THERMAL CHARACTERIZATION OF FIBER …...Department of Mechanical Engineering, Geethanjali College of...
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International Journal of Mechanical Engineering and Technology (IJMET)
Volume 10, Issue 03, March 2019, pp. 1055–1066, Article ID: IJMET_10_03_106
Available online at http://www.iaeme.com/ijmet/issues.asp?JType=IJMET&VType=10&IType=3
ISSN Print: 0976-6340 and ISSN Online: 0976-6359
© IAEME Publication Scopus Indexed
THERMAL CHARACTERIZATION OF FIBER
REINFORCED POLYMER COMPOSITES AND
HYBRID COMPOSITES
Bhasker Bommara, Dr. M. Devaiah*, P. Laxmi Reddy, M. Ravindra Gandhi
Department of Mechanical Engineering, Geethanjali College of Engineering and Technology,
Hyderabad, Telangana State, India
*Corresponding Author
ABSTRACT
Hybrid composite materials are the great potential for engineering material in many
applications. Hybrid polymer composite material offers the designer to obtain the
required properties in a controlled considerable extent by the choice of fibers and
matrix. The properties are tailored in the material by selecting different kinds of fibre
incorporated in the same resin matrix.
In this paper, the thermal properties of GFRP, CFRP, and Carbon and Glass fibers
reinforced epoxy hybrid composite will be studied. The composites using are all uni-
directional. The compression moulding technique will be adopted for the fabrication of
hybrid composite materials. The thermal properties such as Glass transition
temperature, Thermal conductivity, Specific heat capacity are calculated using
Dynamic mechanical Analysis (DMA), Differential scanning Calorimetry (DSC),
Thermo gravimetric analysis (TGA) respectively.
Key words: Hybrid polymer Composites, fibers, thermal properties, compression
moulding technique.
Cite this Article: Bhasker Bommara, Dr. M. Devaiah, P. Laxmi Reddy, M. Ravindra
Gandhi, Thermal Characterization of Fiber Reinforced Polymer Composites and
Hybrid Composites, International Journal of Mechanical Engineering and Technology
10(3), 2019, pp. 1055–1066.
http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=10&IType=3
1. INTRODUCTION
Composites are one of the most advanced and adaptable engineering materials known to men.
Progresses in the field of materials science and technology have given birth to these fascinating
and wonderful materials. A composite material can provide superior and unique mechanical
and physical properties because it combines the most desirable properties of its constituents
while suppressing their least desirable properties. When considering high end engineering
applications, composites are to be made lightweight and strong so as to improve the
performance of the application. The in plane properties like tensile strength and stiffness of
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fiber reinforced composites are known to be high. But fiber reinforced composites performs
poorly when under in plane compression or when through thickness properties are considered.
At present composite materials play a key role in aerospace industry, automobile industry and
other engineering applications as they exhibit outstanding Strength to weight and modulus to
weight ratio. Whereas thermo-mechanical properties like storage modulus, loss factor and glass
transition temperature of fiber reinforced composite is not up to the mark. High performance
rigid composites made from glass, graphite, Kevlar, and boron or silicon carbide fibers in
polymeric matrices have been studied extensively because of their application in aerospace and
space vehicle technology. Since the application of composites spread into almost all
engineering applications, it became a necessity to improve their thermo-mechanical properties.
