The engine exhaust from this productcdn.powerequipment.honda.com/pe/pdf/manuals/00X31ZT36230.pdfTo...

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Transcript of The engine exhaust from this productcdn.powerequipment.honda.com/pe/pdf/manuals/00X31ZT36230.pdfTo...

Page 1: The engine exhaust from this productcdn.powerequipment.honda.com/pe/pdf/manuals/00X31ZT36230.pdfTo help you make informed decisions about safety, we have provided operating procedures
Page 2: The engine exhaust from this productcdn.powerequipment.honda.com/pe/pdf/manuals/00X31ZT36230.pdfTo help you make informed decisions about safety, we have provided operating procedures

Exhaust contains poisonous carbonmonoxide gas that can build up todangerous levels in closed areas.Breathing carbon monoxide cancause unconsciousness or death.

Never run the generator in a closed,or even partly closed area wherepeople may be present.

The information and specifications included in this publication were ineffect at the time of approval for printing. Honda Motor Co., Ltd.reserves the right, however, to discontinue or change specifications ordesign at any time without notice and without incurring any obligationwhatever.

Keep this owner’s manual handy so that you can refer to it at any time.This owner’s manual is considered a permanent part of the generatorand should remain with the generator if resold.

The engine exhaust from this productcontains chemicals known to the State

of California to cause cancer, birthdefects or other reproductive harm.

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INTRODUCTION

Congratulations on your selection of a Honda generator. We arecertain you will be pleased with your purchase of one of the finestgenerators on the market.

We want to help you get the best results from your new generator andto operate it safely. This manual contains all the information on how todo that; please read it carefully.

As you read this manual, you will find information preceded by asymbol. That information is intended to help you avoid

damage to your generator, other property, or the environment.

We suggest you read the Distributor’s Limited Warranty (see page )to fully understand its coverage and your responsibilities of ownership.

When your generator needs scheduled maintenance, keep in mindthat your Honda servicing dealer is specially trained in servicingHonda generators and is supported by the parts and service divisionsof American Honda. Your Honda servicing dealer is dedicated to yoursatisfaction and will be pleased to answer your questions andconcerns.

Best Wishes,Honda Motor Co., Ltd.

74

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A FEW WORDS ABOUT SAFETY

Safety Labels

Safety Messages

Safety Headings

Safety Section

Instructions

Your safety and the safety of others are very important. And using thisgenerator safely is an important responsibility.

To help you make informed decisions about safety, we have providedoperating procedures and other information on labels and in thismanual. This information alerts you to potential hazards that couldhurt you or others.

Of course, it is not practical or possible to warn you about all thehazards associated with operating or maintaining a generator. Youmust use your own good judgement.

You will find important safety information in a variety of forms,including:

on the generator.

preceded by a safety alert symbol and oneof three signal words, DANGER, WARNING, or CAUTION.

These signal words mean:

be or ifyou don’t follow instructions.

be or ifyou don’t follow instructions.

be if you don’t followinstructions.

such as IMPORTANT SAFETY INFORMATION.

such as

how to use this generator correctly and safely.

This entire book is filled with important safety information pleaseread it carefully.

You WILL KILLED SERIOUSLY HURT

You CAN KILLED SERIOUSLY HURT

You CAN HURT

GENERATOR SAFETY .

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CONTENTS

................................................................................GENERATOR SAFETY .6

........................................................................CONTROLS & FEATURES .11

...............................................................................BEFORE OPERATION .19

..................................................IMPORTANT SAFETY INFORMATION .6......................................................................Operator Responsibility .6

.................................................................Carbon Monoxide Hazards .6.......................................................................Electric Shock Hazards .7........................................................................Fire and Burn Hazards .7

.................................................................................Refuel With Care .8.................................................................SAFETY LABEL LOCATIONS .9

...........................................COMPONENT & CONTROL LOCATIONS .11............................................................................................CONTROLS .13

....................................................................................Engine Switch .13........................................................................................Starter Grip .13

.................................................................Fuel Tank Cap Vent Lever .14.......................................................................................Choke Lever .14

..........................................................................Eco-Throttle Switch .15................................................................Parallel Operation Outlets .15

...................................................................................DC Receptacle .16..........................................................................DC Circuit Protector .16

.............................................................................................FEATURES .17................................................................................Output Indicator .17

............................................................................Overload Indicator .17..............................................................................Oil Alert Indicator .18...............................................................................Ground Terminal .18

................................................ARE YOU READY TO GET STARTED? .19.........................................................................................Knowledge .19

..............................................IS YOUR GENERATOR READY TO GO? .19...............................................................................Check the Engine .20

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CONTENTS

..............................................................................................OPERATION .21

.............................................................SERVICING YOUR GENERATOR .40

..................................................................................................STORAGE .55

.....................................................SAFE OPERATING PRECAUTIONS .21......................................................................STARTING THE ENGINE .22......................................................................STOPPING THE ENGINE .25

.....................................................................................AC OPERATION .27.................................................................................AC Applications .29

.................................................................AC PARALLEL OPERATION .30.................................................AC Parallel Operation Applications .32

.....................................................................................DC OPERATION .34....................................................................ECO-THROTTLE SYSTEM .37

................................................................................STANDBY POWER .38...............................Connections to a Building’s Electrical System .38

.................................................................................System Ground .38.......................................................................Special Requirements .39

.............................................THE IMPORTANCE OF MAINTENANCE .40......................................................................MAINTENANCE SAFETY .41

............................................................................Safety Precautions .41................................................................MAINTENANCE SCHEDULE .42

...........................................................................................REFUELING .43...............................................................FUEL RECOMMENDATIONS .44

..................................................................ENGINE OIL LEVEL CHECK .45...........................................................................ENGINE OIL CHANGE .47

....................................................ENGINE OIL RECOMMENDATIONS .48........................................................................AIR CLEANER SERVICE .49

.............................................................FOAM AIR FILTER CLEANING .50.........................................................................SPARK PLUG SERVICE .51

................................................................SPARK ARRESTER SERVICE .53

....................................................................STORAGE PREPARATION .55.............................................................................................Cleaning .55

.....................................................................................................Fuel .55..........................................................................................Engine Oil .59

...................................................................STORAGE PRECAUTIONS .60................................................................REMOVAL FROM STORAGE .60

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CONTENTS

......................................................................................TRANSPORTING .61

.......................................TAKING CARE OF UNEXPECTED PROBLEMS .62

..........................................TECHNICAL & CONSUMER INFORMATION .65

..................................................................INITIAL USE INSTRUCTIONS .80

........................................................................................................INDEX .84

.............................QUICK REFERENCE INFORMATION .Inside back cover

...................................................................ENGINE WILL NOT START .62.......................................................................ENGINE LACKS POWER .63

..............................................NO POWER AT THE AC RECEPTACLES .64................................................NO POWER AT THE DC RECEPTACLE .64

................................................................TECHNICAL INFORMATION .65...................................................................Serial Number Location .65

....................Carburetor Modification for High Altitude Operation .66............................................Emission Control System Information .67

.............................................................................................Air Index .69....................................................................................Specifications .70

.................................................................................Wiring Diagram .71...............................................................CONSUMER INFORMATION .72..............................................................Dealer Locator Information .72

...........................................................................Honda Publications .72.........................................................Customer Service Information .73........................................................Distributor’s Limited Warranty .74

................................................Emission Control System Warranty .75

...........................................................................................ENGINE OIL .80.......................................................................................................FUEL .81

...........................................................................BEFORE OPERATION .83

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GENERATOR SAFETY

Operator Responsibility

Carbon Monoxide Hazards

IMPORTANT SAFETY INFORMATION

Honda generators are designed for use with electrical equipment thathas suitable power requirements. Other uses can result in injury to theoperator or damage to the generator and other property.Most injuries or property damage can be prevented if you follow allinstructions in this manual and on the generator. The most commonhazards are discussed below, along with the best way to protectyourself and others.

Be sure that anyone who operates the generator receives properinstruction. Do not let children operate the generator withoutparental supervision.

Know how to stop the generator quickly in case of emergency.

Understand the use of all generator controls, output receptacles,and connections.

Exhaust contains poisonous carbon monoxide, a colorless, odorlessgas. Breathing carbon monoxide can cause loss of consciousnessand may lead to death.

If you run the generator in an area that is confined, or even partlyenclosed area, the air you breathe could contain a dangerousamount of exhaust gas.

Never run your generator inside a garage, house, or near openwindows or doors.

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GENERATOR SAFETY

Electric Shock Hazards

Fire and Burn Hazards

The generator produces enough electric power to cause a seriousshock or electrocution if misused.

Using a generator or electrical appliance in wet conditions, such asrain or snow, or near a pool or sprinkler system, or when your handsare wet, could result in electrocution. Keep the generator dry.

If the generator is stored outdoors, unprotected from the weather,check all of the electrical components on the control panel beforeeach use. Moisture or ice can cause a malfunction or short circuit inelectrical components that could result in electrocution.

Do not connect to a building’s electrical system unless an isolationswitch has been installed by a qualified electrician.

Use only a Honda approved parallel operation cables (optionalequipment) when connecting two EU1000i generators for paralleloperation.

Never connect different generator models.

The exhaust system gets hot enough to ignite some materials.Keep the generator at least 3 feet (1 meter) away from buildingsand other equipment during operation.Do not enclose the generator in any structure.Keep flammable materials away from the generator.

The muffler becomes very hot during operation and remains hot fora while after stopping the engine. Be careful not to touch the mufflerwhile it is hot. Let the engine cool before storing the generatorindoors.

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GENERATOR SAFETY

Refuel With Care

Gasoline is extremely flammable, and gasoline vapor can explode.Allow the engine to cool if the generator has been in operation. Refuelonly outdoors in a well-ventilated area with the engine off. Do notoverfill the fuel tank. Never smoke near gasoline, and keep otherflames and sparks away. Always store gasoline in an approvedcontainer. Make sure that any spilled fuel has been wiped up beforestarting the engine.

