The Manufacturer of Swiss Lathes - cnc-wahab.deSeries.pdf · Mazak & TOSHIBA MACHINE contracted to...
Transcript of The Manufacturer of Swiss Lathes - cnc-wahab.deSeries.pdf · Mazak & TOSHIBA MACHINE contracted to...
12 20 26 32 38S
The Manufacturer of Swiss Lathes
TCM series offers an integral premium covering price, quality & service, all of which are based on cost effectiveness and certified by US customers over the last 20 years
Foundry Division
TEACHANG Metal Industry established
1987
1990
2004
20062005. 05
2008 2011 2015 2016 2017 2019
Technology Exchangeconducted with YUKAWA IRON CASTING WORKS Co., Ltd
Mazak & TOSHIBA MACHINE contracted to supply beds
IMTS 2006 SQC 20_32_38Ø displayed
IMTS 2008 SQC & SQX_SM
20_32_38Ø displayed
TCM series released S type 20_26_32_38Ø
New Model, TCM12S to be released
Selected as Promising Small-Medium Company
4th Successive Winner at Casting Competition
in 2013-16
Selected as INNO BIZSelected as Root Technology
Specialized Company
KSI/MMTC established for R&D & Manufacturing of Swiss lathes located in Westminster, Colorado, United States
Machinery Division
TCM SeriesSwiss type auto lathes, take the lead in the cost effectiveness trend
TCM Industry sold SQC-SQX-SM models in the US market for the last 20 years after acquiring MMTC, located in Colorado, United States, and succeeded in the local US market as well as extending the sales to the world market with integrating models, TCM series. Based on casting technology accumulated over the past 30 years, we now take the lead in the cost effectiveness trend over pure price competitiveness.
TCM Industrymoves forward into industry 4.0based on the root technology
TCM Industry is a machine tool specialized company who develops, produces, and sells CNC Swiss type auto lathes based on casting technology regarded as the root of the industry. With our mission statement as Creative Innovation, Thinking Action, Quality Responsibility, we’ve been supplied large-sized casting to major machine tool companies in Japan and aimed at maximization of production efficiency by introducing flexible production system which enable us to produce all models of TCM series in one production line.
MMTC acquired by TCM
TCM Intro
TCM series Standard Models TCM series New Model
TCM series TCM 12S
S type Unit 20S 26S 32S 38S
Max Machining Diameter
mm Φ20 Φ26 Φ32 Φ38
Max Machining Length
mm 300/1 chucking
Main Spindle rpm 10,000 8,000
kW 2.2 / 3.7 5.5 / 7.5
Sub Spindle rpm 8,000 8,000
kW 1.5/2.2 1.5/2.2
Weight kg 3,500
S type Unit 12S
Max Machining Diameter mm Φ12
Max Machining Length mm 200/1 chucking
Main Spindle rpm 15,000
kW 1.5 / 2.2
Sub Spindle rpm 10,000
kW 0.55 / 1.1
Weight kg 2,600
No of Tools Unit 20S 26S 32S 38S
Total each 27
OD each 6
ID (Front) each 10 Front 5+Rear 5(ER16)
Cross each 4 ER16
Back each 4 2 Driven+2 Fixed(ER16)
Sub (Eccentric) each 3 2 Driven+1 Fixed(ER16)
No of Tools Unit 12S
Total each 25
OD each 6
ID (Front) each 10 Front 5+Rear 5(ER11)
Cross each 4 1EA (ER16)3EA (ER11)
Back each 4 2 Driven+2 Fixed(ER11)
Sub (Eccentric) each 1 1 Fixed(ER11) Option
S type TCM 20S 26S 32S 38S New Model
X1
Y
Z1
Z2X2
X1
Y
Z1
Z2X2
The More for Less Tough enough to tackle any job Tackles Complicated Shapes Optimized for 3~10mm
Feed Drive System Unit Z1 X1 Y Z2 X2
Feed Distance mm 300 62 391.5 300 405
Rapid Feed Speed m/min 32 20 32 32 32 27Total No of Tools
300mm/1 chuckingMax Machining Length
3,500kgWeight
Travel Unit Z1 X1 Y Z2 X2
Distance mm 200 62 346.5 200 303
Rapid Traverse Speed m/min 32 20 32 32 3225
Total No of Tools200mm/1 chucking
Max Machining Length2,600kg
Weight
3 spindle face outer drill/milling unit
3 spindle face drill/milling unit
0~90° angular adjustable
Speeder drill/milling unit
Slotting unit Turning bite holder
Speeder drill/milling unit
Thread whirling unit
This system enables TCM machine to set a chucking position depending on a workpiece length using the total stroke compared to the existing chucking method to reset the chucking position at every cycle.