The properties of these composite materials can be further enhanced by integrating both CFRP
and GFRP composites in a particular orientation and mixing ratio. Several fundamental
constitutive relations have been developed throughout the later part of 20th century which helps
in predicting the mechanical properties of the above mentioned materials. These relations can
be of consequence to the composition of the material before its preparation. In the recent year
considerable amount of research has been done on the composites for improvement in thermo-
mechanical properties of the composites.Lei Zhang et al. [1],studied thermal response of the
GFRP multi cellular specimens assembled with different fire resistant panels namely glass
magnesium (GM) board, gypsum plaster (GP) board and light weight calcium silicate (CS)
board. He measured and comparatively analyzed, in association with the damage patterns
observed. It was found that the fire resistant panels effectively mitigated the temperature
progressions developed in the GFRP components, thereby improving the fire insulation
performance of those structural assemblies. The GM board provided the best fire insulation
performance, with the highest temperature at the outer face of the upper GFRP flat panel being
less than 1200C after 90 minutes of fire exposure. Further, the effects of cavities and end closure
configurations of the multicellular assemblies on the heat transfer were evaluated and
highlighted.N Dubary et al. [2], investigated the impact damage tolerance of hybrid carbon and
glass fibers woven-ply reinforced Poly Ether Ether Ketone (PEEK) thermoplastic (TP)
laminates obtained by consolidation process is investigated. Service temperature being one of
the most important parameters to screen TP or thermosetting matrix for aeronautical purposes,
impact testing at room temperature (RT) and near the glass transition temperature (TG) has
been conducted. From the results, it turns out that temperature has little influence on the impact
behavior in terms of maximum force developed or maximum deflection, though it reduces the
dissipated energy especially at lower impact energy. Geortzen et al. [3],found the viscoelasticity
behavior of a carbon fiber/epoxy matrix composite material system used for pipeline repair has
been evaluated though dynamic mechanical analysis. The effects of the heating rate, frequency,
and measurement method on the glass transition temperature (TG) were studied. The increase
in TG with frequency was related to the activation energy of the glass transition relaxation. The
activation energy can be used for prediction of long term performance. All results indicate that
TG increases and the magnitude of the tan delta peak decreases with increasing levels of cure.
The measured tan delta peak TG’S of room temperature cured and post-cured composite
specimens ranged from 60 to 1290C .The largest overall variation in Tg for room temperature
cured specimens due to combined changes in heating rate, frequency, and measurement method
(tan δ or loss modulus peak) was 20.60C. In this paper, the thermal properties of GFRP, CFRP,
and Carbon and Glass fibers reinforced epoxy hybrid composite will be studied and compared
with. The composites using are all uni-directional. The compression moulding technique will
be adopted for the fabrication of hybrid composite materials. The thermal properties such as
Glass transition temperature, Thermal conductivity, Specific heat capacity are calculated using
Dynamic mechanical Analysis (DMA), Differential scanning Calorimetry (DSC), Thermo
gravimetric analysis (TGA) respectively. The values
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2. FABRICATION AND EXPERIMENTATION
The fabrication of the sample is done by using compression molding technique. The specimen
has undergone some standard cuttings and weight measurements after the fabrication. The
thermal properties namely heat conductance, thermal transitions of the material has investigated
using Differential Scanning Calorimeter (DSC) and thermal stability of the material by Thermo
gravimetric Analysis (TGA).The epoxy used in this consists of LAPOX L12 as resin and K-6
as a hardener in the mixing ratio of 10:1 ratio resin and hardener respectively. For each sample
we have maintained this fixed ratio. Hardener is the material that causes the epoxy resin to get
stiff. Essentially it is the catalyst. The epoxy resin and hardener in 10:1 weight ratio is mixed
thoroughly to use preparation of the composite. The fibers used in this work are unidirectional
and having a thickness of 0.35mm. The weight of the carbon fiber is 230 gsm and weight of the
glass fiber is 220 gsm. Aunidirectional (UD) fabric is one in which the majority of fibers run in
one direction only. A small amount of fiber or other material may run in other directions with
the main intention being to hold the primary fibers in position, although the other fibers may
also offer some structural properties. Some weavers of 0/90° fabrics term a fabric with only
75% of its weight in one direction as a unidirectional, whilst for others the unidirectional
designation only applies to those fabrics with more than 90% of the fiber weight in one
direction. Unidirectional fibers usually have their primary fibers in the 0° direction (along the
roll a warp UD) but can also have them at 90° to the roll length (a weft UD). True unidirectional
fabrics offer the ability to place fiber in the component exactly where it is required, and in the
optimum quantity (no more or less than required). As well as this, UD fibers are straight and
uncrimped. This results in the highest possible fiber properties from a fabric in composite
component construction. For mechanical properties, unidirectional fabrics can only be
improved on by prepreg unidirectional tape, where there is no secondary material at all holding
the unidirectional fibers in place. In these prepreg products only the resin system holds the
fibers in place.
2.1. Fabrication of Specimen
The fabrication of the composite materials has done in the following procedure using
compression molding technique.
2.1.1. Preparation of Epoxy Resin
Initially, the Resin and Hardener are to be weighed to make sure available content of the
mixture. Then, using calculator estimate the amount of resin and hardener to be applied to the
fabricating material. The ratio of the mixture should be 10:1 resin and hardener respectively.