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GENERATOR SAFETY

SAFETY LABEL LOCATIONS

California type

Non-California type

These labels warn you of potential hazards that can cause seriousinjury. Read them carefully. If a label comes off or becomes hard toread, contact your Honda servicing dealer for a replacement.

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GENERATOR SAFETY

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COMPONENT & CONTROL LOCATIONS

CONTROLS & FEATURES

ENGINE SWITCH

CHOKE LEVER FUEL TANK CAP VENT LEVER

FUEL TANK CAP

STARTER GRIP

PARALLEL OPERATION OUTLETSAC RECEPTACLES

GROUND TERMINAL

OUTPUT INDICATOR

OVERLOAD INDICATOR

DC CIRCUIT PROTECTOR

DC RECEPTACLE

ECO-THROTTLE SWITCH

OIL ALERT INDICATOR

MAINTENANCECOVER

Use the illustrations on these pages to locate and identify the mostfrequently used controls.

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CONTROLS & FEATURES

MUFFLER

SPARK PLUG MAINTENANCE COVER

SPARK PLUG

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CONTROLS & FEATURES

CONTROLS

Engine Switch

Starter Grip OOFFFF

OONN

STARTER GRIP

ENGINE SWITCH

The engine switch controls theignition system and the fuel valve.

OFF Stops the engine andcloses the fuel valve.

ON Running position; opensthe fuel valve and allows theengine to be started.

Pulling the starter grip operatesthe recoil starter to crank theengine.

Do not allow the starter grip tosnap back against the generator.Return it gently to preventdamage to the starter.

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CONTROLS & FEATURES

Fuel Tank Cap Vent Lever

Choke Lever

CHOKE LEVER

FUEL TANK CAP FUEL TANK CAP VENT LEVER

OONN

OFF

OOPPEENN

CLOSED

The fuel tank cap is provided with a vent lever to seal the fuel tank.

The vent lever must be in the ON position for the engine to run.

When the engine is not in use, leave the vent lever in the OFF positionto reduce the possibility of fuel leakage. Allow the engine to cool wellbefore turning the vent lever to the OFF position.

The choke is used to provideproper starting mixture when theengine is cold. It can be openedand closed by operating the chokelever manually. Move the chokelever to the CLOSED position toenrich the mixture for coldstarting.

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CONTROLS & FEATURES

Eco-Throttle Switch

Parallel Operation Outlets

ON:

OFF:

OOFFFF

PARALLEL OPERATION OUTLETS

OONN

ECO-THROTTLE SWITCH

TM

TMThe Eco-Throttle system automatically reduces engine speed whenloads are turned off or disconnected. When appliances are turned onor reconnected, the engine returns to the proper speed to power theelectrical load.If high electrical loads are connected simultaneously, turn theEco-Throttle switch to the OFF position to reduce voltage changes.

Recommended to minimize fuel consumption and furtherreduce noise levels when less than a full load is applied to thegenerator.The Eco-Throttle system does not operate.When using the DC output, turn the Eco-Throttle switch to theOFF position.

These outlets are used for connecting two EU1000i generators forparallel operation (see page ). A Honda approved parallel operationcables (optional equipment) is required for parallel operation. Thiscable can be purchased from an authorized Honda generator dealer.

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CONTROLS & FEATURES

DC Receptacle

DC Circuit Protector

OFF

ON

PUSH

DC CIRCUIT PROTECTOR DC RECEPTACLE

The DC receptacle should ONLY be used for charging 12-voltautomotive type batteries. The DC charging output is not regulated.

The DC circuit protector automatically shuts off the DC batterycharging circuit when the DC charging circuit is overloaded, whenthere is a problem with the battery, or when the connections betweenthe battery and the generator are improper. However, the circuitprotector does not prevent overcharging.

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17

CONTROLS & FEATURES

FEATURES

Output Indicator

Overload Indicator

OUTPUT INDICATOR(GREEN)

OVERLOAD INDICATOR(RED)

The output indicator (green) is illuminated when the generator isoperating normally. It indicates that the generator is producingelectrical power at the receptacles.

If the generator is overloaded (in excess of 1.0 kVA), or if there is ashort circuit in a connected appliance, the overload indicator (red) willcome ON. The overload indicator (red) will stay ON, and after aboutfour seconds, current to the connected appliance(s) will shut off, andthe output indicator (green) will go OFF. However, the engine willcontinue to run.

0 100 hours100 200 hours200 300 hours300 400 hours400 500 hours500 or more hours

No blinks:1 blink:2 blinks:3 blinks:4 blinks:5 blinks:

In addition, the output indicator has a simplified hour meter function.When you start the engine, the indicator blinks according to thegenerator’s cumulative operating hours as follows:

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CONTROLS & FEATURES

Oil Alert Indicator

Ground Terminal

OIL ALERT INDICATOR(RED)

GROUND TERMINAL

The Oil Alert system is designed to prevent engine damage causedby an insufficient amount of oil in the crankcase. Before the oil level inthe crankcase can fall below a safe limit, the Oil Alert indicator (red)comes on and the Oil Alert system automatically will stop the engine(the engine switch will remain in the ON position).If the engine stops or the Oil Alert indicator (red) comes on when youpull the starter grip, check the engine oil level (see page ) beforetroubleshooting in other areas.

The generator ground terminal is connected to the frame of thegenerator, the metal non-current-carrying parts of the generator, andthe ground terminals of each receptacle.

Before using the ground terminal, consult a qualified electrician,electrical inspector, or local agency having jurisdiction for local codesor ordinances that apply to the intended use of the generator.

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BEFORE OPERATION

ARE YOU READY TO GET STARTED?

Knowledge

IS YOUR GENERATOR READY TO GO?

Your safety is your responsibility. A little time spent in preparation willsignificantly reduce your risk of injury.

Read and understand this manual. Know what the controls do andhow to operate them.

Familiarize yourself with the generator and its operation before youbegin using it. Know how to quickly shut off the generator in case ofan emergency.

For your safety, and to maximize the service life of your equipment, itis very important to take a few moments before you operate thegenerator to check its condition. Be sure to take care of any problemyou find, or have your servicing dealer correct it, before you operatethe generator.

Improperly maintaining thisgenerator, or failing to correct aproblem before operation, couldcause a malfunction in which youcould be seriously injured.

Always perform a pre-operationinspection before each operation,and correct any problem.

If the generator is being used to power appliances, be sure that theydo not exceed the generator’s load rating (see pages and ).29 33

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BEFORE OPERATION

Check the Engine

To prevent a possible fire, keep the generator at least 3 feet (1 meter)away from building walls and other equipment during operation. Donot place flammable objects close to the engine.

Before beginning your pre-operation checks, be sure the generator ison a level surface and the engine switch is in the OFF position.

Check the oil level (see page ). A low oil level will cause the Oil Alertsystem to shut down the engine.

Check the air filter (see page ). A dirty air filter will restrict air flow tothe carburetor, reducing engine and generator performance.

Check the fuel level (see page ). Starting with a full tank will help toeliminate or reduce operating interruptions for refueling.

45

49

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SAFE OPERATING PRECAUTIONS

OPERATION

For your safety, do not operate the generator in an enclosed area suchas a garage. Your generator’s exhaust contains poisonous carbonmonoxide gas that can collect rapidly in an enclosed area and causeillness or death.

Exhaust contains poisonous carbonmonoxide gas that can build up todangerous levels in closed areas.Breathing carbon monoxide cancause unconsciousness or death.

Never run the generator in a closed,or even partly closed area wherepeople may be present.

Use grounded 3-prong extension cords, tools, and appliances, ordouble-insulated tools and appliances.

Before connecting an AC appliance or power cord to the generator:

Inspect cords and plugs, and replace if damaged.Make sure that the appliance is in good working order. Faultyappliances or power cords can create a potential for electric shock.Make sure the electrical rating of the tool or appliance does notexceed that of the generator. Never exceed the maximum powerrating of the generator. Power levels between rated and maximummay be used for no more than 30 minutes.Operate the generator at least 3 feet (1 meter) away from buildingsand other equipment.Do not operate the generator in an enclosed structure.

Before operating the generator for the first time, review chaptersGENERATOR SAFETY (see page ) and BEFORE OPERATION (seepage ).

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OPERATION

STARTING THE ENGINE

FUEL TANK CAP VENT LEVER

OONN

OOFFFF

To prevent a possible fire, keep the generator at least 3 feet (1 meter)away from building walls and other equipment during operation. Donot place flammable objects close to the engine.

Operating this generator less than 3 feet (1 meter) from a building orother obstruction can cause overheating and damage the generator.For proper cooling, allow at least 3 feet (1 meter) of empty spaceabove and around the generator.Keep all cooling holes open and clear of debris, mud, water, etc.Cooling holes are located on the side panel, the control panel, andthe bottom of the generator. If the cooling holes are blocked, thegenerator may overheat and damage the engine, inverter, orwindings.

Turn the fuel tank cap vent lever to the ON position.

Make sure that all appliances connected to the generator are turnedoff. The generator may be hard to start if a load is connected.

Refer to SAFE OPERATING PRECAUTIONS on page and perform theIS YOUR GENERATOR READY TO GO checks (see page ). Refer toAC OPERATION (see page ) or DC OPERATION (see page ) forconnecting loads to the generator.

1.

2.

27 3419

21

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OPERATION

ENGINE SWITCH

CHOKE LEVER

CCLLOOSSEEDD

OOFFFF

OOPPEENN

OONN

ECO-THROTTLE SWITCH

OOFFFF

Make sure the Eco-Throttleswitch is in the OFF position, ormore time will be required forwarm-up.

Turn the engine switch to theON position.

To start a cold engine, move thechoke lever to the CLOSEDposition. To restart a warmengine, leave the choke lever inthe OPEN position.

