Surface Detail and Non-PhotoRealistic Rendering Lecture 3 (Rendering)
UK Rendering Industry...Rendering Industry - Facts •26 dedicated plants across England, Wales,...
Transcript of UK Rendering Industry...Rendering Industry - Facts •26 dedicated plants across England, Wales,...
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Rendering:
Today’s Solution for Safe Food Waste
Processing
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Rendering Industry - Facts
• 26 dedicated plants across England, Wales, Scotland and Northern Ireland.
• Process around 1.75m tonnes p.a. of Animal By-products
• Capacity to handle much more material.
• ONLY nationwide ABP collection and processing infrastructure.
• Long established, stable, reliable industry
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Rendering – More facts
• Proven ability to handle all categories of animal by-products:
–Category 1 (i.e. SRM)
–Category 2 (i.e. high risk poultry)
–Category 3 (i.e. former foodstuffs)
• Fully regulated and licensed by DEFRA.
• Plants operating NOW.
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What is rendering?
• Animal By-products are:
–Ground
–Cooked to destroy pathogens and drive off moisture
– Liquid and solid elements separated
–Fractions either ground or filtered
–Further treatment as required depending on end market requirements.
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The Rendering Process – Category 2
Rendering Process
Tallow
Material collected by dedicated vehicles from customers
Fossil Fuel Replacement
Industrial Chemicals
Meal
Renewable Energy
Fossil Fuel Replacement
Fats Solids
Water
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UK Plant Locations
Rendering Plant Location
Combustion Plant Location
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Current Disposal
• Landfill:
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The Modern Rendering Industry
21st Century Operations
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Collection Systems
• Any collection size possible:
To this:
From this:
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Finished Product Applications
• Tallow– Soap Manufacture – category 3
– Industrial Chemicals – category 2
– Feed – category 3
– Oil replacement in power stations – cat 2 & 1
• Meal– Petfood Manufacture – category 3
– Solid fuel replacement for green power stations – cat. 2 & 1
– Solid fuel replacement in cement kilns – cat. 2 & 1
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Bio-fuels
• The UK rendering Industry supplies bio-fuels made from animal by-products for the generation of “green” electricity at these power plants:
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Finished Products
• Valuable materials recovered from animal by-products:
Turning this: Into these:
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Finished Product Benefits
• Long established, stable and sustainable markets for end-products ensures complete business chain security.
• New markets being developed to introduce further added value; renewable energy and building materials.
• Reduces consumption of fossil-fuel based materials
• “Green”
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Rendering - Benefits
• Only established nationwide collection and processing infrastructure.
• Well proven competencies in handling large volume of “difficult” wet products
• Flexibility – From a wheelie bin to an artic load of animal
by-products
– Can process packaged products
– Can process liquid or solid materials
• Corporate Social Responsibility
• Proven route to renewable energy
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Established Customers
• Government
• All major primary meat producers; red meat and poultry
• Supermarkets
• Food Factories
• Local Authorities