Innovative Fast Flexible Formwork Solutions …...“Cassaform’s Light weight aluminum Slabform...

52
www.cassaform.com.au t 1300 745 674 www.cassaform.com.au Innovative Fast Flexible Formwork Solutions Hire & Sales Cassaform

Transcript of Innovative Fast Flexible Formwork Solutions …...“Cassaform’s Light weight aluminum Slabform...

Page 1: Innovative Fast Flexible Formwork Solutions …...“Cassaform’s Light weight aluminum Slabform modular formwork system allows for 3 competent people to install 500m2 per day. Thus

www.cassaform.com.au

t 1300 745 674

www.cassaform.com.au

Innovative Fast Flexible Formwork Solutions

Hire & Sales

Cassaform

Page 2: Innovative Fast Flexible Formwork Solutions …...“Cassaform’s Light weight aluminum Slabform modular formwork system allows for 3 competent people to install 500m2 per day. Thus

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A ONE STOP SHOP FOR

INNOVATIVE, FAST &

FLEXIBLE FORMWORK

AND PROPPING

SOLUTIONS.

“providing ef f ic ient , qual i ty and cost

af fordable solut ions to your needs is

our aim”

Innovative Fast Flexible Formwork Solutions

Cassaform

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What we do and who we areCassaform is a trusted Australian supplier of high quality formwork, and propping equipment to the construction industry. Through our partnership with Pilosio, we are committed to adding value to your project by providing you with a wide range of products and innovative time saving solutions that maintain high standards of safety and quality.

PROPPING

SLAB SYSTEMS

WALL SYSTEMS

CORE SYSTEMS

COLUMN FORMWORK

ENGINEERING SOLUTIONS

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Our team would l ike to say

“ thank you” for choosing to invest in us

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SUPER SHORE

PROPPING

ENGINEERING SOLUTIONS

SPECIALISED PRODUCTS

WALL SYSTEMS

SLAB SYSTEMS

LINEAR SYSTEMS

CONTENTS

At Cassaform, our range of propping equipment has been designed to give the customer safe solutions for their specific problem. The substantial range of propping covers a majority of applications. They are used and recommended by engineers Australia wide.

The Cassaform Super Shore is light and easy to handle which means labor costs are reduced and offers an infinite height adjustment with a carrying capacity of 70kN per frame.

“Cassaform’s Light weight aluminum Slabform modular formwork system allows for 3 competent people to install 500m2 per day. Thus improving efficiency through time savings.

P300 is a modular form-work system suitable for columns, culvert structures and most walling applications.

Our in house engineers at Cassaform have the expertise to fulfill all your engineering needs.

We can tailor a curved and or a customised formwork solution for any application

Cassaforms unique linear system allows quick installation with safety. A traditional formwork solution for conventional slabs.

01

05

33

09

19

40

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SUPER SHORE SUPER SHORE

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Cassaform Super Shore f rame system makes your formwork jobs easy

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SUPER SHORE SUPER SHORE

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SYSTEM COMPONENTS

Frames

Cross Braces

Frame

Connector & Pin

Base Plates

Hollow

Adjustable Jack

Sol id Adjustable

Jack

Telescopic Leg

Extensions

Weight (kg)914 (3ft) 16.101219 (4ft) 19.201524 (5ft) 26.001829 (6ft) 29.102130 (7ft) 32.20

Size (mm)

Super Shore Frames come is five sizes & can be joined to one another via connectors to obtained the desired height.

Cross Braces are available in a variety of sizes to create diagonal bracing between Super Shore Frames.

Frame connectors & connection pins are used to connect frames to frames vertically.

Base Plates are 150mm x 150mm and are used under the frame leg on flat surfaces only where jacks are not required.

Hollow Jacks can be extended up to 600mm. The U-Head is 210mm clear between sides.

Solid base jacks can be extended up to 450mm. When used they should be fitted with plastic spacers to control eccentricity.

These can be used to extend frames up to 1.0m on flat surfaces only where jacks are not required.

Weight (kg)A B

1220 x 610 3.601220 x 914 3.801220 x 1220 4.401524 x 610 3.601524 x 914 4.501524 x 1220 4.901524 x 1524 5.501829 x 610 5.001829 x 914 5.101829 x 1220 5.60

Size (mm)

Description Weight (kg)Frame Connector 0.50

Frame Connector Pin 0.20

Description Weight (kg)Base Plate 1.60

Description Weight (kg)U-Head Hollow 10.30

Base Jack Hollow 6.30

Description Weight (kg)U-Head Solid 11.10

Base Jack Solid 7.10

A

B

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SUPER SHORE SUPER SHORE

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Beams at right angle

strongest configuration

The load charts above must be used if eccentricity of the load action is in excess of 25mm

Beams inline with frame weak configuration

Maximum Working Loads per Leg

Maximum Working Loads per Leg

Maximum Loads

15

20

25

30

35

150 200 250 300 350 400 450 500 550 600

Wo

rkin

g L

oa

d L

imit

(kN

)

Jack Extensions (mm)

Hollow Jack

Solid Jack

15

20

25

30

35

150 200 250 300 350 400 450 500 550 600

Wo

rkin

g L

oa

d L

imit

(kN

)

Jack Extensions (mm)

Hollow Jack

Solid Jack

600 450 15.5600 600 10.0

Hollow JacksBottom Jack

Extension (mm)U-Head Extension

(mm)Load (kN)

600 300 18.0450 450 12.0

Solid JacksBottom Jack

Extension (mm)U-Head Extension

(mm)Load (kN)

450 300 16.0

BEAMS AT RIGHT ANGLE

BEAMS INLINE WITH FRAME

ECCENTRICALLY LOADED JACKS

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SUPER SHORE SUPER SHORE

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• Frames• Braces

• Jacks • Base Plates

• Joiners• Telescopic Leg Extensions

• Only six components means it is easier to place orders, manage & assemble on site

• The CASSAFORM SUPER SHORE is light and easy to handle which means labour costs are reduced

• Our standardised colour coded cross brace system minimises errors on site and provides productivity gains.

• CASSAFORM SUPER SHORE offers an infinite height adjustment with a carrying capacity of 70kN per frame

• Meets Australian Standard AS 3610.

