Transportation Benchmarking Survey - FedEx: … benchmarking survey targeting companies that move...

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Advancing the Science of Distribution 1 Visit: http://supplychain.tamu.edu Supply Chain Systems Laboratory, Industrial Distribution Program, Texas A&M University, College Station, TX Supply Chain Systems Laboratory 3367 TAMU, Texas A&M University, College Station TX 77843-3367 Phone: 979-458-4389 Fax: 979-458-3597 http://supplychain.tamu.edu Transportation Benchmarking Survey A Study by: Sponsored by: &

Transcript of Transportation Benchmarking Survey - FedEx: … benchmarking survey targeting companies that move...

Page 1: Transportation Benchmarking Survey - FedEx: … benchmarking survey targeting companies that move product through the industrial distribution supply chain. The survey targeted companies

Advancing the Science of Distribution 1 Visit: http://supplychain.tamu.edu

Supply Chain Systems Laboratory, Industrial Distribution Program, Texas A&M University, College Station, TX

Supply Chain Systems Laboratory

3367 TAMU, Texas A&M University,

College Station TX 77843-3367

Phone: 979-458-4389 Fax: 979-458-3597 http://supplychain.tamu.edu

Transportation Benchmarking Survey

A Study by: Sponsored by:

&

Page 2: Transportation Benchmarking Survey - FedEx: … benchmarking survey targeting companies that move product through the industrial distribution supply chain. The survey targeted companies

Advancing the Science of Distribution 2 Visit: http://supplychain.tamu.edu

Supply Chain Systems Laboratory, Industrial Distribution Program, Texas A&M University, College Station, TX

Transportation Benchmarking Survey

Overview

Companies in industrial supply share similar

goals related to transportation: manage

costs and improve customer service. They

do this efficiently and effectively.

Transportation has major implications to

industrial suppliers both as a cost and

service component of their business. As an

operating expense, transportation is

typically one of the largest expense items

on the income statement. As a part of the

business, transportation is the first and last

link in the supply chain ensuring that the

right product is received and then delivered

to the right place at the right time.

FedEx, the Industrial Supply Association, and

the Supply Chain Systems Laboratory at

Texas A&M University recently conducted a

transportation benchmarking survey

targeting companies that move product

through the industrial distribution supply

chain. The survey targeted companies that

had a definite understanding of the

transportation function. While the survey

was available to anyone willing to

participate, the first page of the survey

requested answers to technical questions

related to transportation, thereby

eliminating many without the data

necessary to analyze their transportation

function. The survey was taken from both

phone interviews and an online survey.

[Please note: The survey findings are not

statistically significant. Therefore, analysis

and comments implied in the report are for

the participating companies and not for

the industrial supply community as a whole.]

The survey goals were to:

• Understand current transportation

issues and concerns in industrial

supply

• Benchmark the transportation

performance of industrial suppliers

• Highlight key traits among leading

industrial suppliers

Executive Summary

This transportation report for industrial suppliers highlights the

key findings of the survey conducted for ISA by FedEx and

Texas A&M University. The study focused on cost, haul

characteristics and modes, metrics and concerns, and issues

facing transportation personnel in industrial suppliers.

There were four key findings from the study:

1) Transportation cost is of paramount importance.

Cost is the top concern of the transportation

function now and for the next three years,

superseding customer service and reliable delivery

times. Cost is also the most important factor in

choosing a transportation provider.

2) Outbound delivery haul characteristics will remain

comparable to today’s levels.

According to our survey participants, today short

deliveries (less than 50 miles) are the largest share of

outbound deliveries and are expected to be the

largest share in 2008.

3) Technology investment should be leveraged.

Technology has finally come to transportation as

many are now on some sort of shipping system.

However, the majority of respondents do little more

than process orders or pass along invoices and

MSDS sheets. Far fewer use IT for any other function

including tracking carrier performance.

4) Companies with a formal strategic plan for the

transportation function outperform.

The data from the survey was analyzed, and one

variable was a key indicator of both a low

transportation cost and a high customer service

level: a plan for the transportation function. Those

survey participants with a transportation plan

reported lower transportation costs as a percentage

of revenue and a higher on-time delivery rate than

those companies not having a plan. Compounding

these findings is the fact that companies with a

transportation plan had on average more

movements of product from supplier to customer

than those companies without a plan, which should

have resulted in higher transportation costs.

