TMK QUANTUM Infinity - tmk-group.com · TMK Activation Sub Description and features TMK Activation...

TMK QUANTUM Infinity Unlimited Stage Fracturing System

COMPLETIONS

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TMK QUANTUM Infinity ball-actuated sliding sleeve system utilizes a revolutionary, patent pending electronic counter technology, which allows operators to complete any given lateral in a truly unlimited number of frac stages. The system is designed for uncemented applications and can be deployed with either MicroSEAL hydraulic set openhole packers or SwellSEAL swellable packers.

TMK QUANTUM Infinity

Benefits:• Single-size ball-actuated sliding sleeve system• No limit as to the number of frac stages in any given lateral• Single or multiple sleeves per stage for increased fracture density• No seats to mill out, near fullbore completion post fracturing• No coiled tubing intervention required; suitable for extended reach laterals• Decreased hydraulic horsepower requirement and spread size• Significant operational time and cost savings compared to other ball drop systems.

MicroSEAL Openhole Packer• Unique, hydraulically activated annular isolation technology• Modular design allows multiple packers per stage

SwellSEAL Swellable Packer• Proprietary oil- and water-swellable elastomeric elements• Low - and high-salinity water-swellable elements• Robust anti-extrusion end ring design• Available in both standard and custom sizes and lengths

AlphaPORT and Activation Sub• Designed for use at higher flow rates and in heavier fluids• Over 50% more flow area compared to standard subs

Liner Top Packer (LTP) and Latch • LTP provides secure and reliable anchoring and annular isolation • LTP Latch connects and disconnects the packer

Frac Balls• Available in custom, optimized increments for maximum number of stages• Available in various materials and specific gravities, including dissolvable

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TMK Quantum Infinity Frac Sleeve

Description and FeaturesTMK QUANTUM Infinity is the most technologically advanced and effective ball-actuated fracturing stimulation system avaiable on the market today. It incorporates a unique electronic counter technology and identically sized fracturing balls to activate all sleeves in a sequence, allowing any lateral to be completed in an unlimited number of stages. In addition, the system is designed to leave near fullbore completion, thus eliminating the need for any post fracturing intervention.

Designed for uncemented applications and deployed with either TMK MicroSEAL hydraulic set openhole packers or SwellSEAL swellable packers, TMK QUANTUM Infinity system delivers a significant operational time and cost savings potential.

Testing and OperationUnlike conventional graduated ball drop systems, TMK QUANTUM Infinity system is not constrained by frac ball size increments and has no practical limit to the number of frac stages. All sleeves are activated by 3.250”/82.55 frac balls, which are pumped through the completions string in succession. Each frac ball lands in the appropriate sleeve for each stage, thereby increasing the tubing pressure and opening the frac port for subsequent fracturing. Once the entire fracturing process has been completed, the balls can either be dissolved or flowed back after a 24 hour period.

Technical Specifications

Standard Size (mm/in) 114.30/4.500

Maximum OD (mm/in) 146.05/5.750

Minimum ID Unset (mm/in) 85.73/3.265

Minimum ID Set (mm/in) 76.20/3.000

Overall Length (m/in) 2.44/96

Tensile Strength (daN/lbf) 124105/279000

Maximum Differential Pressure (Mpa/psi) 70/10000

Maximum Torque (Nm/ftlb) Makeup Thread Dependent

Maximum Temperature (°C/°F) 150/302

Elastomer & Seals Standard HNBR (HSN) 80

Elastomer & Seals Optional FKM (Viton) 90

Standard Makeup Threads 4.500 API Threads

Optional Makeup Threads TMK UP ULTRA™ Premium Threads

Max Shear Screw Quantity 10

Setting Pressure per Shear Screw (Mpa/psi) 2.41/350 (APPROX)

Flow Area Sleeve Open (m2/in2) 0.00817/12.66

Standard Tool Material AISI 4140

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TMK MicroSEAL Packer

Description and features

TMK MicroSEAL Packer is a high performance, hydraulically set packer designed for openhole completions. As a part of TMK QUANTUM Infinity system, the packer provides secure and reliable high-pressure annular isolation during formation stimulation treatments.