5.

4.

3.

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OPERATION

CHOKE LEVER

OONN

ECO-THROTTLE SWITCH

DDiirreeccttiioonn ttoo ppuullll

STARTER GRIP

OOPPEENN

CLOSED

Pull the starter grip lightly untilyou feel resistance, then pullbriskly in the direction of thearrow as shown.

If the choke lever was moved tothe CLOSED position to startthe engine, gradually move it tothe OPEN position as theengine warms up.

If you wish to use theEco-Throttle system, turn theEco-Throttle switch to the ONposition after the engine haswarmed up for 2 or 3 minutes.

Do not allow the starter gripto snap back against thegenerator. Return it gently toprevent damage to the starter.

6.

7.

8.

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OPERATION

STOPPING THE ENGINE

ENGINE SWITCH OOFFFF

FUEL TANK CAP VENT LEVER

OONN

OONN

OOFFFF

To stop the engine in an emergency, simply turn the engine switch tothe OFF position. Under normal conditions, use the followingprocedure.

Turn the engine switch to the OFF position.

Allow the engine to cool, and then turn the fuel tank cap vent leverto the OFF position.

Turn off or disconnect all appliances connected to the generator.1.

2.

3.

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OPERATION

PARALLEL OPERATION CABLES(optional equipment)

If two generators were connected for parallel operation, disconnectthe parallel operation cables after stopping the engines if you do notwish to resume parallel operation.

4.

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OPERATION

AC OPERATION

OUTPUT INDICATOR(GREEN)

OVERLOAD INDICATOR(RED)

Most motorized appliances require more than their electrical rating forstartup. When an electric motor is started, the overload indicator (red)may come on. This is normal if the overload indicator (red) goes offwithin 4 seconds. If the overload indicator (red) stays on, consult yourgenerator dealer.

Start the engine (see page ) and make sure the output indicator(green) comes on.

Before connecting an appliance to the generator, make sure that it is ingood working order and that its electrical rating does not exceed thatof the generator.

1. 22

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OPERATION

Plug in the appliance into thereceptacle.

Turn on the appliance.

If the generator is overloaded (see page ), or if there is a short circuitin a connected appliance, the overload indicator (red) will go ON. Theoverload indicator (red) will stay ON, and after about four seconds,current to the connected appliance(s) will shut off, and the outputindicator (green) will go OFF. Stop the engine and investigate theproblem.

Determine if the cause is a short circuit in a connected appliance or anoverload. Correct the problem and restart the generator.

2.

3.

29

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29

OPERATION

AC Applications

The total power requirements (VA) of all appliances connected mustbe considered. Appliance and power tool manufacturers usually listrating information near the model number or serial number.

0.9 kVA

For continuous operation, do not exceed the rated power.Rated power is:

1.0 kVA

Limit operation requiring maximum power to 30 minutes.Maximum power is:

Substantial overloading will open the circuit protector. Exceeding thetime limit for maximum power operation or slightly overloading thegenerator may not switch the circuit protector OFF, but will shorten theservice life of the generator.

Make sure that the combined electrical rating of the tools orappliances do not exceed that of the generator. Never exceed themaximum power rating of the generator. Power levels betweenrated and maximum may be used for no more than 30 minutes.

If an appliance begins to operate abnormally, becomes sluggish, orstops suddenly, turn it off immediately. Disconnect the appliance,and determine whether the problem is the appliance or the ratedload capacity of the generator has been exceeded.

Make sure that it is in good working order. A faulty appliance orpower cord can create a potential for electrical shock.

Before connecting an appliance or power cord to the generator:

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30

OPERATION

AC PARALLEL OPERATION

PARALLEL OPERATION CABLES(optional equipment)

Before connecting an appliance to either generator, make sure that theappliance is in good working order and that its electrical rating doesnot exceed that of the receptacle.Most motorized appliances require more than their electrical rating forstartup. When an electric motor is started, the overload indicator (red)may come on. This is normal if the overload indicator (red) goes offwithin 4 seconds. If the overload indicator (red) stays on, consult yourgenerator dealer.During parallel operation, the Eco-Throttle switch should be in thesame position on both generators.

Start the engines (see page ) and make sure the output indicator(green) on each generator comes on (see page ).

Connect the parallel operation cables (optional equipment) betweenthe two EU1000i generators following the instructions supplied withthe parallel operation cables.

1.

2.27

22

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31

OPERATION

Determine if the cause is a short circuit in a connected appliance or anoverload. Correct the problem and restart the generator.

If the generators are overloaded (see page ), or if there is a shortcircuit in a connected appliance, the overload indicator (red) will goON. The overload indicator (red) will stay ON, and after about fourseconds, current to the connected appliance(s) will shut off, and theoutput indicator (green) will go OFF. Stop both engines andinvestigate the problem.

Turn on the appliance.

Plug in the appliance following the instruction provided with theparallel operation cables.

3.

4.

33

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32

OPERATION

AC Parallel Operation Applications

Follow the instructions included with the parallel operation cables.Before connecting an appliance or power cord to the generator:

Make sure that it is in good working order. A faulty appliance orpower cord can create a potential for electrical shock.

If an appliance begins to operate abnormally, becomes sluggish, orstops suddenly, turn it off immediately. Disconnect the appliance,and determine whether the problem is the appliance or the ratedload capacity of the generator has been exceeded.

Make sure that the combined electrical rating of the tools orappliances do not exceed that of the generator. Never exceed themaximum power rating of the generator. Power levels betweenrated and maximum may be used for no more than 30 minutes.

Never connect different generator models.

Use only a Honda approved parallel operation cables (optionalequipment, see page ) when connecting two EU1000i generatorsfor parallel operation.

Never connect or remove the parallel operation cables when thegenerator is running.

For single generator operation, the parallel operation cables must beremoved.

Substantial overloading that continuously lights the overload indicator(red) may damage the generator. Marginal overloading thattemporarily lights the overload indicator (red) may shorten the servicelife of the generator.

72

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33

OPERATION

Limit operation requiring maximum power to 30 minutes.Maximum power in parallel operation is:

For continuous operation, do not exceed the rated power.Rated power in parallel operation is:

The total power requirements (VA) of all appliances connected mustbe considered. Appliance and power tool manufacturers usually listrating information near the model number or serial number.

2.0 kVA

1.8 kVA

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34

OPERATION

DC OPERATION

Connecting the battery charging cable (optional equipment):

WARNING:Wash hands after handling.

BATTERY CHARGING CABLE(optional equipment)

BLACK LEAD

RED LEAD

The DC receptacle should ONLY be used for charging 12-voltautomotive type batteries. The DC charging output is not regulated.When using the DC output, turn the Eco-Throttle switch to the OFFposition.

Before connecting the battery charging cable to a battery that isinstalled in a vehicle, disconnect the vehicle battery ground cablefrom the negative ( ) battery terminal.

Wear protective clothing and a faceshield, or have a skilled mechanicperform the battery maintenance.

A spark or flame can cause thebattery to explode with enoughforce to kill or seriously hurt you.

The battery gives off explosivehydrogen gas during normaloperation.

Battery posts, terminals, and related accessories containlead and lead components.

Plug the battery chargingcable into the DC receptacleof the generator.

1.

2.

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+ -

35

OPERATION

PPUUSSHH

ON

OFF

DC CIRCUITPROTECTOR

DC RECEPTACLE

Connect the red lead of the battery charging cable to the positive( ) battery terminal and the black lead to the negative ( ) batteryterminal.

Do not start the vehicle while the battery charging cable is connectedand the generator is running. The vehicle or the generator may bedamaged.

An overloaded DC circuit, excessive current draw by the battery, or awiring problem will trip the DC circuit protector (PUSH button extendsout). If this happens, wait a few minutes before pushing in the circuitprotector to resume operation. If the DC circuit protector continues togo OFF, discontinue charging and see your authorized Hondagenerator dealer. The circuit protector does not prevent overchargingthe battery.

Start the generator (see page ).4.

3.

22

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36

OPERATION

Disconnecting the battery charging cable (optional equipment):

BLACK LEAD

RED LEAD

BATTERY CHARGING CABLE(optional equipment)

Stop the engine.

Disconnect the black lead of the battery charging cable from thenegative ( ) battery terminal.

Disconnect the red lead of the battery charging cable from thepositive ( ) battery terminal.

Disconnect the battery charging cable from the DC receptacle of thegenerator.

Connect the vehicle battery ground cable to the negative ( ) batteryterminal.

1.

2.

3.

4.

5.

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37

OPERATION

ECO-THROTTLE SYSTEM

OOFFFF

ECO-THROTTLE SWITCH

OONN

Appliances with large start-up power demands may not allow theengine to reach normal operating rpm when they are connected to thegenerator. Turn the Eco-Throttle switch to the OFF position andconnect the appliance to the generator. If the engine still will not reachnormal operating speed, check that the appliance does not exceed therated load capacity of the generator.

If high electrical loads are connected simultaneously, turn theEco-Throttle switch to the OFF position to reduce voltage changes.

The Eco-Throttle system is not effective for use with appliances ortools that require only momentary power. If the tool or appliance willbe turned ON and OFF quickly, the Eco-Throttle switch should be in theOFF position.

With the switch in the ON position, engine speed is automaticallylowered when loads are reduced, turned off, or disconnected. Whenappliances are turned on or reconnected, the engine returns to theproper speed to power the electrical load. In the OFF position, theEco-Throttle system does not operate.

When using the DC output, turn the Eco-Throttle switch to the OFFposition.

TM

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38

OPERATION

STANDBY POWER

Connections to a Building’s Electrical System

System Ground

Connections for standby power to a building’s electrical system mustbe made by a qualified electrician. The connection must isolate thegenerator power from utility power, and must comply with allapplicable laws and electrical codes.

Improper connections to a building’selectrical system can allow currentfrom the generator to backfeed intothe utility lines.

