The Line On Contract Pouch Production & Packaging.
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Transcript of The Line On Contract Pouch Production & Packaging.
The Line On Contract Pouch Production & Packaging
.
Today’s Discussion Points
• Review of Contract Packaging
• Consumer / Retailers Perspective
• Pouch Market Dynamics
• Capacity Statistics
• Available Equipment
• Market Trends
• Summary
Robert’s Product Platforms
C artoning
Pouching
Pack ing
D ry & L iquid S torage
Blending
Process ing
C ontrac t Packaging
C F S -S eries Pre -M ade
C -S eries Rol ls tock
M achinery M anufac tur ing
Current Products & Services
Robert’s Credentials• Contract Packaging Division
- 34 Years of Contract Packaging Experience- Bottles- Cartons- Stand-Up Pouches - Our Core Competency
• Machinery Manufacturing Division- World Class Pouch Machine Manufacturing - Rollstock & Pre-Made Pouch Formats- Continuous Motion / Highly Efficient- Our Production floor is the best R & D environment
Continuous Motion offers “Superior Productivity”
What is Contract Packaging?
• The outsourcing of the physical placement of products into packaging components.
Why is Contract Packaging Growing?
•Special Expertise •Cost Effectiveness•Quality•New Package Formats
A Contract Packager Should Provide:
•High Quality Standards•Experience•Strong Ethics•Competitive Costs•Excellent Communication•Controls / Processes / Procedures•Financial Strength•Flexibility with Line Time•Convenient Location
Why do Companies Contract Package?
•Costs….Low Capital•Speed to Market•Special Expertise
Contract Packaging Market
•400 Contract Packagers•80 / 20 Rule•Few Offer Stand-Up Pouch
Packaging•Fewer Offer Automated
Stand-Up Pouching Pre-Made Fill / Seal Equipment
Global Stand-Up Pouch Consumption
0
2
4
6
8
10
12
1993 1998 2003
• 1993 800 Million
• 1998 5.9 Billion
• 2003 10.6 Billion
Source: Brand Packaging
New Product Introductions
Product Introductions in Thousands
05
101520253035
Source: The Wall Street Journal / Marketing Intelligence Service
More Contract Packaging Opportunities?
•31,000 New Product Introductions in 2000
•Substantial Stand-Up Pouch Market Growth
•Market Differentiation•Giving Consumers what they
want
How important is packaging to Retailers & Consumers?
• 98% of Retailers feel zippered packaging positively changed the products and created stronger consumer demand.
• 59% of Retailers feel stand-up pouch packaging positively changed the products and created stronger consumer demand.
• 66% of Consumers feel that packaging innovations are one of the most important features a product has to offer and is ranked third, behind flavor (1) and size (2).
• 67% of Consumers state that zippered packaging is very important to extremely important in their purchase decisions.
Source: Promo Edge 3/99
What type of Pouching Equipment is Available?
• Rollstock High Speed Horizontal Continuous Motion
• Rollstock Horizontal Intermittent Motion• Rollstock Vertical Intermittent Motion with
transverse zippers• Pre-Made High Speed Horizontal Continuous
Motion• Pre-Made Semi-Automated Intermittent Motion
Current & Future Contract Packaging Stand-Up Pouch Capacity
• 1993 = 15.0 Million Pouches
• 1998 = 97.5 Million Pouches
• 2001 = 342.0 Million Pouches
• 2003 = 500.0 Million Pouches
Robert’s Packaging Estimates
0
100
200
300
400
500
600
'93 '98 '01 '03
Millions
Machinery Overview
• High Speed Continuous Motion
• Quick Changeover
• Low Scrap
• High Productivity
Robert’s CFS- Series / Pre-Made Machine Robert’s C - Series / Rollstock Machine
Stand-Up Pouch Contract Packaging Market Trends
More Bells & Whistles•Sliders•Pre-Made Pouches•U-Pack•Shaped Pouches•Larger Formats
Exploding Markets•Pet Treats / Foods•Confectionery / Nuts•Salty Snacks•Dairy Powders•Cookies & Crackers•Liquids
Stand-Up Pouch Contract Packaging Market Trends - Sliders
•Minigrip/Zip-Pak
•Pactiv
•Pliant
•Presto Products
•Minigrip/Zip-Pak
•Pactiv
•Pliant
•Presto Products
Robert’s Contract Packaging Division Currently in Trials / Commercial by 4th Qtr. 2001
Robert’s Contract Packaging Division Currently in Trials / Commercial by 4th Qtr. 2001
Stand-Up Pouch Contract Packaging Market Trends - Shapes / Contoured
Pre-Made Shaped / Contoured Pouches run on Robert’s CFS-Series of Pouching Equipment
Pre-Made Shaped / Contoured Pouches run on Robert’s CFS-Series of Pouching Equipment
Stand-Up Pouch Contract Packaging Market Trends - Side Gusseted
Pre-Made Side Gusseted Pouches run on Robert’s CFS-Series of Pouching Equipment.
Pre-Made Side Gusseted Pouches run on Robert’s CFS-Series of Pouching Equipment.
C-Series Rollstock Continuous Motion Benefits
•Increased Run Speeds•Low Scrap•Enhanced Dwell Time•Extensive Product Diversity•Low Maintenance•High Net Output•Value Added/Rapid Changeover•Flexibility
CFS-Pre-Made Continuous Motion Benefits
•Various Shaped, Contoured, Side Gusset Zippered Pouches
•Increased Run Speeds•Low Scrap•Enhanced Dwell Time•Extensive Product Diversity•Low Maintenance•High Net Output•Value Added/Rapid Changeover•Flexibility
Summary
• Considerations when Contract Packaging– Expertise in Stand-Up Pouches
• 10 Billion Global Pouch Market by 2003 & Contract Packaging Capacity at 500 Million
• Features– Zippers
– Sliders
– Shaped & Contoured
– Side Gussets
• Types of Pouching Equipment / Benefits of Continuous Motion
• For additional Information Contact Robert’s Packaging