Heavy Equipment Exhaust Connections - Norma Group · 2020-02-13 · Exhaust Clamp Products....
Transcript of Heavy Equipment Exhaust Connections - Norma Group · 2020-02-13 · Exhaust Clamp Products....
Heavy Equipment Exhaust Connections
Customer Value through Innovation
1-10I-6-161223-US
www.normagroup.com/EJTAmericas
Premium Exhaust Clamping Technology for Heavy Duty OEM’sNORMA Group is the industry leader in the
design and manufacture of high quality exhaust
connections. Our Torca brand invented reaction block
technology and thus set industry standards for 360°
sealing performance.
NORMA’s wide-range of exhaust clamps are
designed, engineered and tested to meet stringent
OEM specifications and provide consistent sealing.
We specialize in delivering reliability and robust
performance even in extreme conditions.
Exhaust Clamp Products
DuraSealClamp for thicker exhaust pipes or large pipe gap applications
SEC (Swivel Exhaust Clamp)Durable exhaust coupling that allows angular alignment
AccuSealDurable sealing performance for slotted overlap joint exhaust systems
TorcTiteDurable clamping performance and superior clamp load capacity for pipes, flex and mufflers
V-BandReliable and time-effective connection available in various profiles, band widths and closure types
55 Wide DPF Coupler w/GasketLarge diameter diesel particulate filter clamp creates a reliable joint seals between separate sections of DPF
68W DPF Coupler Larger diameter diesel particulate filter clamp creating reliable joint seals between separate sections of DPF
Large Diameter AccuLock Robust design and low leak joint allowing for axial adjustment
AccuLock and AccuLock NBRobust design and low leak joint allowing for axial adjustment
AccuSeal
Performance
• Serviceable joint
• Optimal sealing performance
• High clamp load capability
• Easy installation — pre-assembled
• Designed for part-in-assembly attachment
• Durable installation without exhaust component damage
• Material options for best performance & value
• Radial & axial pipe alignment features available
Features*
• AluminizedSteel
• 409StainlessSteel
• 430StainlessSteel
• 304StainlessSteel
• 441StainlessSteel
Durable sealing performance for slotted overlap joint exhaust systems
P10-P90
New Leak @ 31kPa (sLpm) 1.0-3.5 w/Seal Slot
New Rotation Resistance (Nm) 165-295
New Separation Resistance (N) 6,932-11,262
New Service (clamp removed) Separation Resistance (N)
≤ 800
Nominal Pipe Diameter Range
(mm)42.0-177.8
Band Width (mm) 31.8 (1.25”)
Clamp Width (mm) 31.8
Approximate Hardware Height From Pipe OD (mm) 25.0
Pipe Dimensions Schemes Torca Print 11-0052
Approximate Clamp Mass (g) 190-210
Approximate Joint Mass (g) 260-340
Dimensions & Weights
Band Materials
Sizes
*Available with Sleeve
DuraSeal
Performance
• Serviceable joint
• High-strength fastener hardware with corrosive resistant coating
• Easy to assemble—only one assembly torque point
• Designed for part-in-assembly attachment
• Excellent strength
• Ideal for applications with limited packaging space
• Radial & axial pipe alignment features available
Features
• 409StainlessSteel
• 304StainlessSteel
Clamp for thick exhaust pipes or large pipe gap applications
P10-P90Ø57.2-88.9
New Leak @ 31kPa (sLpm) 1.2-3.5 w/Seal Slot
New Rotation Resistance (Nm) 276-610
New Separation Resistance (N) 8,594-19,679
New Service (clamp removed) Separation Resistance (N)
≤ 800
Clamp Width (mm) 31.8
Approximate Hardware Height From Pipe OD (mm) 27.4
Pipe Dimensions Schemes TorcaPrint95-0015
Approximate Clamp Mass (g) 240-260
Approximate Joint Mass (g) 315-390
Dimensions & Weights
Band Materials
Nominal Pipe Diameter Range
(mm)50.0-127.0
Band Width (mm) 31.8
Sizes
• Serviceable joint
• Positive axial retention
• Integrated gasket
• Up to 50% mass savings vs flange
• Low packaging envelope
• Rotational and axial alignment flexibility
• No loose components
• Single tightening point
• Larger diameter series for canister connections
Features
Robust design and low leak joint allowing for axial adjustment
Large Diameter AccuLock
Performance• 304StainlessSteel
