RDX
Concentration
(mg/L)
0 7.98 19.7 70.02 9.52
10 7.96 10.6 60.54 9.07
90 7.97 9.2 37.58 7.58
165 7.98 8.3 22.23 5.05
255 7.99 7.8 13.48 3.27
347 7.97 7.5 9.35 2.28
425 7.97 7.1 6.14 1.57
474 7.96 6.9 4.69 1.23
A14
Experiment 22
C0 = 70mg/L TNT & 10mg/L RDX Current = 34mA
Stir rate = 630 rpm Open system
Time
(min)
pH Voltage
(V)
TNT Concentration
(mg/L)
RDX
Concentration
(mg/L)
0 7.96 19.7 68.62 9.07
10 7.97 8.9 45.54 8.53
100 7.96 8.3 30.38 7.49
185 7.93 7.8 16.36 6.30
275 7.98 7.5 9.55 4.30
363 7.99 7.3 6.17 2.78
450 7.97 7.1 3.96 2.25
543 8.00 7.0 2.85 1.48
Experiment 23
C0 = 70mg/L TNT & 10mg/L RDX Current = 23mA
Stir rate = 630 rpm Open system
Time
(min)
pH Voltage
(V)
TNT Concentration
(mg/L)
RDX
Concentration
(mg/L)
0 7.98 19.7 63.40 7.68
10 7.99 11.6 58.63 7.32
120 7.97 10.2 45.18 5.34
240 7.95 9.3 40.74 4.86
360 7.97 8.9 33.1 4.21
488 7.98 8.7 26.0 3.55
600 7.98 8.2 23.34 3.21
720 8.00 7.8 16.61 2.80
A15
Experiment 24
C0 = 70mg/L TNT & 10mg/L RDX Current = 65mA
Stir rate = 2040 rpm Anoxic system
Time
(min)
pH Voltage
(V)
TNT Concentration
(mg/L)
RDX
Concentration
(mg/L)
0 8.00 19.3 53.56 9.33
15 7.93 15 51.09 9.23
60 7.93 13.8 33.42 6.94
120 7.88 12.3 15.99 3.73
180 7.89 11.1 8.38 1.89
240 7.90 10.4 3.93 1.03
300 7.95 10.0 1.62 0.53
Experiment 25
C0 = 70mg/L TNT & 10mg/L RDX Current = 45mA
Stir rate = 2040 rpm Anoxic system
Time
(min)
pH Voltage
(V)
TNT Concentration
(mg/L)
RDX
Concentration
(mg/L)
0 8.01 19.3 62.65 9.57
15 7.95 11.2 53.48 9.07
90 7.95 9.8 26.38 6.51
180 7.92 9.1 8.87 3.81
240 7.92 8.5 4.87 2.17
300 7.91 8.1 2.63 0.95
330 7.95 7.9 1.58 0.62
A16
Experiment 26
C0 = 70mg/L TNT & 10mg/L RDX Current = 25mA
Stir rate = 2040 rpm Anoxic system
Time
(min)
pH Voltage
(V)
TNT Concentration
(mg/L)
RDX
Concentration
(mg/L)
0 8.00 19.3 61.11 9.95
15 7.94 7.8 56.38 9.26
90 7.93 6.9 30.38 7.13
180 7.90 5.9 13.38 6.23
240 7.95 6.2 7.87 4.95
300 7.98 6.0 3.62 3.63
370 7.95 6.0 1.96 2.53
A17
Batch Simulation Experiments for Reduction of DNT
Experiment 27
C0 = 100mg/L Feed DO = 1.32 mg/L
Electrolyte = NaCl Feed Conductivity = 3.3 mS/cm
Inonic Strength = 0 M Volume = 1.9 L
Current = 53mA
Time
(Min)
pH Voltage
(V)
Concentration
(mg/L)
0 7.98 2.0 91.73
60 7.86 1.9 87.77
180 7.89 2.0 80.26
240 7.93 2.0 76.57
300 7.97 2.1 74.33
450 7.84 2.0 68.83
800 7.89 2.0 63.66
1260 7.86 2.1 55.66
1620 7.84 2.1 51.80
2640 7.93 2.1 39.64
A18
Experiment 28
C0 = 100mg/L Feed DO = 1.37 mg/L
Electrolyte = NaCl Feed Conductivity = 4.9 mS/cm