• CASSAFORM’S SUPER SHORE is ideal for either commercial or domestic suspended slabs or large civil projects.

• CASSAFORM’S SUPER SHORE is ideal for repetitive applications because they can be assembled in large modules and simply lifted into position.

SIX BASIC COMPONENTS

FEATURE & BENEFITS

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P300 P300

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LINEAR SYSTEM LINEAR SYSTEM

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Cassaform PL20 al lows for quick instal lat ion with safety. A t radi t ional formwork solut ion for

convent ional slabs.

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P300 P300

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LINEAR SYSTEM LINEAR SYSTEM

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PL20 Beams

4 - Way Heads

Drop Heads

Propping

Systems

Tripod

Support 30

Corner 25

PL20 WOODEN BEAMS come in 10 sizes and are protected at the heads with specialized plastic end caps. Can be used with frame U-heads.

4-WAYS HEADS are used to provide stability with the PL20 Bearers and provide a 2 way solution in ensuring eccentric loads are transferred through

DROP HEADS - Significantly reduces the amount of material required due to the ability to strip timbers out whilst propping is still engaged.

At Cassaform, our range of propping equipment has been designed to give the customer safe solutions for their specific problem. The substantial range of propping covers majority of applications are used and recommended by engineers Australia wide. See Page 33 - 39

Designed for initial installation and stability.

Slab edge and beam edge containment component

Slab edge and beam edge containment component

SYSTEM COMPONENTS

1800 2450 3300 3900 49001950 2900 3600 4500 5900

Sizes in mm

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SUPER SHORE SUPER SHORE

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LINEAR SYSTEM LINEAR SYSTEM

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GENERIC LOAD CHART

Mₓₓ 5 kNmQ 11 kNIₓₓ 46130000 mm⁴Zₓₓ 461000 mm³m 4.6 kg/m

Permissable ValuesMomentShear

Moment of InertiaSection Modulus

Mass

The Linear System Beams are an ideal , cost ef fect ive replacement of

t radi t ional t imber formwork beams

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SUPER SHORE SUPER SHORE

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LINEAR SYSTEM LINEAR SYSTEM

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• Propping• Wooden Beams

• 4 Way Heads• Drop Heads

• Support 30 & Corner 25• Tripods

SIX BASIC COMPONENTS

FEATURE & BENEFITS

• It is ideal for cast slabs in monolithic reinforced or lightened concrete and also for traditional slabs with thick beams.

• Lightweight with high capacity

• Highly Flexible

• Ideal for any thickness of Slabs

• Stripping Systems save on materials

Page 14: Innovative Fast Flexible Formwork Solutions …...“Cassaform’s Light weight aluminum Slabform modular formwork system allows for 3 competent people to install 500m2 per day. Thus

SLABFORM SLABFORM

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Lightweight , easy to use and al lows for quick instal lat ion

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SLABFORM SLABFORM

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Weight (kg)1500 x 750 15.501500 x 500 11.701500 x 375 9.90750 x 750 8.60750 x 500 6.40750 x 375 5.30

Dimensions (mm)

Slabform System is Modular lightweight and intuitive. It allows a very high productivity rate. 3 x operators can form up to 500m2 per day.

These heads can be used if the beam system is not required. You need one at the corner of every pan.

The drop heads allows the dismantling of beams and panels after a few days from casting, this makes for quicker cycling and reduces hire costs.

At Cassaform, our range of propping equipment has been designed to give the customer safe solutions for their specific problem. The substantial range of propping covers majority of applications are used and recommended by engineers Australia wide. See Page 33 - 39

Type Dimensions (mm) Weight (kg)2 Pan 1490 9.803 Pan 2240 14.404 Pan 2990 19.00

SYSTEM COMPONENTS

Slabform Panel

Slabform Beams

Fixed Heads

Drop Heads

Propping

Systems

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SLABFORM SLABFORM

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Page 17: Innovative Fast Flexible Formwork Solutions …...“Cassaform’s Light weight aluminum Slabform modular formwork system allows for 3 competent people to install 500m2 per day. Thus

LOAD CHART

SLABFORM SLABFORM

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1550mm

2300mm

3050mm

750x750

1500x750

Ltr= 1550 mm

q= 1,5 kN/m2

cls= 25 kN/m3

Pre

ssu

re o

n fo

rmw

ork

s [k

N/m

²]

cl. 7

0,1 2 4 6 8 10 1 2 14 1 6 18 2 0

cl. 630

25

20

15

10

5

0

1100

1000

900

800

700

600

500

400

300

200

100

0

940

740

540

340

140

cl. 5

Deformation [mm]

[co

nc.

mm

]

750x750

1500x750

Ltr= 2300 mm

q= 1,5 kN/m2

cls= 25 kN/m3

Pre

ssu

re o

n fo

rmw

ork

s [k

N/m

²]

cl. 7

0,1 2 4 6 8 10 1 2 14 1 6 18 2 0

cl. 630

25

20

15

10

5

0

1100

1000

900

800

700

600

500

400

300

200

100

0

940

740

540

340

140

cl. 5

Deformation [mm]

[co

nc.

mm

]

750x750

1500x750

Ltr= 3050 mm

q= 1,5 kN/m2

cls= 25 kN/m3

Pre

ssu

re o

n fo

rmw

ork

s [k

N/m

²]

cl. 7

0,1 2 4 6 8 10 1 2 14 1 6 18 2 0

cl. 630

25

20

15

10

5

0

1100

1000

900

800

700

600

500

400

300

200

100

0

940

740

540

340

140

cl. 5

Deformation [mm]

[mm

di c

ls]

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LOAD CHART

SLABFORM SLABFORM

www.cassaform.com.auwww.cassaform.com.auP13 P14

Slabform Panels on Fix Head

Slab Thickness

(mm)

Self Weight + Overload

(kN/m²)

Load on Prop (kN)

Load on Prop (kN)

140 5,00 2,90 5,78160 5,50 3,18 6,34180 6,00 3,46 6,90200 6,50 3,74 7,47220 7,00 4,02 8,03240 7,50 4,30 8,59260 8,00 4,59 9,15280 8,50 4,87 9,72300 9,00 5,15 10,28350 10,25 5,85 11,69400 11,50 6,55 13,09450 12,75 7,26 14,50500 14,00 7,96 15,90550 15,25 8,66 17,31600 16,50 9,37 18,72650 17,75 10,07 20,12700 19,00 10,77 21,53750 20,25 11,48 22,94800 21,50 12,18 24,34850 22,75 12,88 25,75900 24,00 13,59

