Tulip Towel Industries (Pvt) Ltd - Company Profile

A-39/B HILL STREET S.I.T.E. KARACHI - 757000 PAKISTANEMAIL: [email protected]. Fax (92-21) 32577683, Tel: (92-21) 32568800 32568880

WEB SITE: www.tuliptowel.com.pk Facebook.com/tuliptowel

Tulip Towel Industries Pvt Ltd.

A-39/B HILL STREET S.I.T.E. KARACHI - 757000 PAKISTANEMAIL: [email protected]. Fax (92-21) 32577683, Tel: (92-21) 32568800 32568880

WEB SITE: www.tuliptowel.com.pk Facebook.com/tuliptowel

Company profile


Welcome to the world of fashion terry = Tulip Towel Industries Pvt Ltd

Tulip Towel is a leading manufacturer and exporter of high quality designed terry towels and made ups. We have our own manufacturing facility with state-of-the-art machineries and equipments.

History:Tulip Towel was established in 1998 with a philosophy of revolutionary change in towel industries from middle to high end quality fashion towels. We were the pioneers to install shuttle less terry weaving machines in Pakistan to make quality towels and bathrobes as per European Standards. We started our business with plain dyed basic towels then gradually grow with other value added products, like Yarn dyed, Embroidered, Velour and Printed Towels in different yarn qualities such as Combed, Egyptian Cotton, Low Twist, Zero Twist, Modal, Bamboo and Viscous in 100% cotton and blended with other fibers .

VISION:


Our mission is to expand and continually improve utilizing quality practices and employee involvement to manufacture surface finishing systems, for the production manufacturing industry, both in the domestic and international markets, that result in customer and employee satisfactory,

Mission:

A vision of becoming the most recognized towel manufacturer of the country by offering the best blend of quality and efficiency

Innovative business approach, foresight, sustainability, quality assurance and superior products have been the factors of our success.

Tulip Values…..


CustomerFocus

Caring to identify, understand and exceed customer needs in every transaction, to build enduring relationships for mutual benefit.

EmployeeFocus

Creating and managing an environment that encourages and inspires people to actively participate by promoting our business by performing willingly, efficiently and effectively.


Visionary conduct that builds trust, stretches capabilities, and inspires commitment in people for achieving challenging goals.

Team WorkWorking together by playing on one another’s strengths to achieve shared goals.

Leadership

Growth

Relentless endeavors to grow through application of innovative and responsive management (skills) at all levels.

Tulip Values…..

Tulip Towel Industries Pvt Ltd.Our custOmers…

Tulip Towel Industries Pvt Ltd.Customers we deal…

Our clientele list is growing day-by-day from biggest hypermarkets to small importer. We pride to state that most of our customers are associated with us since beginning and we are growing all-together. Please have a look for some of our satisfied customers with their turn over as below.

Customer’s Name Country

Jules Clarysse BelgiumNKD GermanyGroupe Casino FranceStandardtextil FranceEllos FranceEuro Dif FranceVert Baudet FranceLa Redoute FranceA-Dias PortugalNewmar SRL MoroccoZorlu Textil TurkeyEuskal Linge SpainResuinsa SpainCarrefour SpainRochiram & Sons UAEExclusive Linen UKDeyong’s UKAKL Trading Saudi ArabiaRolaco Trading Saudi ArabiaRolaco Trading Saudi Arabia

Export markEts


The company is primarily an export-oriented industry. Since its inception, it has been endeavoring to meet the increasing international standards of buyers in all markets. Our main market is Europe and have impressive presence in the middle East market.

At this point in time we are one of the vertical units in Pakistan in terry products and bathrobes. We take pride in assuring you to offer best competitive price, timely delivery and our full support in developing new products with highly esteemed organization.

Corporate soCial

responsibility: (Csr)


In 2006 we registered our company as Private Limited Firm and implemented the concept of business for welfare of the society. Since then Social Compliance is among our highest priorities. We not only adopted SAI standards for social compliance but also our management participate an active rule for the benefit of the society by their philanthropist activities. Now we are a social complained factory in a truly means.

Tulip works for the benefits of all its stakeholders like employees, government, suppliers, customers even for competitors. We believe that our human resources are the most valuable assets.

Our workers receive free medical care and pension at old age. The management also grants education rewards for children’s of their employees.