・The cycle time for a workpice can be reduced as 1.5 sec approximately・It can be used simply by activating the function on the custom screen・�A remained bar can be controlled as a certain length with the interface of a bar feeder
Intelligence Chucking System
Scrapping When applying hand scraping on the main-sub spindles & tool post, the created oil & air pockets convert the vibration energy which occurs between contact surfaces. This has the effect of increasing contact ratio, reduces vibration, guarantees a degree of precision & prevents any distortion by the machine.
TCM series Strengths
Optimized Special Tools Differentiated Strengths
TCM series Special Tools
Intelligence Chucking System Off Intelligence Chucking System On
50mm
50mm
Guide bush Main Spindle
50mm 50mm
260mm 20mm
50mm 50mm
Guide bush Main Spindle
Bed Since its establishment in 1987, TCM Industry has produced castings with manufacturing methods which comply with currently JIS standards based on the Meehanite process. Especially, natural annealing creates microstructures and contributes to remove any internally remaining stress as well as increase toughness.
・TCM series weight 3,500kg� �TCM series beds produced by TCM Foundry Division is the heaviest of any comparable Swiss-
type on the market. Much of this weight is attributed to the extremely rigid and stable base casting and tool stand, which reduces vibration and provides thermal stability critical to maintaining tight tolerances on workpieces.
Guideway Surface
Vibration of Opposite Surface
Lubricant
The principle of decreasing friction by the levitation force of oil pockets
Guideway Surface
Direction of Opposite Surface
Width of Cavity
Depth of oil pocketThickness of oil layer
Buoyancy effect of oil pocket
TCM series Unit 12S 20S 26S 32S 38S
Length (L) mm 1,978 2,700
Width (W) mm 1,100 1,480
Height (H) mm 1,655 1,800
Center Height (C) mm 1,000 1,080
Weight kg 2,600 3,500
TCM series Dimensions TCM series Tool Layouts
Dimensions Tool Layouts
TCM 20S 26S 32S 38S New Model 12S
Standard of TCM 20S 26S 32S 38S
W
3580
3580
255
1480
2091
291
1130L
C
H
TCM series 12S 20S 26S 32S 38SCoolant Pump Medium Pressure Coolant Pump 15bar_2sol OPT OPT OPT OPT OPT
Medium Pressure Coolant Pump 50bar_4sol OPT OPT OPT OPT OPTHigh Pressure Coolant Pump 70bar_4sol OPT OPT OPT OPT OPTHigh Pressure Coolant Pump 12bar_4sol OPT OPT OPT OPT OPT 〮 Oil Chiller (for High Pressure) OPT OPT OPT OPT OPT 〮 Oil Mist Collector (for High Pressure) OPT OPT OPT OPT OPTHigh Pressure Coolant Pump & Chiller 70bar_4sol OPT OPT OPT OPT OPTHigh Pressure Coolant Pump & Chiller 12bar_4sol OPT OPT OPT OPT OPT
Chip Conveyor Chip Conveyor OPT OPT OPT OPT OPTSmart Chip Conveyor OPT OPT OPT OPT OPT
Machining Total Control of Main & Sub Spindles' C axis S S S S SOD Tools S S S S SCross Drills S S S S SMilling Unit S S S S SFR/RR Drilling Unit S S S S S2 Driven/ 2 Fixed Back Tools S S S S S2 Driven/1 Fixed Sub Tools OPT S S S SRotary Guide Bush Holder Unit S S S S SParts Conveyor S S S S SBack Slotting Unit OPT OPT OPT OPT OPT3 Spindle Face Counter Drill/Milling Unit OPT OPT OPT OPT OPT3 Spindle Face Counter Drill/MillingUnit 0-90° Angular Adjustable