Page 3: Transportation Benchmarking Survey - FedEx: … benchmarking survey targeting companies that move product through the industrial distribution supply chain. The survey targeted companies

Advancing the Science of Distribution 3 Visit: http://supplychain.tamu.edu

Supply Chain Systems Laboratory, Industrial Distribution Program, Texas A&M University, College Station, TX

Transportation cost is the primary issue and concern

Figure 1 – Factors in Choosing a Carrier

0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16

Relative Rank

Cost

On-time Delivery

Damage Rate

Pick-up Times

Geographic Coverage

Carrier Flexibility

Shipment Tracking

Shipment Security

Invoice Processing

Financial Condition

Technical Capabilities

Factors in Choosing a Carrier

Figure 2 – Top Concerns over Next Three Years

0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16

Relative Rank

Cost

On-time Delivery

Damage Rate

Pick-up Times

Geographic Coverage

Carrier Flexibility

Shipment Tracking

Shipment Security

Invoice Processing

Financial Condition

Technical Capabilities

Factors in Choosing a Carrier

When participants in the survey were

asked to rank the importance of

factors used when choosing a

transportation provider, cost was the

highest ranking response. When

participants were asked to rank the

top concerns of the transportation

function over the next three years,

again cost was the top response.

Figure 1 and Figure 2 illustrates the

responses of the survey. These are not

surprising results, especially in a time of

rising costs like fuel prices and

healthcare.

After cost, participants ranked the

importance of factors used when

choosing a transportation provider in

the following order: on-time delivery,

damage rate, pick-up times,

geographic coverage, carrier flexibility,

shipment tracking, shipment security,

invoice processing, carrier financial

condition, and carrier technical

capability.

After cost, participants ranked the top

concerns of the transportation function

over the next three years in the

following order: customer service,

reliable delivery times, information

technology, monitoring carrier

performance, shipment tracking, fleet

and driver management, and

automated invoicing.

Cost ranked the highest in the two sets

of responses, but customer service and

related issues were important as well.

In other words, in the struggle between

cost and service level, survey

participants believed their customer

service level is good, and they need to

focus on bringing costs down to either

increase their value proposition and

win new business or to increase their

own profitability.

Page 4: Transportation Benchmarking Survey - FedEx: … benchmarking survey targeting companies that move product through the industrial distribution supply chain. The survey targeted companies

Advancing the Science of Distribution 4 Visit: http://supplychain.tamu.edu

Supply Chain Systems Laboratory, Industrial Distribution Program, Texas A&M University, College Station, TX

Figure 3 – Haul Characteristics

Figure 4: Use of Information Technology

Haul Duration expected to stay constant

Some of the participants in the phone surveys

addressed a concern of a possible increase in

haul durations. Therefore, participants were

asked to indicate the percentage of current

outbound deliveries in three haul durations;

less than 50 miles, 50 to 200 miles, and greater

than 200 miles. Participants were then asked

to indicate how these percentages might be

different in two years. Although some

concern about increases in haul duration

were addressed, on average participants in

the survey believed virtually no change in

haul duration would take place over the next

two years. See Figure 3.

Technology in transportation is underutilized

Although many companies use information

technology in their transportation function,

many are using it for only basic

functionality. Seventy-one (71%) reported

the use of the internet to share documents,

this is little, if any more than email. Only 29%

of participants indicated the use of

information technology in load plan

optimization, 26% in routing and scheduling,

24% in in-transit tracking, 21% in use of EDI,

and 6% in fleet maintenance systems. See

Figure 4.

Another indication of a low use of

technology is the small use of various

metrics to track carrier performance.

Although 74% of participants use customer

complaints as a metric of performance,

only 65% use invoice accuracy, 47% use

late deliveries, 36% do not track

performance, 26% use pick-ups as

scheduled, and 18% use other metrics. See

Figure 5.

0%

10%

20%

30%

40%

50%

60%

70%

80%

Internet to Share

Documents

Plan Optimization Routing Intransit Tracking EDI Fleet Maintenance

Use of Information Technology

0%

5%

10%

15%

20%

25%

30%

35%

40%

45%

50%

2006 2008

Haul Characteristics

Less than 50 Miles 50 to 200 Miles More than 200 Miles

Page 5: Transportation Benchmarking Survey - FedEx: … benchmarking survey targeting companies that move product through the industrial distribution supply chain. The survey targeted companies

Advancing the Science of Distribution 5 Visit: http://supplychain.tamu.edu

Supply Chain Systems Laboratory, Industrial Distribution Program, Texas A&M University, College Station, TX

Figure 5: Metrics Used to Track Carrier

Performance

0.00%

10.00%

20.00%

30.00%

40.00%

50.00%

60.00%

70.00%

80.00%

Customer

Complaints

Invoice Accuracy Late Deliveries Don’t Track Pick Ups As

Scheduled

Other

Metrics Used to Track Carrier Performance

Cost is a top factor in choosing a carrier, and

carrier costs are a large component of

transportation cost, but surprisingly, carrier

performance is not monitored or tracked.

According to the survey, 52% indicated costs

associated with carriers represented between

76% and 100% of the total transportation cost.

With technology, these metrics can be

automated, giving companies a better

picture of customer service delivered

compared to price paid. An increase in the

use of technology can increase efficiencies

throughout the transportation function.