P10-P90
New Leak @ 31kPa (sLpm) ≤ 1.5
New Rotation Resistance (Nm) ≥ 200
New Separation Resistance (N) ≥ 5,000
New Service (clamp removed) Separation Resistance (N)
—
Clamp Width (mm) 48.0
Approximate Hardware Height From Pipe OD (mm) 31.0
Pipe Dimensions Schemes Torca15-0405
Approximate Clamp Mass (g) 490-1310
Approximate Joint Mass (g) 670-1700
Dimensions & Weights
Band Materials
Nominal Pipe Diameter
Range (mm)
Standard industry diameters from 101.6 through 388.6 — Diameters currently in production:284,336.8,
&387.6
Band Width (mm) 42.0
Sizes
AccuLock
Performance
• Serviceable joint
• Positive axial retention
• Integrated gasket
• Up to 50% mass savings vs flange connection
• Low packaging envelope
• Rotational and axial alignment flexibility
• Single tightening point
Features
• 409StainlessSteel
• 301StainlessSteel
• 347StainlessSteel
Robust design and low leak joint allowing for axial adjustment
AccuLock AccuLock NB
P10-P90Ø 55.0-63.5 P10-P90
New Leak @ 31kPa (sLpm) 0.0-0.1 ≤0.4
New Rotation Resistance (Nm) 90-165 ≥75
New Separation Resistance (N)FirstSlip:4,390-6,120
Full Sep: 16,800-23,000≥ 5,000
New Service (clamp removed) Separation Resistance (N)
— —
AccuLock AccuLock NB
Clamp Width (mm) 48.0 34.5
Approximate Hardware Height From Pipe OD (mm) 31.0 29.0
Pipe Dimensions Schemes TorcaPrint15-0401 —
Approximate Clamp Mass (g) 285-320 214-273
Approximate Joint Mass (g) 365-395 294-348
Dimensions & Weights
Band Materials
AccuLock AccuLock NB
Nominal Pipe Diameter
Range (mm)
Standard industry diameters from 50.0 through400.0-
Diameters currently in production: 55.0, 63.5,70.0,76.2,88.9,101.6
Standard industry diameters from 50.0
through 101.6
Band Width (mm) 42.0 31.0
Sizes
Performance
Features
Dimensions & Weights
Band Materials
Sizes
TorcTiteSEC
Performance
• Reaction block technology
• Superior clamp load capability
• Compatible with pipes, flex and mufflers
• Durable installation without damage to pipe ends
• Designed for fast, easy, accurate installation
• Pre-threaded nut bar provides tightening with only one assembly tool
• Available with fiberglass gasket for added leak reduction
• Serviceable joint
• High clamp-load capability
• Low weight
• Low leakage rate
• Provides connections in the rear or center of the exhaust system
• Exhaust components can be swivelled during assembly and locked after tightening
Features
• AluminizedSteel
• 304StainlessSteel
• 439StainlessSteel
• 304StainlessSteel
Durable clamping performance and superior clamp load capacity for pipes, flex and mufflers
Durable exhaust coupling that allows ± 3° joint angular alignment while providing high clamp-load capability
Ø48-152
New Leak @ 31kPa (sLpm) 7.5([email protected])
New Rotation Resistance (Nm) —
New Separation Resistance (N) ≥2,670
New Service (clamp removed) Separation Resistance (N) —
Clamp Width (mm) 76.7
Approximate Hardware Height From Pipe OD (mm) 20.9
Pipe Dimensions SchemesInnerPipeperASTMA513-97a
Outer Pipe 0.1mm ID-OD Clearance
Approximate Clamp Mass (g) 356-394
Approximate Joint Mass (g) 1450-2820
Clamp Width (mm) 25.0-35.0 (Varies with Diameter)
Approximate Hardware Height From Pipe OD (mm) 20.0
Pipe Dimensions Schemes By Pipe Wall Thickness
Approximate Clamp Mass (g) 155-170
Approximate Joint Mass (g) 170-185
Dimensions & Weights
Band Materials
Nominal Pipe Diameter Range
(mm)48.0-152.0
Band Width (mm) 76.7
Nominal Pipe Diameter Range
(mm)
55.0-90.0(US) 38.0-127.0(EU)
Band Width (mm) 25.0-35.0 (Varies with Diameter)
Sizes
Ø50.0-88.9
New Leak @ 31kPa (sLpm) < 2.0 with Rz10 Surface
New Rotation Resistance (Nm) ≥50forNJD≤45mm**≥100for45<NJD≤60mm**
≥150 for NJD≥65mm**Bending Moment Resistance
New Separation Resistance (N) Mechanical Lock
New Service (clamp removed) Separation Resistance (N) ≤ 225
**Specs also apply to Bending Moment Resistance
V-Band
Performance
• Serviceable joint
• High clamp-load capability
• Easy to assemble—Only one assembly torque point
• Low leakage rate
• Low packaging envelope
Features
• 439StainlessSteel
• 441StainlessSteel
• 304StainlessSteel
• 301StainlessSteel
• 316StainlessSteel