The unique modular design of the MicroSEAL packer allows operators to stack multiple packers within any given zone in order to achieve multifaceted isolation. Additionally, the compactness of the packer provides ease of handling and rig floor make-up, liner string flexibility, as well as ensures trouble-free deployment into even the most difficult well profiles.




Minimum ID (mm/in) 99.6/3.920

Overall Length (mm/in) 715/28.15

Tensile Strength (daN/lbf) Thread Dependent 164675/370000


Burst Pressure (Mpa/psi) 88.9/12900

Collapse Pressure (Mpa/psi) As in new 13.5# P110 Casing








Setting Pressure per Shear Screw (Mpa/psi) 3.38/490

Open-Hole Setting Range (mm/in) 152.4-165.1/6.000-6.500


Testing and operation

TMK MicroSEAL packer is set by applying pre-determined pressure to the tubing string. In turn, the pressure activates a hydraulic piston, which fully sets the high performance packing element and locks it in place.

Each and every packer is fully QC’ed and pressure tested before being sent to the location. Meticulous records are kept allowing full traceability of parts and test data.

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12,000 90

80

10,000

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8,000 60

50

6,000

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4,000 30

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2,000

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6.000 6.125 6.250 6.375 6.500 6.625 6.750 6.875 7.000

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ssur

e (M

pa)

Pre

ssur

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MicroSEAL Sealing Capability vs. Open Hole Diameter

Open Hole Size (in)

TMK MicroSEAL Packer

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TMK SwellSEAL Packer


TMK SwellSEAL Packer is constructed of a swellable elastomeric element, which is bonded onto a base pipe and secured in place with end-rings. Engineered to specific well conditions, the elastomeric element reacts to wellbore fluids and swells proportionally to form a tight seal between the wellbore and the casing.

SwellSEAL packers provide operators with a cost-efficient yet effective alternative to multizonal isolation with hydraulically set openhole packers, and can be deployed as a part of TMK QUANTUM Infinity unlimited stage fracturing system.


Base Pipe OD (mm/in) 114.3/4.500 - 139.7/5.500

Overall Length (mm/in) 3048/120 - 7315.2/288

Tensile Strength Thread Dependent



Operating Temperature Range (°C/°F) 10/50 - 160/320

Swellable Element Length (mm/in) up to 4572/180

Swellable Element Type Oil- or Water-Swellable





TMK SwellSEAL packer is a self-setting tool and requires no additional setting pres-sure. The elastomeric element is activated by immersion in either oil- or water -based wellbore fluids, which cause the element to swell around the base pipe until it reaches the wellbore ID and creates an annular seal.

Each and every SwellSEAL packer is fully QC’ed and pressure tested before being sent to the location.

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1.0

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0.6

0.4

0.2

0 2 4 6 8 10 12 14

OD

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SwellSEAL Water-Swellable Packer (3.5% Salinity)

Swell Time (days)

TMK SwellSEAL Packer

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0.6

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SwellSEAL Oil-Swellable Packer

Swell Time (days)

250°F

230°F

170°F

250°F

230°F

170°F

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TMK AlphaPORT Communication Sleeve


TMK AlphaPORT is a pressure activated ported sleeve, which is used as the first stage in the TMK QUANTUM Infinity unlimited stage fracturing system. The nine relatively narrow flow ports offer a large flow area while helping to prevent large solids from shale formations from entering the wellbore during well production.


Standard Size (mm/in) 114.3/ 4.500

Maximum OD (mm/in) 142.2 / 5.600

Minimum ID (mm/in) 99.57 / 3.920

Overall Length (mm/in) 652 / 25.65

Tensile Strength (daN/lbf) Thread Dependent 154350 / 347000

Maximum Differential Pressure (Mpa/psi) 31.0 / 4500

Burst Pressure (Mpa/psi) 69.0 / 10000



Maximum Temperature (°C/°F) 150 / 302






Setting Pressure per Shear Screw (Mpa/psi) 3.86 / 500

Flow Area Sleeve Open (m2/in2) 0.00021 / 12.60



TMK AlphaPORT is activated with application of differential pressure to the tubing string. Field adjustable shear screws allow selective activation pressure of the sleeve. Once activated, the port is locked into the open position.

