THE SAME DIMENSIONS AND SPACINGS APPLY TO ANTI-CLOCKWISE … · THE SAME DIMENSIONS AND SPACINGS...

I N S TA L L AT I O N

1 . P O S I T I O N F E E D P I P E S

ThermaSkirt®

A N E C O R E V O L U T I O N I N R O O M H E A T I N G

Tel: 0845 1238367 Fax: 01942 665104 e-mail: [email protected] web: www.discreteheat.co.uk

TOOLS YOU WILL NEED:A suitable metal cutting saw, preferably a chop saw (only if cutting lengths on site) / A DiscreteHeat rotary de-burring tool / An accurate quality tape measure (Black & Decker, DeWalt etc.) / String line and chalk or laser level / A Stanley/sharp knife and/or plasterboard saw / Power drill with hammer action / Power driver / Size 10 screws (50-100mm) / Plastic or timber faced mallet / Rawlplugs and\or plaster-board fixings / Pipe cutting tool (15mm/16mm) / Various push fit connectors / Your plan and cutting list (if purchased as a room kit).

These instructions are intended as a guide only. Your installation & design may vary - if in doubt ask for help. DiscreteHeat Co. Ltd. accept no liability for any errors or omissions.

If you have any tips or suggestions e-mail them to: [email protected]

FLOW15/16mm

FLOW15/16mm

FLOW15/16mm

RETURN15/16mm

RETURN15/16mm

RETURN15/16mm

45mm

100mm

URBAN LT (6in / 150mm)

DECO PR/BM (4.5in / 115mm)

REGENCY OG (8in / 200mm)

ISSUE 22 / January 2014 (Download further/latest copies at www.discreteheat.co.uk/technical.html)

TM

75mm

130mm

FINISHED FLOOR LEVEL

35mm

90mm

FLOW15/16mm

RETURN15/16mm

45mm

100mm

CLASSIC TS (6in / 150mm)

THE SAME DIMENSIONS AND SPACINGS APPLY TO ANTI-CLOCKWISE INSTALLATIONS.ALL EXAMPLES SHOWN ARE CLOCKWISE/RH INSTALLATIONS.

Remember to allow for carpet or tiles if

NOT Finished Floor Level

Your ThermaSkirt system must be cleansed and protected by a corrosion inhibitor suitable for alluminium radiators, as required by BS 7593:2006 ‘Code of Practice for treatment of water in domestic hot central heating

systems’. DiscreteHeat recommends our own TS3 Cleanser and TS5 Inhibitor or Scalemaster CM5 or CM10.FAILURE TO PROTECT YOUR SYSTEM WILL INVALIDATE YOUR WARRANTY

DO Carefully check you have all the parts required by your design systems before you start cutting.DO Check all skirting measurements twice before cutting: see diagram on page 2 (unless provided pre-cut).DO Ensure that you use the templates (pages 9 - 12) to get your pipes correctly positioned.DON’T Forget to check the orientation and quantity of retaining clips for each connection and fitting before you insert into skirting - it varies!DON’T Forget that the FEED and RETURN pipes need to be tight to the wall to ensure your covers fit correctly.DON’T Forget that aluminium expands (by about 1mm per metre), so make sure the ends of the skirting are not hard up against any fixed features.

DO’S AND DON’TS:



1. POSITION FEED PIPES (cont inued)

2. CUTTING SKIRTING TO LENGTH (when not suppl ied pre-cut)

TM

120mmTRV

FR40mm

40mm

20mm

40mm

20mm40mm

50mm

100mm

100mm

20mm

Archway,patio, doorobstruction,

etc.

20mm

20mm

20mm

= (L1 -160mm)

L1

L2

L3

L4

L5

L6

L7

L8

L9

= (L8 -120mm)

= (L9 -150mm)

(Threshold Kit)CLOCKWISE

SYSTEMSHOWN

= (L7 -60mm)

= (L2 -60mm)

= (L6 -60mm)

= (L3 -20mm)

= (L5 -20mm)

= (L4 -5mm)

24 TPI minimum

PIPE CONNECTORS NEED TO BE SET INTO THE WALL

FOR ALL TEMPLATES VISIT www.discreteheat.co.uk/technical.html

See pages 9-12 for pipe templates

130mm

65mm

120mm

90mm

60mm

95mm

100mm

45mm

65mm

130mm

DOUBLE TRV INSTALLATION TEMPLATE (Sheet 1 of 2)Through floor pipework(Left and right feed)DO NOT SCALE DRG WHEN PRINTING

75mm

0 20 40mm

CLOCKWISE SHOWN

150mm

BI-DIRECTIONAL TRV

Relieve plasterwork150mm x 100mm to a depth of 5mm

12

69 3

SINGLE TRV

Relieve plasterwork100mm x 100mm to a depth of 5mm

(See template p.9)

Feed15mm

(16mm to order)

Return15mm(16mm to order)

120mm

Feed and Return pipes tight to wallRelieve plaster for fittings.

