THE FLEXIBLE AND COMPLETE FORMWORK SUITABLE FOR · PDF filethe flexible and complete formwork...

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Rev 05/2014

THE FLEXIBLE AND COMPLETE FORMWORK SUITABLE FOR ALL TYPE OF SLABS

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CONTENTS

LAJFLEX: The flexible formwork for all types of slabLAJFLEX SYSTEM: Basic System ComponentsLAJFLEX SYSTEM: AdvantagesSlabs in reinforced concreteSlabs in bricks-concrete

LAJFLEX COMPONENTSLajflex Plus ElementsLajflex Safe ElementsLajflex Patch Elements

COMPONENTSSteel propsAlupropsForming supportsContainers

Lajflex Product sheetLajflex - Versatil Components sheetLajflex Components sheetComponents sheet

Notes

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WARNING!

Important: the use of formwork equipments is subject to the requirements foreseen by the laws and codes of practice in force in the different States. The specific instructions for the use and limitation of use must be strictly observed. The photographs shown in this brochure are snapshots that document real construction sites. Especially the particular images related to the safe use of formwork on site, are not always to be considered in accordance with theregulations for the prevention of occupational accidents on construction sites. Therefore the photo images should not be intended as examples of use. If a usage of the formwork does not fall in the scope of work or deviates in dimensions and / or overloading from the configurations set out by the relevant instruction sheets, a specific technical and calculation report must be carried out. The Formwork company pursues a policy of continuous technological improvement and, therefore, reserves the right to bring, at any time, without prior notice, modifications and adjustments in order to comply with the technical regulations of the different states, yet without compromising the essential functional characteristics.

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THE FORMWORK IS…

Based on a solid thirty-years experience as The Formwork producer, boasts a long international experience. Engineering, design and testing are the basis of every project carried out by our company.

building materials technology

Choice of quality materials, in-house production and rigorous testing operations are the prerogatives for our high quality The Formwork products.

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LAJFLEX

A) Cast in situ concrete slab

The flexible formwork suitable for all slab types

The LAJFLEX is the new, unique, patented formwork system which allows to carry out all types of slabs, cast in situ concrete slabs, brick-concrete slabs or precast slabs.

After having learned the simple installation instructions, the slab formwork system is versatile and competitive, perfect for all your needs.

Final result after striking

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B) Brick-concrete slab

Final result of striking

Thanks to the special “D-lowering Head”, heart of the system, is possible to strike in advance all types of slabs and remove the horizontal elements to be re-used immediately for the next casting section. (A and B)

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Advantages of the LAJFLEX formwork system

EASY TO ASSEMBLE The horizontal formwork system LAJFLEX during the assembly is simple and.

FAST TO ASSEMBLEWith the simple snap-lock, assembly of LAJFLEX system is intuitive and easy ensuring a rapid and smooth work. The weight of the components allows the workers to operate manually.

FLEXIBLEThe system of formwork LAJFLEX is completely modular, it adapts to any type of layouts, even in presence of obstacles such as columns, walls, lift shafts.

SAFEThe LAJFLEX system, thanks to the special grids with ribs spaced only 7.5 cm allows a safe decking, avoiding further interventions for preparation of a safe walking area.

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ASSEMBLY AND STRIKING LAJFLEX

STRIKING

PROGRESS

PROPS, MAIN BEAMS AND GRID

The horizontal formwork system LAJFLEX during the assembly is simple and.

With the simple snap-lock, assembly of LAJFLEX system is intuitive and easy ensuring a rapid and smooth work. The weight of the components allows the workers to operate manually.

Thanks to the special “D-lowering Head”, heart of the system, is possible to strike in advance all types of slabs and remove the horizontal elements to be re-used immediately for the next casting section. (A and B)

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LAJFLEX SYSTEM

Concrete cast in situ slabs

The system can be used to make decks suitable for casting slabs in reinforced concrete (cast in situ slabs). In this case, above the grids will be placed wood panels for create the plan on which to perform the cast in situ slabs

ASSEMBLY

The system can be used to make temporary scaffolding suitable for concrete slabs (cast in situ). Depending on the structural mesh used, the system has a variable loadability up to floors thickness of 75 cm.

SUMMARY TABLE OF ASSEMBLY DIAGRAMS

Props Grid Main Beams Grids H max slab

160x160 cm L=160 cm 50x160 35 cm

160x110 cm L=160 cm 50x110 50 cm

110x160 cm L=110 cm 50x160 50 cm

110x110 cm L=110 cm 50x110 75 cm

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Assembly of Lajflex system in reinforced concrete slabs

Quick and intuitive assembly guarantees speed in the erection phase of formwork.

