The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES....
Transcript of The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES....
![Page 1: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/1.jpg)
Customer Strategies – From Value Leakers to Profitability
October 17‐18, 2017 | Chicago, Illinois
Jason Naff
The benefits of a well‐designed MES
![Page 2: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/2.jpg)
ExtrusionProductionInformationControlSystem
Foy Inc’s extrusion software EPICS will serve as our MES example:
![Page 3: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/3.jpg)
• EPICS handles processes from:
![Page 4: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/4.jpg)
Inefficiency = Money
• A well designed MES should put the right tools in your toolbelt
![Page 5: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/5.jpg)
Tools of Efficiency and Profitability
• Production Efficiency
• Effective Order Management
Key areas to stop leaking profit and start maximizing gains:
![Page 6: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/6.jpg)
Tools of Efficiency and Profitability
• Production Efficiency1. Robust Die Management tools2. Clear backlog picture3. Powerful scheduling tools4. Optimized workorder calculations5. Real time production recipes6. WIP control and visibility7. Barcode integration
![Page 7: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/7.jpg)
Tools of Efficiency and Profitability
• Effective Order Management1. Powerful quotation tools2. Part records3. Importable Orders4. Robust pricing features5. Immediate access to order data6. Quick and accurate communication with customers7. Standard and Customizable reporting
![Page 8: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/8.jpg)
Production Efficiency1. Robust Die Management Tools
![Page 9: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/9.jpg)
Production Efficiency1. Robust Die Management Tools
![Page 10: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/10.jpg)
Production Efficiency1. Robust Die Management Tools
![Page 11: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/11.jpg)
Production Efficiency1. Robust Die Management Tools
![Page 12: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/12.jpg)
Production Efficiency1. Robust Die Management Tools
![Page 13: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/13.jpg)
Production Efficiency2. Clear Backlog Picture
![Page 14: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/14.jpg)
Production Efficiency2. Clear Backlog Picture
![Page 15: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/15.jpg)
Production Efficiency2. Clear Backlog Picture
![Page 16: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/16.jpg)
Production Efficiency3. Powerful Scheduling Tools
![Page 17: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/17.jpg)
Production Efficiency3. Powerful Scheduling Tools
![Page 18: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/18.jpg)
Production Efficiency3. Powerful Scheduling Tools
![Page 19: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/19.jpg)
Production Efficiency4. Optimized Workorder Calculations
![Page 20: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/20.jpg)
Production Efficiency4. Optimized Workorder Calculations
![Page 21: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/21.jpg)
Production Efficiency4. Optimized Workorder Calculations
![Page 22: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/22.jpg)
Production Efficiency4. Optimized Workorder Calculations
![Page 23: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/23.jpg)
Production Efficiency4. Optimized Workorder Calculations
![Page 24: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/24.jpg)
Production Efficiency5. Real Time Production Recipes
![Page 25: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/25.jpg)
Production Efficiency6. WIP Control and Visibility
It’s critical to know what you have and where it is Lost metal is lost money Misappropriated metal is lost money Lost time is lost money
![Page 26: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/26.jpg)
Production Efficiency6. WIP Control and Visibility
![Page 27: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/27.jpg)
Production Efficiency6. WIP Control and Visibility
![Page 28: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/28.jpg)
Production Efficiency7. Barcode Integration
![Page 29: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/29.jpg)
Production Efficiency7. Barcode Integration
![Page 30: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/30.jpg)
Tools of Efficiency and Profitability
• Production Efficiency
• Effective Order Management
Key areas to stop leaking profit and start maximizing gains:
![Page 31: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/31.jpg)
Effective Order Management1. Powerful quotation tools
Quickly search existing dies for similar shapes Create prospective customer, die, and part records Easily convert winning quotes to real orders Integrate pricing
![Page 32: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/32.jpg)
Effective Order Management1. Powerful quotation tools
![Page 33: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/33.jpg)
Effective Order Management2. Part Records
![Page 34: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/34.jpg)
Effective Order Management2. Part Records
![Page 35: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/35.jpg)
Effective Order Management3. Importable Orders
![Page 36: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/36.jpg)
Effective Order Management4. Robust Pricing Features Easily capture all value added
![Page 37: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/37.jpg)
Effective Order Management4. Robust Pricing Features Easily capture all value added
![Page 38: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/38.jpg)
Effective Order Management4. Robust Pricing Features Automatic Discounts and Surcharges
![Page 39: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/39.jpg)
Effective Order Management4. Robust Pricing Features Automatic Discounts and Surcharges
![Page 40: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/40.jpg)
Effective Order Management4. Robust Pricing Features Easily capture all value added Automatic Discounts and Surcharges Execute mass price changes Update LME or MWA – Base price for metal Easy step invoicing Transfer to Accounting Package
![Page 41: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/41.jpg)
Effective Order Management5. Immediate Access to Order Data
![Page 42: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/42.jpg)
Effective Order Management5. Immediate Access to Order Data
![Page 43: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/43.jpg)
Effective Order Management5. Immediate Access to Order Data
![Page 44: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/44.jpg)
Effective Order Management5. Immediate Access to Order Data
![Page 45: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/45.jpg)
Effective Order Management6. Quick and Accurate Communication with customers
• Instantly email Quotes, Acknowledgments, Manifests, Invoices
• eResponse – Automatically send Order Status and other custom reports to Customers, Sales Reps, Account Managers…
• EDI – Electronic Data Interchange
![Page 46: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/46.jpg)
Effective Order Management6. Quick and Accurate Communication with customers
Generate EDI OutputEPICS Transforms
and SendsThird Party
Receives EDI
DocumentCustomer
![Page 47: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/47.jpg)
Effective Order Management7. Standard and Customizable reporting
![Page 48: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/48.jpg)
Effective Order Management7. Standard and Customizable reporting
![Page 49: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/49.jpg)
Effective Order Management7. Standard and Customizable reporting
![Page 50: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/50.jpg)
Effective Order Management7. Standard and Customizable reporting
![Page 51: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/51.jpg)
Effective Order Management7. Standard and Customizable reporting
• Around 100 standardized reports
• OBDC ‐ Open Database Connectivity – means you can create reports for the data you want in the way you want it arranged
• SAP Crystal Reports – Industry Standard
![Page 52: The benefits of a well‐designed MES · 2018-04-03 · The benefits of a well‐designed MES. Extrusion Production ... 3.Powerful scheduling tools 4.Optimized workordercalculations](https://reader034.fdocuments.us/reader034/viewer/2022050506/5f97c0f9f3ac7b1d0e1e4f07/html5/thumbnails/52.jpg)
Customer Strategies – From Value Leakers to Profitability
October 17‐18, 2017 | Chicago, Illinois
Jason Naff
The benefits of a well‐designed MES