The Road of Liming’s PLM - · The Road of Liming’s PLM Shenyang Liming Aero-Engine Group...
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The Road of Liming’s PLM Shenyang Liming Aero-Engine Group Corporation Cai Ying Director of IT department of Liming May,2006
Transcript of The Road of Liming’s PLM - · The Road of Liming’s PLM Shenyang Liming Aero-Engine Group...
The Road of Liming’s PLM
Shenyang Liming Aero-Engine Group Corporation
Cai YingDirector of IT department of Liming
May,2006
Main ContentMain Content
Shenyang Liming Aero-Engine Group Corporation
1. Liming Company 1. Liming Company ‘‘s Profiles Profile
2. Key business challenges2. Key business challenges
3. The PLM road of Liming3. The PLM road of Liming
4. Next4. Next--step planstep plan
Shenyang Liming Aero-Engine Group Corporation
Liming Company ProfileLiming Company Profile
Shenyang Liming AeroShenyang Liming Aero--Engine Group CorporationEngine Group Corporation
LocationLocation: Shenyang, China: Shenyang, China
2004 2004 RevenuesRevenues: RMB 2.1 Billion: RMB 2.1 Billion
Number of EmployeesNumber of Employees: : 10000+10000+
It is mainly engaged in production and repairs of aero It is mainly engaged in production and repairs of aero
engine products. Non aero products mainly include engine products. Non aero products mainly include
subcontracted aero parts, gas turbine, automotive turbine subcontracted aero parts, gas turbine, automotive turbine
pressure booster, aluminum extruded sections, etc. pressure booster, aluminum extruded sections, etc.
Shenyang Liming Aero-Engine Group Corporation������
Key Business ChallengesKey Business ChallengesKey Business Challenges
Key business challenges of Liming Corporation are shorten researKey business challenges of Liming Corporation are shorten research ch and production period of new products and achieve batch productiand production period of new products and achieve batch production.on.
Existing factsExisting facts��
Rigid workflow of stringRigid workflow of string--like paper business triplike paper business tripDecentralized staff structureDecentralized staff structureBackward technical information system without collaborationBackward technical information system without collaboration
Strategy to face challengeStrategy to face challenge————establish the brand new lean establish the brand new lean enterpriseenterprise
While product life management (PLM) is the necessary IT system oWhile product life management (PLM) is the necessary IT system of f the lean enterprise. the lean enterprise.
The most important objectives of Liming PLM system: achieve The most important objectives of Liming PLM system: achieve collaboration of design and production, optimize business flow acollaboration of design and production, optimize business flow and nd shorten production preparation time period.shorten production preparation time period.
The Road of Liming’s PLMThe Road of Liming’s PLM
1995: started using Unigraphics software2000: bought 100 seats Unigraphics software for one timeEnd of 2002: have more than 200 seats Unigraphics SWDec, 2002 to Apr, 2003: implemented Teamcenter Manufacturing
pilot projectAug, 2003 to Dec, 2003: invited EDS for detailed consultation and
evaluation of its production preparation stage and relevant environment
Feb, 2004: Prototype test of design/production collaboration at separate places
May, 2004 to Dec, 2004: finished the implementation work of the first stage of Liming PLM system
Jan, 2005 to Dec, 2005: Implementation of the second stage of Liming PLM system
Shenyang Liming Aero-Engine Group Corporation
��Integration of CAD/CAM
and other applicationsoftware
Information inquiryby other departments
Project supervision &management
Production preparation
NC programming
Client
Application software
Teamcenterserver
Design Institute Product data
Teamcenter foundation
TC Eng. application engine TC Mfg. application engine IDSM service
Product structure management
Workflow management
System managementOther
Process
planningResource
managementWorkshop layout
Process output
Overallinquiry
Data download & synchronization
Teamcenter application interface
AUTOCAD UG NX UG NX CAMOther software
Interfaces, like ERP/MES
Multiple sitecollaboration
Routerdistribution
Auxiliary process planning
Main Process planning
Jig&Fixture design
Materialsupply
System maintenance & managementArchives management
Liming PLM System ArchitectureLiming PLM System Architecture
Shenyang Liming Aero-Engine Group Corporation
MetaData & Data Vault Server
ODS server606
Data Vault(s) File Storage
Database ServerMetaData* Oracle Only
Portal Server(Portal Server Directory)With TcEngineering Install
IDSM
Liming ServersIDSM
Liming Clients
Portal Clients( Java Client ) Portal Client Install
JRE
Jin HangNetwork
3 Tier Clients
2 Tier clients
Liming Enterprise Network
Firewall
Shenyang Liming Aero-Engine Group Corporation
Liming PLM System Hardware ArchitectureLiming PLM System Hardware Architecture
PLM Phase 1: PLM Phase 1: Built multi-site design/manufactu
collaboration platform
Design Institute Liming
Global Server(ODS)
Liming Server
Primary objectAssistant object
3 Import objects
4 Synchronization
2 Global inquiry
Design place server
Record table of publishing object: (Parts No., names, etc.)
1 Publishing object
PLM Phase 1: Part process PLM Phase 1: Part process planning and managementplanning and management
Shenyang Liming Aero-Engine Group Corporation
PLM Phase 2: System PLM Phase 2: System Optimization and ImplementationOptimization and Implementation
After the prototype system being tested, specialists and users After the prototype system being tested, specialists and users
gave some modifying and optimizing requirements after they did gave some modifying and optimizing requirements after they did
assessment to it.assessment to it.
Through many assessments and testing, we were gradually Through many assessments and testing, we were gradually
optimizing the system.optimizing the system.
Speed up the system hardware construction and generalize it withSpeed up the system hardware construction and generalize it within in
certain area.certain area.
Shenyang Liming Aero-Engine Group Corporation
PLM
Benefits
PLM
Benefits
9% decrease of product design data 9% decrease of product design data receiving time receiving time
51% decrease of tooling applying time51% decrease of tooling applying time48% decrease of design modification 48% decrease of design modification
timetime50% decrease of process establishment 50% decrease of process establishment
(including examination and approval) time (including examination and approval) time …………
Currently it is implementing Currently it is implementing
Jigs&Fixtures PDM and generalizing Jigs&Fixtures PDM and generalizing
process planning system process planning system
It is about to do PLM & MES system It is about to do PLM & MES system
Integration in the next stepIntegration in the next step
Implementation of assembly process Implementation of assembly process
planning and management in PLM systemplanning and management in PLM system
Gradually implement and generalize it on Gradually implement and generalize it on
each lineeach line
PLM & ERP system integrationPLM & ERP system integration
…………