We have taken 300gm of resin and 30gm of hardener total constituting 330gm of epoxy resin
mixture. After mixing both the materials in a well defined ratio, stir the mixture with a spatula
so that the mixture will undergo some saturation. Allow the mixture to become a single content,
and then it can be used up to a limited time.
2.1.2. Preparation of carbon fiber composite using compression molding technique
Initially, cut the carbon fiber material according to the dimensions. Then, arrange each layer in
such a way that they are according to the orientation as shown below.
Table 1.Orientation of carbon composite layers
Layer number 1 2 3 4 5 6 7 8
Orientation 0 45 90 -45 -45 90 45 0
If you observe the orientation of each layer, it is a symmetrical composite with 8 layers and
thickness of whole composite is 3.2mm in which each layer constitutes a thickness of 3.5mm
without taking the thickness of epoxy resin which is applied to the layers of the composite. If
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we consider the thickness of epoxy resin too, then it will become 0.4mm for each layer. Before
the fabrication of the composite, the mold should be cleaned properly to avoid any damages
caused due to the irregularities of the molds. The surfaces of the molds should be cleaned by a
material known as PV to wipe off the previously accumulated materials on the base mold as
well as covering mold. Now, one by one the layers of the material are placed on the base mold,
starting from the base layer fixed amount of epoxy resin is applied between each and every
layer. Every time the epoxy resin is applied make sure that the layers not moving from their
initial position and no other tangential force should applied on the layer, because while applying
the epoxy resin, the movement of the applier may disturb the orientation leading to induced
forces as discussed above. After completion of arrangement of the layers successfully, the
covering mold should be placed on the layered material in such a way that the orientation of the
layers should not be displaced and also the load or force applied on the mold should be
acceptable by the material without squeezing of epoxy resin from the layers of the material
which may vary from the desired output sample.
2.2.3. Preparation of glass fiber composite using compression molding technique
For the fabrication of glass fiber composite, the same method is followed and the orientation of
the layers is as same as carbon fibers as shown in table 1. The glass fiber is entirely different
from the carbon fiber in its behavior. The fibers are very sensitive to handle and even they peel
off one by one while applying the epoxy resin mixture to the layers, they just depart from each
other even small amount of force is applied on them. So, while applying the mixture, tale care
about the fibers not to peel off from the matrix.
2.1.4. Preparation of hybrid composite material using compression molding technique
In case of hybrid composite material, the orientation of layers is entirely different from that of
a carbon composite or glass fiber composite. In this composite each fiber layer will be attached
to other type of fiber layer i.e. one carbon fiber layer is attached with other glass fiber layer. As
in the case of carbon and glass fiber individual composites, the arrangement and orientation is
not so difficulty as they are same type of fibers. But, in case of hybrid there are two different
types of fibers and the interface between them should be strongly made by applying required
amount of epoxy resin between each and every layers. The orientation of the hybrid composite
layers is as follows
Table 2. Orientation of hybrid composite layers
Layer number 1 2 3 4 5 6 7 8
Orientation 0 45 90 -45 -45 90 45 0
Fiber Carbon Glass Carbon Glass Glass Carbon Glass Carbon
2.1.5. Description of Compression Molding Technique
Compression molding is a well known technique to develop variety of composite products. It
is a closed molding process with high pressure application. In this method, as shown in figure
Bhasker Bommara, Dr. M. Devaiah, P. Laxmi Reddy, M. Ravindra Gandhi
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Figure 2 Compression molding schematic view
2, two matched metal molds are used to fabricate composite product. In compression
molder, base plate is stationary while upper plate is movable. Reinforcement and matrix are
placed in the metallic mold and the whole assembly is kept in between the compression molder.
Heat and pressure is applied as per the requirement of composite for a definite period of time.
The material placed in between the molding plates flows due to application of pressure and heat
and acquires the shape of the mold cavity with high dimensional accuracy which depends upon
mold design. Curing of the composite may carried out either at room temperature or at some
elevated temperature. After curing, mold is opened and composite product is removed for
further processing. In principle, a compression molding machine is a kind of press which is
oriented vertically with two molding halves (top and bottom halves). Generally, hydraulic
mechanism is used for pressure application in compression molding. The controlling
parameters in compression molding method to develop superior and desired properties of the
composite are shown in figure 2. All the three dimensions of the model (pressure, temperature
and time of application) are critical and have to be optimized effectively to achieve tailored
composite product as every dimension of the model is equally important to other one. If applied
pressure is not sufficient, it will lead to poor interfacial adhesion of fiber and matrix. If pressure
is too high, it may cause fiber breakage, expulsion of enough resin from the composite system.