• 347StainlessSteel
• A286StainlessSteel
Reliable and time-effective connection available in various profiles, band widths and closure types
Ø 51.0-550 +
New Leak @ 31kPa (sLpm) ≤ 2.1
New Rotation Resistance (Nm) —
New Separation Resistance (N) Application dependent
New Service (clamp removed) Separation Resistance (N) Application dependent
Ø 203.2-381.0
New Leak @ 31kPa (sLpm) ≤ 2.0
New Rotation Resistance (Nm) —
New Separation Resistance (N) ≥ 2,500
New Service (clamp removed) Separation Resistance (N) —
Clamp Width (mm) 19.05,22.22,25.4
Approximate Hardware Height From Pipe OD (mm) Range 13-20
Pipe Dimensions Schemes —
Approximate Clamp Mass (g) 200-3900
Approximate Joint Mass (g) Application dependent
Clamp Width (mm) 55.0
Approximate Hardware Height From Pipe OD (mm) 32.0
Pipe Dimensions Schemes Nominal Joint Diameter ± 0.3
Approximate Clamp Mass (g) 815-1360
Approximate Joint Mass (g) 1623-2734
Dimensions & Weights
Materials
Nominal Pipe Diameter Range
(mm)51.0-525.0
Band Width (mm) 19.05,22.22,25.4
Nominal Pipe Diameter Range
(mm)203.2-381.0
Band Width (mm) 55.0Sizes
55W DPF Coupler w/Gasket
Performance
• Reliable joint seal
• Easy to package
• Easy to assemble
• Available integrated gasket for low leak
• Weight savings
• Allows for straight pull servicing of DPF canister or pipe
Features
• 409StainlessSteel
• 441StainlessSteel
• Aluminized409StainlessSteel
Large diameter diesel particulate filter clamp creates a reliable joint seal between separate sections of DPF
Dimensions & Weights
Band Materials
Sizes
AccuSeal* DuraSeal Large Diameter AccuLock AccuLock AccuLock NB SEC TorcTite V-Band 55W DPF Coupler w/Gasket 68W DPF Coupler
PERFORMANCE P10-P90 P10-P90 Ø 57.2-88.9 P10-P90 P10-P90 Ø 55.0-63.5 P10-P90 Ø 50.0-88.9 Ø 48-152 Ø 51.0-550 + Ø 203.2-381.0 Ø 247.9-362.2New Leak @ 31kPa (sLpm) 1.0-3.5 w/Seal Slot 1.2-3.5 w/Seal Slot ≤ 1.5 0.0-0.1 ≤0.4 ≤ 2.0 with Rz10 Surface 7.5([email protected]) ≤ 2.1 ≤ 2.0 ≤ 10
New Rotation Resistance (Nm) 165-295 276-610 ≥ 200 90-165 ≥75≥50forNJD≤45mm**
≥100for45<NJD≤60mm** ≥150 for NJD≥65mm**
— — — —
New Separation Resistance (N) 6,932-11,262 8,594-19,679 ≥ 5,000 FirstSlip:4,390-6,120 ≥ 5,000 Mechanical Lock ≥2,670 Application dependent ≥ 2,500 ≥ 3,558New Service (clamp removed) Separation Resistance (N) ≤ 800 ≤ 800 — Full Sep: 16,800-23,000 — ≤ 225 — Application dependent — ≤ 225
DIMENSIONS & WEIGHTSClamp Width (mm) 31.8 31.8 48.0 48.0 34.5 25.0-35.0 (Varies with Diameter) 76.7 19.05,22.22,25.4 55.0 68.0
Approximate Hardware Height From Pipe OD (mm) 25.0 27.4 31.0 31.0 29.0 20.0 20.9 Range 13-20 32.0 32.0
Pipe Dimensions Schemes Torca Print 11-0052 TorcaPrint95-0015 Torca15-0405 TorcaPrint15-0401 — By Pipe Wall Thickness"InnerPipeperASTMA513-97a
Outer Pipe 0.1mm ID-OD Clearance”— Nominal Joint Diameter ± 0.3 Nominal Joint Diameter ± 0.5
Approximate Clamp Mass (g) 190-210 240-260 490-1310 285-320 214-273 155-170 356-394 200-3900 815-1360 1045-1470Approximate Joint Mass (g) 260-340 315-390 670-1700 365-395 294-348 170-185 1450-2820 Application dependent 1623-2734 2030-2910
SIZES
Nominal Pipe Diameter Range (mm) 42.0-177.8 50.0-127.0Standard industry diameters from 101.6 through 388.6-Diameters
currentlyinproduction:284.0,336.8, &387.6
Standard industry diameters from 50.0 through 400.0-Diameterscurrentlyinproduction:55.0,
63.5,70.0,76.2,88.9,101.6
Standard industry diameters from 50.0 through 101.6
55.0-90.0(US)38.0-127.0(EU) 48.0-152.0 51.0-525.0 203.2-381.0 247.9-362.2
Band Width (mm) 31.8 (1.25") 31.8 42.0 42.0 31.0 25.0-35.0 (Varies with Diameter) 76.7 19.05,22.22,25.4 55.0 65.0
*Available with Sleeve **Specs also apply to Bending Moment
Resistance
BAND MATERIALSAluminized Steel409StainlessSteel430StainlessSteel430StainlessSteelPolished439StainlessSteel441StainlessSteel304StainlessSteel301 Stainless Steel316 Stainless Steel347StainlessSteelA286 Stainless Steel
Aluminized409StainlessSteel
FEATURESServiceable joint Serviceable joint Serviceable joint Serviceable joint Serviceable joint Serviceable joint Reaction block technology Serviceable joint Reliable joint seal Reliable joint seal