Inonic Strength = 0.009 M Volume = 1.9 L
Current = 53mA
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
0 7.91 2.1 84.64
20 7.78 2.2 58.96
40 7.81 2.1 56.96
60 7.83 2.0 54.79
120 7.82 2.3 52.29
180 7.85 2.2 48.65
240 7.90 2.2 45.65
300 7.87 2.2 43.33
570 7.91 2.1 38.66
830 7.82 1.9 35.98
1410 7.85 2.0 31.17
1830 7.82 2.2 26.00
2830 8.15 2.1 23.77
A19
Experiment 29
C0 = 100mg/L Feed DO = 1.45 mg/L
Electrolyte = NaCl Feed Conductivity = 6.0 mS/cm
Inonic Strength = 0.018 M Volume = 1.9 L
Current = 53mA
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
0 7.93 1.9 84.56
30 7.89 1.9 60.15
40 7.95 2.0 56.43
60 7.89 2.1 54.43
90 7.94 2.0 49.49
120 7.91 2.0 46.72
180 7.92 2.0 40.52
240 7.90 2.1 37.96
300 7.80 2.1 35.69
655 7.81 2.0 20.54
1210 7.82 1.9 10.10
1620 7.84 2.0 7.72
2677 7.84 2.2 4.95
A20
Experiment 30
C0 = 100mg/L Feed DO = 1.45 mg/L
Electrolyte = NaCl Feed Conductivity = 5.9 mS/cm
Inonic Strength = 0.027 M Volume = 1.9 L
Current = 53mA
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
0 7.93 1.8 105.83
5 7.90 1.9 101.97
10 7.92 2.0 90.70
15 7.96 2.1 87.54
20 7.94 2.1 83.15
30 7.93 2.1 78.91
60 7.92 2.2 70.70
90 7.95 2.1 58.50
120 7.96 2.1 53.84
180 7.99 2.2 42.53
240 7.90 2.1 37.07
300 7.94 2.2 29.35
510 7.95 2.2 19.59
840 7.93 2.1 8.85
1410 7.91 2.2 6.09
1800 7.93 2.1 2.61
2793 8.02 2.2 1.43
A21
Experiment 31
C0 = 100mg/L Feed DO = 0.94 mg/L
Electrolyte = NaCl Feed Conductivity = 5.7 mS/cm
Inonic Strength = 0.027 M Volume = 3.8 L
Current = 100mA
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
0 7.96 2.0 84.56
5 7.91 2.2 74.94
10 7.94 2.2 73.62
20 7.97 2.3 70.77
43 7.99 2.2 65.16
70 7.90 2.3 58.35
90 7.90 2.4 55.74
120 7.97 2.4 49.92
180 7.99 2.4 40.30
245 7.98 2.5 31.28
560 8.00 2.5 9.69
700 7.94 2.5 6.93
1500 7.94 2.4 3.83
A22
Experiment 32
C0 = 100mg/L Feed DO = 1.18 mg/L
Electrolyte = NaCl Feed Conductivity = 5.9 mS/cm
Inonic Strength = 0.027 M Volume = 1.9 L
Current = 100mA
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
0 8.03 2.4 74.87
5 7.95 2.4 66.67
10 7.96 2.5 60.96
15 7.95 2.5 58.54
20 7.95 2.5 54.44
40 7.97 2.5 48.37
60 8.00 2.6 42.33
93 7.82 2.6 34.99
115 7.85 2.7 31.36
175 7.89 2.7 22.54
237 7.93 2.8 18.43
300 7.96 2.9 14.36
583 7.92 2.9 6.01
730 7.82 2.8 3.98
1806 7.89 2.8 2.63
A23
Experiment 33
C0 = 100mg/L Feed DO = 1.11 mg/L
Electrolyte = NaCl Feed Conductivity = 5.9 mS/cm
Inonic Strength = 0.027 M Volume = 3.8 L
Current = 150mA