If temperature is too high, properties of fibers and matrix may get changed. If temperature is
low than desired, fibers may not get properly wetted due to high viscosity of polymers
especially for thermoplastics. If time of application of these factors (pressure and temperature)
is not sufficient (high or low), it may cause any of defects associated with insufficient pressure
or temperature. The other manufacturing factors such as mold wall heating, closing rate of two
matched plates of the plates and de-molding time also affect the production process. Generally,
some amount of temperature is applied in this process, it may be room temperature or some
other temperature based on the criteria of fabrication of composite. We have kept the whole
setup in room temperature as the system is adapted to room temperature and no more heat sore
has been used in order to generate additional amount of heat.
Figure 3. Composites fabricated by layup technique (a) CFC (b) GFC (c) HFC
2.2. Testing Methods Used in experimentations
We have investigated thermal characterization of composites using Differential Scanning
calorimeter and Thermogravimetric analyzer. The amount of samples used in the tests is as
follows.
Table 3 Weight of test specimen
Carbon (in mg) Glass (in mg) Hybrid(in mg)
DSC 5.2 5.2 5.2
TGA 18.81 6.472 34.94
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2.2.1. Differential Scanning Calorimetry (DSC)
Differential scanning calorimetry, or DSC, is a thermo-analytical technique in which difference
in the amount of heat required to increase the temperature of a sample and reference is measured
as a function of temperature. Both the sample and reference are maintained at nearly the same
temperature throughout the experiment. Generally, the temperature program for a DSC analysis
is designed such that the sample holder temperature increases linearly as a function of time.
The reference sample should have a well-defined heat capacity over the range of temperatures
to be scanned. The technique was developed by E. S. Watson and M. J.O'Neill in 1962 and
introduced commercially at the 1963 Pittsburgh Conference on Analytical Chemistry and
Applied Spectroscopy. The first adiabatic deferential scanning calorimeter that could be used
in biochemistry was developed by P.L.Privalov and D.R.Monaselidze in 1964 at Institute of
Physician Tbilisi, Georgia. The term DSC was coined to describe this instrument, which
measures energy directly and allows precise measurements of heat capacity.
Figure 4 Schematic view of DSC Figure 5. A working DSC setup
here are two types of DSC, one is Power compensated DSC in which power supply is kept
constant the other one is Heat flux DSC in which heat flux is kept constant.
2.2.2. Detection of phase transitions
The basic principle underlying this technique is that when the sample undergoes a physical
transformation such as phase transitions, more or less heat will need to flow to it than the
reference to maintain both at the same temperature. Whether less or more heat must flow to the
sample depends on whether the process is exothermic or endothermic. For example, as a solid
sample melts to a liquid, it will require more heat flow to the sample to increase its temperature
at the same rate as the reference. This is due to the absorption of heat by the sample as it
undergoes the endothermic phase transition from solid to liquid. Likewise, as the sample
undergoes exothermic processes (such as crystallization) less heat is required to raise the sample
temperature. By observing the diff erence in heat flow between the sample and reference,
differential scanning calorimeters are able to measure the amount of heat absorbed or released
during such transitions. DSC may also be used to observe more subtle physical changes, such
as glass transitions. It is widely used in industrial settings as a quality control instrument due to
its applicability in evaluating sample purity and for studying polymer curing.
An alternative technique, which shares much in common with DSC, is Differential thermal
analysis (DTA). In this technique it is the heat flow to the sample and reference that remains
the same rather than the temperature.When the sample and reference are heated identically,
phase changes and other thermal processes cause a difference in temperature between the
sample and reference. Both DSC and DTA provide similar information. DSC measures the
energy required to keep both the reference and the sample at the same temperature where as
DTA measures the difference in temperature between the sample and the reference when they
are both put under the same heat.The result of a DSC experiment is a curve of heat flux versus
temperature or versus time. There are two diff erent conventions: exothermic reactions in the
sample shown with a positive or negative peak, depending on the kind of technology used in
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the experiment. This curve can be used to calculate enthalpies of transitions. This is done by
integrating the peak corresponding to a given transition. It can be shown that the enthalpy of
transition can be expressed using the following equation. Where ∆H is the enthalpy of
transition, K is the calorimetric constant, and A is the area under the curve. The calorimetric
constant will vary from instrument to instrument, and can be determined by analyzing a well-
characterized sample with known enthalpies of transition. DSC is used widely for examining
polymeric materials to determine their thermal transitions. The observed thermal transitions can
be utilized to compare materials, although the transitions do not uniquely identify composition.
