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© CADFEM 2017
Drop Test Analysis with ANSYS/LS-DYNA
Ian Turner, CADFEM UK
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4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
© CADFEM 2017
Drop Test Examples
Hand-held controller
Computer Mouse
Medical device
Material specimen impacts
Concrete block on APC turret
Gas Bottle
Nuclear fuel rod container
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4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
© CADFEM 2017 3
What is Explicit Dynamics?
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
𝑀 𝑥 + 𝐶 𝑥 + 𝐾𝑥 = 𝐹(𝑡)Implicit• Invert the stiffness matrix to solve for x
• Requires iterative solution, and may not converge
𝐹 = 𝑀 𝑥Explicit• Solve for ẍ, uncoupled equations, no iterations or convergence
• Stable if Dt < L/C where, L=smallest element length
C=speed of sound
© CADFEM 2017
Explicit Dynamics in ANSYS?
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ANSYS Explicit
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
• General purpose code
• Run in Workbench
• Basic FSI capability
• Advanced version of ANSYS Explicit• Available as a workbench system but runs in a separate interface• Developed for ballistics and explosives• ALE, Euler, SPH and FSI capabilities
AUTODYN
• General Purpose code
• Implicit, ALE, Euler, SPH, CFD, FSI and EM
• Extensive list of material models, and specialised elements
LS-DYNA
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4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
Explicit Dynamics in ANSYS?
PRE SOLVE POST
LS – PrePost LSPPANSYS Product
LauncherLSPP
ANSYS APDL APDLANSYS Product
LauncherAPDL / LSPP
LS-DYNA Export WBANSYS Product
LauncherLSPP
ACT WB WB WB
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LS-DYNA ACT
• Available in the ANSYS App store
• Pre-installed in R18.1
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
© CADFEM 2017 7
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
© CADFEM 2017 8
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
DROP TEST EXAMPLE
Bicycle Helmet Test
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4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
© CADFEM 2017 10
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
© CADFEM 2017 11
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
© CADFEM 2017 12
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
© CADFEM 2017 13
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
© CADFEM 2017 14
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
Gravitational Potential Energy = mgh
Kinetic Energy = ½mv2
Impact Velocity = √2gh
© CADFEM 2017 15
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
© CADFEM 2017 16
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
© CADFEM 2017 17
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
© CADFEM 2017 18
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
© CADFEM 2017 19
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
© CADFEM 2017 20
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
© CADFEM 2017 21
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
© CADFEM 2017 22
4th CADFEM ANSYS Simulation Conference Ireland & UK
12th and 13th October, Engineers Ireland, Dublin
DROP-TEST SIMULATIONS
• Explicit dynamics is the ideal tool for the job
• Set-up is easy, with energy used to calculate the impact
velocity, and the assembly positioned the split second
before impact
• The LS-DYNA ACT provides the perfect combination of
the speed and versatility of DYNA and the meshing
capabilities, set-up tools and user-friendliness of ANSYS
Workbench