Such backfeed may electrocuteutility company workers or otherswho contact the lines during apower outage, and the generatormay explode, burn, or cause fireswhen utility power is restored.

Consult the utility company or aqualified electrician prior to makingany power connections.

In some areas, generators are required by law to be registered withlocal utility companies. Check local regulations for proper registrationand use procedures.

Honda portable generators have a system ground that connects thegenerator frame components to the ground terminals in the AC outputreceptacles. The system ground is not connected to the AC neutralwire. If the generator is tested with a receptacle tester, it will not showthe same ground circuit condition as for a home receptacle.

10/03/11 12:59:41 31ZT3620_039

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39

OPERATION

Special Requirements

Do not lay the generator on its side when moving, storing, oroperating it. Oil may leak and damage the engine or your property.

There may be Federal or State Occupational Safety and HealthAdministration (OSHA) regulations, local codes, or ordinances thatapply to the intended use of the generator. Please consult a qualifiedelectrician, electrical inspector, or the local agency having jurisdiction.

In some areas, generators are required to be registered with localutility companies.

If the generator is used at a construction site, there may beadditional regulations that must be observed.

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40

SERVICING YOUR GENERATOR

THE IMPORTANCE OF MAINTENANCE

Maintenance, replacement, or repair of the emission control devicesand systems may be performed by any engine repair establishment orindividual, using parts that are ‘‘certified’’ to EPA standards.

Good maintenance is essential for safe, economical, and trouble freeoperation. It will also help reduce air pollution.

To help you properly care for your generator, the following pagesinclude a maintenance schedule, routine inspection procedures, andsimple maintenance procedures using basic hand tools. Other servicetasks that are more difficult or require special tools are best handledby professionals and are normally performed by a Honda technician orother qualified mechanic.

The maintenance schedule applies to normal operating conditions. Ifyou operate your generator under unusual conditions, such assustained high-load or high-temperature operation, or use it in dustyconditions, consult your servicing dealer for recommendationsapplicable to your individual needs and use.

Improper maintenance, or failure tocorrect a problem before operation,can cause a malfunction in whichyou can be seriously hurt or killed.

Always follow the inspection andmaintenance recommendations andschedules in this owner’s manual.

Remember that your servicing dealer knows your generator best andis fully equipped to maintain and repair it.

To ensure the best quality and reliability, use only new, HondaGenuine parts or their equivalents for repair and replacement.

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41

SERVICING YOUR GENERATOR

MAINTENANCE SAFETY

Safety Precautions

Carbon monoxide poisoning from engine exhaust.

Burns from hot parts.

Injury from moving parts.

Some of the most important safety precautions follow. However, wecannot warn you of every conceivable hazard that can arise inperforming maintenance. Only you can decide whether or not youshould perform a given task.

Failure to properly followmaintenance instructions andprecautions can cause you to beseriously hurt or killed.

Always follow the procedures andprecautions in the owner’s manual.

Make sure the engine is off before you begin any maintenance orrepairs. This will eliminate several potential hazards:

Operate outside away from open windows or doors.

Let the engine and exhaust system cool before touching.

Do not run the engine unless instructed to do so.

Read the instructions before you begin, and make sure you have thetools and skills required.

To reduce the possibility of fire or explosion, be careful whenworking around gasoline. Use only a non-flammable solvent, notgasoline, to clean parts. Keep cigarettes, sparks, and flames awayfrom all fuel-related parts.

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----

42

SERVICING YOUR GENERATOR

MAINTENANCE SCHEDULE

REGULAR SERVICE PERIOD (3)

ITEM

Perform at every indicated monthor operating hour interval,whichever comes first.

Engine oil

Air cleaner

Spark plug

Spark arresterValve clearanceCombustion chamberFuel tank and filterFuel tube

Check levelChangeCheckCleanCheck-adjustReplaceCleanCheck-adjustCleanCleanCheck

Service more frequently when used in dusty areas.These items should be serviced by your Honda servicing dealer, unless you have the propertools and are mechanically proficient. Refer to the Honda shop manual for service procedures.For commercial use, log hours of operation to determine proper maintenance intervals.

Failure to follow this maintenance schedule could result in non-warrantable failures.

Eachuse

(1)

(2)

Page

45474950515153

After every 300 hrs. (2)Every year (2)

Every 2 years (Replace if necessary) (2)

(1)(2)

(3)

Every3

monthsor

50 Hrs.

Firstmonth

or10 Hrs.

Every2 years

or300 Hrs.

Every6

monthsor

100 Hrs.

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43

SERVICING YOUR GENERATOR

REFUELING

FUEL TANK CAP UPPER LEVEL MARK

Gasoline is highly flammable andexplosive.

You can be burned or seriouslyinjured when handling fuel.

Stop the engine and keep heat,sparks, and flame away.Handle fuel only outdoors.Wipe up spills immediately.

Fuel can damage paint and plastic. Be careful not to spill fuel whenfilling your fuel tank. Damage caused by spilled fuel is not coveredunder warranty.

Refuel in a well-ventilated area before starting the engine. If the enginehas been running, allow it to cool. Refuel carefully to avoid spilling fuel.

Never refuel the engine inside a building where gasoline fumes mayreach flames or sparks. Keep gasoline away from appliance pilot lights,barbecues, electric appliances, power tools, etc.Spilled fuel is not only a fire hazard, it causes environmental damage.Wipe up spills immediately.

With the engine stopped, remove the fuel tank cap and check the fuellevel. Refill the fuel tank if the fuel level is low.

Do not fill above the upper level mark.

After refueling, reinstall the fuel tank cap securely.

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44

SERVICING YOUR GENERATOR

FUEL RECOMMENDATIONS

This engine is certified to operate on regular unleaded gasoline with apump octane rating of 86 or higher.

Never use stale or contaminated gasoline or an oil/gasoline mixture.Avoid getting dirt or water in the fuel tank.

You may use regular unleaded gasoline containing no more than 10%ethanol (E10) or 5% methanol by volume. In addition, methanol mustcontain cosolvents and corrosion inhibitors.

Use of fuels with content of ethanol or methanol greater than shownabove may cause starting and/or performance problems. It may alsodamage metal, rubber, and plastic parts of the fuel system.

Engine damage or performance problems that result from using a fuelwith percentages of ethanol or methanol greater than shown aboveare not covered under warranty.

If your equipment will be used on an infrequent basis, please refer tothe fuel section of the STORAGE chapter (see page ) for additionalinformation regarding fuel deterioration.

55

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45

SERVICING YOUR GENERATOR

ENGINE OIL LEVEL CHECK

COVER SCREW

MAINTENANCE COVER

Check the engine oil level with the generator on a level surface and theengine stopped.

Loosen the cover screw and remove the maintenance cover.1.

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46

SERVICING YOUR GENERATOR

DIPSTICK UPPER LIMIT

OIL FILLER CAP

Remove the oil filler cap and wipe the dipstick clean.Check the oil level by inserting the dipstick into the oil filler neckwithout screwing it in.

The Oil Alert system will automatically stop the engine before the oillevel falls below safe limits. However, to avoid the inconvenience of anunexpected shutdown, check the oil level regularly.

If the level is low, fill with the recommended oil (see page ) to theupper limit of the oil filler neck.Reinstall the maintenance cover and tighten the cover screwsecurely.

2.3.

4.

5.

48

10/03/11 13:00:48 31ZT3620_047

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47

SERVICING YOUR GENERATOR

ENGINE OIL CHANGE

UPPER LIMITOIL FILLER NECK

Drain the oil while the engine is warm to assure rapid and completedraining.

Turn the engine switch and fuel tank cap vent lever to the OFFposition (see page ) to reduce the possibility of fuel leakage.

Place a suitable container next to the engine to catch the used oil.Remove the oil filler cap/dipstick, and drain the oil into the containerby tipping the engine toward the oil filler neck.

Improper disposal of engine oil can be harmful to the environment.If you change your own oil, please dispose of the used oil properly.Put it in a sealed container, and take it to a recycling center. Do notdiscard it in a trash bin, dump it on the ground, or pour it down thedrain.

Reinstall the oil filler cap/dipstick securely.

Wash your hands with soap and water after handling used oil.

With the engine in a level position, fill to the upper limit of the oilfiller neck with the recommended oil (see page ).

Loosen the cover screw and remove the maintenance cover (seepage 45 ).

Reinstall the maintenance cover and tighten the cover screwsecurely.

1.

2.

3.4.

5.

6.7.

25

48

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48

SERVICING YOUR GENERATOR

ENGINE OIL RECOMMENDATIONS

AMBIENT TEMPERATURE

Oil is a major factor affecting performance and service life. Use4-stroke automotive detergent oil.

SAE 10W 30 is recommended for general use. Other viscositiesshown in the chart may be used when the average temperature inyour area is within the recommended range.

The SAE oil viscosity and service category are in the API label on theoil container. Honda recommends that you use API service categorySJ or later (or equivalent) oil.

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49

SERVICING YOUR GENERATOR

AIR CLEANER SERVICE

FOAM AIRFILTER

COVER SCREW

RUBBER SEAL

MAINTENANCE COVER

RUBBER AIRGUIDE

AIR CLEANERCOVER

AIR CLEANER CASE

Operating the engine without an air filter or with a damaged air filterwill allow dirt to enter the engine, causing rapid engine wear. This typeof damage is not covered by the Distributor’s Limited Warranty.

Loosen the cover screw and removethe maintenance cover.

Press the latch tab on the top of theair cleaner case, and remove the aircleaner cover.

Reinstall the air filter.

Make sure that the rubber seal is setin the groove of the air cleanercover.

Reinstall the air cleaner cover byinserting the lower tab and the latchtab.

Reinstall the maintenance cover,and tighten the cover screwsecurely.

Check the foam air filter to be sure itis clean and in good condition. If thefoam air filter is dirty, clean it asdescribed on page . Replace thefoam air filter if it is damaged.