ASSEMBLYAll components of the system have been designed to be manually handle due to their reduced weight.

Props, main beams and grid Make temporary scaffolding

Striking operation Complete striking

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LAJFLEX SYSTEM

Brick-concrete slabs

With a simple curse-breaking beam assembled on the D-lowering Head, LAJFLEX system turns to a perfect formwork system for precast slabs, same system, same components, same fittings, seamless integration and agile.

ASSEMBLY PATTERN

LOAD ON THE PROPS (KN) FOR BRICK-CONCRETE SLABS

Slab Type Slab weight Tot. load Load on props P

16 + 4 = 20 2.50 4.30 11.01

20 + 5 = 25 3.00 4.80 12.29

24 + 6 = 30 3.75 5.55 14.21

28 + 7 = 35 4.50 6.30 16.13

32 + 8 = 40 6.00 7.80 19.97

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Assembly of Lajflex system for brick-concrete slabs

Also for this type of floor, assembly operations of LAJFLEX system will be rapid and intuitive, leading to

ASSEMBLY

Props, main beams and course-breaking beams Positioning Course-breaking Beam

Slabs in bricks-concrete (A)

Striking (A)

a reduced realization times compared to conventional systems.

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Striking (B)

Slabs in reinforced concrete (B)

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LAJFLEX COMPONENTS

Additional elements of the system aim to create a complete offer

LAJFLEX PLUS LAJFLEX SAFE LAJFLEX PATCH

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LAJFLEX PLUS

Lajflex Plus ElementsComponents of high technical value that allowto quickly implement special solutions where otherwise it would require a longcarpentry work.

COMPENSATION AREAS

Thanks to LAJFLEX elements, compensation areas will be easily solved such as columns, walls, elevator shafts areas.

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Using LAJFLEX PLUS elements, cantilever and borders area can be easily formed.

CANTILEVER SLAB SOLUTIONS

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EASY AREAS

AREAS WITH DIFFERENT THICKNESS

Using special LAJFLEX PLUS elements, slabs with different thickness or levels will be formed.

VERSATIL AREAS

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LAJFLEX SAFE

Lajflex Safe ElementsThis system has been designed to work in safety condi-tion with grids safe and walkable thanks to a distance between ribs of 7.5 cm.

HANDRAIL-POST SHOE

Handrail-post shoe on beam.

HANDRAIL-POST SHOE - FRONT BEAM

HANDRAIL-POST SHOE SIDE BEAM

Handrail-post shoe on la-teral beam position.

Handrail-post shoe on front beam position.

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LAJFLEX PATCH

Lajflex Patch ElementsUp to 100% of a job well done, on time scheduled, requires attention to the smallest particular. Lajflex Patch elements has been created with this aims been created, simple and practical for all types.

Wall compensation

Support for wood beams wall edge.

Compensation for downward T

Support for wood beam for lowering T element.

Compensation for lowering head

Element to insert on D – lowering head as support wood beam 8x8 cm.

Compensation side beam

Element to insert on Alu-beam as support wood beam 8x8 cm.

Compensation free beam side

Element to insert on Alu-beam for angular compensationwith beams of various sizes.

Sliding accessory

Element support wood beamboth sides for mounting on Alu- beam.

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COMPONENTS

Additional elements of the system aim to create a complete offer

• STEEL PROPS • ALUMINIUM PROPS • FORMING SUPPORTS • CONTAINERS

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STEEL PROPS

An important element form the safety of your system

Floor Props are an important aspect of the system ensuring safety and efficiency in the various daily needs on site.

TABLE OF PERMISSIBLE LOADS IN KN UNI-EN 1065 (1 kn = 102 kg)