1000 26,50 14,99

Formwork of 1500mm x 750mm A = 1500mm L= 750mm

Formwork 750mm x 750mm A = 750mm L = 750mm

System Class

Cl. 7

Cl. 6

System Class

Cl. 7

Cl. 6

Cl. 5

Cl. <5

Excessive Load

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LOAD CHART

SLABFORM SLABFORM

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Slabform Panels on beam Lbm = 1550mm

Slab Thickness

(mm)

Self Weight + Overload

(kN/m²)

Load on Beam

(kN/m)

Load on Prop (kN)

System Class

Load on Beam

(kN/m)

Load on Prop (kN)

System Class

140 5,00 3,86 5,90 7,71 11,66160 5,50 4,24 6,46 8,46 12,78180 6,00 4,61 7,02 9,21 13,91200 6,50 4,99 7,58 9,96 15,03220 7,00 5,36 8,15 10,71 16,16240 7,50 5,74 8,71 11,46 17,28260 8,00 6,11 9,27 12,21 18,41280 8,50 6,49 9,83 12,96 19,53300 9,00 6,86 10,40 13,71 20,66350 10,25 7,80 11,80 15,58 23,47400 11,50 8,74 13,21 17,46 26,28450 12,75 9,68 14,61 19,33 29,10500 14,00 10,61 16,02 21,21 31,91550 15,25 11,55 17,43 23,08 34,72600 16,50 12,49 18,83 24,96 37,53650 17,75 13,43 20,24 26,83 40,35700 19,00 14,36 21,65 28,71 43,16750 20,25 15,30 23,05 30,58 45,97800 21,50 16,24 24,46 32,46 48,78850 22,75 17,18 25,86 34,33 51,60900 24,00 18,11 27,27

1000 26,50 19,99 30,08

Formwork 750mm x 750mm A = 750mm L = 750mm

Formwork of 1500mm x 750mm A = 1500mm L= 750mm

Cl. 7

Cl. 6

Excessive Load

Cl. 7

Cl. 6

Cl. 5

Cl. < 5

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LOAD CHART

SLABFORM SLABFORM

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Slabform Panels on beam Lbm = 2300mm

Slab Thickness

(mm)

Self Weight + Overload

(kN/m²)

Load on Beam

(kN/m)

Load on Prop (kN)

System Class

Load on Beam

(kN/m)

Load on Prop (kN)

System Class

140 5,00 3,86 9,03 7,71 17,87160 5,50 4,24 9,90 8,46 19,59180 6,00 4,61 10,76 9,21 21,32200 6,50 4,99 11,62 9,96 23,04220 7,00 5,36 12,48 10,71 24,77240 7,50 5,74 13,35 11,46 26,49260 8,00 6,11 14,21 12,21 28,22280 8,50 6,49 15,07 12,96 29,94300 9,00 6,86 15,93 13,71 31,67350 10,25 7,80 18,09 15,58 35,98400 11,50 8,74 20,25 17,46 40,29450 12,75 9,68 22,40 19,33 44,61500 14,00 10,61 24,56 21,21 48,92550 15,25 11,55 26,71 23,08 53,23600 16,50 12,49 28,87650 17,75 13,43 31,03700 19,00 14,36 33,18750 20,25 15,30 35,34800 21,50 16,24 37,50850 22,75 17,18 39,65900 24,00 18,11 41,81

1000 26,50 19,99 46,12

Cl. < 5Excessive Load

Formwork 750mm x 750mm A = 750mm L = 750mm

Formwork of 1500mm x 750mm A = 1500mm L= 750mm

Cl. 7

Cl. 6

Cl. 5

Cl. <5

Cl. 7

Cl. 6

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LOAD CHART

SLABFORM SLABFORM

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Slabform Panels on beam Lbm = 3050mm

Slab Thickness

(mm)

Self Weight + Overload

(kN/m²)

Load on Beam

(kN/m)

Load on Prop (kN)

System Class

Load on Beam

(kN/m)

Load on Prop (kN)

System Class

140 5,00 3,86 11,98 7,71 23,65160 5,50 4,24 13,12 8,46 25,94180 6,00 4,61 14,26 9,21 28,22200 6,50 4,99 15,41 9,96 30,51220 7,00 5,36 1655 10,71 32,80240 7,50 5,74 17,70 11,46 35,09260 8,00 6,11 18,84 12,21 37,37280 8,50 6,49 19,98 12,96 39,66300 9,00 6,86 21,13350 10,25 7,80 23,99400 11,50 8,74 26,85450 12,75 9,68 29,71500 14,00 10,61 32,56550 15,25 11,55 35,42600 16,50 12,49 38,28650 17,75700 19,00750 20,25800 21,50850 22,75900 24,00

1000 26,50

Formwork 750mm x 750mm A = 750mm L = 750mm

Formwork of 1500mm x 750mm A = 1500mm L= 750mm

Cl. 5

Cl. < 5

Excessive Load

Excessive Load

Cl. 7

Cl. 6

Cl. 5

Cl. < 5

Page 22: Innovative Fast Flexible Formwork Solutions …...“Cassaform’s Light weight aluminum Slabform modular formwork system allows for 3 competent people to install 500m2 per day. Thus

INSTALLATION PROCESS

SLABFORM SLABFORM

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01 02

03 04

05 06

07 08

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SLABFORM SLABFORM

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09 10

11 12

13 14

15 16

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P300 P300

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Cassaform P300 is a versat i le modular formwork system

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P300 P300

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Working

Platform

Alignment

Inf i l l Bars

Propping

Accessor ies

Corners

Panels

Working platforms allow for safe egress around the panel top during concrete placement.

The P300 Connection clamp ensures quick assembly and perfect alignment of formwork.

Fully adjustable infill bars to get your exact form measurements.

Props are designed for wind loads and installation of the system.

Internal, external, hinged and stripping corners are available in all three heights.

A wide range of panel sizes are available in one metre high, 1.5 metres high and three metres high. In widths that vary by 100mm increments they can be stacked for greater heights.