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
0 8.00 2.2 96.55
5 7.97 2.4 83.08
10 7.97 2.5 81.79
20 7.99 2.5 77.17
40 7.98 2.6 68.99
60 8.00 2.4 62.49
120 8.00 2.5 43.27
180 7.88 2.7 30.07
240 7.95 2.8 21.57
300 7.90 2.9 16.46
540 7.93 2.9 7.35
740 7.98 2.8 4.79
1890 8.26 2.9 3.49
A24
Experiment 34
C0 = 100mg/L Feed DO = 1.08 mg/L
Electrolyte = NaCl Feed Conductivity = 6.0 mS/cm
Inonic Strength = 0.027 M Volume = 3.8 L
Current = 200mA
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
0 8.00 2.6 95.13
5 8.00 2.7 83.66
10 7.97 2.7 76.42
20 7.94 2.8 73.15
40 7.96 2.8 63.51
60 7.99 2.9 59.98
85 8.00 3.0 50.85
155 7.90 3.0 32.33
180 7.90 3.1 28.19
240 7.90 3.1 19.81
320 7.90 3.1 13.50
560 7.90 3.1 6.59
720 7.90 3.1 4.61
1830 8.23 3.2 3.73
A25
Experiment 35
C0 = 100mg/L Feed DO = 1.20 mg/L
Electrolyte = Na2SO4 Feed Conductivity = 5.3 mS/cm
Inonic Strength = 0.027 M Volume = 1.9 L
Current = 53mA
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
0 8.10 2.2 103.503
5 8.01 2.2 85.16
10 8.00 2.2 80.61
16 8.00 2.2 78.56
22 8.00 2.2 76.97
40 7.90 2.3 72.20
71 7.96 2.3 61.13
100 7.97 2.3 53.14
120 7.97 2.3 47.75
180 7.99 2.4 34.15
242 7.92 2.4 26.79
302 7.93 2.4 19.23
570 8.00 2.5 8.12
750 7.90 2.5 4.75
1820 7.90 2.5 3.64
1770 7.97 2.5 2.07
3005 7.88 2.5 1.35
A26
Experiment 36
C0 = 100mg/L Feed DO = 1.32 mg/L
Electrolyte = Na2SO4 Feed Conductivity = 5.3 mS/cm
Inonic Strength = 0.027 M Volume = 3.8 L
Current = 100mA
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
0 7.98 2.3 101.11
5 7.97 2.2 88.02
10 7.98 2.3 82.57
20 7.98 2.3 83.59
30 7.93 2.3 76.82
54 7.95 2.4 70.08
100 7.91 2.4 65.05
120 7.90 2.4 60.04
195 7.93 2.4 47.58
240 7.88 2.5 44.96
300 7.85 2.5 37.74
540 7.80 2.5 21.79
850 7.87 2.4 12.53
1385 7.93 2.4 10.02
1730 7.89 2.5 9.30
3000 7.99 2.4 7.75
A27
Experiment 37
C0 = 100mg/L Feed DO = 0.97 mg/L
Electrolyte = Na2SO4 Feed Conductivity = 6.1 mS/cm
Inonic Strength = 0.027 M Volume = 1.9 L
Current = 100mA
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
0 7.90 2.90 101.84
5 7.91 2.90 71.85
10 7.93 3.10 64.53
15 7.91 3.10 61.28
20 7.94 3.30 57.90
40 7.92 3.50 47.52
60 7.95 3.50 40.61
90 7.94 3.60 31.68
120 7.95 3.60 25.34
180 7.83 3.60 17.78
252 7.80 3.60 15.13
545 7.83 3.60 4.46
710 7.84 3.60 3.71
1500 7.85 3.60 2.50
1595 8.16 3.60 2.32
A28
Experiment 38
C0 = 100mg/L Feed DO = 1.36 mg/L
Electrolyte = Na2SO4 Feed Conductivity = 5.1 mS/cm
Inonic Strength = 0.027 M Volume = 3.8 L
Current = 150mA
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