PROP CODE RANGE (M) BEAM AT MAX EXTRACTION

"A" CLASS

500-FA25 1,5 /2,5 12,00 Kn

500-FA30 1,8/3,0 10,00 Kn

500-FA35 2,0/3,5 8,57 Kn

500-FA40 2,4/4,0 7,50 Kn

"B" CLASS

500-FB25 1,5 /2,5 16,00 Kn

500-FB30 1,8/3,0 13,33 Kn

500-FB40 2,3/4,0 10,00 Kn

500-FB45 2,5/4,5 8,89 Kn

"C" CLASS

500-FC30 1,8/3,0 20,00 Kn

500-FC35 2,0/3,5 20,00 Kn

500-FC40 2,3/4,0 20,00 Kn

500-FC45 2,5/4,5 13,33 Kn

500-FC50 2,8/5,0 12,00 Kn

500-FC55 3,0/5,5 10,91 Kn

"D" CLASS

500-FD30 1,8/3,0 20,60 Kn

500-FD35 2,1/3,5 20,60 Kn

500-FD40 2,3/4,0 20,60 Kn

500-FD45 2,6/4,5 20,60 Kn

500-FD50 2,8/5,0 20,60 Kn

"E" CLASS

500-FD30 1,8/3,0 30,90 Kn

500-FD35 2,1/3,5 30,90 Kn

500-FD40 2,3/4,0 30,90 Kn

500-FD45 2,6/4,5 30,90 Kn

500-FD50 2,8/5,0 30,90 Kn

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ALUMINUM PROPS

TABLE OF PERMISSIBLE LOADS IN KNaccording to Uni-EN 1065

A solution for important heights

The props aluminum allow to use LAJFLEX system at various heights in a safe and fast way.

PROP CODE RANGE (M) BEAM AT MAX EXTRACTION

"E" CLASS

500-AP2500 1,5/2,5 74,00 Kn

500-AP3500 2,0/3,5 45,00 Kn

500-AP4800 3,4/4,8 31,00 Kn

500-AP6250 4,9/6,25 48,00 Kn

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FORMING SUPPORTS

Systems for the realization of the banks shuttering, on planking, on beams or H-beams of Lajflex.

Element to support railings on main beam + shuttering panel support

Element to support railings on main beam + shuttering 80x80 wood support

SIM 35X35 SIM 55X35

TOR 20X20 TOR 40X40

LAM 40X40 LAM 20X20

LAM 40 ON BEAM TOR 40 ON BEAM

SIM SIDE FORMING SUPPORT

TOR SIDE FORMING SUPPORT

LAM SIDE FORMING SUPPORT

ALU BEAM FORMING SUPPORT

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CONTAINERS

Grids, beams, and props containers for the orderly storage of the various components, are also easily stackable and excellent for the transport and handling on site.

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HEADS

GRIDS

LAJFLEX PRODUCTS DATA

D-Lowering HeadKey element of the system with double lowering mechanism, acting on aluminum beam and course-breaking beamWeight: 7.5 kgFinish: Galv. + Painted

2-way Sliding headAnchor element acting as lower support for 1 sliding cross beamsWeight: 4.097 kgFinish: Galv.

U fix headSupport screwed element prop-beamWeight: 2.7 kgFinish: Galv.

1-way Sliding headAnchor element acting as lower support for 1 sliding cross beam Weight: 2.7 kgFinish: Galv.

U headSupport element prop-beamWeight: 1.0 kgFinish: Galv.

Code 500-9891 Code 500-8902

Code 500-8802 Code 500-8605

Code 500-8676

Grid FE 50x160Main element for decking , dimensions 50x160 cmWeight: 17.0 kgFinish: cataphoresis + polyester coating



Grid FE 25x110Main element for decking, dimensions 25x110 cmWeight: 9.0 kgFinish: cataphoresis + polyester coating

Code 500-7806 Code 500-7807

Code 500-7808 Code 500-7810

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BEAMS

Compensation FE 110Element for compensations and filling areas L110 cmWeight: 3.5 KgFinish: Galv.

Compensation FE 160Element for compensations and filling areas L160 cmWeight: 3.5 KgFinish: Galv.

Code 500-9502 Code 500-9501

Alu Beam L110Main aluminum beam 110 cmWeight: 4.5 KgFinish: cataphoresis + polyester coating

Course-breaking Beam L110Beam element acting as course-breaking in precast slabs L 110 cmWeight: 9.5 KgFinish: Galv.

Plank for L110 Course-breaking Beam Wood Plank 27 mm for shimming course-breaking beams L110 cmWeight: 2.4 Kg

Alu Beam L160Main aluminum beam 160 cmWeight: 6.8 kgFinish: cataphoresis + polyester coating

Course-breaking Beam L160Beam element acting as course-breaking in precast slabs L 160 cmWeight: 11.0 kgFinish: Zinc

Code 500-8028 Code 500-8026

Code 500-8553 Code 500-8552

Code 500-8584

Plank for L160 Course-breaking Beam Wood Plank 27 mm for shimming course-breaking beams L160 cmWeight: 3.5 Kg

Code 500-8582

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LAJFLEX COMPONENT DATALAJFLEX PLUS

Drop Beam L130Cantilever beam for drop borders areas L130 cmWeight: 7,5 KgFinish: Polyester painted

Drop beams element T60Element for drop beams with connection to Alu Beams. Suitable for drops from 6.5 up to 58.7 cmWeight: 5,7 KgFinish: Galv.