The composition of unknown materials may be completed using complementary techniques
such as IRspectroscopy DSC makes a reasonable initial safety screening tool. In this mode the
sample will be housed in a non-reactive crucible (often gold or gold – plated steel), and which
will be able to with stand pressure (typically up to 100bar). The presence of an exothermic event
can then be used to assess the stability of a substance to heat. However, due to a combination
of relatively poor sensitivity, slower than normal scan rates (typically 2–3 °C/min, due to much
heavier crucible) and unknown activation energy, it is necessary to deduct about 75–100°C
from the initial start of the observed exotherm to suggest a maximal temperature for the
material. A much more accurate data set can be obtained from an adiabatic calorimeter, but
such a test may take 2–3 days from ambient at a rate of a 3°C increment per half-hour.
2.2.3. Thermo Gravimetric Analysis (TGA)
Thermo gravimetric analysis or thermal gravimetric analysis (TGA) is a method of thermal
analysis in which changes in physical and chemical properties of materials are measured as a
function of increasing temperature (with constant heating rate), or as a function of time (with
constant temperature and constant mass loss). TGA can provide information about physical
phenomena, such as second-order phase transitions, including vaporization, sublimation, and
absorption and desorption. Likewise, TGA can provide information about chemical phenomena
including chemisorptions, desolation (especially dehydration), decomposition, and solid-gas
reactions. TGA is commonly used to determine selected characteristics of materials that exhibit
either mass loss or gain due to decomposition, oxidation, or loss of volatiles. Common
applications of TGA are materials characterization through analysis of characteristic
decomposition patterns, studies of degradation mechanisms and reaction kinetics,
determination of organic content in a sample, and determination of inorganic (e.g. ash) content
in a sample, which may be useful for corroborating predicted material structures or simply used
as a chemical analysis. It is an especially useful technique for the study of polymeric materials,
including thermoplastics, thermosets, elastomers, composites, plastic films, fibers, coatings and
paints. Discussion of the TGA apparatus, methods, and trace analysis will be elaborated up on
below. Thermal stability, oxidation, and combustion, all of which are possible interpretations
of TGA traces, will also be discussed.
Thermo gravimetric analysis (TGA) relies on a high degree of precision in three
measurements: mass change, temperature, and temperature change. Therefore, the basic
instrumental requirements for TGA are a precision balance with a pan loaded withthe sample,
and a programmable furnace. The furnace can be programmed either for a constant heating rate,
or for heating to acquire a constant mass loss with time. Though a constant heating rate is more
common, a constant mass loss rate can illuminate specific reaction kinetics. For example, the
kinetic parameters of the carbonization of polyvinyl butyral were found using a constant mass
loss rate of 0.2 wt %/min. Regardless of the furnace programming, the sample is placed in a
small, electrically heated furnace equipped with a thermocouple to monitor accurate
measurements of the temperature by comparing its voltage output with that of the voltage-
versus-temperature table stored in the computer’s memory.
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Figure. 6 Schematic view of TGA Figure 7 a working TGA setup
A reference sample may be placed on another balance in a separate chamber. The
atmosphere in the sample chamber may be purged with an inert gas to prevent oxidation or
other undesired reactions. A diff erent process using a quartz crystal micro balance has been
devised for measuring smaller samples on the order of a microgram (versus milligram with
conventional TGA). The TGA instrument continuously weighs a sample as it is heated to
temperatures of up to 2000°C for coupling with FTIR and Mass spectrometry gas analysis. As
the temperature increases, various components of the sample are decomposed and the weight
percentage of each resulting mass change can be measured. Results are plotted with temperature
on the X-axis and mass loss on the Y-axis. The data can be adjusted using curve smoothing and
first derivatives are often also plotted to determine points of inflection for more in-depth
interpretations.If the identity of the product after heating is known, then the ceramic yield can
be found from analysis of the ash content (see discussion below). By taking the weight of the
known product and dividing it by the initial mass of the starting material, them as percentage
of all inclusions can be found. Knowing the mass of the starting material and the total mass of
inclusions, such as ligands, structural defects, or side-products of reaction, which are liberated
up on heating, the stoichiometric ratio can be used to calculate the percent mass of the substance
in a sample. The results from thermo gravimetric analysis may be presented by mass versus
temperature (or time) curve, referred to as the thermogravimetric curve,or rate of mass loss
versus temperature curve, referred to as the differential thermo gravimetric curve.