1.

2.

3.

4.

5.

6.

7.

50

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50

SERVICING YOUR GENERATOR

FOAM AIR FILTER CLEANING

A dirty foam air filter will restrict air flow to the carburetor, reducingengine performance. If you operate the generator in very dusty areas,clean the foam air filter more frequently than specified in theMaintenance Schedule (see page ).

Wash the foam air filter in a solution of household detergent andwarm water, then rinse thoroughly, or wash in non-flammable orhigh flash point solvent. Allow the foam air filter to dry thoroughly.

Soak the foam air filter in clean engine oil and squeeze out theexcess oil. The engine will smoke during initial startup if too muchoil is left in the foam air filter.

Remove the rubber air guide from the air cleaner case.Clean the rubber air guide and the air cleaner case with a moist rag,then reinstall the rubber air guide.

3.

4. Squeeze1. Soak 3. Oil2. Squeeze to Dry

1.

2.

42

Do not twist. Do not twist.

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51

SERVICING YOUR GENERATOR

SPARK PLUG SERVICE

Recommended spark plug:

SPARK PLUG CAP

SPARK PLUGMAINTENANCECOVER

PLUG WRENCH

LR4C-E (NGK)

In order to service the spark plug, you will need a spark plug wrench(commercially available).

To ensure proper engine operation, the spark plug must be properlygapped and free of deposits.

An incorrect spark plug can cause engine damage.

If the engine is hot, allow it to cool before servicing the spark plug.

Remove the spark plug maintenance cover.Remove the spark plug cap.

Clean any dirt from around the spark plug base.Use a spark plug wrench to remove the spark plug.

1.2.

3.4.

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- -

--

52

SERVICING YOUR GENERATOR

SEALING WASHER

0.024 0.028 in(0.6 0.7 mm)

SIDE ELECTRODEInspect the spark plug. Replaceit if the electrodes are worn or ifthe insulator is cracked,chipped, or fouled.

Measure the spark plugelectrode gap with a wire-typefeeler gauge. Correct the gap, ifnecessary, by carefully bendingthe side electrode.

The gap should be:

Make sure that the spark plug sealing washer is in good condition,and thread the spark plug in by hand to prevent cross-threading.

If reinstalling a used spark plug, tighten 1/8 1/4 turn after the sparkplug seats.If installing a new spark plug, tighten 1/2 turn after the spark plugseats.

0.024 0.028 in (0.6 0.7 mm)

After the spark plug is seated, tighten with a spark plug wrench tocompress the sealing washer.

A loose spark plug can overheat and damage the engine.Overtightening the spark plug can damage the threads in thecylinder head.

Reinstall the spark plug cap on the spark plug securely.

Reinstall the spark plug maintenance cover.

6.

7.

8.

9.

5.

10.

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53

SERVICING YOUR GENERATOR

SPARK ARRESTER SERVICE

MUFFLER GASKET

MUFFLER

SPARK ARRESTER

5 mm SCREWS

MUFFLER PROTECTOR

6 mm BOLTS

The spark arrester must be serviced every 100 hours to keep itfunctioning as designed.

Remove the three 6 mm bolts, and remove the muffler, the sparkarrester, and the muffler gasket.

If the engine has been running, the muffler will be very hot. Allow themuffler to cool before servicing the spark arrester.

Clean the spark arrester as follows:

Remove the four 5 mm screws, and remove the muffler protector.1.

2.

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54

SERVICING YOUR GENERATOR

Use a brush to remove carbon deposits from the spark arresterscreen.Be careful to avoid damaging the screen.The spark arrester must be free of breaks and tears. Replace thespark arrester if it is damaged.

Check the muffler gasket; replace if damaged.Reinstall the muffler gasket, the spark arrester, the muffler and themuffler protector in the reverse order of removal.

4.

3.

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55

STORAGE PREPARATION

Cleaning

Fuel

STORAGE

Proper storage preparation is essential for keeping your generatortrouble-free and looking good. The following steps will help to keeprust and corrosion from impairing your generator’s function andappearance, and will make the engine easier to start when you use thegenerator again.

Wipe the generator with a moist cloth. After the generator has dried,touch up any damaged paint, and coat other areas that may rust with alight film of oil.

Depending on the region where you operate your equipment, fuelformulations may deteriorate and oxidize rapidly. Fuel deteriorationand oxidation can occur in as little as 30 days and may cause damageto the carburetor and/or fuel system. Please check with your servicingdealer for local storage recommendations.

Gasoline will oxidize and deteriorate in storage. Old gasoline willcause hard starting, and it leaves gum deposits that clog the fuelsystem. If the gasoline in your generator deteriorates during storage,you may need to have the carburetor and other fuel systemcomponents serviced or replaced.The length of time that gasoline can be left in your fuel tank andcarburetor without causing functional problems will vary with suchfactors as gasoline blend, your storage temperatures, and whether thefuel tank is partially or completely filled. The air in a partially filled fueltank promotes fuel deterioration. Very warm storage temperaturesaccelerate fuel deterioration. Fuel deterioration problems may occurwithin a few months, or even less if the gasoline was not fresh whenyou filled the fuel tank.

The does not cover fuel system damage orengine performance problems resulting from neglected storagepreparation.You can extend fuel storage life by adding a gasoline stabilizer that isformulated for that purpose, or you can avoid fuel deteriorationproblems by draining the carburetor, sediment cup (if applicable) and/or fuel tank.

Distributor’s Limited Warranty

10/03/11 13:02:06 31ZT3620_056

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56

STORAGE

RECOMMENDED SERVICE PROCEDURE TOPREVENT HARD STARTING

STORAGE TIME

Service according to the table below:

Use gasoline stabilizers that are formulated to extend storage life.Follow the manufacturer’s instructions for use.Contact your authorized Honda generator dealer for stabilizerrecommendations.

No preparation requiredFill with fresh gasoline and add gasolinestabilizer .Fill with fresh gasoline and add gasolinestabilizer .Turn the fuel valve OFF and drain thecarburetor float bowl (p. ).Drain the fuel tank and carburetor (p. ).Change the engine oil and lubricate thecylinder (p. ).

Less than 1 month1 to 2 months

2 months to 1 year

1 year or more57

58

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STORAGE

Draining the Carburetor

DRAIN SCREW

Gasoline is highly flammable andexplosive.

You can be burned or seriouslyinjured when handling fuel.

Stop the engine and keep heat,sparks, and flame away.Handle fuel only outdoors.Wipe up spills immediately.

Loosen the cover screw and remove the maintenance cover (seepage 45).Loosen the carburetor drain screw.Drain the gasoline from the carburetor into a suitable container.Tighten the carburetor drain screw.

1.

2.3.4.

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58

STORAGE

Draining the Fuel Tank and Carburetor

DRAIN SCREW

DEBRIS SCREEN

Gasoline is highly flammable andexplosive.

You can be burned or seriouslyinjured when handling fuel.

Stop the engine and keep heat,sparks, and flame away.Handle fuel only outdoors.Wipe up spills immediately.

Unscrew the fuel tank cap (see page 43), remove the debris screen,and empty the fuel tank into an approved gasoline container. Werecommend using a commercially available gasoline hand pump toempty the tank. Do not use an electric pump. Reinstall the debrisscreen and the fuel tank cap.Loosen the cover screw and remove the maintenance cover (seepage 45).Loosen the carburetor drain screw.Drain the gasoline from the carburetor into a suitable container.Remove the spark plug maintenance cover (see page 51).Remove the spark plug cap.Turn the engine switch to the ON position (see page 23).Pull the starter grip (see page 24) 3 to 4 times to drain the gasolinefrom the fuel pump into a suitable container.Turn the engine switch to the OFF position.Tighten the carburetor drain screw.

1.

2.

3.4.5.6.7.8.

9.10.

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STORAGE

Engine Oil

Pull the starter grip (see page 24) slowly until you feel resistance,then return the starter grip gently. This closes the valves so moisturecannot enter.

Change the engine oil (see page 47).

Remove the spark plug (see page 51), and apply a couple of drops ofclean engine oil into the cylinder. Crank the engine severalrevolutions to distribute the oil, then reinstall the spark plug.

Reinstall the spark plug cap on the spark plug securely.

Reinstall the spark plug maintenance cover.

Reinstall the maintenance cover and tighten the cover screwsecurely.

1.

2.

3.

6.

5.

4.

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60

STORAGE

STORAGE PRECAUTIONS

REMOVAL FROM STORAGE

If your generator will be stored with gasoline in the fuel tank andcarburetor, it is important to reduce the hazard of gasoline vaporignition.

If possible, avoid storage areas with high humidity, because thatpromotes rust and corrosion.

Also avoid any area with a spark-producing electric motor, or wherepower tools are operated.

Select a well ventilated storage area away from any appliance thatoperates with a flame, such as a furnace, water heater, or clothes dryer.

Unless all fuel has been drained from the fuel tank, leave the engineswitch in the OFF position, and the fuel tank cap vent lever in the OFFposition (see page ) to reduce the possibility of leakage.

With the engine and exhaust system cool, cover the generator to keepout dust. A hot engine and exhaust system can ignite or melt somematerials.

Do not use sheet plastic as a dust cover. A nonporous cover will trapmoisture around the generator, promoting rust and corrosion.

Check your generator as described in the BEFORE OPERATION chapterof this manual (see page ).

If the fuel was drained during storage preparation, fill the tank withfresh gasoline. If you keep a container of gasoline for refueling, besure that it contains only fresh gasoline. Gasoline oxidizes anddeteriorates over time, causing hard starting.

If the cylinder was coated with oil during storage preparation, theengine may smoke briefly at startup. This is normal.

Place the generator on a level surface. Tilting or laying it on its sidecan cause fuel or oil leakage.

25

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61

TRANSPORTING

Do not lay the generator on its side when moving, storing, oroperating it. Oil may leak and damage the engine or your property.