• ISO certified company (9001 – 2008)• WRAP (Worldwide Responsible Accredited Production) certified.• Oekotex certified company (Standard 100)• SA-8000 Certified. (Social Accountability)•BSCI


certification

Manufacturing

facilities

We have……



Yarn Procurement

Sizing

Weaving

Auto hemming/Fabric Checking

Dyeing /Bleaching

Warping Cone dyeing

Grading / Checking

Stitching

Packing

Bathrobe Cutting Range

Yarn Procurement…


•We understand that the sourcing of good quality yarn is based for making quality towels.

•We use high quality yarns from countries leading spinning mills.

Warping and sizing is the beginning of good quality towel weaving. We are using top of the line warping machine which is fully computerized for producing consistent and controlled quality. This facility has the state-of-the-art sized beam touch less handling system. This also ensures hassle free availability of sized beams for weaving.


Sizing & Warping Facility…

The weaving looms ‘Vamatex Dyna Terry’ these two brands are known for their

high quality terry production with very less rejections. Our loom setup is totally electronically controlled for normal and fancy changes. All looms are serviced by vacuum cleaning system to ensure least fluff on looms and within the weaving shed.

production capacity:3, 00,000 lbs per month equivalent to 1600 M. Ton per annum but with confirmed outsourced arrangements it goes up to 2400 M. Ton.


Weaving facility…

HigH Speed long Hemming macHineWe have two long hemming Machinesof chain stitch,which we stitched the towels in Greige (un finished) form.

Tulip Towel Industries Pvt Ltd.auto hemming,

fabric checking…

We have a versatile dyeing department of with Soft flow dyeing machines in different capacity which giving us the flexibility to dye reactive as well as VAT in any shades of our customer imagination. Our dedicated finishing ranges impart softness, absorbency and extra whiteness to towel.

for uni dyeing facility:

Our associated dyeing house “Nazeer Dyeing & Finishing” is able to handle big orders and can dye 16000kg per day but there committed capacity for us is 8000kg per day which is equivalent to 2400 M. Ton per annum.for yarn dyeing facility:

For yarn dyeing orders our associated dyeing house “Textile Forte” have committed capacity of 50,000kg per months which gives annual capacity as 600 M. Ton.


Cone Dyeing/soft flow…

for uni-dyed towel:

350kg per color4000kg per order containing 4 sizes in 5 colors max.

For yarn-dyed towel:

500kg per color8000kg per order containing 4 sizes in 4 colors combo max.

Although we always our customer to respect the above MOQ but sometimes we given relaxation on it when we have complete picture of order.


MiniMuM order quantity…


Stitching Facility… For Towels/Bathrobes:

Tulip has 3 stitching floors, one for bathrobes & made ups and other two are for towels. Each towel floor can stitch 10,000pcs of bath towels per day in general whereas 1000 bathrobes can be stitched & packed on bathrobe floor. So the annual capacity of confection is as under

•Bathrobes: 1000pcs per day, 300,000 Pcs per annum.

Confection department is equipped with a mix of European and Japanesemachines. The manufacturers of these machines also provide in-house training toour production staff. Tulip product range includes bathrobes, pure whiteinstitutional towels, solid dyed, yarn dyed stripes and Jacquard towels in variety ofsizes and weights. The department is equipped with Juki machines. We can stitch20,000 towels per day capacity in two dept.

•Towels: 8000 kg per day, 2400 M. Ton per annum.


Towel sTiTching…


Packing…


PRODUCTS :

1. BATH MAT2. BATH CAPE3. BIBS

4. BATHROBEa. CHILDREN HOODEDb. PONCHOc. SHAWLd. KIMONOe. WAFFLEf. VELOUR

5. TURBAN

6. TOWEL a. EMBROIDERY b. JACQUARD c. KITCHEN

d. PLAIN DYEDe. POOLf. WASH GLOVES

7. TERRY SLIPRERS8. SARONG

TYPE :

1. CHILDREN2. WOMAN3. MAN4. BATH5. POOL6. BEACH7. HOTEL8. HOSPITALITY


REF# ROCHI TENDANCE (650GSM)COLOR: PORCELINE BLUE

REF# LAREDOUTE (700GSM)COLOR: ROUGE


REF# VERT BAUDET (420GSM)COLOR: FUSCHIA

REF# VERT BAUDET (420GSM)COLOR: GREEN

REF# VERT BAUDET (420GSM)COLOR: BLANC, BLUE, & GREEN

REF# EUSKAL LINGE (400GSM)COLOR: ECRU


REF# LAREDOUTE (350GSM)COLOR: MULTIPLE

REF# LAREDOUTE (350GSM)COLOR: TURQUOISE


REF# LAREDOUTE (350GSM)COLOR: CIEL

REF# DISNEY (420GSM)COLOR: WHITE (FUSCHIA & GREEN FANCY)


