Therm is Tor Characteristic Determination and Temperature Control

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    THERMISTORCHARACTERISTIC

    DETERMINATION ANDTEMPERATURE CONTROL

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    INTRODUCTION

    Temperature is defined as degree ofhotness or coldness of any body. Nowa days temperature control is very

    important in industries.

    Temperature can be measured usinga device called Thermometer.

    There are many ways to controltemperature, but our main concern isto control it with the help of

    THERMISTOR.

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    ABSTRACT

    Negative temperature coefficient(NTC) Thermistor will be used as thetemperature controller.

    We will take a liquid in a container,and a Thermometer and Thermistorwill be immersed in it.

    The whole setup is heated, andgradual increase in temperature isrecorded by the Thermometer.

    The Thermistor will be connected to

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    The value of the current flowing inthe circuit will be recorded by a milli

    ammeter. As the temperature of the liquid will

    increase there will be a decrease in

    the resistance of the Thermistor as ithas negative temperature coefficientof resistance.

    Based on the above readings a graphbetween temperature and resistancewill be drawn, and this graph will

    give us THERMISTOR

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    The enabling point of the Relay willbe connected to the output of thecomparator whereas the input andoutput points of the Relay will beconnected to the two terminals of the

    Battery. Comparator has two inputs, one will

    be supplied with reference voltage

    which is given by the battery, whilethe other input voltage is given bythe Thermistor circuit.

    If the Thermistor circuit voltage rises

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    ThermistorsTHERMAL RESISTORS

    A Thermistor is a type of resistor used tomeasure temperature changes, relying onthe change in its resistance with changingtemperature.Thermistor is a combination

    of the words thermal and resistor. TheThermistor was invented by Samuel Rubenin 1930, and has U.S. Patent #2,021,491.

    Leads, coated Glass encased Surface mount

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    Thermistors are made ofsemiconductor materials (metalliccompounds including oxides such asmanganese, copper, cobalt, andnickel, as well as single-crystalsemiconductors silicon and

    germanium).

    Contrast Common carbon

    resistors, made from carbon powder

    ThermistorsTHERMAL

    RESISTORS

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    Assume a simple linear relationshipbetween resistance and temperature forthe following discussion:

    R = k T

    where

    R = change in resistanceT = change in temperature

    k= first-order temperature coefficientof resistance

    ThermistorsTHERMAL

    RESISTORS

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    Thermistors can be classified into twotypes depending on the sign of k.

    If k is positive, the resistance increaseswith increasing temperature, and thedevice is called a positive temperaturecoefficient (PTC) Thermistor, Posistor.

    If k is negative, the resistance decreaseswith increasing temperature, and thedevice is called a negative temperature

    coefficient (NTC) Thermistor.

    ThermistorsTHERMALRESISTORS

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    ThermistorsTHERMAL RESISTORS

    Applications:

    1. Temperature measurement.

    2.

    Time delay (self heating from largecurrent opens the Thermistor so it canbe used as a slow switch). Heating = i2R where R is the resistance and i is the

    current.3. Surge suppression when a circuit is first

    energized. Current needs to flow throughthe Thermistor for awhile to heat it so

    that it opens, and acts again as a

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    THERMISTORCHARACTERISTIC GRAPH

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    RELAY

    Relays areelectrical switches

    that open or closeanother circuitunder certain

    conditions.

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    Relay Purpose

    Isolate controlling circuit fromcontrolled circuit.

    Control high voltage system withlow voltage. Control high current system with

    low current. Logic Functions

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    Relay Operation

    When a current flows through thecoil, the resulting magnetic fieldattracts an Armature that is

    mechanically linked to a movingcontact, the movement either makesor breaks contractor with a fixed

    contact.

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    There is no fault free system.

    It is neither practical nor economical to builda fault free system.

    Electrical system shall tolerate certaindegree of faults.

    Usually faults are caused by breakdown ofinsulation due to various reasons: system

    aging, lighting, etc. Detect system failures when they occur and

    isolate the faulted section from theremaining of the system.

    Mitigating the effects of failures after theyoccur. Minimize risk of fire, danger to

    personal and other high voltage systems.

    Need For Relay

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    Thermal Overload Relays

    Use bimetallic strips toopen/close relay contacts when

    temperature exceeds/drops tocertain level.

    Require certain reaction time

    Inverse time/current relationship

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    IC 741

    Op Amp 741 is an 8 pin IC.

    We will be using it as a voltagecomparator.

    A comparator is a circuit thatcompares two input voltages. Onevoltage is called reference voltageand other is called input voltage.

    When input voltage rises or fallsbelow reference voltage then outputchan es olarit .

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    4/25/12 PIN DIAGRAM OF IC 741

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    IC 741

    IC 741 has inputs at pins 2 and 3.

    Output at pin 6.

    Offset null at pin 5. -Vcc at pin 4.

    +Vcc at pin 7.

    No connection at pin 8.

    Pin 3 is non inverting input with sign

    +, pin 2 is inverting input with sign-.

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    When the voltage at pin 3 goes lowerthan the fixed voltage at pin 2 thenoutput voltage at pin 6 goes high.

    The point at which voltage at pin 2 isequal to voltage at pin 3 is called the

    Threshold voltage. It is the point at

    which the output at pin 6 switchesfrom high to low.

    The voltage of the battery falls from

    original value of 9 volts until it

    IC 741

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    Temperature

    measurementThe high sensitivity of an NTC thermistormakes it an ideal candidate for temperaturesensing applications.

    These low-cost NTC sensors are normallyused for a temperature range of -40 C to+300 C.Selection criteria for NTC thermistors are temperature range resistance range measuring accuracy environment (surrounding medium) response time

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    One of the circuits suitable fortemperature measurement is a

    Wheatstone bridge with an NTCthermistor used as one bridge leg.

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    With the bridge being balanced, any changein temperature will cause a resistance

    change in thethermistor and a significant current will flowthrough the ammeter. It is also possible touse a variable

    resistor R3 and to derive the temperaturefrom its resistance value (in balancedcondition).

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    TEMPERATURE CONTROL-A system can be designed using a thermistorwith a known temperature/ resistancecurve to form one leg of an AC bridge and avariableresistor calibrated in temperature to formanother leg.When the resistor is set to a desired

    temperature, bridgeunbalance occurs. This unbalance is fed into anamplifierwhich actuates a relay to provide a source of

    heat or

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