If the generator has been used, allow it cool for at least 15 minutesbefore loading the generator on the transport vehicle. A hot engineand exhaust system can burn you and can ignite some material.To prevent fuel spillage when transporting, the generator should besecured upright in its normal operating position, with the engineswitch OFF and the fuel tank cap vent lever turned fullycounterclockwise to the OFF position (see page ).Take care not to drop or strike the generator when transporting. Do notplace heavy objects on the generator.

25

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62

TAKING CARE OF UNEXPECTED PROBLEMS

ENGINE WILL NOT START

Possible Cause CorrectionFuel tank cap vent lever OFF.Engine switch OFF.

Out of fuel.Bad fuel; generator storedwithout treating or draininggasoline, or refueled with badgasoline.Low oil level caused Oil Alertto stop engine.

Spark plug faulty, fouled, orimproperly gapped.Spark plug wet with fuel(flooded engine).Fuel filter restricted,carburetor malfunction,ignition malfunction, valvesstuck, etc.

Turn lever ON (p. 22).Turn engine switch to ON(p. 23).Refuel (p. 43).Drain fuel tank and carburetor(p. 58).Refuel with fresh gasoline(p. 43).Add oil (p. 45).Turn engine switch to OFF andthen restart the engine.Gap or replace spark plug(p. 51).Dry and reinstall spark plug.

Take the generator to anauthorized Honda servicingdealer, or refer to the shopmanual.

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63

TAKING CARE OF UNEXPECTED PROBLEMS

ENGINE LACKS POWER

Possible cause CorrectionAir filter restricted.

Bad fuel; generator storedwithout treating or draininggasoline, or refueled with badgasoline.Fuel filter restricted,carburetor malfunction,ignition malfunction, valvesstuck, etc.

Clean or replace air filter(p. 49, 50).Drain fuel tank and carburetor(p. 58).Refuel with fresh gasoline(p. 43).Take the generator to anauthorized Honda servicingdealer, or refer to the shopmanual.

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64

TAKING CARE OF UNEXPECTED PROBLEMS

Possible Cause Correction

NO POWER AT THE AC RECEPTACLES

NO POWER AT THE DC RECEPTACLE

Check AC load. Stop and restartthe engine.Check the cooling air inlet. Stopand restart the engine.Replace or repair power tool orappliance.Stop and restart the engine.Take the generator to anauthorized Honda servicingdealer, or refer to the shopmanual.

Output indicator is OFF, andoverload indicator is ON.

Faulty power tool orappliance.

Faulty generator.

Possible CauseDC circuit protector OFF.

Faulty generator.

CorrectionTurn DC circuit protector ON(p. 35).Take the generator to anauthorized Honda servicingdealer, or refer to the shopmanual.

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65

TECHNICAL INFORMATION

Serial Number Location

TECHNICAL & CONSUMER INFORMATION

FRAME SERIAL NUMBER

Frame serial number:

Date purchased:

Record the frame serial number and date purchased in the spacesbelow. You will need this information when ordering parts, and whenmaking technical or warranty inquiries.

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TECHNICAL & CONSUMER INFORMATION

Carburetor Modification for High Altitude Operation

At high altitude, the standard carburetor air-fuel mixture will be toorich. Performance will decrease, and fuel consumption will increase. Avery rich mixture will also foul the spark plug and cause hard starting.Operation at an altitude that differs from that at which this engine wascertified, for extended periods of time, may increase emissions.

High altitude performance can be improved by specific modificationsto the carburetor. If you always operate your generator at altitudesabove 5,000 feet (1,500 meters), have your authorized Honda servicingdealer perform this carburetor modification. This engine, whenoperated at high altitude with the carburetor modifications for highaltitude use, will meet each emission standard throughout its usefullife.

Even with carburetor modification, engine horsepower will decreaseabout 3.5% for each 1,000-foot (300-meter) increase in altitude. Theeffect of altitude on horsepower will be greater than this if nocarburetor modification is made.

When the carburetor has been modified for high altitude operation,the air/fuel mixture will be too lean for low altitude use. Operation ataltitudes below 5,000 feet (1,500 meters) with a modified carburetormay cause the engine to overheat and result in serious engine damage.For use at low altitudes, have your servicing dealer return thecarburetor to original factory specifications.

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TECHNICAL & CONSUMER INFORMATION

Emission Control System Information

Source of Emissions

The U.S. and California Clean Air Acts

Tampering and Altering

The combustion process produces carbon monoxide, oxides ofnitrogen, and hydrocarbons. Control of hydrocarbons and oxides ofnitrogen is very important because, under certain conditions, theyreact to form photochemical smog when subjected to sunlight. Carbonmonoxide does not react in the same way, but it is toxic.

Honda utilizes appropriate air/fuel ratios and other emissions controlsystems to reduce the emissions of carbon monoxide, oxides ofnitrogen, and hydrocarbons.

EPA and California regulations require all manufacturers to furnishwritten instructions describing the operation and maintenance ofemission control systems.

The following instructions and procedures must be followed in orderto keep the Honda engine emissions within the emission standards.

Additionally, Honda fuel systems utilize components and controltechnologies to reduce evaporative emissions.

Tampering with or altering the emission control system may increaseemissions beyond the legal limit. Among those acts that constitutetampering are:

Removal or alteration of any part of intake, fuel, or exhaust systems.

Altering or defeating the governor linkage or speed-adjustingmechanism to cause the engine to operate outside its designparameters.

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TECHNICAL & CONSUMER INFORMATION

Problems That May Affect Emissions

Replacement Parts

Maintenance

If you are aware of any of the following symptoms, have your engineinspected and repaired by your authorized Honda servicing dealer.

Hard starting or stalling after starting.

Rough idle.

Misfiring or backfiring under load.

Afterburning (backfiring).

Black exhaust smoke or high fuel consumption.

Follow the MAINTENANCE SCHEDULE on page . Remember thatthis schedule is based on the assumption that your machine will beused for its designed purpose. Sustained high-load or high-temperature operation, or use in dusty conditions, will require morefrequent service.

The emission control systems on your new Honda engine weredesigned, built, and certified to conform with applicable emissionregulations. We recommend the use of Honda Genuine partswhenever you have maintenance done. These original-designreplacement parts are manufactured to the same standards as theoriginal parts, so you can be confident of their performance. The useof replacement parts that are not of the original design and qualitymay impair the effectiveness of your emission control system.

A manufacturer of an aftermarket part assumes the responsibility thatthe part will not adversely affect emission performance. Themanufacturer or rebuilder of the part must certify that use of the partwill not result in a failure of the engine to comply with emissionregulations.

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TECHNICAL & CONSUMER INFORMATION

Air Index(Models certified for sale in California)

300 hours (0 80 cc, inclusive)500 hours (greater than 80 cc)

1,000 hours (225 cc and greater)

125 hours (0 80 cc, inclusive)250 hours (greater than 80 cc)

50 hours (0 80 cc, inclusive)125 hours (greater than 80 cc)

Applicable to Emission Durability Period

Extended

Intermediate

ModerateDescriptive Term

The bar graph is intended to provide you, our customer, the ability tocompare the emissions performance of available engines. The lowerthe Air Index, the less pollution.

An Air Index Information label is applied to engines certified to anemission durability time period in accordance with the requirementsof the California Air Resources Board.

The durability description is intended to provide you with informationrelating to the engine’s emission durability period. The descriptiveterm indicates the useful life period for the engine’s emission controlsystem. See your Emission Control System Warranty (see page ) foradditional information.

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±±

〔 × 〕

--

〔 × × 〕

70

TECHNICAL & CONSUMER INFORMATION

Tuneup

ITEM SPECIFICATION

Dimensions

Engine

Generator

MAINTENANCE

Specifications

Specifications are subject to change without notice.

Spark plug gap

Valve clearance (cold)

Other specifications

IN: 0.08 0.02 mmEX: 0.11 0.02 mm

No other adjustments needed.

1.0 kVA0.9 kVA7.5 A60 Hz120 V

ModelDescription codeLengthWidthHeightDry mass [weight]

ModelEngine typeDisplacementBore Stroke

Compression ratioEngine speedCooling systemIgnition systemOil capacityFuel tank capacitySpark plug

ModelType

Rated voltageRated frequency

AC output Rated currentRated outputMaximum output

DC output

LR4C-E (NGK)

Full transistorForced air

8.0: 1

3.01 cu-in (49.4 cm )4-stroke, overhead valve, single cylinderGXH50

29 lbs (13 kg)14.9 in (379 mm)9.5 in (242 mm)17.8 in (451 mm)EZGA

0.26 US qt (0.25 L)0.55 US gal (2.1 L)

0.024 0.028 i n(0.6 0.7 mm)

Refer to page 51

See your authorizedHonda dealer.

EU1000i

EU1000iCalifornia type (AC type)Non-California type (AN type)

1.65 1.42 in (41.8 36.0 mm)

5,500 6,000 rpm (with Eco-Throttle switch OFF)

Only for charging 12 V automotive batteries.Maximum charging output = 8 A

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71

TECHNICAL & CONSUMER INFORMATION

Wiring Diagram

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TECHNICAL & CONSUMER INFORMATION

CONSUMER INFORMATION

Dealer Locator Information

Honda Publications

Shop Manual

Accessories Catalog

Parts Catalog

To find an authorized Honda Servicing Dealer anywhere in the UnitedStates:

This manual covers complete maintenance and overhaul procedures.It is intended to be used by a skilled technician.

Call (800) 426-7701 or visit our web site:www.hondapowerequipment.com/dealerlocator/

Available through your Honda dealer or through Helm Inc. at1 (888) 292-5395 or visit www.hondapowerequipment.com/productmanuals

Visit www.hondapowerequipment.com/products/accessories/and click on Generators and Welders to see the entire catalog ofaccessories.