0 7.91 2.30 99.54
5 7.96 2.50 73.22
11 8.00 2.50 70.09
17 8.00 2.50 67.96
22 8.00 2.50 62.33
40 8.00 2.60 59.11
60 8.00 2.50 49.45
95 7.83 2.70 34.38
122 7.91 2.70 23.86
187 7.97 2.70 17.37
247 7.93 2.80 14.46
551 7.85 2.80 5.93
795 7.85 2.70 3.76
1440 7.80 2.70 2.14
1690 7.90 2.60 1.69
3000 7.98 2.60 1.49
A29
Experiment 39
C0 = 100mg/L Feed DO = 0.91 mg/L
Electrolyte = Na2SO4 Feed Conductivity = 4.9 mS/cm
Inonic Strength = 0.027 M Volume = 3.8 L
Current = 200mA
Time
(min)
pH Voltage
(V)
Concentration
(mg/L)
0 8.02 2.70 99.88
5 7.98 2.70 83.62
10 8.01 2.70 81.43
15 8.01 2.80 77.39
20 8.01 2.90 74.57
40 7.98 2.90 66.39
63 7.90 2.90 56.61
90 7.98 3.00 48.80
120 7.97 3.00 41.42
183 7.90 3.00 28.52
255 7.91 3.00 21.46
315 7.89 2.90 15.14
580 7.80 2.90 6.73
720 7.85 2.80 4.53
1702 8.15 2.80 2.49
A30
Continuous Flow Experiments for Reduction of DNT
Experiment 40
C0 = 100mg/L Ionic Strength = 0.027M
Current = 200mA Electrolyte = Na2SO4
Time
(days)
pH of
Feed
DO of Feed
(mg/L)
Salt Solution
Conductivity
Voltage
(V)
Influent
Concentration
mg/L
Effluent
Concentration
(mg/L)
0 7.91 1.36 31.4 3.2 93.35 ---
1 7.85 1.24 30.3 3.4 95.69 18.242
2 7.83 1.29 30.0 3.5 94.09 17.69
3 7.85 1.23 30.6 3.5 90.09 17.52
4 7.84 1.35 30.1 3.9 90.97 16.07
5 7.89 1.27 30.5 3.8 90.64 16.37
6 7.85 1.32 31.2 3.4 86.56 14.69
7 7.85 1.34 33.4 3.2 87.69 14.90
8 7.87 1.40 33.4 3.2 102.45 16.22
9 7.85 1.38 33.0 3.3 102.07 15.43
10 7.80 1.41 32.8 3.2 104.87 17.42
11 7.84 1.39 32.8 3.2 89.252 17.56
12 7.85 1.44 32.6 3.2 86.27 16.66
13 7.85 1.46 32.6 3.3 87.19 17.43
14 7.85 1.43 32.5 3.3 90.92 20.41
A31
Experiment 41
C0 = 100mg/L Ionic Strength = 0.027M
Current = 200mA Electrolyte = Na2SO4
Time
(days)
pH of
Feed
DO of Feed
(mg/L)
Salt Solution
Conductivity
Voltage
(V)
Influent
Concentration
mg/L
Effluent
Concentration
(mg/L)
0 7.85 1.42 32.5 2.6 88.61 ---
1 hr 7.91 1.45 32.5 3.1 88.61 64.07
2 hrs 7.89 1.41 32.5 3.1 88.61 43.54
3 hrs 7.89 1.39 32.6 3.2 88.61 33.69
1 7.91 1.40 32.4 3.1 87.53 18.26
2 7.85 1.46 32.4 3.0 88.20 17.64
3 7.80 1.30 32.2 3.0 87.63 16.59
4 7.80 1.32 32.2 3.2 88.92 18.28
5 7.78 1.40 32.1 3.2 97.57 21.46
6 7.90 1.39 32.0 3.0 106.47 19.37
7 7.80 1.44 31.9 3.1 101.81 21.48
8 7.73 1.39 31.9 3.1 103.03 21.49
9 7.84 1.38 31.7 3.1 99.08 20.64
10 7.81 1.44 31.7 3.2 100.78 20.31
11 7.89 1.39 31.6 3.0 90.15 18.81
12 7.93 1.33 31.6 2.8 87.02 15.60
13 7.91 1.43 31.6 3.1 86.00 17.47
14 7.86 1.49 31.5 3.2 101.58 21.71
A32