2.2.4. Thermal stability by TGA
TGA can be used to evaluate the thermal stability of a material. In a desired temperature range,
if a species is thermally stable, there will be no observed mass change. Negligible mass loss
corresponds to little or no slope in the TGA trace. TGA also gives the upper use temperature of
a material. Beyond this temperature the material will begin todegrade. TGA has a wide variety
of applications, including analysis of ceramics and thermally stable polymers. Ceramics usually
melt before they decompose as they are thermally stable over a large temperature range, thus
TGA is mainly used to investigate the thermal stability of polymers. Most polymers melt or
degrade before 200°C. However, there is a class of thermally stable polymers that are able to
withstand temperatures of at least 300°C in airand500°C in inert gases without structural
changes or strength loss, which can be analyzed by TGA. For example, the polyimide Kapton
loses less than10% mass when held in 400°C air for 100 hours. High performance fibers can be
compared using TGA as an evaluation of thermal stability. From the TGA, Poly oxazole (PBO)
has the highest thermal stability of the four fibers as it is stable up to ca. 500 °C. Ultra high-
molecular-weight polyethylene (UHMW-PE) has the lowest thermal stability, as it begins to
degrade around 200°C. Often the onset of mass loss is seen more prominently in the first
derivative of the mass loss curve. High performance fibers used in bullet proof vests must
remain strong enough mechanically so as to protect the user from incoming projectiles. The
thermal and photo chemical degradation of the fibers causes the mechanical properties of the
vests to decrease, eff ectively rendering the armor useless. Thus, thermal stability is a key
property when designing these vests. Three ways a material can lose mass during heating are
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through chemical reactions, the release of adsorbed species, and decomposition. All of these
indicate that the material is no longer thermally stable. Out of the four fibers shown in the
previous example, only Terlon shows loss of adsorbed species, most likely water, as the mass
loss occurs after 100°C. Because the TGA is performed in air, oxygen reacts with the organic
fibers which eventually degrade completely, evidenced by the 100% mass loss. It is important
to link thermal stability to the gas in which the TGA is performed.
3. RESULTS AND DISCUSSIONS
3.1. Differential Scanning calorimetry
3.1.1. Differential Scanning Calorimetry of Carbon Fiber Reinforced Polymer
As shown in the graph, there are some transitions that took place in carbon fiber composite
during differential scanning calorimetry. So, coming to the graph, it has exhibited an exothermic
property by conducting heat through it up to a temperature of 400C and from that point there
has been a decrease in conduction of heat through it and the change is varied linearly with a
negative slope indicating the endothermic reaction in which the material absorbs the heat
flowing through it and which is responsible for the decrease in the conduction of heat energy.
From 400C to 64.520C the conduction has fallen to a value of 1.790 J/g. there is a further
decrease in heat conduction from 64.520C to 70.200C but the graph has some disturbances in
its path so that the graph is not linear in this particular case due to a transition. After that
transition, the heat conduction again increased up to a temperature of 1280C approximately and
from there the conductance has again decreased. This is the variation of heat conduction in
carbon fiber composite through varying temperatures. Text values from the given graph (Fig 8)
(40,0.05) (50,0.75) (65,-0.1) (70,-0.15) (90,-0.125) (190,-0.175)
Figure 8 Differential Scanning Calorimetry of Carbon Fiber Reinforced Polymer
3.1.2. Differential Scanning Calorimetry of Glass Fiber Reinforced Polymer
From the graph, we can say there are many transitions in the composite at which there is a
change in conduction of heat and it has not followed any trend in the graph. Starting from a
point of temperature (40oC), there is a gradual increase in heat conductance up to 440C and
again sudden fall from 440C to 67.860C. The material has exhibited transitions in between
67.860C and 850C.at which there are irregular deflections in heat conductance without following
any trend. As the temperature increases from 1400C to 2000C there is a smooth negative curve
representing the endothermic process in which, conduction is further decreased due to
absorption of heat by the sample text values from the given graph (Fig 9) (42,0.15) (50,-0.1)
