The Ramco Cements Limited, Govindapuram Unitqcfihyderabad.com/cementconclave2018/wp-content/... ·...

The Ramco Cements Limited, Govindapuram Works

The Ramco Cements Limited, Govindapuram Unit

ARIYALUR

DISTRICT

Details

Area 150 Ha.

Clinker

MTPA

Cement

MTPA

Power Plant

MW

Line 1 1.55 3.0 –

Line 2 1.70 2.5 40+20+6

Total 3.25 5.5 66

QMS EMS OHSMS 5 Star Rating

(only mines in

TN)

2017 – Energy

Efficient AwardEnMS Best OHC

15-16

National Best

Outstanding 5S

Movement

Best Private

Sec Org. for

NCQC 2016

5S - JUSE

QUANTITY

AWARDS & CERTIFICATES


Environment Management System

IMS POLICYWe, at The Ramco Cements Limited, Ariyalur, are

committed to achieve customer satisfaction by:-

• Meeting the customer requirements through

consistent quality.

• Preventing pollution and providing safe and

healthy environment

• People development

• Technology upgradation

• Continually improve the effectiveness of the IMS.

We shall strive to achieve these by:-

1. Manufacturing quality products with suitable

packaging.

2. Safe & on-time delivery to our customers.

3. Optimizing resources and increasing profitability

to the organization, while providing value to our

stakeholders.

4. Providing safe and healthy environment to our

employees, associates, visitors, neighbourhood

and customers.

5. Complying with applicable legal and other

requirements.

6. Conservation of natural resources through

efficient operation; and utilization of alternate

fuels, flyash and other industrial waste.

7. Enhancing the socio-economic standards of our

neighbours, through corporate social

responsibility.

8. Periodic setting and reviewing of IMS objectives.

We shall make this policy available to the public, on request.


Road Map

➢ Improving energy efficiency

➢ Switching to alternative fuels, thermal substitution goals

➢ Reduction in carbon footprint

➢ Reducing the clinker to cement ratio

➢ Introduction of low NOx burner in Kiln

➢ Plan for installation of FGD in TPP

➢ Using emerging and innovative technologies

➢ Water conservation

➢ Greenery development

➢ Yield improvement


S. No Details Compliance

SPM

1 Kiln 1 & 2 Complied

2 Coal Mill 1 & 2 Complied

3 Cooler 1 & 2 Complied

4 Cement Mill 1 & 2 Complied

5 Power Plant (2 nos) Complied

SO2 & NOx

1 Kiln Complied

2 Power Plant Complied

Stacks


1 PM 2.5 & 10 Complied

2 SO2 & NOx Complied

Ambient Monitoring Station


1 pH Complied

2 TSS Complied

3 Temperature Complied

Effluent Monitoring

Compliance of stack emission & effluent standards to CAC & CPCB

6

Instruments for Measuring & Monitoring Emission


ISO Certifications

We were awarded

with

IS/ISO 14001:2015


KILN /RAW MILL

➢ ILC Preheater with Low Nox Calciner in Pyro section.

➢ Fives Pillard Novaflam burner for kiln firing which consumes less primary air which reduces the Nox formation in the kiln.

➢ PTFE member woven fibre glass bags in RABH.

➢ Present PM value – 20-24 mg/Nm3.

➢ Nox – 450-500 mg/Nm3


Carbon Dioxide Emission Reduction by energy saving

Total Electrical energy Saved : 148 Lakh Units

Thermal energy Saved on power generation : 53028 mkcal

Thermal energy saved on energy saving projects : 1206 mkcal

Co2 Generation on Combustion : 0.443 kg/1000 kcal

Co2 Emission Reduction : 0.443*(53028+1206)/1000 = 24025839 kg

Total CO2 reduction : 2403 MT


GHG Inventorisation

0.68

0.69

0.7

0.71

0.72

0.73

0.74

0.75

0.76

2014-15 2015-16 2016-17 2017-18

0.744

0.708

0.752 0.748

Kg / Kg of Cement


Emission & Effluent Performance


Load Based Emission

117.03

108.89 106.88111.69

60.94

0

20

40

60

80

100

120

140

2013-14 2014-15 2015-16 2016-17 2017-18

Stack Emission g/T


Air Pollution Control Measures

CPP - ESPs

RABHs Closed Conveyors

Covered Shed


Fugitive & Ambient Emission Control


Housekeeping Visual

Clean Development Mechanism

Cleaner Production


Water Performance

0

20

40

60

80

100

2015-162016-17

2017-18

93

7777

Fresh Water Consumption Litres /Ton of Clinker

Rain Water Harvesting

Total Area – 80 x 30 x 8 mCapacity - 19200 m3

Total Area –60 x 33 x 5 mCapacity - 9900 m3

Total Area – 110 x 37 x 4 mCapacity - 16280 m3

Total Area – 77 x 20 x 1.5 mCapacity – 2310 m3

Total Annual Recharge- 10.87 Lakhs m3


Waste Management

We have installed sprinklers and drip irrigation system for optimum utilization

of water to our greenery

development

Sewage Treatment plant (350 m3 / day)

installed is effectively used for

treatment and utilized for green belt development

Bio Gas Plant to consume

kitchen waste from colony and canteen with a capacity of 400

kg/day

S. No Particulars Year Quantity

1 TPP Ash (in MT) 15-16 18534

16-17 21416

17-18 22790

2 CETP Sludge (in MT)

16-17 904.26

17-18 6016.05

3 ETP Water from TPP (in KL)

15-16 34070

16-17 27129

17-18 31236

4 Waste to Wealth (Scrap sale)

(Rs. In Lacs)

15-16 144.16

16-17 72

17-18 92


Covered Storage Infrastructure

India’s 1st Aluminum

Dome

Completely covered storage for raw

and finished goods. All transporting

conveyors are also closed.


Utilisation of Renewable Energy

Solar Street lights➢ We use solar street light

at our Colony and

signals for the roads.

➢ We are in the process of

making the entire time

office building roof top

with solar panel for

harnessing solar power

within the premise for 10

kwh per day.

➢ On successful

implementation we

planned to install in our

mines office roof top as

well.


Bio Gas Plant to

consume kitchen waste

from colony and

canteen with a

capacity of 400 kg/day

Year Energy Use

in millon.kwh

2015-2016 141

2016-2017 135

2017-2018 148

Bio Gas Plant

Bio Gas Usage Year wise

Utilisation of Renewable Energy

77620

82011

79511

2015-16 2016-17 2017-18

S.No Year No. of

Trees

% of area

covered1 07-08 450

38.38

2 08-09 30003 09-10 20004 10-11 11005 11-12 29006 12-13 176707 13-14 460008 14-15 25009 15-16 2000

10 16-17 189111 17-18 2500

Total 82011

Afforestation inside the Plant

Afforestation inside the Plant

Limestone Unloading Area Cement Silo

Area

Periphery

Conveyors Power Plant Western Side

155500

171500

165500

2015-16 2016-17 2017-18

Mines Plantation details

S.No Year

No. of

saplings

planted

Total no.

of saplings

1 2015-16 7500 155500

2 2016-17 10000 165500

3 2017-18 6000 171500

Afforestation inside the Mines

Afforestation inside the Mines

Pudupalayam Kattupringium

Periyanagalur Reddipalayam

Biodiversity

Exhausted View Reclamation in progress

Rehabilitated ViewRehabilitation of Refilling Area

We are the only mines in the State of Tamil Nadu to beawarded with ‘Five Star Rating’ awarded by the Ministry of

Mines, Government of India as per Notification No. -

31/4/2016-M.III for last two consecutive years.

Biodiversity

The objectives of the plantation are a combination of the

following:-

✓The Integrated garden with fruit bearing trees and Medicinal

Plants is developed with the Help of Auroville Team

which attracts both birds and animals which help the

environment suitable for biodiversity.

✓To utilize fruit bearing species that can provide an income

for people living in the local area.

✓To regain the soil nutrients on the reclaimed area.

✓ To plant species that will attract birds and insects to the

site which leads to Biodiversity.

✓ To have some plantation of herbal species.

✓ Around the viewing area to utilize ornamental species, to

receive visitors to the area.

Biodiversity


Environmental Awards

YEAR GROUP PRIZE Category of Prize MINE

2017-18

Conventional

2nd Afforestation Periyanagalur Limestone Mine

2nd Environmental Monitoring Periyanagalur Limestone Mine

1s t Sustainable Development Periyanagalur Limestone Mine

Non -Conventional

2nd Waste Dump Management Pudupalayam North Limestone Mine

1st Systematic and scientific development Reddipalayam Limestone Mine

1s t Reclamation, Rehabilitation & Restoration Pudupalayam North Limestone Mine

1st Sustainable development Pudupalayam North Limestone Mine

1st Over All Performance Pudupalayam North Limestone Mine

Awards and Accolades


Awards and Accolades

National Award for Environmental Excellence in Limestone Mining


Contribution to Environment & Society under CSR

First 5S certified Govt. Higher Sec. School - Govindapuram Changed the dusty class rooms to live able rooms

Provision of permanent dust bins Provision of drinking water

Construction of new hygiene toilets with incinerator for girls

Cleaning of 9 bus stops and giving a new look to access


Vettan kullam Pond - Govindapuram

Thurai Pond - GovindapuramBefore After

Before After

Contribution to Environment & Society under CSR

Beneficiary -

Beneficiary – 1800 people

Thank You

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