65mm

35mm

120mm

See page 6



2 . CUTTING SKIRTING TO LENGTH (when not suppl ied pre-cut)

TM

0~3mm (0.0") 50mm (2")

DEBURR!

Keep parallel

Deburring tool(Part No. STOOL)

100mm (4")

‘Bell Mouth’ deburr

20mm (0.8")

120mm (5")

!Remove all chaff

and debris

40mm 20mm

TRV Feed/return

1x clip at back 1x clip at back

2x clips at front 2x clips at front 1x clip at front1x clip at front, 1x clip behind

2x clips at front 1x clip at front (or back) 1x clip at front

COMMON CUTTING ALLOWANCES (note number and configuration of clips)

IMPORTANT - ALL CUT ENDS MUST BE DEBURRED AS SHOWN BELOW

IMPORTANT: All cut ends MUST be deburred to preserve your warranty. Remove all chaff and debris to preserve your warranty. Problems may occur if not properly removed.

Internal corner External corner Return manifold

Odd angle - internal Odd angle - external In-line joint (> 6m walls) Door architrave kit

Non TRV feed & return /threshold kit

115mm (min)

Minimum activelength = 55mm (2.16")

Offer the flexible coupling up centrally to the internal corner andmark the wall at this point to give

the cut length of skirting

Push into corner

Avoid chafeing on the corner

=

=

==

Offer flexible coupling up centrallyto the external corner and

mark the wall at this point to givethe cut length of skirting

andrew

Typewritten Text

(Only 20mm end requires a clip)

andrew

Typewritten Text

andrew

Typewritten Text

andrew

Typewritten Text

andrew

Typewritten Text

andrew

Typewritten Text

andrew

Typewritten Text

andrew

Typewritten Text

andrew

Typewritten Text

andrew

Typewritten Text

andrew

Typewritten Text

andrew

Typewritten Text

andrew

Typewritten Text

andrew

Typewritten Text

andrew

Typewritten Text

andrew

Typewritten Text



3 . M O U N T I N G B R A C K E T S - LT, T S & B M A N D O G P R O F I L E O N LY

TM

Make sure you allow for uneven/unlevel floors.Bottom cover should be trimmed first.

?Push in

90°

Click down

Mounting bracket

USE THIS MARK TO POSITION MOUNTINGBRACKET USING AN OFF-CUT OF SKIRTING

THEN DRILL OR MARK WITH PENCIL

MARK TOP OF SKIRTINGWITHOUT CAULKING STRIP

OR

SHOULD YOU NEED TO MOVE THE SKIRTING,PEEL AWAY FROM BRACKETS AS SHOWN.

DO NOT TILT UP OR DOWN!

100mmfrom end of skirting

600mm - 700mm

Insulating foil, if required (Part No. INSRL LT, INSRL TS or INSRL OG)(older, solid walls without cavity)

±5mm

700mm approx.

7mm Ø

Gently push each piece back to the wall and assess wall straightness, if there any gaps greater than 10mm to the back edge of the skirting, then apply moderate pressure and see if the gap is reduced, if it isn't, then it is advisable to locally bend the skirting as shown above.LEAVE PROTECTIVE TAPE ON DURING THE PROCESS!

LT, TS & OG ONLY



3. MOUNTING - DECO PR

TM

FeedView on back

of TRV showingfixings

DO NOT OVERTIGHTEN!

Return

!12

69 3

CLOCKWISEINSTALLATION

SHOWN

ExternalCorner

InternalCorner

20mm

40mm

Check cornersnot rubbing

GREAS

E

GREAS

E

GREAS

E

GREAS

E

ENSURE PIPES ARE VERTICAL ANDSQUARE TO THE SKIRTING!

START WITH TRV AT FEED AND RETURN PIPE END

‘O’ RINGS MUST BE GREASED!


GREASE SUPPLIED MUST BE USED ON ALL CONNECTORS TO AVOID DAMAGE ON ASSEMBLYAND PRESERVE YOUR WARRANTY


CONTINUE ROUND THE ROOM REFERRING TO CORRECTCLIP SEQUENCE ON PAGE 3.

4. INSTALLATION SEQUENCE

7mm Ø60 - 1000mmapart

ALL OTHER INFORMATION FOR SPACING, BENDING, ETC. IS AS OTHER PROFILES

WALL MOUNTED

FLOOR MOUNTED

Insulation foil (recommended)- improves insulation and

prevents noise

Cut-away black plasticguide to allow the other centre-

clip covers to fit in the slot



4. INSTALLATION SEQUENCE (cont inued)

TM

‘CLICK!’