OPT OPT OPT OPT OPT
Thread Whirlig Unit OPT OPT OPT OPT OPT
Barfeeder Barloard STG310 OPT - - - -Barloard BWG326 - OPT OPT - -Barloard AUTO538 - - - OPT OPTBarloard VITO545 - - - OPT OPTLNS GT112 OPT - - - -LNS GT326 - OPT OPT - -LNS XH552 - - - OPT OPT
Etc. Fanuc Service Warranty OPT OPT OPT OPT OPTAutomatic Shut-off Device S S S S SIndoor Lighting (LED) S S S S SSignal Lamp S S S S SCut Off Tool Breakage Detector (S/W) S S S S STools-Life Management System S S S S SPrevention Collision System S S S S SMPG (Option) S S S S S
Standard & Optional Specifications Technical Specifications
TCM series 단위 12S 20S 26S 32S 38SFanuc Controller OiTF OiTF OiTF OiTF OiTF
Main Spindle Max Machining Diameter mm Φ12 Φ20 Φ26 Φ32 Φ38Max Machining Distance/1 chucking mm 200 300 300 300 300
Sub Spindle Max Machining Diameter mm Φ12 Φ20 Φ26 Φ32 Φ38Max Front Discharge Length mm 70 110 110 110 110
No of Tools Total each 25 27 27 27 27OD each 6 6 6 6 6Front (ID) Front/Rear 5/5 5/5 5/5 5/5 5/5Cross Driven 4 4 4 4 4Back Driven/Fixed 2/2 2/2 2/2 2/2 2/2Sub (Eccentic) Driven/Fixed -/1 (OPT) 2/1 2/1 2/1 2/1
Tools OD mm ▢12 ▢16 ▢16 ▢16 ▢16ID (Front) ER11 ER16 ER16 ER16 ER16Cross ER16 (1EA)
ER11 (3EA)ER16 ER16 ER16 ER16
Max Main Drilling mm Φ7 Φ10 Φ10 Φ10 Φ10Max Main Tapping M6 M8 M8 M8 M8Max Cross Drilling mm Φ8 (1EA)
Φ7 (3EA)Φ8 Φ8 Φ8 Φ8
Max Cross Tapping M6 M6 M6 M6 M6Max Cross Slotting(WidthхDepth)
mm 1.5×4.0 1.5×4.0 1.5×4.0 1.5×4.0 1.5×4.0
Max Back Drilling (Fixed) mm Φ7 Φ10 Φ10 Φ10 Φ10Max Back Drilling (Driven) mm Φ7 Φ8 Φ8 Φ8 Φ8Max Back Tapping (Fixed) M6 M8 M8 M8 M8Max Back Tapping (Driven) M6 M6 M6 M6 M6
Motor Max Main Motor rpm rpm 15,000 10,000 10,000 8,000 8,000 Max Main Motor Power kW 1.5/2.2 2.2/3.7 2.2/3.7 5.5/7.5 5.5/7.5Max Sub Motor rpm rpm 10,000 8,000 8,000 8,000 8,000 Max Sub Motor Power kW 0.55/1.1 1.5/2.2 1.5/2.2 1.5/2.2 1.5/2.2Max Cross Motor rpm rpm 6,000 5,000 5,000 5,000 5,000 Max Cross Motor Power kW 1.0 1.0 1.0 1.0 1.0 Max Back Motor rpm rpm 6,000 5,000 5,000 5,000 5,000 Max Back Motor Power kW 1.0 1.0 1.0 1.0 1.0
Collet Chuck Main Spindle TF16 TF25 TF30 TF44 TF48 Guide Bush SD125R TD25NS CD25 TD32S TD38
Sub Spindle TF16 TF25 TF30 TF37 TF44
Stroke Z1 mm 200 300 300 300 300X1 mm 62 62 62 62 62Y1 mm 346.5 391.5 391.5 391.5 391.5Z2 mm 200 300 300 300 300X2 mm 303 405 405 405 405
General Info Air Flow Rate liter/min 120~150 120~150 120~150 120~150 120~150Cooling Tank Capacity liter 180 200 200 200 200Electrical Power Consumption kVA 12 15 15 15 15 〮 Cable Size SQ 16 16 16 16 16Weight kg 2,600 3,500 3,500 3,500 3,500
S Standard_OPT Option_ – N/A
TCM Industry’s expertise is based on casting technology over the past 30 years.Having established vertical integration from casting to machining & assembly, we now take the lead in the cost effectiveness trend over pure price competitiveness.
For more information, please contact with us by e-mail or telephone
� www.tcmindustry.com
� 1106, Dongan-ro, Yeonmu-eup, Nonsan city, Chungnam, Korea
� + 82 41 742 8154
� + 82 41 741 8154