REF# EXCLUSIVE (480GSM)COLOR: WHITE

REF# LAREDOUTE (350GSM)COLOR: FUSCHIA


REF# LAREDOUTE (350GSM)COLOR: FUSCHIA

REF# RUI (380GSM)COLOR: WHITE


VELOUR BATHROBE

REF# EUSKAL LINGE (450GSM)COLOR: BLUE (BAR EMBROIDERY)

REF# EUSKAL LINGE (450GSM)COLOR: GREEN (WITH BUTTON)


EMBROIDERY TOWEL

REF# LE- CAG (500GSM)COLOR: WHITE (LE-CAG EMBROIDERY)

SIZE: 50X100

REF# EUSKAL AINHOA ( GSM)COLOR: GREY (BLUE EMBROIDERY)

SIZE: 70X140


REF# LAREDOUTE ( 500GSM)COLOR: BLUE & TAUPE

SIZE: 70X140

REF# LAREDOUTE ( 500GSM)COLOR: BLUESIZE: 70X140


KITCHEN TOWEL

REF# ZORULU TAC ( 450GSM)COLOR: ECRU (FANCY =YELLOW) (FANCY =YELLOW)

SIZE: 40X70

REF# ZORULU TAC ( 450GSM)COLOR: ECRU (FANCY =YELLOW) (FANCY =YELLOW)

SIZE: 40X70


PLAIN DYED TOWEL

REF# LAREDOUTE (420GSM)COLOR: TURQUOISE

SIZE: 70X140

REF# LAREDOUTE (500GSM)COLOR:ROUGE & TURQUOISE

SIZE: 70X140


PLAIN DYED TOWEL

REF# EURODIF ( GSM)COLOR: REDSIZE: 50X100

REF# SBN ( GSM)COLOR: CREAM

SIZE: 50X90


PLAIN DYED TOWEL

REF# J/C DALI ( GSM)COLOR: PINKSIZE: 50X100

REF# J/C PALACE ( GSM)COLOR: BURGANDY

SIZE: 50X100


PLAIN DYED TOWEL

REF# ROCHI GAD( GSM)COLOR: SALMON

SIZE: 50X90

REF# SBN ( GSM)COLOR: CREAM

SIZE: 50X90


PLAIN DYED TOWEL

REF# TSL 0.TWIST ( GSM)COLOR: AQUA

REF# TSL 0.TWIST ( GSM)COLOR: STONE


POOL TOWEL

REF# TSL POOL ( 480 GSM)COLOR: AQUA (YARN DYED) STRIPE

REF# TSL POOL ( 480 GSM)COLOR: AQUA (YARN DYED) STRIPE


WASH GLOVES

REF# VERT BAUDET ( 420 GSM)COLOR: PINK (CAT EMBROIDERY)

REF# LAREDOUTE (420 GSM)COLOR: FOUGERE


TERRY SLIPPERS

REF# EXCLUSIVE HILTON (380 GSM)COLOR: WHITE (HILTON EMBROIDERY)

REF# EUSKAL LINGE (350 GSM)COLOR: BLUE (EUSKAL EMBROIDERY)


SARONG

REF# EUSKAL (450 GSM)COLOR: RED (LAUBURO EMBROIDERY)

REF# EXCLUSIVE (450 GSM)COLOR: WHITE


BATH CAPE

REF# DISNEY (420GSM)COLOR: PUMKIM

REF# DISNEY (420GSM)COLOR: FUSCHIA



1-QUALITY CONTROLLING… A good quality towel is soft in touch, well absorbent of water and nicely stitched which can only be produced by continuous quality monitoring at each step of manufacturing process. Tulip has a very experienced and dedicated production team to handle this job perfectly. Let’s give a look how Tulip made quality towels with acceptance & Rejection Level.

Tulip Towel Industries Pvt Ltd.1-QUALITY CONTROLLING..

Yarn quality is tested from accredit testing laboratories before weaving. Count, TPI, Lea Strength, Hairiness, Fiber Content and Humidity are tested for all yarn purchasing lots and issue only tested yarn for weaving.

1.1 QUALITY CONTROLLING befORe weAvING –YARN QUALITY TESTING:

The weight and size accuracy of towels be controlled at weaving by technical formulas and lab test reports. The loom supervisor maintains the quality of loom-state towels by given weaving specification of approved sample.

1.2 QUALITY CONTROLLING DURING WeAvING –weight/size accuracy &

Dimension stability:

1.3 QUALITY CONTROLLING AfTeR weAvING – checking of loom-state towels:

Each roll of loom state towels is checked thoroughly and maintained a quality report before sending to dyeing house.


The buyer’s approved color swatch be maintained and followed at every bulk dye lots. A batch number has been assigned for every dye lot and color is checked from three different places (start-end-middle) with mother color swatches in the light box at approved parameters. All un-matched dye lot is returned to dye house for re-processing. A color band of matched dye lot is kept in record for future dyeing. All repeat color batcher is not only check with mother color swatch but also with color bands of previous dye lots to assure shade continuity

1.4 QUALITY CONTROLLING AfTeR dYeING – color consistency:

1-QUALITY CONTROLLING...


Trim Quality Inspectors are deputed on each stitching floor that ensure issuance of perfect trims (wash & care labels, hangtags, inlays, poly bags, barcode stickers etc) according to customers approved sample. They reject all low quality and/or unmatched trims to purchasing staff for re-procurement. They also check the readability and perfect ness of all barcodes before use into production. Each stitching floor has its own “Silo” maintained by above Trim Quality Inspectors who supplies trims on batches not at once.

1.5 QUALITY CONTROLLING IN TRIms/ACCessORIes OUTsOURCed:



There are number of in-line checkers on each stitching floor check the quality of products during stitching and remove defected towels to ensure the delivery of only A-Grade products to our customers. The labels of all defected towels are mutilated to identify them as “B-Grade” then throw to a basket marked as “B-grade”. When such baskets be full all towels is removed from the floor to avoid accidental mixing of B-products with A-Grade. They also monitor size and weight of each towels make reports for record and reject all under-weight and shorter size towels out of tolerance level. Each quality inspector be assigned a QC number and they put a little round QC-passed sticker mentioning their assigned number on back side of label of every towel to identify the inspector who passed the good during in-line inspection. After completion of an order a Final Random Inspection (FRI) has been performed on AQL Level II as per buyer’s given standard or general European standards. The internal FRI report has been kept in record and send to buyer upon request even when there is no third party or buyer’s own inspection has involved.

1.6 QUALITY CONTROLLING IN CONfeCTION:



1.7 Quality CONtROlliNG iN paCkiNG:

This department has highly responsible to manage all accessories stuck at right palace; barcodes detail as well as goods are stitch/fold and packed as per customer requirement.

1.8 Quality CONtROlliNG iN CaRtON paCkiNG:

This area is very sensitive and do not allow any outsider. All quality passed goods identity with green sticker which confirms these goods are ready for carton packing.



Before we start the container loading, it is very important to check the carton detail with packing list to avoid short/misplace cartons and make sure all goods has been received in warehouse from packing area. This department has also responsible to check the carton strength with sticking method to ensure carton strength. Now goods are passed for container loading.Security head is responsible to check thoroughly container and ensure the container is not damage/hole. In the respect of other way container go back and call other container

1.9 Quality CONtROlliNG iN lOadiNG Of GOOds:



Logistic arrangement…Below is the list of available lines for shipment to Hamburg from Karachi along with their transit time.

Shipping Line Cut-off Transit time for Hamburg

Happag Lloyd/

Hamburg Sud

On Every Tuesday

(2 days before sailing of vessel.)

21 days approx

CMA CGM/

ANL

Same as above 25 days approx

Safemarine/

Maersk Line

On Every Saturday


21 days approx

MSC /

CSAV Norasia

On Every Thursday


24 days approx

Note: This schedule is reviewed by shipping company quarterly.The goods can be palletized in our factory but freight cost be increased including palletization cost. Also we can deliver the goods to dry port (other than basic seaports) but haulage will be arranged by shipping company. Also DDU and DDP deliveries possible but it will cost more to customers if we arrange these deliveries here from Pakistan. So it is always suggested for basic in-coterms FOB or CNF.


Logistic arrangement…

90 days is required to deliver an order in general.Explanation: 30 days is required to weave an order of 4000kg on a loom, 7 days for dyeing, 4 days for confection, 2 days for packing & 2 days for logistic arrangement. So 45days is the min requirement to complete an order but to catch the loom availability every order have to wait for its turn i.e. 45 days more is required for this waiting period. Therefore 90days is our lead time in general but we always made the shipment before this deadline.

Lead time:


Thank you…

At the end we thank you for giving your time to read this introduction and we hope that we will be given a chance to export you our quality products in competitive prices with timely delivery.

Hope to hear from you soon.

You can visit our website www.tuliptowel.com.pk, facebook.com/tuliptowel

Tulip Towel Industries (Pvt) Ltd - Company Profile

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