Your authorized Honda power equipment dealer offers a wideselection of accessories (optional equipment) to make your generatoreven more useful.

This manual provides complete, illustrated parts lists. Availablethrough your Honda dealer.

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TECHNICAL & CONSUMER INFORMATION

Customer Service Information

Honda Power Equipment dealership personnel are trainedprofessionals. They should be able to answer any question you mayhave. If you encounter a problem that your dealer does not solve toyour satisfaction, please discuss it with the dealership’s management.The Service Manager or General Manager can help. Almost allproblems are solved in this way.

If you are dissatisfied with the decision made by the dealership’smanagement, contact the Honda Power Equipment CustomerRelations Office. You can write:

American Honda Motor Co., Inc.Power Equipment DivisionCustomer Relations Office4900 Marconi DriveAlpharetta, Georgia 30005-8847

When you write or call, please give us this information:

Model and serial numbers (see page )Name of the dealer who sold the generator to youName and address of the dealer who services your generatorDate of purchaseYour name, address, and telephone numberA detailed description of the problem

Or telephone: (770) 497-6400 8:30 am to 7:00 pm ET

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TECHNICAL & CONSUMER INFORMATION

Distributor’s Limited WarrantyPRODUCTS COVEREDBY THIS WARRANTY

LENGTH OF WARRANTY (1)(from date of original retail purchase)

What American Honda will Repair or Replace Under Warranty:

To Qualify for this Warranty:

To Obtain Warranty Service:

See your authorized Honda servicingdealer for details

Commercial/Rental/Institutional

12 months

American Honda will repair or replace, at its option, any part that isproven to be defective in material or workmanship under normal useduring the applicable warranty time period. Warranty repairs andreplacements will be made without charge for parts or labor. Anythingreplaced under warranty becomes the property of American HondaMotor Company, Inc. All parts replaced under warranty will beconsidered as part of the original product and any warranty on thoseparts will expire coincident with the original product warranty.

(1) This warranty applies to products purchased at retail or placed inrental service on or after January 1, 2009.

(2) Private residential: Used in maintaining owner’s primary and/orsecondary residence. Any other use, including but not limited toinformal ‘‘for hire’’ use, is considered commercial/rental/institutional use.

The product must be purchased in the United States, Puerto Rico, orthe U.S. Virgin Islands from American Honda or a dealer authorized byAmerican Honda to sell those products. This warranty applies to thefirst retail purchaser and each subsequent owner during the applicablewarranty time period.

You must take the Honda generator and proof of original retailpurchase date, at your expense, to any Honda Power Equipmentdealer in the United States, Puerto Rico, or the U.S. Virgin Islands whois authorized to service that product, during the dealer’s normalbusiness hours. If you are unable to obtain warranty service, or aredissatisfied with the warranty service you receive, take the followingsteps: First, contact the owner of the dealership involved; normally thisshould resolve the problem. However, if you should require furtherassistance, write or call the Power Equipment Customer RelationsDepartment of American Honda Motor Co., Inc. Refer to page forcontact information.

PrivateResidential (2)

24 months

EU1000i generator

Parts & Accessories.

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TECHNICAL & CONSUMER INFORMATION

Exclusions:

Disclaimer of Consequential Damage and Limitation of Implied Warranties:

Your Warranty Rights And Obligations:

California

Emission Control System Warranty

This warranty does not extend to parts affected or damaged byaccident and/or collision, normal wear, fuel contamination, use in anapplication for which the product was not designed, or any othermisuse, neglect, incorporation or use of unsuitable attachments orparts, unauthorized alteration, or any causes other than defects inmaterial or workmanship of the product.Any product that has ever been declared a total loss or sold forsalvage by a financial institution or insurer.

American Honda disclaims any responsibility for loss of time or use ofthe product, transportation, commercial loss, or any other incidental orconsequential damage. Any implied warranties are limited to theduration of this written limited warranty. Some states do not allowlimitations on how long an implied warranty lasts and/or do not allowthe exclusion or limitation of incidental or consequential damages, sothe above exclusions and limitations may not apply to you. Thiswarranty gives you specific legal rights, and you may also have otherrights which vary from state to state.

Your new Honda Power Equipment engine complies with the U.S. EPA,Environment Canada, and State of California emission regulations(models certified for sale in California only). American Honda MotorCo., Inc. provides the emission warranty coverage for engines in theUnited States, and its territories. Honda Canada Inc. provides theemission warranty for engines in the 13 provinces and territories ofCanada. In the remainder of this Emission Control System Warranty,American Honda Motor Company Inc. and Honda Canada Inc. will bereferred to as Honda.

The California Air Resources Board and Honda are pleased to explainthe emission control system warranty on your Honda PowerEquipment engine. In California, new spark-ignited small off-roadequipment engines must be designed, built, and equipped to meet theState’s stringent anti-smog standards.

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TECHNICAL & CONSUMER INFORMATION

Other States, U.S. territories, and Canada

All of the United States and Canada

Owner’s Warranty Responsibility:

In other areas of the United States and in Canada, your engine must bedesigned, built, and equipped to meet the U.S. EPA and EnvironmentCanada emission standards for spark-ignited engines at or below19 kilowatts. Specific Honda products that do not meet the Californiaemissions regulations can be identified by a ‘‘Not for Sale inCalifornia’’ decal.

Honda must warrant the emission control system on your powerequipment engine for the period of time listed below, provided therehas been no abuse, neglect, or improper maintenance of your powerequipment engine. Where a warrantable condition exists, Honda willrepair your power equipment engine at no cost to you includingdiagnosis, parts, and labor.

Your emission control system may include such parts as thecarburetor or fuel injection system, the ignition system, and catalyticconverter. Also included may be hoses, connectors, and otheremission-related assemblies (see page for additional covered parts).

As the power equipment engine owner, you are responsible for theperformance of the required maintenance listed in your owner’smanual. Honda recommends that you retain all receipts coveringmaintenance on your power equipment engine, but Honda cannotdeny warranty coverage solely for the lack of receipts or for yourfailure to ensure the performance of all scheduled maintenance.

As the power equipment engine owner, you should however be awareHonda may deny you warranty coverage if your power equipmentengine or a part has failed due to abuse, neglect, impropermaintenance, or unapproved modifications.

You are responsible for presenting your power equipment engine to aHonda Power Equipment dealer as soon as a problem exists. Theemission related warranty repairs should be completed in areasonable amount of time, not to exceed 30 days.

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77

TECHNICAL & CONSUMER INFORMATION

Warranty Coverage:

If you have any questions regarding your emission warranty rightsand responsibilities, you should contact the Honda Office in yourregion:

American Honda Motor Co., Inc.Power Equipment CustomerRelations4900 Marconi DriveAlpharetta, Georgia 30005-8847Telephone: (888) 888-3139Email: powerequipmentemissions

@ahm.honda.com

Honda power equipment engines sold in the United States andCanada are covered by this warranty for a period of two years from thedate of delivery to the original retail purchaser or the length of theHonda Distributor’s Limited Warranty, whichever is longer. Thiswarranty is transferable to each subsequent purchaser for the durationof the warranty period.

If any emission-related part on your engine is defective, the part willbe repaired or replaced by Honda without charge for diagnosis, parts,or labor. All defective parts replaced under this warranty become theproperty of Honda. A list of warranted parts is on page . Normalmaintenance items, such as spark plugs and filters, that are on thewarranted parts list are warranted up to their required replacementinterval only.

Honda will also replace other engine components damaged by afailure of any warranted part during the warranty period.

Only Honda approved replacement parts may be used in theperformance of any warranty repairs and must be provided withoutcharge to the owner. The use of replacement parts not equivalent tothe original parts may impair the effectiveness of your engineemission control system. If such a replacement part is used in therepair or maintenance of your engine, and an authorized Honda dealerdetermines it is defective or causes a failure of a warranted part, yourclaim for repair of your engine may be denied. If the part in question isnot related to the reason your engine requires repair, your claim willnot be denied.

Honda Canada Inc.Power Equipment CustomerRelationsVisit www.honda.cafor contact information.Telephone: (888) 946-6329

79

or

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78

TECHNICAL & CONSUMER INFORMATION

To Obtain Warranty Service:

Exclusions:

You must, at your own expense, take your Honda Power Equipmentengine or the product on which it is installed, along with your salesregistration card or other proof of original purchase date, to anyHonda Power Equipment dealer who is authorized by Honda to selland service that Honda product during his normal business hours.Claims for repair or adjustment found to be caused solely by defects inmaterial or workmanship will not be denied because the engine wasnot properly maintained and used.

If you are unable to obtain warranty service or are dissatisfied with thewarranty service you received, contact the owner of the dealershipinvolved. Normally this should resolve your problem. However, if yourequire further assistance, contact the Honda office in your region.

American Honda Motor Co., Inc.Power Equipment CustomerRelations4900 Marconi DriveAlpharetta, Georgia 30005-8847Telephone: (888) 888-3139Email: powerequipmentemissions

@ahm.honda.com

Failures other than those resulting from defects in material orworkmanship are not covered by this warranty. This warranty does notextend to emission control systems or parts that are affected ordamaged by owner abuse, neglect, improper maintenance, misuse,misfueling, improper storage, collision, the incorporation of, or use of,unsuitable attachments, or the unauthorized alteration of any part.

This warranty does not cover replacement of expendable maintenanceitems made in connection with required maintenance services afterthe item’s first scheduled replacement as listed in the maintenancesection of the product owner’s manual, such as: spark plugs and filters.