SYSTEM COMPONENTS

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P300 P300

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Cassaform’s P300 is a Modular formwork system’s suitable for in-situ walls or any vertical structure which need to be cast on site. The P300 Formwork panels are simple, strong and sturdy.

Due to their modularity they are suitable both for small and medium-size walls all the way up to larger structures to build shear walls, shafts, columns, abutments and piers. Cassaform’s P300 Formwork is ideal for almost every vertical casting job and provides the best solution between productivity and cost.

WHAT IS P300

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P300 P300

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The strengths of Cassaform’s P300 system is endless, offering an innovative solution to conventional formwork systems. The formwork system has been designed to allow quick handling / dismantling of panels on-site leading to efficient wall forming. Also reduces timber wastage on site saving you money. The P300 system is rated at 60kN/m2 and requires only one tie per m2. Personnel can perform all operations on the ground without the need to climb on the formwork.

• Reduces material outlay, giving you a cost certainty and site efficiency.

• Panel Modularity provides both pattern and tie bar consistency for a high class finish.

• Casting inclined walls up to a maximum inclination angle of 7 degrees.

• Exceptional versatility to suit all applications.

• Panels can be used either vertically and or horizontally.

• Special formwork for specific applications can be designed and manufactured for total compatibility to the standard P300 module panel.

P300 Features

• The grid-system ensures that only a small number of different panel widths are required.

• Exactly matching elements with no need for any finishing work.

• The low form tie-count required means a wider spacing between form-ties therefore shortening forming-times and lowering labour costs. Forming times recorded at 30m2 / man hour.

P300 Benefits

• Special solutions for bridge, tunnel and industrial construction.

• It’s designed for optimum adaptability to every layout for walls of all heights, shapes and sizes and can even be used as a jump form system.

• The system makes for easy planning and logistics.

• It allows for high number of re-use cycles.

STRENGTHS

FEATURE & BENEFITS

By replacing convent ional formwork with the f lexibi l i ty of

Cassaform’s P300 system, there are huge advantages.

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P300 P300

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kg kg kg17.0 23.4 44.020.0 28.7 53.023.0 33.0 61.026.0 37.3 68.029.0 41.4 76.032.0 45.8 83.035.0 50.0 90.038.0 54.4 98.045.0 62.5 110.0

5.4 7.7 14.77.3 10.4 9.7

20 x 100 20 x 150 20 x 300cm cm cm

H 100 H 150 H 300

30 x 100 30 x 150 30 x 30040 x 100 40 x 150 40 x 30050 x 100 50 x 150 50 x 30060 x 100 60 x 150 60 x 30070 x 100 70 x 150 70 x 30080 x 100 80 x 150 80 x 30090 x 100 90 x 150 90 x 300

10 x 100 10 x 150 10 x 300200 x 300 cm (298 kg) Panels are also available upon special request

100 x 100 100 x 150 100 x 300Infill Bar

5 x 100 5 x 150 5 x 300

Panels

Frame Prof i le Holes In Frame

The P300 System has a total of 27 Panel Sizes, ranging from a 20cm x 100cm through to 100cm x 300cm. P300 can easily be assembled into most layout combinations and pour heights.

Each panel can be used vertically or horizontally, the P300 system is designed to achieve concrete pressures of up to 60kN/m2.

SIZES & COMPONENTS

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P300 P300

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Corners

Corners T Junct ions

The P300 System has a variety of corners including Inner Corners, Outer Corners, Hinged Corners and the iconic Stripping Corners. The combination of corners further adds to P300’s versatility in adapting to all building structures.

With the use of the inner corners, it is possible to achieve T connections between walls of different thicknesses. The P300 system is flexible enough that no additional specialty equipment is needed to make a T junction of a wall, only the equipment needed for the inner corners and regular panels is required.Outer Corner

Inner Corner

type kg type kg type kgOuter Corner 15.7 Outer Corner 21.0 Outer Corner 41.7Outer Corner 16.9 Outer Corner 24.8 Outer Corner 52.0Inner Corner 12.0 Inner Corner 17.1 Inner Corner 33.8Outer w/ Hinge 31.5 Outer w/ Hinge 46.0 Outer w/ Hinge 91.0Inner Corner 28.0 Inner Corner 39.7 Inner Corner 78.3Outer w/ Hinge 36.9 Outer w/ Hinge 53.8 Outer w/ Hinge 106.0

Stripping Corner 34.3 Stripping Conical 155.030 + 30

cm cm cm

10 + 10

25 + 20

10 + 10

25 + 20

10 + 10

25 + 20

H 100 H 150 H 300

0 + 0 0 + 0 0 + 010 + 5 10 + 5 10 + 5

22 + 22 22 + 22 22 + 22

27 + 27 27 + 27 27 + 27

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P300 P300

www.cassaform.com.auwww.cassaform.com.auP25 P26

X Y200 260250 310300 360350 410400 460450 510500 560550 610600 660650 710700 760750 810800 860850 910

DIMENSIONS

Column Forms

Column Forms

Panels with Convent ional Stop Ends Fixed and Hinged Corners

External Corners

Columns can be formed in various ways using the P300 system • Adjustable Column Panel• External Corners with Panels• Fixed and Hinged Corners• Panels with Conventional Stop Ends

The P300 Column Panel is used to form both square and rectangular columns. With fully adjustable increments of 50mm from 200mm x 200mm right up to 850mm x 850mm.

External corner sections can be utilized to make up columns and Conventional block-outs can be used to create different sizes.

The use of fixed and hinged corners with standard panels may be used to pour multiple columns on site. The hinge allows the columns to open without dismantling ready for immediate use.

For larger thin columns and small walls, standard P300 panels can be used with conventional ply and timber stop ends

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P300 P300

www.cassaform.com.auwww.cassaform.com.auP25 P26

Li f t Core and Stair Shaft

Conical Str ipping Corners

The Cassaform P300 system comes complete with inner/outer corners, infill panels, stripping infill bars and stripping corners which makes it perfectly suited to lift cores and stair shafts. Crane assisted internal safety protection decks and trailing decks are also available.

