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© CADFEM 2017 Drop Test Analysis with ANSYS/LS-DYNA Ian Turner, CADFEM UK 1 4th CADFEM ANSYS Simulation Conference Ireland & UK 12th and 13th October, Engineers Ireland, Dublin

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© CADFEM 2017

Drop Test Analysis with ANSYS/LS-DYNA

Ian Turner, CADFEM UK

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4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

© CADFEM 2017

Drop Test Examples

Hand-held controller

Computer Mouse

Medical device

Material specimen impacts

Concrete block on APC turret

Gas Bottle

Nuclear fuel rod container

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4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

© CADFEM 2017 3

What is Explicit Dynamics?

4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

𝑀 𝑥 + 𝐶 𝑥 + 𝐾𝑥 = 𝐹(𝑡)Implicit• Invert the stiffness matrix to solve for x

• Requires iterative solution, and may not converge

𝐹 = 𝑀 𝑥Explicit• Solve for ẍ, uncoupled equations, no iterations or convergence

• Stable if Dt < L/C where, L=smallest element length

C=speed of sound

© CADFEM 2017

Explicit Dynamics in ANSYS?

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ANSYS Explicit

4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

• General purpose code

• Run in Workbench

• Basic FSI capability

• Advanced version of ANSYS Explicit• Available as a workbench system but runs in a separate interface• Developed for ballistics and explosives• ALE, Euler, SPH and FSI capabilities

AUTODYN

• General Purpose code

• Implicit, ALE, Euler, SPH, CFD, FSI and EM

• Extensive list of material models, and specialised elements

LS-DYNA

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4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

Explicit Dynamics in ANSYS?

PRE SOLVE POST

LS – PrePost LSPPANSYS Product

LauncherLSPP

ANSYS APDL APDLANSYS Product

LauncherAPDL / LSPP

LS-DYNA Export WBANSYS Product

LauncherLSPP

ACT WB WB WB

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LS-DYNA ACT

• Available in the ANSYS App store

• Pre-installed in R18.1

4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

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4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

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4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

DROP TEST EXAMPLE

Bicycle Helmet Test

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4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

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4th CADFEM ANSYS Simulation Conference Ireland & UK

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4th CADFEM ANSYS Simulation Conference Ireland & UK

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© CADFEM 2017 12

4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

© CADFEM 2017 13

4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

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4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

Gravitational Potential Energy = mgh

Kinetic Energy = ½mv2

Impact Velocity = √2gh

© CADFEM 2017 15

4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

© CADFEM 2017 16

4th CADFEM ANSYS Simulation Conference Ireland & UK

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© CADFEM 2017 17

4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

© CADFEM 2017 18

4th CADFEM ANSYS Simulation Conference Ireland & UK

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© CADFEM 2017 19

4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

© CADFEM 2017 20

4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

© CADFEM 2017 21

4th CADFEM ANSYS Simulation Conference Ireland & UK

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4th CADFEM ANSYS Simulation Conference Ireland & UK

12th and 13th October, Engineers Ireland, Dublin

DROP-TEST SIMULATIONS

• Explicit dynamics is the ideal tool for the job

• Set-up is easy, with energy used to calculate the impact

velocity, and the assembly positioned the split second

before impact

• The LS-DYNA ACT provides the perfect combination of

the speed and versatility of DYNA and the meshing

capabilities, set-up tools and user-friendliness of ANSYS

Workbench