Experiment 42
C0 = 100mg/L Ionic Strength = 0.027M
Current = 300mA Electrolyte = Na2SO4
Time
(days)
pH of
Feed
DO of Feed
(mg/L)
Salt Solution
Conductivity
Voltage
(V)
Influent
Concentration
mg/L
Effluent
Concentration
(mg/L)
0 7.84 1.42 32.9 2.5 93.26 ---
1 hr 7.86 1.46 32.9 3.4 93.26 64.06
2 hrs 7.81 1.41 32.9 3.5 93.26 46.13
3 hrs 7.95 1.44 32.9 3.5 93.26 34.85
1 7.79 1.36 33.0 3.4 97.91 19.79
2 7.89 1.40 32.8 3.5 107.43 22.75
3 7.82 1.30 32.8 3.4 103.28 20.08
4 7.79 1.38 32.9 3.6 97.71 17.55
5 7.75 1.28 33.0 3.4 99.24 17.86
6 7.85 1.36 33.0 3.4 113.06 20.52
7 7.96 1.40 33.0 3.5 112.26 20.12
8 7.85 1.29 33.0 3.5 105.97 20.38
9 7.80 1.25 33.0 3.5 98.04 18.09
10 7.90 1.35 33.0 3.6 95.46 17.18
11 7.89 1.33 32.9 3.5 93.99 24.21
12 7.93 1.32 32.9 3.6 96.54 25.28
A33
Experiment 43
C0 = 100mg/L Ionic Strength = 0.027M
Current = 150mA Electrolyte = Na2SO4
Time
(days)
pH of
Feed
DO of Feed
(mg/L)
Salt Solution
Conductivity
Voltage
(V)
Influent
Concentration
mg/L
Effluent
Concentration
(mg/L)
0 7.80 1.35 33.0 2.3 104.03 ---
1 hr 7.86 1.48 33.0 2.6 104.03 67.72
2 hrs 7.87 1.42 33.0 2.3 104.03 55.05
3 hrs 7.98 1.46 32.9 2.5 104.03 47.94
1 7.85 1.40 33.0 2.9 105.39 20.02
2 7.79 1.40 32.8 2.9 103.41 22.55
3 7.94 1.40 32.8 3.0 97.46 26.82
4 7.85 1.48 32.8 3.0 93.39 20.91
5 7.95 1.44 32.7 3.0 92.89 21.90
6 7.87 1.43 32.6 3.1 97.36 24.21
7 7.79 1.48 32.5 3.0 100.25 24.15
8 7.81 1.44 32.4 2.7 96.12 24.30
9 7.85 1.36 32.4 3.1 95.57 24.40
10 7.79 1.42 32.4 3.1 96.38 24.38
11 7.80 1.44 32.3 3.0 97.74 24.45
12 7.87 1.36 32.2 2.9 91.91 23.82
13 7.95 1.45 32.2 3.0 93.00 23.42
14 8.03 1.41 32.1 3.0 88.10 23.69
A34
Experiment 44
C0 = 100mg/L Ionic Strength = 0.027M
Current = 200mA Electrolyte = Na2SO4
Time
(days)
pH of
Feed
DO of Feed
(mg/L)
Salt Solution
Conductivity
Voltage
(V)
Influent
Concentration
mg/L
Effluent
Concentration
(mg/L)
0 7.91 1.45 32.1 2.5 88.91 ---
1 hr 7.90 1.46 32.1 3.0 88.91 62.08
2 hrs 7.86 1.41 32.0 3.0 88.91 46.11
3hrs 7.93 1.29 31.9 3.1 88.91 34.86
1 7.81 1.45 31.9 3.0 90.78 19.06
2 7.80 1.39 31.9 3.1 110.37 21.53
3 7.80 1.42 31.9 3.1 104.65 21.64
4 7.91 1.49 32.0 3.2 102.57 21.49
5 7.85 1.42 31.9 3.0 91.26 17.30
6 7.80 1.45 31.8 3.3 96.76 19.94
7 7.90 1.40 31.8 3.1 103.28 19.2
8 7.85 1.35 31.8 3.1 102.49 20.43
9 7.83 1.42 31.7 3.0 102.62 20.79
10 7.90 1.42 31.7 3.2 98.83 19.96
11 7.87 1.41 31.6 3.3 96.48 19.14
12 7.79 1.45 31.6 3.3 98.06 19.78
13 7.93 1.43 31.6 3.3 98.56 21.57
14 8.05 1.45 31.5 3.2 87.71 20.40