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P300 P300

www.cassaform.com.auwww.cassaform.com.auP27 P28

When closure of forms are required, either a Waler or swivel connection with Tie rods are used. Offset plates are also used to enable forms to sit flush at the surface of ground slab.

The use of infill panels and accessories allows form work to be adaptable to irregular shapes and sizes by the insertion of a durable smaller panel. Applications include circular structures, T-Junctions and various other works.

The Simple Connection alternatives ensures quick assembly and perfect alignment of panels. The P300 System enables elements to be connected in two ways.

• P300 Aligning or Screw Connector• Pin and Wedge Connection

Connect ion System

Inf i l l Accessor ies

P300 Al ignment System

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P300 P300

www.cassaform.com.auwww.cassaform.com.auP27 P28

The adjustable push-pulls are designed to resist both compression and tension, therefore stabilising P300 panels against the actions of wind and keeping them perfectly vertical or at preset angles.

The self-locking hook attaches to the perimeter of the frame and provides ease of lifting modules on site.

Working brackets aid the safety and efficiency of a job, providing a safe platform to work on.

Propping Accessor ies

Self Locking Hooks

Working Bracket

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P300 P300

www.cassaform.com.auwww.cassaform.com.auP29 P30

Reinforced surface 1.5m2Aligning Connectors per panel 2Threaded Tie Rod per panel 2Ratio of tie rods per m² 1Ply - Multi-layered 18mm 13 Ply-birch 220gr. film/m²Use per multi-layer side 100Formwork Capacity 60kN/m2 (Columns 80kN/m²)Element Weight 62.5kgsWeight per m² 36.7kg/m²Manual Handling Yes

CHARACTERISTICS OF THE 100 x 150 PANEL

Reinforced surface 3m2Aligning Connectors per panel 2Threaded Tie Rod per panel 3Ratio of tie rods per m² 1Ply - Multi-layered 18mm 13 Ply-birch 220gr. film/m²Use per multi-layer side 100Formwork Capacity 60kN/m2 (Columns 80kN/m²)Element Weight 110kgsWeight per m² 36.7kg/m²Manual Handling No

CHARACTERISTICS OF THE 100 x 300 PANEL

Reinforced surface 1m2Aligning Connectors per panel 2Threaded Tie Rod per panel 2Ratio of tie rods per m² 1Ply - Multi-layered 18mm 13 Ply-birch 220gr. film/m²Use per multi-layer side 100Formwork Capacity 60kN/m2 (Columns 80kN/m²)Element Weight 45kgsWeight per m² 36.7kg/m²Manual Handling Yes

CHARACTERISTICS OF THE 100 x 100 PANEL

To ensure high standards of quality and durability, the frame is manufactured in high strength steel, after a process of degreasing and cleaning it is painted by immersion and dried in the oven at 130 degrees. The result is a frame highly resistant to abrasion and oxidation. The multi-layer ply panel is 18 mm thick with phenolic surface film protection (220 g/m2). It consists of 11 layers of birch and has no moisture absorption when panel is protected. The edges are protected with paint and it can be used about 100 times per side.

MATERIAL CHARACTERISTICS

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P300 P300

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For special site requirements the technical department in Cassaform in conjunction with Pilosio engineering team can design and manufacture all necessary components for casting non standard structures.

The P300 System is adaptable for the casting of both large and small circular/curved tanks and structures. Depending on the size and diameter special plywood that follows the curvature of the structure may be required. Standard 1 meter panels services a 12m radius and above.

SPECIAL APPLICATIONS

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Hard Hat

Gloves

High Visible Vest

Steel Capped Boots

Safety Glasses

P300 P300

www.cassaform.com.auwww.cassaform.com.auP31 P32

Cassaform advocates for quality safe practices. The Working Bracket and Self Locking Hooks allows walls to be fully constructed on the ground therefore reducing the risk of falls. Safe manual handling techniques and the correct use of personnel protective equipment must be adhered to at all times.

• Provides a level working platform

• Supports the worker when constructing walls and retaining walls of significant heights

• Facilitates safety rails for ease of work

• When panel exceeds safe handling weight, P300 self-locking hooks should be used with mechanical lifting devices or machines.

• Specialized hooks secures easily to the profile of the frame

• To reduce the risk of injury, proper manual handling of the panels should be done with use of two or more people depending on the total weight.

• Bending of the knees, panel close to the body and a straight posture.

SAFETY

Support Brackets Self -Locking Hooks Manual Handl ing Safety Equipment

(PPE)

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P300 P300

www.cassaform.com.auwww.cassaform.com.auP31 P32

5.4Weight kgAligning Connector

Weight kgAligner Outer Corner

6.0

2.20Weight kgAnti Lifting Device

2 Sizes m 1.1- 1.5 2.1-3.6Weight kg 9.0 19.0

Adjustable Arm

4.30Screw Aligning Connector

Weight kg 4.90Wedge Aligner Clamp

Weight kg

100 x 80 x 100.60

Plate for Threaded BarSize mm

Weight kg

2.10Tie-Rod for Outer Corners D15

Weight kg 400.03.50

UPN80 Reinforcing BeamSize mm

Weight kg800.08.80

Size mmWeight kg

Reinforcing Beam

ø19 x 1480.33

Size mmP300 Pin

Weight kg2.60

Mobile Tie-Rod RetainerWeight kg

Weight

0.378.52

10 Total SizesFrom ø15 x 250To ø15 x 6000

Threaded Bar D15Size mm

0.80Weight kgTie-Rod for Column D15

0.70Weight kgDouble Pin

4 Sizes m 2.1-3.6 3.0-4.6 5.3-7.0 8.0-9.8Weight kg 21.0 25.0 58.0 101.0

Adjustable Push-Pull

0.80Connection Tie-RodWeight kg

ø1301.20

D15 Galvanized ViceSize mm

Weight kg

Lift Shaft Accessories 700.011.20Weight kg

Working BracketSize mm

Weight kgFolding Outer Corner

11.0

100 x 4012.00

D15 Adjustable Galv ViceSize mm

Weight kg

7.4Self Locking HookWeight kg

34.0Galv Shoring CornerWeight kg

COMPONENT LIST

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PROPPING

www.cassaform.com.auwww.cassaform.com.auP33 P34

We have props to cater f rom 1 .0 tonne to 100 tonnes of load

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PROPPING

www.cassaform.com.auwww.cassaform.com.auP33 P34

Super 100 Props

Super Props

Slabprops

Acrow Props

Capable of supporting 100 tonnes at 5m and 48 tonnes at 12m un-braced and can go even higher with bracing, the Super100 prop is the prop to use when you need to support the big loads. Perfect for supporting and reinforcing underneath floors where crane outriggers would otherwise overload the floor so that cranes can now be used.