(65,-0.1) (67.86,-0.175) (72.71,-0.25) (85,-0.2) (140,-0.175)(195,-0.25)
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Figure 9 Differential Scanning Calorimetry of (a) GFRP (b) HFRP
3.1.3. Differential Scanning Calorimetry of Hybrid Fiber Reinforced Polymer
The graph shows a regular trend in case of a hybrid material. The heat conductance has
increased from a point of room temperature to 410C exhibiting exothermic reaction in which,
heat is rejected or released by the sample. There is a smooth curve with negative slope indicating
the endothermic process in which the heat is absorbed by the sample and due to this, the
conduction decreased to a value of 1.206J/g till the sample reached a temperature of 62.980C
and there is a transition of sample at 68.58 C at which the sample reached a value of minimum
conduction of heat. There is again transition occured in between temperature of 90.82 C and
100 C at 92.19 C. an increase in heat conductance from point of 1000C to 1600C approximately
and from that there is a gradual decrease in conduction taking place.Text values from the given
graph (Fig 9) (45,0.075) (62.98,-0.1) (68.58,-0.25) (80,-0.175) (90.82,-0.25) (91,-0.285)
(92.19,-0.35) (104,-0.317)
3.2. Thermo Gravimetric Analysis
3.2.1. Thermo Gravimetric Analysis of Carbon Fiber Reinforced Polymer
In this test, initially the sample has no change in its mass up to 1000C from room temperature.
From 1000C it has deviated from its original mass and there is a slight decrease in its mass up
to 2000C from where the slope of the graph has an increase in its slope negatively, which
determines, increase in the rate of change in mass up to 3300C, this decrease in mass up to this
point denotes the evaporation of volatile substances from the sample. So, the sample has low
rate of mass change for a certain scale of temperature. From 3300C to 4500C there is a decrease
in the mass of the sample drastically, which indicates the evaporation of resin and hardener
mixture. But, still there is a further decrease in mass indicating the small traces of resin and
hardener mixture which, attached to the fibers of the sample. The final amount of traces left
over at 779.640C is the amount of pure fiber present in the sample. The percentage of mass fiber
in the whole sample is 51.71% indicating 9.729mg of fiber out of 18.8150mg of total sample.
Bhasker Bommara, Dr. M. Devaiah, P. Laxmi Reddy, M. Ravindra Gandhi
http://www.iaeme.com/IJMET/index.asp 1065 [email protected]
Figure 10 Thermo Gravimetric Analysis of (a) CFRP (b) GFRP
3.2.2. Thermo Gravimetric Analysis of Glass Fiber Reinforced Polymer
Initially, for the sample, the volatile particles have been evaporated up to 2800C approximately,
up to which, the change in mass is very less when compared to that of rest of the graph. From
3000C to 4000C the mass has decreased drastically i.e. the percent of mass change is nearly
32.18% within a gap of 400C, indicating the evaporation of resin and hardener content in the
sample. The sample has further lost its mass up to 779.6400C gradually and the left over mass
is known as the fiber content in the sample. The graph has represented that the sample contains
57.53% of fiber content i.e. 3.7362 mg of fiber out of 6.4720 gm of total sample weight.
3.2.3. Thermo Gravimetric Analysis of Hybrid Fiber Reinforced Polymer
Same as both CFRP and GFRP, the Hybrid composite has lost its volatile substances up to
3000C from 2200C, similarly, the hardener and resin mixture in the sample has been undergone
vaporization from 3000C to 4100C which is represented by a steep slope of the curve as shown
by a tangent drawn normal to it at both the temperatures. The fiber content in the sample is
22.40 mg out of 34.9430 mg of total content, which constitutes a weight percent of 64.11% of
the total sample.
Figure 11 Thermo Gravimetric Analysis of Hybrid Fiber Reinforced Polymer
4. CONCLUSIONS
From both the tests, it is clear that no product is having thermal stability as they are changing
their properties with respect to change in temperature. The fiber content is more in GFRP
composite compared to CFRP and Hybrid fiber content. When coming to the transitions in DSC
test, the hybrid composite has shown a good transition than GFRP & CFRP composites it may
be due to the fiber and epoxy resin combination. Anyway, the GFRP composite has a good heat
Thermal Characterization of Fiber Reinforced Polymer Composites and Hybrid Composites
http://www.iaeme.com/IJMET/index.asp 1066 [email protected]
conduction compared to both the composites but, the sample is not having stability as of CFRP
and Hybrid composite samples.
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