High Production Sawing Machines for Straight Cutting

RKS 451 Range

The Kaltenbach Range

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Fully automatic high-performance bandsawingmachines for straight and mitre cuts.

Fully automatic high-performance circularsawing machines. With and without CNC control.

Universal circular saws.Sawblade diameter 400 – 1,400 mm.

Structural circular sawing machines andCNC structural lines. Transport and handling systems

Non-ferrous sawing machines – from manualmodels for profiles to log-sawing lines.

HANS KALTENBACH MASCHINENFABRIK GMBH + CO. KG · POSTFACH 1740 · D - 79507 LÖRRACH

TEL. 0 76 21 /175 - 0 · FAX 0 76 21 /175 - 460 · WWW.KALTENBACH.DE · INFO@KALTENBACH.DE

DIN EN ISO 9001

High Production Sawing Machine RKS 451 NA High Production Sawing Machine RKS 451 NA

Infinitely variable pressure stroke limitationOMNIPREST® for thin-walled tube.

Chip conveyor for a constant chip removal. Heavy duty gearbox with hardened andground helical gears.

Double laser light barrier to record bar endsand minimise end pieces.

Precise positioning of material feed grippervia ball screw drive.

Material feed gripper with mechanical trimcut stop.

The straight cutting RKS 451 isavailable in both fully automatic(RKS 451 NA) and semi automaticversions (RKS 451 H).

The fully automatic saw can beequipped with an input magazineand various types of material out-put systems. The semi automaticmodel can be fitted with a lengthmeasuring system or integratedinto a process line.

RKS 451 NA Features:

• High level of automationautomatic material feed sortingof trimcuts/end pieces and cut-offs

• Short cut and cycle timesautomatic cutting height adjust-ment /rapid return stroke of saw-blade/synchronised procedures

• FlexibilityVarious IT network integrationoptions

• Simple programmingby clearly laid out Windows usersurface with touchscreen monitor

• Extensive basic equipmentincluding modem for remote diagnosis

High Production Sawing Machine RKS 451 NA High Production Sawing Machine RKS 451 NA

Infinitely variable pressure stroke limitationOMNIPREST® for thin-walled tube.

Chip conveyor for a constant chip removal. Heavy duty gearbox with hardened andground helical gears.

Double laser light barrier to record bar endsand minimise end pieces.

Precise positioning of material feed grippervia ball screw drive.

Material feed gripper with mechanical trimcut stop.

The straight cutting RKS 451 isavailable in both fully automatic(RKS 451 NA) and semi automaticversions (RKS 451 H).

The fully automatic saw can beequipped with an input magazineand various types of material out-put systems. The semi automaticmodel can be fitted with a lengthmeasuring system or integratedinto a process line.

RKS 451 NA Features:

• High level of automationautomatic material feed sortingof trimcuts/end pieces and cut-offs

• Short cut and cycle timesautomatic cutting height adjust-ment /rapid return stroke of saw-blade/synchronised procedures

• FlexibilityVarious IT network integrationoptions

• Simple programmingby clearly laid out Windows usersurface with touchscreen monitor

• Extensive basic equipmentincluding modem for remote diagnosis

Software PROFICUT Optional Systems for Material Output

All RKS 451 NA operating and programming steps are effected viaPROFICUT graphic user surfaceunder Windows with touchscreenmonitor. Network connection (Win 98 /2000/NT) is possible.

Selection of preset material forms.

Simulation and graphic display of bar usageand required bars.

Storage capacity of 10,000 sets in 99 programs.

Graphic display of materialto be cut.

Automatic calculation of cutting speedand sawblade feed via material groupsor DIN No. (Steel Code).

Machine operation.

Display of bar length, bar end and usablebar length.

Standard material chute, as additional equipment with a sortingdeflector to separate trim cuts/rest pieces and components.

Cut-off gripper with distribution unitThe gripper removes the cut-offs from the sawing area and places them on the crossfeed output conveyor. Trimcuts and remnants are movedto the rear. Cut-offs can be distributed to 3 container positions to the front.

Longer cut-offs are pushed off via output roller conveyors withcrossfeed chains.

Output saw table to eject pieces.

With the module material database, eachmaterial type can be saved with a MaterialIdentification Number. The machine controlautomatically calculates the feed and cuttingspeed via the DIN No. or the material group.

Further characteristics of the machine control:• Order management software for programming and management of saw orders• saving of data on the hard disc as CSV-file. Alterations are possible with EXCEL or LOTUS.

Data import or export via a network

The module Part Database allows a part to be saved with a part number. The part can berecalled at any time.

Software PROFICUT Optional Systems for Material Output

All RKS 451 NA operating and programming steps are effected viaPROFICUT graphic user surfaceunder Windows with touchscreenmonitor. Network connection (Win 98 /2000/NT) is possible.

Selection of preset material forms.

Simulation and graphic display of bar usageand required bars.

Storage capacity of 10,000 sets in 99 programs.

Graphic display of materialto be cut.

Automatic calculation of cutting speedand sawblade feed via material groupsor DIN No. (Steel Code).

Machine operation.

Display of bar length, bar end and usablebar length.

Standard material chute, as additional equipment with a sortingdeflector to separate trim cuts/rest pieces and components.

Cut-off gripper with distribution unitThe gripper removes the cut-offs from the sawing area and places them on the crossfeed output conveyor. Trimcuts and remnants are movedto the rear. Cut-offs can be distributed to 3 container positions to the front.