The Super Prop is an ideal support system for the construction industry especially when you are required to support extra heavy loads. It has similar characteristics to a No.3 Acrow prop in range but with a load capacity of over 8 times more at full height.

The Slabprop is a light weight aluminium prop specifically designed to decrease worker fatigue. Thanks to its safety characteristics, sturdiness and high load capacity the props are suitable for most re-shoring and formwork applications including use with the Pilosio Slabform and Lite Form systems. Its compatibility with other fixed head and drop head systems in the market makes it a product highly sort after prop.

The Acrow prop is the most common prop used in the construction industry and domestic markets today. Its massive popularity comes down to the fact that it is the simplest, quickest and most reliable and economic method of temporary support. Available in 5 different sizes it is perfectly suited for both small unique and large commercial applications.

PROPPING RANGE

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PROPPING

www.cassaform.com.auwww.cassaform.com.auP35 P36

11mmø 17mmø

150mm

150mm

ACROW PROPS

The Acrow Prop is universally renowned for being the quickest and easiest form of temporary support in the construction industry and as a result of this they are seen on nearly every building site in Australia. Whilst commonly used to support and or back prop reinforced concrete slabs and beams the versatility of the Acrow Prop is also widely used in the residential/ domestic market.

Load Chart

mm t kN mm t kN mm t kN mm t kN mm t kN1050 4.33 42.51200 4.18 41.01400 3.36 33.01600 2.54 25.0 1600 2.44 34.01800 2.39 23.5 1800 2.95 29.0 1900 3.97 39.01850 2.34 23.0 2000 2.49 24.5 2000 3.51 34.5 2170 3.61 35.5

2200 1.93 19.0 2200 2.54 25.0 2200 3.61 35.52400 1.73 17.0 2400 2.19 21.5 2400 3.16 31.02600 1.47 14.5 2600 1.78 17.5 2600 2.34 23.02800 1.32 13.0 2800 1.58 15.5 2800 1.93 19.0

3000 1.37 13.5 3000 1.58 15.5 3100 3.14 21.03200 1.22 12.0 3200 1.27 12.5 3200 1.93 19.03400 1.12 11.0 3400 1.17 11.5 3400 1.78 17.5

3600 1.00 10.0 3600 1.52 15.03800 0.91 9.0 3800 1.27 12.53975 0.76 7.5 4000 1.12 11.0

4200 0.96 9.54400 0.91 9.04600 0.81 8.04800 0.71 7.04900 0.61 6.0

No 0 (13kg) No 1 (17.3kg) No 2 (20kg) No 3 (22.6kg) No 4 (30kg)

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PROPPING

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mm t kN mm t kN mm t kN mm t kN1750 10.60 105.701800 10.45 104.201900 10.12 100.902000 9.78 97.50 2020 7.80 77.502100 9.41 93.80 2100 7.40 73.902200 9.01 89.87 2200 7.10 70.302300 8.63 86.03 2300 6.70 66.802400 8.24 82.20 2400 6.30 63.20 2400 6.80 67.702500 7.79 77.63 2500 6.00 59.60 2500 6.60 65.702600 7.33 73.07 2600 5.60 56.00 2600 6.40 63.702700 6.87 68.50 2700 5.30 52.50 2700 6.20 61.702800 6.37 63.47 2800 5.00 49.60 2800 6.00 59.702900 5.86 58.43 2900 4.90 48.90 2900 5.80 57.603000 5.36 53.40 3000 4.80 48.10 3000 5.60 55.60

3100 4.80 47.40 3100 5.40 53.603200 4.70 46.60 3200 5.20 51.603300 4.60 45.90 3300 5.10 50.503400 4.50 45.10 3400 5.00 49.503500 4.50 44.40 3500 4.90 48.403600 4.40 43.60 3600 4.70 47.30 3600 6.80 67.70

3700 4.60 46.20 3700 6.60 65.703800 4.50 45.20 3800 6.40 63.703900 4.40 44.10 3900 6.20 61.704000 4.30 43.00 4000 6.00 59.70

4100 5.80 57.604200 5.60 55.604300 5.40 53.604400 5.20 51.604500 5.10 50.504600 5.00 49.504700 4.90 48.404800 4.70 47.304900 4.60 46.205000 4.50 45.205100 4.40 44.105200 4.30 43.00

1750 - 3000 (17.0kg) 2020 - 3620 (19.6kg) 2400 - 4000 (21.1kg) 3600 - 5200 (25.8kg)

134mm

134mm

The Slabprop is an aluminium light weight prop which is both sturdy and has exceptional safety characteristics. The high load capacity makes it’s suitable for most re-shoring and formwork applications and casting of slabs. The Slabprop comes in four different sizes and ranges in capacity from 43.0 kN to 105.7 kN depending on the extended height. The best prop for each application is chosen based on the load, heights and specific applications.

SLAB PROPS

Load Chart

13mmø

150mm

150mm

40mmø

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PROPPING

www.cassaform.com.auwww.cassaform.com.auP37 P38

1800mm

900mm

450mm

270mm

90mm

2700mm

The popularity of the Super100 prop comes down to the fact that it provides you with a massive 100 tonne load capacity. It is a heavy duty propping system designed for the extra high loads. It’s strength comes from the rigid and robust steel design and it versatility makes it perfectly suited to heavy duty back propping requirements to support mobile cranes on suspended slabs, temporary bridges and heavy duty falsework towers. The super 100 system is fully adjustable between 410mm and 12000mm unsupported.