Each and every AlphaPORT communication sleeve is fully QC’ed, pressure and function tested before being sent to location.

TMK Activation Sub


TMK Activation Sub is a high performance, pressure activated blanking device. The BHA is part of TMK QUANTUM Infinity unlimited stage fracturing system. The sub is typically run at the bottom of the tool string, and, once set and closed, it allows for hydraulic activation of the tools above it in the string.




Minimum ID (mm/in) Ball Seat Dependent 19.05 / 0.750

Overall Length (mm/in) 602 / 23.70


Maximum Differential Pressure (Mpa/psi) 85.5 / 12400











Flow Area Sleeve Open (m2/in2) 0.000285 / 0.442

Setting Ball Size (mm/in) 25.40 / 1.000



The Activation Sub is opened and closed by dropping through the tubing string a setting ball, which lands on a seat and seals. As more tubing pressure is applied, the activation sub shifts and locks closed. This allows for hydraulic activation of any tools above the sub in the string.

Each and every Activation Sub is fully QC’ed and pressure tested before being sent to the location.

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TMK Liner Top Packer (LTP)


TMK Liner Top Packer (LTP) is a purpose built, hydraulically set packer that is designed as the cased hole anchor for multi-stage completions installations. As a part of TMK QUANTUM Infinity unlimited stage fracturing system, LTP Packer provides secure and reliable anchoring and annular isolation during formation treatments.


Standard Size (mm/in) 114.3 / 4.500


Minimum ID (mm/in) 99.6 / 3.920

Overall Length (mm/in) 1470.0 / 57.875


Maximum Differential Pressure (Mpa/psi) 70 / 10000




Maximum Temperature (°C/°F) 150 / 302







Casing Weight Range (kg/m lb/ft) 25.30-52.09/ 17.00-35.00


Running Tool LTP Latch


TMK LTP Packer is set by applying a pre-determined pressure to the tubing string, which in turn activates a hydraulic piston that sets the packing element and anchoring slips. The packer is then fully anchored and locked in the set position.

The LTP Packer is run in hole via the LTP Latch, which is used to connect and disconnect the packer. The Latch is connected with a straight stab and released by a minimum of 12 turns to the right.

TMK LTP Latch Tool


TMK LTP Latch Tool works as a connection and disconnection point for TMK QUANTUM Infinity unlimited stage fracturing system. The latch allows the operator to run the system in hole by utilizing drill pipe weight. Once the tools have been set in place, both the running string and the latch can be removed and replaced with a more suitable string to carry out the fracturing.




Minimum ID (mm/in) Ball Seat Dependent 99.6 / 4.000

Overall Length (mm/in) 556.9 / 21.925


Maximum Differential Pressure (Mpa/psi) 70 / 10000







Standard Makeup Threads 4.500 BPN




TMK LTP Latch Tool is “stabbed” into latch. It utilizes 8 polypak seals, which ensure that pressure integrity is maintained throughout the latch duration. When releas-ing the LTP Latch Tool, slight tension or neutral weight is most suitable, followed by a minimum of 12 turns to the right.

TMK LTP tools are fully and QC’ed and pressure tester prior to being sent to the location. As with all other TMK Completions products, detailed records are kept allowing full traceability of parts and test data.

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*Note that technical specifications throughout this document are subject to change without notice.

TMK Completions Headquarters

10120 Houston Oaks DriveHouston, TX 77064Tel: +1 281 949 1023Fax: +1 281 445 [email protected]

TMK Completions Canada

5100-150 6th Ave. SWCalgary, AB T2P 3Y7Tel: +1 403 538 2176Fax: +1 403 538 [email protected]

© 2015 TMK Completions. All rights reserved. Version 1.2

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