PUSH

20mm

40mm

‘CLICK,CLICK,CLICK!’

!!

ENSURE BOTH SIDES ARE LEVELWITH EACH OTHER

In this case only, reverse the connector and clip to retain the final section

CHECK THAT THE FINAL PIECE CANNOT COME OFF UNDER PRESSUREIf a return manifold follows an external to internal corner, double clips must be used.

FITTING FINAL SECTION

5. CORNERS AND COVERS

!

ENSURE BOTH SIDESARE LEVEL WITH

EACH OTHER

See separate instructions providedwith Regency OG & Deco PR

1

2

Mitre top gaskets beforefitting corner cover

TOP TIP:Soak top gasket in warm

soapy water for easy fitting

Add a touch of super glue onto mitrebefore fitting the corner cover

5mm



5. CORNERS AND COVERS (cont inued)

TM

Position holes inknob as shown to access 2 fixing screws for TRV controls

NEW SLIM INTERNALAND EXTERNAL

CORNERS ARE NOWAVAILABLE FOR THE

URBAN LT

See separate instructions supplied

Peel off Super Velcrobacking

Check back of coveris clean and free

from grease

Pz x 2

Pz1

6 . F INAL CHECKS

TRV UnitReturn Manifold

Clockwise Installation

Anti-clockwise Installation

OFF AIR

1 ~ 2 bar

OFF A pressure test of the system before

connecting to the central heatingsystem is recommended.

(See part no. TTEST)

OFF

2

1

Material Output (per M @ dT50°C) Feed & Return Weight Capacity Corrosion Min. Flow Surface Complies Recommended

BTU / W Pipe Kg per m Litres per m Resistance Rate Finish with Max. Operating Temp.

Unique Polymer & TS/LT > 500BTU / 150W 15mm 1.4kg LT 0.5 l/m Excellent 10 c.c. per sec Epoxy Powder BS-EN ≤75°C

Aluminium Alloy OG > 700BTU / 210W 16mm to order 1.7kg OG See Section 8 0.6 litre/min to BS-EN 12206-1 442

PR > 450BTU / 135W 1.2kg PR ‘Running your system’

7 . TECHNICAL SPECIFICATION

ON

ON

OFF

Clip return manifold cover top and bottom

Clip TRV Cover Top and BottomNote: TRV cover is completely secured by the

Valve facia

RETURN MANIFOLD COVER FIXING (LT & TS)

TRV COVER FIXING (LT & TS)

1

2

1

2

Use correct sizescrewdriver 1/4” (6.5mm)to avoid damage

Use correct sizescrewdriver

1/4” (6.5mm)to avoid damage



8. RUNNING YOUR SYSTEM

TM

Run the system at fully open, maximum temperature for 1 hour, to expel any air in the system. Release any air that may be trapped at appropriate radiator bleed points and return manifold bleed point. Turn off TRV/flow manifold and allow to cool. Set to desired room setting and run normally. NOTE: DiscreteHeat recommend flushing the system with ThermaSkirt Cleanser TS3 or alternatively Scalemaster SM3 (check dosage carefully) and running with ThermaSkirt corrosion inhibitor TS5 or alternatively Scalemaster SM5 or SM10 (check dosage carefully) to ensure maximum longevity and reliability. Hard water areas may require additional precautions. Chemically softened water must NOT be used. This is a standard precaution for ALL wet heating systems and a requirement of BS 7593:2006. Contact DiscreteHeat for specific application advice.Failure to provide a suitable corrosion inhibitor will invalidate your warranty!

PROBLEM CAUSE SOLUTIONLeak at joint. Faulty / incorrect installation. Drain and replace fitting or ‘O” ring from spares kit.Leak on ThemeSkirt pipes. No inhibitor fitted. Drain down, cleanse with TS3 and install inhibitor TS5. Corrosion chemical/cleaner left in system Drain down, replace piece, cleanse with TS3 and refill.ThermaSkirt not hot. Check boiler. Is heating ’ON’ and pressure OK? Lockshield valve closed. Open Lockshield valve ( ). TRV valve closed / off. Open TRV valve ( ). Air trapped in pipework. See 10 below.Water from return manifold Manifold not closed fully. Turn to ‘OFF’ position.Noise - ticks & clicks when heat on Connectors & fittings rubbing on wall. Relieve plasterwork at Feed & Return and/or corner fittings.Sudden ‘bangs’ ThermaSkirt length(s) cut too long, Check lengths & refit if necessary. expanding and jumping off the bracket. Internal corners clipped both sides. Check & remove/unclip unecessary clip.