Speci f icat ions

Working Loads

SUPER 100 PROPS

1000974.16

886.51

789.27

682.46

565.91

454.82

375.88

315.85

1000977

920

851

773

689

601

511

420

338

279235

822783

733

673

607

537

467

396

325

262216

182

688655

611

561

505

447

388

329

271

218180

151

620590

551506

456

403

350

298

245197

163137

0

200

400

600

800

1000

1200

1 2 3 4 5 6 7 8 9 1 0 1 1 1 2

ALLO

W. C

OM

PRES

SIVE

WO

RKIN

G LO

AD (K

N)

EFFECTIVE LENGTH (M)

e = 0 mm e = 10 mm e = 25 mm e = 40 mm e = 50 mm

Kg49.029.644.965.6114.6163.5

450 mm900 mm1800 mm2700 mm

Section HeightJack 410 - 620 mm

270 mm

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PROPPING

www.cassaform.com.auwww.cassaform.com.auP37 P38

410mmmin

max620mm

300mm

280mm

280mm

180mm

22mmø 55mmø

300mm

300mm

100mm

Min Max Height (mm)

Super 100 Jack

(410 - 620 mm)

90mm 270mm 450mm 900mm 1800mm 2700mm Weight (kg)

410 - 620 1 54 kg500 - 710 1 1 79 kg680 - 890 1 1 89 kg860 - 1070 1 1 99 kg950 - 1160 1 1 1 124 kg1130 - 1340 1 1 1 134 kg1220 - 1430 1 1 1 1 159 kg1310 - 1520 1 1 119 kg1400 - 1610 1 1 1 144 kg1580 - 1790 1 1 1 154 kg1670 - 1880 1 1 1 1 179 kg1760 - 1970 1 1 1 164 kg1940 - 2150 1 1 2 1 214 kg2120 - 2330 1 1 1 1 1 224 kg2300 - 2510 1 1 1 191 kg2480 - 2690 1 1 1 201 kg2660 - 2870 1 1 1 211 kg2840 - 3050 1 1 2 1 261 kg3020 - 3230 1 1 1 1 1 271 kg3200 - 3410 1 1 1 239 kg3380 - 3590 1 1 1 249 kg3560 - 3770 1 1 1 259 kg3740 - 3950 1 2 1 1 309 kg3920 - 4130 1 1 1 1 1 319 kg4100 - 4310 1 1 1 1 304 kg4280 - 4490 1 1 1 294 kg4460 - 4670 1 1 1 1 324 kg4640 - 4850 1 1 2 1 1 374 kg4820 - 5030 1 3 1 1 384 kg5000 - 5210 1 1 1 1 351 kg5180 - 5390 1 1 1 1 361 kg5360 - 5570 1 1 1 1 371 kg5540 - 5750 1 2 1 1 1 396 kg5720 - 5930 1 1 1 1 1 1 431 kg5900 - 6110 1 1 2 399 kg6080 - 6290 1 1 2 409 kg6260 - 6470 1 1 2 419 kg6440 - 6650 1 2 1 2 469 kg6620 - 6830 1 3 2 479 kg6800 - 7010 1 1 1 2 464 kg6980 - 7190 1 1 1 2 474 kg7160 - 7370 1 1 1 2 484 kg7340 - 7550 1 1 2 1 2 534 kg7520 - 7730 1 1 1 1 1 2 544 kg7700 - 7910 1 1 1 2 511 kg7880 - 8090 1 1 1 2 521 kg8060 - 8270 1 1 1 2 531 kg8240 - 8450 1 2 1 1 2 581 kg8420 - 8630 1 1 1 1 1 2 591 kg8600 - 8810 1 1 3 559 kg8780 - 8990 1 1 3 569 kg8960 - 9170 1 1 3 579 kg9140 - 9350 1 2 1 3 629 kg9320 - 9530 1 1 1 1 3 639 kg9500 - 9710 1 2 1 3 649 kg9680 - 9890 1 1 1 3 634 kg9860 - 10070 1 1 1 3 644 kg10040 - 10250 1 2 1 1 3 694 kg10220 - 10430 1 1 1 1 1 3 704 kg10400 - 10610 1 1 1 3 671 kg10580 - 10790 1 1 1 3 681 kg10760 - 10970 1 1 1 3 691 kg10940 - 11150 1 2 1 1 3 741 kg11120 - 11330 1 1 1 1 1 3 751 kg11300 - 11510 1 1 1 1 3 736 kg

SUPER 100 COMPONENTS

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PROPPING

www.cassaform.com.auwww.cassaform.com.auP39 P40

mm t kN2400 12.10 118.62500 12.10 118.62600 11.80 15.72700 11.50 112.72800 11.10 108.82900 10.60 103.93000 10.10 99.03100 9.70 95.13200 9.30 91.23300 8.90 87.23400 8.50 83.33500 8.10 79.43600 7.70 75.53700 7.40 72.53800 7.00 68.63900 6.70 65.74000 6.40 62.7

(55kg)

13mmø

200mm

100mm

100mm

200mm

20mmø

180mm

150mm

Cassaform Super Prop is capable of supporting over 8 times the load capacity of a standard Acrow prop. They are a structurally solid prop with a massive load capacity of up to 12 tonne which can be easily handled into awkward locations. Ideally suited for tight and difficult access applications where the floor to ceiling height does not exceed 4 meters.

SUPER PROPS

Load Chart

Components

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SPECIALISED PRODUCTS

www.cassaform.com.au P40www.cassaform.com.auwww.cassaform.com.auP39 P40

ALSO AVAILABLE FROM CASSAFORM

SVELT is modular formwork with a variable radius used for curved structures cast on site. The curved radius of panels can be easily adjusted by using screw adjusters. SVELT can do a minimum feasible radius of 2.5 metres.

SVELT curved formwork system

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SPECIALISED PRODUCTS

www.cassaform.com.auP41

The SE prefabricated scaffolding has been designed to solve safety challenges on site, allowing the construction company to work safely even without PPE against falls.

It is a secure lightweight formwork system for traditional and cast insitu slabs, it has been designed with the purpose to improve safety onsite, improve productivity and reduce slab construction times.

The MP multi-directional scaffolding system ensures the highest possibilities of use even in complex situations thanks to the characteristics of quick assembly, great modularity, extreme adaptability and high load capacity.