Alu Beam L250Main beam for cantilever L250 cmWeight: 13,0 KgFinish: Polyester painted

Drop beam tube T60 Element for drop beams. Suitable for drops from 6.5 up to 58.7 cmWeight: 3,5 KgFinish: Galv.

Code 500-8673 Code 500-8675

Code 500-8670 Code 500-8666

Drop Clamp L60Clamp for drop beams. Suitable for drops from 6.5 to 48 cmWeight: 2,5 KgFinish: Galv.

Wooden drop beam supportWooden element to be used in combination with Drop ClampsWeight: 8,2 Kg

Drop Clamp L80Clamp for drop beams. Suitable for drops from 6.5 to 48 cmWeight: 2,9 KgFinish: Galv.

Drop U head H.70U head for drop beams. Suitable for drops from 6.5 to 55 cmWeight: 3,6 KgFinish: Galv.

Code 500-8672 Code 500-8679

Code 500-8647 Code 500-8640

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Alu Beam support for drop beamsSupport element to use in combination with Drop U head H.70Weight: 2,8 KgFinish: Galv.

Universal Lajflex spannerSpanner for tie rods of drop clampsWeight: 1,0 KgFinish: Galv.

Code 500-8655 Code 500-8681

ACCESSORIESLAJFLEX-VERSATIL COMPONENT DATA

Versatil – Vertical elementVertical element for downward adjustmentWeight: 7,8 KgFinish: Galv.

Extension 400Extension for downward VersatilWeight: 0,9KgFinish: Galv.

Versatil – border horizontal elementHorizontal element H =70 for downward adjustmentWeight: 3,8 KgFinish: Galv.

Beam FE 860horizontal element downward VersatilWeight: 2,3 KgFinish: Galv.

Code 500-8782 Code 500-8784

Code 500-8796 Code 500-8785

Downward support Element of support beam horizontal Versatil on propWeight: 2,3 KgFinish: Galv.

Code 500-8786

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LAJFLEX SAFE

Wall Fixing PF L350Anchor element prop-wall, max distance 35 cmWeight: 5,5 KgFinish: Galv.

Wall Fiving AP L 800Anchor element Alu prop-wall, max distance 80 cmWeight: 10,0 KgFinish: Galv.

Block beam 3-wayAnchoring element 3-beam/prop against tiltingWeight: 7,268 KgFinish: Galv.

Wall Fixing PF L800Anchor element prop-wall, max distance 80 cmWeight: 7,5 KgFinish: Galv.

Block beam 1-wayAnchoring element 1-beam/prop against tiltingWeight: 3,5 KgFinish: Galv.

Code 500-8714 Code 500-8712

Code 500-8720 Code 500-8560

Code 500-8550

Lashing strap KITKit anti tilting. Pulling capacity 5000 NWeight: 7,0 KgFinish: Galv.

Code 500-8535

Block Beam EASYAnti tilting kit T-PFWeight: 2,2 KgFinish: Galv.

Code 500-8790

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LAJFLEX COMPONENT DATALAJFLEX SAFE

Handrail-post shoe on beamElement to support fall protection device on beamWeight: 3,2 KgFinish: Galv.

Handrail-post shoe on side beamElement to support fall protection device on beam - lateral positionWeight: 3,5 KgFinish: Galv.

Handrail-post shoe on front beamElement to support fall protection device on beam - front positionWeight: 3,0 KgFinish: Galv.

Handrail-postHandrail-post H110Weight: 2,1 KgFinish: Galv.

Code 500-8524 Code S00-8590

Code 500-8533 Code 500-8506

Lajflex handrail panel 110Metallic handrail panel L110x110Weight: 6,0 KgFinish: Galv.

Lajflex handrail panel 160Metallic handrail panel L160x110Weight: 7,7 KgFinish: Galv.

Code 500-8556 Code 500-8557

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LAJFLEX PATCH

Wall CompensationSupport for wood beams wall edge.Weight: 3,1 KgFinish: Galv.

Compensation element forfront beamElement to insert in front ofAlu-Beam for support wood beam 8x8 cmWeight: 2,0 KgFinish: Galv.

Compensation for downward TSupport for wood beam for lowering T element.Weight: 0,7 KgFinish: Galv.

Compensation for lowering headElement to insert on D – lowering head as support wood beam 8x8 cm.Weight: 1,0 KgFinish: Galv.

Code 500-8651 Code 500-8657

Code 500-8654 Code 500-8622

Compensation side beamElement to insert on Alu-beam as support wood beam 8x8 cm.Weight: 0,8 KgFinish: Galv.