TRV UnitTrapped air expelled through boiler

Auto vent recommended to ease bleeding

CLOSE

1. System with ThermaSkirt® & Conventional Radiators.

2. New Installation with ThermaSkirt® Only.

On installation, in a convenient place at the highest point of the system, ‘T’ off into a vertical leg 600mm high and install an automatic/manual air vent.Following the procedure above, close and open each ThermaSkirt® system in turn.Any air forced round the system will be expelled through the boiler or through the air vent.Air can also be bled from the bleed screw on top of the return manifold (A).

As ThermaSkirt® acts like a pipe, in normal operation air does not get trapped. However, on existing systems, to which ThermaSkirt is added, air ®

®

Trapped air expelled through boiler

600mm (min)

AV

A

9. TROUBLE SHOOTING

10. BLEEDING YOUR SYSTEM

may get trapped in the existing pipework to and from the skirting. Follow these simple steps if you discover cold sections of the ThermaSkirt which do not heat up.

Turn off all radiators and ThermaSkirt thermostatic and lockshield valves. Make sure your system is fully pressurised and the pump is set to max. Run the system for a few minutes, and, starting from the lowest point in the house, open each radiator/ThermaSkirt system, one at a time. Run for a further 2 minutes (approx) , close again and move to the next Ther-maSkirt or radiator, moving upwards in the house. Any air will be expelled through the boiler or trapped in a conventional radiator. Bleed the radiator as normal.

CLOSE

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Plan view for drilling feed and return pipe holes in floor

Drill 2 x 18m

m holes

touching wall surface

Drill 2 x 18m

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touching wall surface

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WALL

WALL FINISHED FLOOR LEVEL


WALL


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Relieve plaster/ surface finish to a depth of 5m

m in

this shaded area to allow

for Tectite fittings Relieve plaster/surface finish

to a depth of 25mm

in this dark shaded area to allow

feed pipe to go behind Tectite fitting

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40m

m

ST

ICK

TO

WA

LL

TO

US

E

Tel:

0845 1

238367 Fa

x: 0

1942 8

92836

e-m

ail:

info

@dis

crete

heat

.co.u

kw

eb

: w

ww

.dis

crete

heat.

co.u

k

Fold

along

here

forU

rban

LT

Fold

along

here

forD

eco

PR

90

mm

(PR

)

10

0m

m

Re

turn

Cut a

long d

otted

line

15

0m

m

Pla

n view

for d

rilling

feed a

nd

return

pip

eh

oles in

floo

r

Drill 2 x 18mm

holes touching wall surface

65

mm

45

mm

95

mm

Fe

ed

Relieve plaster/surface finish to a depth of 5m

m in this

hatched area to allowfor Tectite fittings

40

mm

10

0m

m(LT

)

45

mm

(LT)

35

mm

(PR

)

13

0m

m(O

G)

BI-D

IRE

CT

ION

AL

TR

V IN

ST

AL

LA

TIO

N T

EM

PL

AT

E (R

H fe

ed

dire

ction

)(T

hro

ugh

floo

r pip

ewo

rk)

DO

NOT SCALE D

RG WH

EN PRIN

TING

WALL


WALL


WALL


020

40mm

Drill 2 x 18m

m holes

(See sheet 2 for location)

13

0m

m

65

mm

12

0m

m

90

mm

60

mm

95

mm

10

0m

m

45

mm

Relieve plaster/rface finish to a pth of 5m

m in

is shaded area to allow

for Tectite fittingsRelieve plaster/surface finish

to a depth of 25mm

in this dark shaded area to allow

feed pipe to go behind Tectitefitting

65

mm

13

0m

m

DO

UB

LE

TR

V IN

ST

AL

LA

TIO

N T

EM

PL

AT

E (S

he

et 1

of 2

)T

hro

ugh

floo

r pip

ewo

rk(Left a

nd

right feed

)D

O N

OT SCALE D

RG W

HEN

PRINTIN

G

75

mm

Cut/fold along here for Urban LT template

Cut/fold along here for Regency OG template

WALL

FLOOR

WALL

FLOOR

FEED(TRV VA

LVE)FEED

(TRV VALVE)

RETURN

(LOCK

SHIELD

VALVE)

RETURN

(LOCK

SHIELD

VALVE)

020

40mm

ST

ICK

TO

WA

LL

TO

US

E

Tel: 0845 1

238367 Fax: 0

1942 8

92836

e-m

ail: info

@discre

teheat.co

.uk

web

: ww

w.d

iscrete

heat.co

.uk

Fold along here forU

rban LT

Fold along here forD

eco PR

90

mm

(PR

)

10

0m

m

Re

turn

75

mm

(OG

)

Fit separate isolation valve

THE SAME DIMENSIONS AND SPACINGS APPLY TO ANTI-CLOCKWISE … · THE SAME DIMENSIONS AND SPACINGS...

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Transcript of THE SAME DIMENSIONS AND SPACINGS APPLY TO ANTI-CLOCKWISE … · THE SAME DIMENSIONS AND SPACINGS...