SE Scaffold

Li teform Slab Formwork System

MP Scaffold

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Note Pad

Innovative Fast Flexible Formwork Solutions

Cassaform

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Note Pad

Innovative Fast Flexible Formwork Solutions

Cassaform

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All Correspondence85 Cherry LaneLAVERTON NORTH VIC 3026Phone: 1300 745 674Fax: 03 9368 9499Email: [email protected]

A.C.N 159 196 522A.B.N 84 377 535 770

CUSTOMER DETAILS

Legal Name of Entity: _______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Trading Name: _______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Business Structure: Private Company Public Company Trust Partnership Individual

Other (Please provide details) _______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Name of partnership / trust: _______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

A.C.N(If your entity is a company)_______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

A.B.N(Include if you trade as a company, sole trader partnership or trust)_______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Date of incorporation or business started: _______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Business Address:________________________________________________________________________________________________________________________________________________________________________________________________________Postcode_____________________________________

Postal Address:________________________________________________________________________________________________________________________________________________________________________________________________________Postcode_____________________________________

Type of Business:_______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Contact Name: Position: Phone:__________________________________________________________________________________________________________________________________________________________________________

Email: Mobile: _______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Accounts Contact Person: Phone: __________________________________________________________________________________________________________________________________________________________________________

Email: Fax:_______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Estimated Monthly Hire Requirements: $ __________________________________________________________________________________________________________________________________________________________________________

Do you require Purchase Orders: Yes No _______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Bank: BSB: A/C No_______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

DETAIL OF DIRECTORS / PROPRIETORS (Please attach a copy of directors driver’s license)

Full Name: Home Address Date of birth

TRADE REFERENCES (We require a min of 3 current suppliers with equivalent monthly hire estimates)

Trade Creditor: Contact: Email:

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All Correspondence85 Cherry LaneLAVERTON NORTH VIC 3026Phone: 1300 745 674Fax: 03 9368 9499Email: [email protected]

A.C.N 159 196 522A.B.N 84 377 535 770

CREDIT INFORMATION & PRIVACY CONSENT – CUSTOMER & GUARANTORS

I/we (the Applicant/ Customer and all the signatories to this application including guarantors) warrant to Cassaform Pty Ltd (ACN 159 196 522) that the information in this application is correct. I/we warrant that we have been provided with a separate copy of, (not included hereinthis condensed Credit Application) and have read and understood Cassaform's Equipment Sales & Conditions of Hire. The Customer agreesto these Terms and agrees that they will be incorporated by reference. I/we acknowledge that credit may be withdraw at any time. I/we agreethat Cassaform may give information to third parties about the Customer, directors or proprietors for the following purposes:

a) To obtain personal credit information on commercial activities and/or report on credit worthiness about the Customer, itsguarantors, directors, proprietors or related parties

b) To allow the credit reporting agency to create or maintain a credit information file containing information about the Customer, itsguarantors, directors, proprietors or related parties

c) For registration on the PPSR or public records or registerd) Disclosing to a credit reporting agency or other credit provider, information of a personal naturee) Obtaining a credit report containing personal information on the Customer for the purpose of collecting overdue payments on

commercial credit transactions.f) Report on the fact that you have applied for credit and the amount of such credit, the fact that payments are overdue in excess of

30 days, serious credit infringements, advise that payments are no longer overdue or have otherwise been discharged.

SIGNATURE BY CUSTOMER’S AUTHORISED DIRECTOR / PERSON / PROPRIETOR

Full Name: Position: Signature: Date:________________________________________________________________________Full Name: Position: Signature: Date:________________________________________________________________________GUARANTEE AND INDEMINITYI/We, the person/s named and described in the Schedule hereto (“the Guarantor”) (and the Directors of the Customer) in consideration of Cassaform Pty Ltd (“the Owner”) agreeing to enter into hire agreements from time to time with the Customer named and described in the within Contract (“the Customer” do hereby for ourselves, our respective executors and administrators JOINTLY AND SEVERALLY COVENANT with the Owner that if at any time default shall be made in the payment of moneys by the Customer to the Owner under the within contract or in the performance, observance of any term or condition of the contract to be performed or observed by the Customer.I/We will unconditionally and irrevocably indemnify the Owner in relation to its obligations and will forthwith on demand by the owner pay to the Owner all losses, costs charges and expenses whatsoever which the owner may incur by reason of any default as aforesaid by the Customer. This Guarantee shall be a continuing Guarantee and shall not be released by any neglect or forbearance on the part of the Owner, in enforcing payment of any of the moneys payable by the Customer or for the time being given to the Customer for any such payment, performance or observance or by any other thing which may be under the law relating to sureties which would but for these provisions have the effect of releasing us our executors and administrators. I/We acknowledge that the Owner shall not be required to first proceed against the Customer and that we have read, agree with and familiarised ourselves with the Contract and Condition of Hire.The Guarantors hereby grant to the company a Charge over all their right title and interest in all any real property now held or acquired by them or them or either of them in the future such Charge to secure their obligations under this Guarantee and the Guarantors hereby undertake and agree as a separate obligation under this Guarantee to execute a registrable Mortgage over any such real property now held or acquired by them in the future and upon request by the company.The Customer and the guarantors acknowledge and consent to the Owner registering a caveat over any real property to which the aforementioned charge relates.The Guarantors, and if more than one each of them, hereby acknowledge that they have received independent advice regarding their rights and obligations of Guarantors under this Guarantee.I/We by the execution of this Guarantee Indemnify and Charge consent to Cassaform Pty Ltd seeking information from another credit provider or reporting agency about my consumer worthiness in relation to commercial or consumer credit.

Dated this: _____________________________________________day of ______________________________20_________

Signature(s) of Director(s) / Guarantor(s) ___________________________________________________________________

Witness (Signature) _______________________________________________________________________________

Witness (Name in full) ___________________________________________________________________________________

Witness (Address) ______________________________________________________________________________________

Page 51: Innovative Fast Flexible Formwork Solutions …...“Cassaform’s Light weight aluminum Slabform modular formwork system allows for 3 competent people to install 500m2 per day. Thus

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Innovative Fast Flexible Formwork Solutions

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Page 52: Innovative Fast Flexible Formwork Solutions …...“Cassaform’s Light weight aluminum Slabform modular formwork system allows for 3 competent people to install 500m2 per day. Thus

Come visit our showroomat 85 Cherry lane, Laverton North, VIC 3026

www.cassaform.com.au

t 1300 745 674

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