Sliding accessory Element support wood beamboth sides for mounting on Alu- beam.Weight: 3,0 KgFinish: Galv.

Compensation free beam sideElement to insert on Alu-beam for angular compensationwith beams of various sizes.Weight: 0,6 KgFinish: Galv.

Code 500-8682 Code 500-8693

Code 500-8648

Filling Beam 110

Code 500-9000

Filling Beam 160

Code 500-9001

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STEEL PROPS

ALUMINUM PROPS

COMPONENTS DATA

Tripod for props

Girder PF L160Stiffener girders for steel props L 160 cmWeight: 14,5 KgFinish: Galv.

Girder PF 110Stiffener girders for steel props L 110 cmWeight: 12,5 KgFinish: Galv.

Code 500-TRP1 Code 500-8723

Code 500-8724

Girder Alu 1100Stiffener girders for Alu props L 110 cmWeight: 10,0 KgFinish: Galv.

Girder Alu 1600Stiffener girders for Alu props L 160 cmWeight: 13,0 KgFinish: Galv.

Code 500-TR11 0 Code 500-AP0500

Code 500-AP1000

Code 500-AP1370

Code 500-AP1500

Code 500-AP2000

Code 500-AP3000

Code 500-TR160

Tripod Alu

Code 500-TPR116

Extension alu 500 Kg 3.5

Extension alu 1000 Kg 5,9



Extension alu 2000 Kg 10.5


Code 500-8783

Wheel lifting device P.Alu + kit for inner and outer tubeWeight: 18,0 Kg

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FORMING SUPPORTS

Side forming support 35x35Weigh: 2 KgFinish: Galv.

Side forming support 20x20Weigh: 2 KgFinish: Galv.

Side forming support 55x35Weigh: 2,7 KgFinish: Galv.

Side forming support 40x40Weigh: 4,8 KgFinish: Galv.

Code 500-8643 Code 500-8644

Code 500-8658 Code 500-8659

Forming support plane 40x40Weigh: 4,8 KgFinish: Galv.

Alu Beam forming support 40Element to support railings on main beam + shuttering 80x80 wood supportWeigh: 4,8 KgFinish: Galv.

Forming support plane 20X20Weigh: 2,3 KgFinish: Galv.

Code 500-8677 Code 500-8678

Code 500-8538

Alu Beam forming support 40 planeElement to support railings on main beam + shuttering panel supportWeigh: 4,8 KgFinish: Galv.

Code 500-8546

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SCAFFOLDING

Multi-purpose stacking boxWeigh: 44 Kg

Multi BoxWeigh: 71,6 Kg

Euro-pallets for sale

Stacking pallet for Alu Props

Stacking pallet for steel Props(mm 850x1200)

Code 5OO-PKE0010 Code 500-CP01

Code 500-8233 Code 500-CP02

Code 500-PK01

CONTAINERSCOMPONENTS DATA

Code 5OO-G61C

Code 5OO-G62C

Code 500-G63C

Code 500-GB3C

Scaffold H350 - AL240




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ACCESSORIES

KIT D-Lowering Head – Alu PropAssembly kit for D-lowering head on alu propsWeight: 2,0 Kg

Hook block beamWeight: 1.7 Kg

kit U head – Alu PropAssembly Kit for U support Heads on alu propsWeight: 2,0 Kg

Tie rod element L80Weight: 1,5 Kg

Code 500-9895 Code 500-8692

Code 500-8521 Code 500-8680

Super plate D. 100

Express anchorD. 10 L100

Swivel coupler 48/76

Code 500-0100 Code 500-G4876

Code 500-TSC10

Safety cap for DWG tie rods

Code 500-TPS1

Base block 3-way beamWeight: 2,5 Kg

Wing nut

Code 500-8530

Code 500-0040

Express anchor D. 8 L80

Code 500-TSC08

Wood strip 30x110Weight: 1,2Kg

Code 500-7814

Wood strip 30x160Weight: 1,8 Kg

Code 500-7813

Lock wood strip kitWeight: 1,0 Kg

Code 500-7815

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[email protected]

PLANNINGMade on customers request we customize a right solution to fulfill project target.

TRAININGTraining and upgrade course from basic level up to higher levels, aimed to enable plannings and implementation of the system in full autonomy.

TECHNICAL ADVICEEngineering support for special solutions.

SERVICES

Authorized reseller:

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THE FLEXIBLE AND COMPLETE FORMWORK SUITABLE FOR · PDF filethe flexible and complete formwork...

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