A Formal Strategic transportation Plan is

associated with better performance

As noted cost is of paramount concern to

industrial supply companies, but all

companies have that concern and focus on

being as efficient as possible. However, one

objective of the survey was to find the one or

two things that industrial companies do to

give them a competitive advantage. The

answer was not a practice or policy, but a

plan. Those companies (82%) that had a

transportation plan reported lower cost as a

percent of revenues than those that did not

(62%). See figure 6. These costs included

carrier and all third-party logistics costs,

transportation labor costs, and other costs

related to the owned or leased fleet of the

surveyed companies. In addition, 82% of

participants with a transportation plan

reported on-time delivery service in the 76% to

100% range, versus 71% of those without a

plan. (see figure 8) Although not dramatic,

combined with the cost statistic above, it

does show that service is not sacrificed for

lower transportation cost in these companies.

Cost as a Percent of Revenue Without a Transportation Plan

62%

25%

13%

1 - 5% 6 - 10% 11%+

Cost as a Percent of Revenue With a Transportation Plan

82%

9%

9%

1 - 5% 6 - 10% 11%+

Figure 6: Cost as percent of Revenue

Page 6: Transportation Benchmarking Survey - FedEx: … benchmarking survey targeting companies that move product through the industrial distribution supply chain. The survey targeted companies

Advancing the Science of Distribution 6 Visit: http://supplychain.tamu.edu

Supply Chain Systems Laboratory, Industrial Distribution Program, Texas A&M University, College Station, TX

Figure 8: Percentage of On-time Delivery

Figure 9: Carrier Performance Tracking

Figure 10: Number of Carrier Meetings

Please note, the survey only indicates a

correlation between low cost/high service

level and a plan. The data is not

conclusive on a cause-and-effect

relationship. The survey results do not

determine if having a plan leads to lower

cost and higher service levels or if having

low costs and high service levels leads

companies to create a plan as they try to

look for that next level of improvement.

Some other attributes of companies with

a plan versus those without were that

they tracked carrier performance (See

figure 9), they held more meetings with

their carriers (see figure 10), they used IT

more (see figure 11), and the

transportation function managers had

more input into other areas in the

organization (see figure 12).

The conclusion is that more transportation

personnel in companies with a plan are

becoming more involved than “just

shipping”. They are being tasked with

strategic issues as it relates to the supply

chain, monitoring and getting results,

which are lowered costs and increased

service levels.

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

Yes No

Carrier Performance Tracking

With a Plan Without a Plan

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

1 - 25% 26 - 50% 51 - 75% 76 - 100%

Percentage of On-time Delivery

With Plan Without Plan

0%

10%

20%

30%

40%

50%

60%

70%

80%

1- 5 6 - 10 11 - 20 20+

Number of Carrier Meetings

With a Transportation Plan Without a Transportation Plan

Page 7: Transportation Benchmarking Survey - FedEx: … benchmarking survey targeting companies that move product through the industrial distribution supply chain. The survey targeted companies

Advancing the Science of Distribution 7 Visit: http://supplychain.tamu.edu

Supply Chain Systems Laboratory, Industrial Distribution Program, Texas A&M University, College Station, TX

Figure 11: Use of Information Technology

0% 10% 20% 30% 40% 50% 60% 70% 80%

Internet to share documents

Plan Optimization

Routing

Intransit Tracking

EDI

Fleet Maintenance

Use of Information Technology

With a Transportation Plan Without a Transportation Plan

Figure 12: Transportation Management involvement in

Other Functions

0% 10% 20% 30% 40% 50% 60% 70% 80%

Warehouse Management

Inventory Management

Purchasing Initiative

Manager Design Packaging

Manager Design Transportability

Transportation Manager Involvement in Other Functions

With a Transportation Plan Without a Transportation Plan

© 2006, Supply Chain Systems Laboratory

For more information please contact:

Dr. F. Barry Lawrence Drew Satherlie

Harvey Hubbell Professor in Industrial Distribution, Durable Distribution Industry

Director, Supply Chain Systems Laboratory, FedEx

Program Coordinator, Industrial Distribution Program. 30 FedEx Parkway,

2nd Floor Vertical

Phone : 979-845-1463 Collierville, TN 38017

Mobile : 979-574-4178 Work: 901-263-8403

Fax : 979-845-4980 Fax: 901-263-6740

Email : [email protected] E-mail: [email protected]

Conclusion

The survey reported some interesting facts

about transportation management in the

industrial supply chain. All of the

companies participating in the survey are

leaders in their field, some are world class.

No matter how you slice the data,

companies share similar concerns and

issues about the transportation function.

Cost is the top concern, followed by

customer service issues, then by

additional value added aspects of the

transportation function. Haul

characteristics are expected to stay the

same on average over the next two

years. The majority of the companies in

the survey are not using technology to

the extent possible. Some distinctions can

be drawn between companies in the

industrial supply chain as related to

transportation. Companies indicating the

existence of a transportation plan for the

transportation function have a better cost

structure, have better customer service,

and participate in more value added

aspects related to the transportation

function as well as other facets of the

organization. A formal transportation

strategy should be a part of the business

strategy for any company in this channel.