Longer cut-offs are pushed off via output roller conveyors withcrossfeed chains.

Output saw table to eject pieces.

With the module material database, eachmaterial type can be saved with a MaterialIdentification Number. The machine controlautomatically calculates the feed and cuttingspeed via the DIN No. or the material group.

Further characteristics of the machine control:• Order management software for programming and management of saw orders• saving of data on the hard disc as CSV-file. Alterations are possible with EXCEL or LOTUS.

Data import or export via a network

The module Part Database allows a part to be saved with a part number. The part can berecalled at any time.

Optional Material Feed Facilities Cutting Range · Technical Data · Additional Equipment

Flat magazine FMA for preliminary storage of round and square material as well as profiles.Refeed of long remnants as an option.

Inclined magazine LM for preliminary storage of round and square material.

Bundle magazine VM for round and square material. Option – not possible

Additional equipment RKS 451 H RKS 451 NA

Horizontal clamping vice

OMNIPREST pressure stroke limitation l l

Cooling water unit l l

Coolant atomiser system

Ink jet printer –

PROFICUT graphic user surface – l

Software Module Order Management or single modules –

Trimcut stop – l

Chip conveyor /chip container l l

Cut-off gripper with ABG distribution unit –

Output saw table

Material chute with sorting deflector

ABQ cut-off cross distribution unit –

Transport and length measuring systems

Material feed magazines –

Technical data RKS 451 H RKS 451 NA

Sawblade Ø mm 450 450

Drive output Standard kW 3/5 3/5Option kW 6.5/8 6.5/8

Option frequency-controlled kW 5.5 or 9.2 5.5 or 9.2

Cutting speeds Alternative m/min 10/20, 13/26, 15/30 10/20, 13/26, 15/30Option m/min 20/40, 30/60, up to 900 20/40, 30/60, up to 900

Option frequency-controlled m/min 6 – 43 or 50 – 150 6 – 43 or 50 – 150

Sawblade feed (infinitely variable) mm/min 0 – 1,100 0 – 1,100

Rapid return mm/min 6,000 6,000

Cutt-off length Single stroke (option) mm – 10 – 1,000 (2,000)

Multiple stroke mm – 10 – 9,999

Dimensions length x width x height cm 92 x 220 x 210 273 x 220 x 210

Weight (without additional equipment) kg 1,220 2,020

Cutting range RKS 451 H RKS 451 NA

Sawblade Ø mm 400 450 400 450

mm 125 150 125 150

mm 115 140 115 140

mm 240 x 20 240 x 65 240 x 20 240 x 65

Optional Material Feed Facilities Cutting Range · Technical Data · Additional Equipment

Flat magazine FMA for preliminary storage of round and square material as well as profiles.Refeed of long remnants as an option.

Inclined magazine LM for preliminary storage of round and square material.

Bundle magazine VM for round and square material. Option

Additional equipment RKS 451 H RKS 451 NA

Horizontal clamping vice

OMNIPREST pressure stroke limitation

Cooling water unit

Coolant atomiser system

Ink jet printer –

PROFICUT graphic user surface –

Software Module Order Management or single modules –

Trimcut stop –

Chip conveyor /chip container

Cut-off gripper with ABG distribution unit –

Output saw table

Material chute with sorting deflector

ABQ cut-off cross distribution unit –

Transport and length measuring systems

Material feed magazines –

Technical data RKS 451 H RKS 451 NA

Sawblade Ø mm 450 450

Drive output Standard kW 3/5 3/5Option kW 6.5/8 6.5/8

Option frequency-controlled kW 5.5 or 9.2 5.5 or 9.2

Cutting speeds Alternative m/min 10/20, 13/26, 15/30 10/20, 13/26, 15/30Option m/min 20/40, 30/60, up to 900 20/40, 30/60, up to 900

Option frequency-controlled m/min 6 – 43 or 50 – 150 6 – 43 or 50 – 150

Sawblade feed (infinitely variable) mm/min 0 – 1,100 0 – 1,100

Rapid return mm/min 6,000 6,000

Cutt-off length Single stroke (option) mm – 10 – 1,000 (2,000)

Multiple stroke mm – 10 – 9,999

Dimensions length x width x height cm 92 x 220 x 210 273 x 220 x 210

Weight (without additional equipment) kg 1,220 2,020

Cutting range RKS 451 H RKS 451 NA

Sawblade Ø mm 400 450 400 450

mm 125 150 125 150

mm 115 140 115 140

mm 240 x 20 240 x 65 240 x 20 240 x 65

– not possibleStandard

High Production Sawing Machines for Straight Cutting

RKS 451 Range

The Kaltenbach Range

©A

CW

Ka

lten

ba

chre

serv

es

the

rig

ht

toa

lter

spe

cific

atio

ns

with

ou

tn

otic

e·

Pri

nte

din

Ge

rma

ny

09

02

Fully automatic high-performance bandsawingmachines for straight and mitre cuts.

Fully automatic high-performance circularsawing machines. With and without CNC control.

Universal circular saws.Sawblade diameter 400 – 1,400 mm.

Structural circular sawing machines andCNC structural lines. Transport and handling systems

Non-ferrous sawing machines – from manualmodels for profiles to log-sawing lines.

DIN EN ISO 9001