RESUMEN EJECUTIVO DEL ESTUDIO SPAIN’S MOST PRODUCTIVE COMPANIES 2009
The mosT produCTive CompaCTor on The markeT Compactor The mosT produCTive CompaCTor on The markeT...
Transcript of The mosT produCTive CompaCTor on The markeT Compactor The mosT produCTive CompaCTor on The markeT...
L a n d f i l l C o m p a c t o r
The mosT produCTive CompaCTor on The markeT Unique design Twin drums Fewer passes, smooth and dense surface Rigid frame Best crushing forceCrushing teeth Optimized size, shape and number for optimized spreading and crushing of waste
Tana ProTrack® To minimize downtime and improve cost analysis
Cru s hing f orCe
7390
3520
4380
4320
5000
4060
2900
9200
880
670
1960
7390
3520
4380
4320
5000
4060
2900
9200
880
670
1960
7390
3520
4380
4320
5000
4060 2900
9200
880
670
1960
4390
7430
7430
890
9230
generaL informaTionWeight ............................................................................................................................................................................................................................... 52 000 kgTotal length ........................................................................................................................................................................................................... 9 230 mmTotal width ............................................................................................................................................................................................................. 5 000 mmTotal height ........................................................................................................................................................................................................... 4 320 mmWheel base ............................................................................................................................................................................................................ 4 050 mmGround clearance ......................................................................................................................................................................................... 890 mmLength without dozer blade ........................................................................................................................................... 7 430 mmWidth without dozer blade .............................................................................................................................................. 4 390 mmInside turning radius ........................................................................................................................................................................ 3 310 mmDriving speed ranges ............................................................................................................................. 0–5 km/h 0–7 km/hMaximum crushing force .................................................................................................................................................................. 255 kn
CompaCTion drumsUniform full width drums with forged solid steel crushing teeth.adjustable scraper bars on both sides of the drums and adjustable steel wire cutters in the ends of drums. Front/rear drumCrushing/compaction width ............................................................................................ 3 800 mm/3 800 mmDiameter including crushing teeth ...................................................................... 1 620 mm/1 620 mmnumber of crushing teeth ........................................................................................................................... 110 pcs/110 pcsHeight of crushing teeth .......................................................................................................................... 200 mm/200 mmnumber of scraper bars ............................................................................................................................................ 20 pcs/20 pcsnumber of wire cutters ........................................................................................................................................................ 2 pcs/4 pcs
dozer bLadeThe dozer blade is operated with two hydraulic cylinders and it is equipped with two arms. arm joints are with hardened pins and spherical bearings.• Width ....................................................................................................................................................................................................................... 5 000 mm• Height...................................................................................................................................................................................................................... 1 960 mm• Movementabovegroundlevel .................................................................................................................... 1 230 mm• Movementbelowgroundlevel ........................................................................................................................... 140 mm• Upperpartofblade:trashscreen• Bolt-mountedreversiblecuttingedges
frameThe frame is constructed of two modular drum frames connected together with a longitudinal upper frame. The drum frame acts as a shell around the drum, which helps to prevent waste raising to the upper parts of the machine from below.
The upper frame is equipped with center point articulated steering operated with two hydraulic cylinders.• Articulationlinksareequippedwithhardenedpinsandsphericalsteel
bearings• Theangleofarticulationtotheleftorrightis40degrees
serviCe pLaTforms and proTeCTionService platforms and steps are equipped with banisters and anti-slidesurfaces.Engineandpowerpackareprotectedwithlockable hood (bonnet). Opening of hood is made easier by using wind hooks.
vandaLism proTeCTion• Lockablecabin,enginecompartmentandfueltankfillingcap• Electronickeyforignition
engine CumminsQSX15-C535• Turbocharged,6cylindersinline,after-cooledelectricallycon-
trolled diesel engine that communicates with the TCS system• FulfillsU.S.EPA&CARBTier3andEUStageIIIAnon-roademissioncer-tificates
• Maximumpower:439kW(589bhp)/1800–2000rpm• Powerrating:399kW(535bhp),(SAEJ1995)• Maximumtorque:2539Nm(1873lb-ft)/1400rpm
Engineequipment• Drytypeaircleanerwithreplaceableprimaryandsafetyelement• In-builtpre-cleanerandserviceindicator• Fuelfilterandwaterseparator1pc• Oilfilter1pc• Exhaustmuffler• Radiator+separatechargeaircooler• Startermotor24V
TANA E520 Landfill Compactor
4040
• Alternator24V,70A
4050
state of the art information management systemMaximum uptime • Remoteaccessforquickerandmoreaccuratetrouble
shooting by the distributor and Tana technical support• Criticalalarmnotificationstoseveralreceiversbye-mail• Remindersforscheduledmaintenancetoseveral receiversbye-mail
Accuracytocostfollow-upthrough Tana ProTrack® reports (additional option)• Monthlyoperationalreportstogivene-mailsone.g.