Optimal sealing performanceHigh-strength fastener hardware with
corrosive resistant coating Positive axial retention Positive axial retention Positive axial retention High clamp-load capability Superior clamp load capability High clamp-load capability Easy to package Easy to package
High clamp load capabilityEasy to assemble—Only one
assembly torque pointIntegrated gasket Integrated gasket Integrated gasket Low weight
Compatible with pipes, flex and mufflers
Easy to assemble—Only one assembly torque point
Easy to assemble Easy to assemble
Easy installation —
pre-assembled
Designed for part-in-assembly
attachment Up to 50% mass savings vs flange
Up to 50% mass savings vs flange
connectionUpto70%masssavingsvsflange Low leakage rate
Durable installation without damage to pipe ends
Low leakage rateAvailable integrated gasket for
low leakWeight savings
Designed for part-in-assembly
attachmentExcellent strength Low packaging envelope Low packaging envelope Low packaging envelope
Provides connections in the rear
or center of the exhaust systemDesigned for fast, easy,
accurate installationLow packaging envelope Weight savings
Allows for straight pull servicing of
DPF canister or pipe
Durable installation without exhaust
component damage
Ideal for applications with limited
packaging space Rotational and axial alignment
flexibilityRotational and axial alignment flexibility Rotational alignment flexibility
Exhaust components can be
swivelled during assembly and
locked after tightening
Pre-threaded nut bar provides tightening with only one
assembly tool
Allows for straight pull servicing of
DPF canister or pipe
Material options for best
performance & value
Radial & axial pipe alignment features
availableNo loose components Single tightening point No loose components
Available with fiberglass gasket for added leak reduction
Allows for straight pull servicing of
DPF canister or pipe
Radial & axial pipe alignment features
availableSingle tightening point Single tightening point
Larger diameter series for canister connections
68W DPF Coupler
Performance
• Reliable joint seal
• Easy to package
• Easy to assemble
• Weight savings
• Allows for straight pull servicing of DPF canister or pipe
Features
• 409StainlessSteel
• Aluminized409StainlessSteel
• 441StainlessSteel
Larger diameter diesel particulate filter clamp creating reliable joint seals between separate sections of DPF
Ø247.9-362.2
New Leak @ 31kPa (sLpm) ≤ 10
New Rotation Resistance (Nm) —
New Separation Resistance (N) ≥ 3,558
New Service (clamp removed) Separation Resistance (N) ≤ 225
Clamp Width (mm) 68.0
Approximate Hardware Height From Pipe OD (mm) 32.0
Pipe Dimensions Schemes Nominal Joint Diameter ± 0.5
Approximate Clamp Mass (g) 1045-1470
Approximate Joint Mass (g) 2030-2910
Dimensions & Weights
Materials
Nominal Pipe Diameter Range
(mm)247.9-362.2
Band Width (mm) 65.0
Sizes
Heavy Equipment - Exhaust Connections
Pipe Joint Type
Slip Joints
Angular Alignment
Couplers (Canister)
Gasketed
Pipe Joint: Cost vs. Sealability
Sealability
Cost
of J
oint
AccuLock NB
SEC
AccuLock
AccuSeal
DuraSeal
V-Band
TorcTite55W
Coupler w/o Gasket
68W Coupler
55W Coupler w/
Gasket
LD AccuLock (Canister)
NORMA Michigan 2430 East Walton Blvd Auburn Hills, MI 48326 Phone: 248-373-4300 Fax: 248-373-3068
This catalogue supersedes all previous issues. All rights reserved in all countries. No part of this publication may be reproduced without our prior written consent. In NORMA Group’s policy of continual product improvements to meet user needs and technological developments, all models and sets listed in this catalogue (photographs, specifications, sizes and weights) may be upgraded or discontinued without notice and without any obligation on our part to modify tools or equipment sold previously. The recommendations for use and safety given in this catalogue do not replace accepted good practice or the safety-related legal and regulatory provisions. References to standards force at 12/23/2016 are not contractually binding. www.normagroup.com/EJTAmericas