Honda Canada Inc.Power Equipment CustomerRelationsVisit www.honda.cafor contact information.Telephone: (888) 946-6329

or

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TECHNICAL & CONSUMER INFORMATION

Disclaimer of Consequential Damage and Limitation of Implied Warranties:

PARTSDESCRIPTION:

SYSTEMS COVEREDBY THIS WARRANTY:

Emission Control System Warranty Parts:

American Honda Motor Co., Inc. and Honda Canada Inc. disclaim anyresponsibility for incidental or consequential damages such as loss oftime or the use of the power equipment, or any commercial loss dueto the failure of the equipment; and any implied warranties are limitedto the duration of this written warranty. This warranty is applicableonly where the California, U.S. EPA, or environment Canada emissioncontrol system warranty regulation is in effect.

Fuel Metering

Evaporative

ExhaustAir InductionIgnition

Crankcase EmissionControlMiscellaneous Parts

Note: This list applies to parts supplied by Honda and does not coverparts supplied by the equipment manufacturer. Please see the originalequipment manufacturer’s emissions warranty for non-Honda parts.

Covered up to the first required replacement only.See the Maintenance Schedule on page 42.

Carburetor assembly, (includes startingenrichment system),Engine temperature sensor,Engine control module, Fuel regulator,Intake manifoldFuel tank, Fuel cap, Fuel hoses,Vapor hoses, Carbon canister,Canister mounting brackets,Fuel strainer, Fuel cock, Fuel pump,Fuel hose joint, Canister purge hose jointCatalyst, Exhaust manifoldAir filter housing, Air filter elementFlywheel magneto, Ignition pulse generator,Crankshaft position sensor, Power coil,Ignition coil assembly,Ignition control module, Spark plug cap,Spark plugCrankcase breather tube, oil filler cap

Tubing, fittings, seals, gaskets,and clamps associated with these listedsystems.

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80

WITHOUT OIL

Do not overfill the engine with oil.

ENGINE OIL

INITIAL USE INSTRUCTIONS

COVER SCREW

UUPPPPEERR LLIIMMIITT

OIL FILLER CAP/DIPSTICK

MAINTENANCE COVER

The generator is shipped in the engine.

Reinstall the maintenance cover.

With the generator in a level position, remove the oil filler cap/dipstick.

Add enough SAE 10W-30 API service category SJ or later (orequivalent) oil to bring the oil level to the upper limit of the oil fillerneck. SAE 10W-30 oil is recommended for general use; foradditional recommendations, see page .

If the engine is overfilled, theexcess oil may be transferred to the air cleaner housing and air filter.

Screw in the oil filler cap/dipstick securely.

Place the generator on a level surface.

Loosen the cover screw and remove the maintenance cover.

1.

2.

3.

4.

5.

6.

48

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81

INITIAL USE INSTRUCTIONS

FUEL

Stop the engine and keep heat,sparks, and flame away.Handle fuel only outdoors.Wipe up spills immediately.

Add fuel to the generator in a well-ventilated area. Never refuel theengine inside a building where gasoline fumes may reach flames orsparks. Keep gasoline away from appliance pilot lights, barbecues,electric appliances, power tools, etc. Spilled fuel is not only a firehazard, it causes environmental damage. Wipe up spills immediately.

This engine is certified to operate on unleaded gasoline with a pumpoctane rating of 86 or higher. Refer to page for additional fuelrecommendations.

Gasoline is highly flammable andexplosive.

You can be burned or seriouslyinjured when handling fuel.

44

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82

INITIAL USE INSTRUCTIONS

FUEL TANK CAP

UPPER LIMIT MARK

VENT LEVER

OFF

OONN

Remove the fuel tank cap.

Fuel carefully to avoid spilling fuel.Do not fill the fuel tank above theupper limit mark on the fuel strainer.

Fuel can damage paint and plastic. Be careful not to spill fuel whenfilling your fuel tank. Damage caused by spilled fuel is not coveredunder warranty.

After refueling, tighten the fuel tank cap securely. Keep the vent OFFfor storage or transport, and ON to run the generator.

1.

2.

3.

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83

INITIAL USE INSTRUCTIONS

BEFORE OPERATION

REGISTRATION

GENERATOR SAFETY

CONTROLS & FEATURES

BEFORE OPERATION

OPERATION

STARTING THE ENGINE

STOPPING THE ENGINE

MAINTENANCE SCHEDULE

Please Register Your Generator

Before using the generator, all generator operators must read thefollowing chapters and sections:

Move the generator at least 10 feet (3 meters) away from the fuelingsource and site before starting the engine.

After initial fueling (or anytime the generator is run completely out offuel), starting the engine may require additional pulls of the startergrip. This generator utilizes a vacuum operated fuel pump and mayrequire additional pulls to draw fuel into the carburetor.

(pages )

(pages )

(pages )

(page )

(pages )

(pages )

(page )

If your dealer did not collect registration information from you, pleasetake a few minutes and register your purchase with Honda. This allowsus to contact you with any important updates regarding yourgenerator. Please note registration is not required to obtain warrantyservice. You can register your generator by visiting the Honda PowerEquipment website, www.hondapowerequipment.com and selectingProduct Registration. Your information will remain confidential. It willnot be released to any other company or organization.

6 10

11

42

18

19 20

21

22 24

25 26

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84

INDEX

A

B

C

D

...................................................................................AC Applications . 29

...................................................................................AC OPERATION . 27................................................................AC PARALLEL OPERATION . 30

...................................................AC Parallel Operation Applications . 32......................................................................AIR CLEANER SERVICE . 49

...............................................................................................Air Index . 69...............................................ARE YOU READY TO GET STARTED? . 19

....................................................................BEFORE OPERATION . 19, 83

..................................................................Carbon Monoxide Hazards . 6......................Carburetor Modification for High Altitude Operation . 66

................................................................................Check the Engine . 20.........................................................................................Choke Lever . 14

...............................................................................................Cleaning . 55..........................................COMPONENT & CONTROL LOCATIONS . 11

.................................Connections to a Building’s Electrical System . 38..............................................................CONSUMER INFORMATION . 72

............................................................................................CONTENTS . 3

..........................................................................................CONTROLS . 13..................................................................CONTROLS & FEATURES . 11

..........................................................Customer Service Information . 73

............................................................................DC Circuit Protector . 16...................................................................................DC OPERATION . 34

.....................................................................................DC Receptacle . 16................................................................Dealer Locator Information . 72

..........................................................Distributor’s Limited Warranty . 74

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85

INDEX

F

G

H

I

K

E

...........................................................................................Knowledge . 19

..........................................................................GENERATOR SAFETY . 6.................................................................................Ground Terminal . 18

............................................................................Eco-Throttle Switch . 15..................................................................ECO-THROTTLE SYSTEM . 37

.........................................................................Electric Shock Hazards . 7..............................................Emission Control System Information . 67

..................................................Emission Control System Warranty . 75.....................................................................ENGINE LACKS POWER . 63

......................................................................................Engine Oil . 59, 80.........................................................................ENGINE OIL CHANGE . 47

................................................................ENGINE OIL LEVEL CHECK . 45..................................................ENGINE OIL RECOMMENDATIONS . 48

.....................................................................................Engine Switch . 13.................................................................ENGINE WILL NOT START . 62

...........................................................................................FEATURES . 17..........................................................................Fire and Burn Hazards . 7

...........................................................FOAM AIR FILTER CLEANING . 50.................................................................................................Fuel . 55, 81

.............................................................FUEL RECOMMENDATIONS . 44...................................................................Fuel Tank Cap Vent Lever . 14

.............................................................................Honda Publications . 72

................................................IMPORTANT SAFETY INFORMATION . 6............................................................INITIAL USE INSTRUCTIONS . 80

............................................IS YOUR GENERATOR READY TO GO? . 19

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86

INDEX

M

O

Q

R

N

P..................................................................Parallel Operation Outlets . 15

........................QUICK REFERENCE INFORMATION . Inside back cover

....................................................................MAINTENANCE SAFETY . 41..............................................................MAINTENANCE SCHEDULE . 42

................................................................................Oil Alert Indicator . 18.........................................................................................OPERATION . 21

.......................................................................Operator Responsibility . 6..................................................................................Output Indicator . 17

..............................................................................Overload Indicator . 17

............................................NO POWER AT THE AC RECEPTACLES . 64..............................................NO POWER AT THE DC RECEPTACLE . 64

..........................................................................................REFUELING . 43...................................................................................Refuel With Care . 8

..............................................................REMOVAL FROM STORAGE . 60

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87

INDEX

S

T

W

...................................................SAFE OPERATING PRECAUTIONS . 21................................................................SAFETY LABEL LOCATIONS . 9

..............................................................................Safety Precautions . 41.....................................................................Serial Number Location . 64

.......................................................SERVICING YOUR GENERATOR . 40..............................................................SPARK ARRESTER SERVICE . 53

.......................................................................SPARK PLUG SERVICE . 51........................................................................Special Requirements . 39

......................................................................................Specifications . 69..............................................................................STANDBY POWER . 38

..........................................................................................Starter Grip . 13....................................................................STARTING THE ENGINE . 22....................................................................STOPPING THE ENGINE . 25

............................................................................................STORAGE . 55.................................................................STORAGE PRECAUTIONS . 60..................................................................STORAGE PREPARATION . 55

...................................................................................System Ground . 38

.................................TAKING CARE OF UNEXPECTED PROBLEMS . 62....................................TECHNICAL & CONSUMER INFORMATION . 65

...............................................................TECHNICAL INFORMATION . 65............................................THE IMPORTANCE OF MAINTENANCE . 40

.................................................................................TRANSPORTING . 61

...................................................................................Wiring Diagram . 71

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88

MEMO

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- -

QUICK REFERENCE INFORMATION

Fuel

Engine Oil

Spark Plug

Maintenance

Regular unleaded gasoline witha pump octane rating of 86 orhigherSAE 10W-30, API SJ or later (orequivalent), for general use(page 48)

Check engine oil level.Check air filter.Change engine oil.See Maintenance Schedule(page 42)

0.024 0.028 in (0.6 0.7 mm)

Type

Type

TypeElectrode GapBefore eachuseFirst 10 hoursSubsequent

NGK: LR4C-E

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