working hours, fuel consumption, work load…
Optimizedlandfillspaceusageandefficientvolumereduction • Adigitallyimportedfillingplangivestheoperatorarealtime
view of the work process through a colour 3D interface• Reachedcompactionlevelisindicatedbycolouredsquares
Profitabilityandremarkablesavings• Nounnecessarycompactionpassesmeansupto12%
less fuel consumed and remarkably higher compaction rate• Machineuptimeismaximizedforefficientoperationasidle
machine time and unplanned transfers decrease• AlldataissenttoTANAProTrack® where reports can be
generated and combined with other gathered operational information
• Providesforanevensurfaceanduniformdensityon theentirelandfill
Effortlessuse• Clear,colourtouchscreenwithWindows-basedsoftware• Onlinedownloadingofworkplansandsoftwareupdates• Remoteconnectionenablestrouble-shootingandproblem
solving• Follow-upfromcomputerdisplaywhereverinternet
connection is available
Tana proTrack®
Tana proLoc® (optional)
Cabin and ConTroLs Equipment• Pressurized,heatandsoundinsulatedcabinwithcabinlights• InsulationmaterialsinaccordancewithISO3795• Air-suspendedswivellingoperator’sseatwithheadrest,built-on
controls, seat heating and seat belt• Laminatedsafetyglasswindows• Socketformobilephonecharger,radio/CD/USBplayer• Frontandrearwindshieldintermittentwipersandwashers,
suncover in front• HeaterandA/Cunit• Emergencyexit,lockabledoor,shelfandlockers,externalrear
window mirrors, foot support, inside mirror, cabin lights• Replaceablecabinairfilters-pre-filtergradeEU3-microfiltergradeEU7,gradeEU14(option)-activecarbonfilter(option)
Gauges included in Tana Control System (TCS)• Engineoilpressure,temperaturesforengineintakemanifold,
engine oil and hyd raulic oil, coolant and hydraulic oil• Finaldrivegearboxtemperatures• Fuellevel,totalfuelconsumption• Voltage,tachometer,boostpressure,engineworkinghours• Engineloadrate
System warnings in TCS(indicator light, acoustic warning and alarm log)• Engineairfiltercontamination• Hydraulicoiltemperature• Lowhydraulicoillevel• Highhydraulicoilcontamination• Fuellevel• Gearboxtemperature• Hydraulicoilreturnlinefilterclogging• Chargepressurefiltercontamination• Lowchargepressure• Voltage• Inadditiontoaboveallthealarmsfromthedieselenginecontrolmodule(95differentalarms,includinglowengineoilpressure, high coolant temperature, etc). Totally more than 500 alarms.
Controls• Transmissionon/offandparkingbrake• Emergencyshutdown• Ignitionswitch:poweron/offandstarting• Heaterandairconditioning,cabintemperaturecontrol• Windshieldwipersandwashers,lights
Joystickcontrolsintegratedinarm-rests• Returntoneutralpositionautomaticallywhenreleasedandall
related movements will cease• Lefthandjoystickforcontrolofdrivingspeedanddirectionaswell
as control of optional bucket and speed range selection by press-ing a button
• Righthandjoystickforcontrolofsteering,dozerbladeandhorn
rops / fopsIntegrated in cabin structure• ROPSinaccordancewithISO3471:2008• FOPSinaccordancewithISO3449:2005
Tana proTrack®
• Offerson-lineinformation• Monthlyoperationalreports• GPSavailable
a smart solution for efficient landfill management
www.tana.fi I www.tanarecycling.com
Tana OyHaapaniementie 1P.O.Box 7FI-40801VaajakoskiFInLanDTel.+358207290240,Fax+358207290261E-mail:[email protected] Re
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L a n d f i l l C o m p a c t o r
power Transmission• Closedcircuit,hydrostatictransmission• Separatesystemsforbothdrums• Twodrivingspeedranges• Controlofdrivingspeedanddirectionwithonelever• Steplessspeedcontrol
Pumps• Onetandempumparrangement• Variabledisplacementaxialpistonpumpswithelectrical
proportional control
Motors• Fourvariabledisplacementplug-inmotors
Cooling of hydraulic system• Air-operatedoilcooler• Openableairfiltrationscreen
Hydraulicoilfiltration• Returnlinefilterandtwochargepressurefilters,hydraulicoil fillingfilter
Final drive gearboxes• Transmitshydraulicoutputtothedrums• Three-stageplanetarygearboxes(4pcs)• Integratedhydraulicoilpressurereleasedmulti-plateparking
brake• Splashlubricationsystem
brakes • Servicebrakes:hydrostatictransmissionactsasservicebrakes,
separate circuits for both drums• Parking/emergencybrakes:hydraulicoil-released,spring-actuatedmulti-plateparkingbrakeintegratedinplanetarygearboxes
auxiLiary hydrauLiCsOpencircuitsystemwithelectro-hydraulicloadsensing(LS) control.
Pump• Variabledisplacementaxialpistonpump
Directional control valve• Electro-hydraulicproportionalcontrol
hydrauLiC oiL Tank The hydraulic oil tank is located inside the engine hood• Electricalfillingpumpwithfilter• Oillevelsensorwithalarm• Breatherfilter
fueL TankThe 760 l tank is located inside the upper frame under the opera-tor cabin• Lockablefillingcap• Servicehatch• Suctionstrainer• Drainvalve• Levelsensorwithalarm
eLeCTriCaL equipmenT• 24VDCsystem• Batteries12V170Ah,2pcs• Lights:front4pcs,rear4pcs• Horn• Socketforhandlightinenginecompartment• Back-upalarm,maincircuitbreaker,voltagereducerforradio
For details, please contact your local distributor or visit themanufacturer’swebpageatwww.tana.fi
Weights and measurements are given within normal tolerances.Manufacturer reserves the right to alter the above as necessary.Some features shown may be optional and not standard.
Tan
a com
paction drums – two full width drums with forged solid steel crushing te
eth.
Your local Tanadistributor: