TETRA PAK TRAINING CATALOGUE...Operations Training Tetra Pak® TFA/3 0160 Target Group FM Operators...

TETRA PAKTRAININGCATALOGUE

TETRA PAKTRAININGCATALOGUE

No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,without the previous written approval of Tetra Pak®.

All intellectual property rights, including copyright, are reserved by Tetra Pak®.

TTC RayongTetra Pak Technical Training Centre Thailand 109 Moo4 Eastern Seaboard Industrial Estate (Rayong) Highway 331 Pluak Daeng Rayong 21140, Thailand

TTC ChakanTetra Pak Technical Training Centre India PVT.Ltd.Plot No.B-53, M.I.D.C. chakan Phase II Village Vasuli, Taluka Khed, dist. Pune-410 501 India

TTC GotembaTetra Pak Technical Training Centre Gotemba755-1 Jinba-Uenohara Gotemba Shuzuoka 412-0047

THE NUMBERS THATTELL OUR STORY...

Training facilities worldwide13

120Food production

specialists

80Field service engineers delivering customer training

>750

At your site or at one of our training facilitiesin South Asia, East Asia and Oceania

ALWAYS CLOSE TO YOU,TAILORED TO YOUR NEEDS

Gotemba (Japan)

Chakan (India)

Rayong (Thailand)

Jakarta (Indonesia)

Certified technicaltraining instructors

TETRA PAK®

TRAINING SERVICESCompetence Development To Boost Your Business

Tetra Pak® Training Services give your people knowledge and inspiration to be the best at what they do, improving operational performance and increasing employee

engagement, to drive sustainable growth of your business.

• Increase workforce competence, safety and motivation• Safeguard product quality• Ensure food safety• Optimise operational cost• Improve reliability and production efficiency• Reach and sustain performance targets

TETRA PAK TRAINING CENTRESTetra Pak Asia centers offers a wide range of training services for our customers. We have 4 training centers located in Asia,

providing a wide range of training courses. These centres are strategically located in Shanghai(China), Chakan (India), Gotemba (Japan) and Rayong (Thailand) , and a food safety laboratory in Jakarta , Indonesia.

Maximize uptime and optimize productionFree up your production lines as you learn.

- Using 10 days for Tetra Pak A3S Functions and SettingsTraining, the A3S FM may need to be stopped for up to 8 days for training purposes.

8 days x 8 hours per day = 64 production hours lost as the A3S stops production to cater for staff training.

64 hours x 24,000 packs per hour (on A3S)= 1,536,000 packs not produced!

2)Sustain engagement and motivation of participants- Participants are often distracted or called out to attend

work issues when trainings are done on-site.- Participants on average, rate TTC trainings 10% higher

when compared to On-site trainings (showing that theyenjoy TTC trainings more)

At dedicated training centres, we can get participants’100% attention and attendance during the trainings.

1)

Contact our Tetra Pak Services Teamfor Training Centre Program and updates.

Why come to Tetra Pak Training Centres?Two key benefits compared to on site trainings ;

OPERATIONS MAINTENANCE QUALITYASSURANCE

AUTOMATION CERTIFICATION

WH

OW

HO

Filling and Distributionequipment operators

Technical staff involved in the maintenance of filling and

distribution equipment

Senior managementMiddle management Operational staff

Quality Assuarance / Quality Control staff

Managers, Supervisors, Technicians, Quality Assurance /

Quality Control staffOperators and Technicians Operators

TRAININGPORTFOLIO OVERVIEW

ASSESSMENT

CONTENTS

3

4

5

6

7

8

1

2

TETRA PAK COMPETENCEDEVELOPMENT PROGRAM

OPERATIONS

MAINTENANCE

QUALITY ASSURANCE

AUTOMATION

ASSESSMENT

CERTIFICATION

COACHING

1

11

73

137

151

163

182

185

TETRA PAK COMPETENCEDEVELOPMENT PROGRAMFrom your operators to technicians, quality assurance/ control personnel to supervisors and managers, all have a part to play in contributing to performance and quality. It is essential to have the right competence at all operational levels.

Tetra Pak Competence Development Program is a carefully tailored solution by putting together a comprehensive and personalized training program for your staff following the Assess-Train-Certify concept.

3Training Catalogue

THE ONLY THING WORSE THAN TRAINING YOUR EMPLOYEES AND HAVING THEM LEAVE, IS NOT TRAINING THEM AND HAVING THEM STAY

“

”HENRY FORD

$ USD billion spent on training globally in 2016

Apply new skills intheir job

Felt had measurable

improvement after training

TO SPEND OR NOT TO SPEND?

359 12% 25%

WHY TRAININGS DON’T WORK?Others Training TetraPak

Tailored gap closing training to target specific areas of improvement

Customized competence development program for different levels of experience

Coaching, assessment and certification post training

Clearly defined target group foreach role

One size won’t fit all

No follow up after training

Unclear roles & responsibilities

Too generic, too boring

TETRA PAK COMPETENCE DEVELOPMENT PROGRAM 54Training Catalogue

ASSESS-TRAIN-CERTIFY– THE 3 STEP APPROACH

Based on equipment and organizational roles

HOW DO WE BENEFITFROM THIS APPROACH?

TETRA PAK FILLING MACHINE OPERATOR CDP

A3S Assessment of Operation

A3S Assessmentof Operator

Aseptic Processing & Packaging Training

A3S Customized Equipment Operation Training

A3S CustomizedEquipment OperationTraining

A3S OperatorCertification

24

A3S EquipmentOperation Training

A3S OperatorCoaching

Basic Aseptic Technology Training (Recommended)

Package Evaluation for Operator Training (Recommended)

MO

NTH

1 3 5 7 9 11 16 18 22

FM Operator

INPUT

CERTIFICATION• Written Test• Observation (FM system specific or DE line)

OUTPUTCertificate

INPUT

ASSESSMENT• Interview• Written test• Observation

OUTPUTAssessment report& training proposal

INPUT

CUSTOMISED TRAINING• Instructor-Led • E-learning• Coaching

OUTPUTCertification ofparticipation

Visualize current competencelevels and

improvement areas

Minimize staff’s

time away from work

Sustains engagement

and motivationof students

Increasemachine

availability

Using Tetra Pak A3S as an example


TETRA PAK DISTRIBUTION EQUIPMENT OPERATOR CDP

DEOperator

DE Assessment of Operator

DE AssessmentOf Operator


DE CustomizedEquipment Operation Training

DE CustomizedEquipmentOperationTraining

DE LineOperatorCertification

24

DE Equipment Operation Training

DE OperatorCoaching

Basic AsepticTechnology Training (Recommended)

Package Evaluationfor Operator Training (Recommended)

MO

NTH

1 3 5 7 9 11 16 18 22

*Recommended for Control & Automation TechnicianUsing Tetra Pak A3S as an exampleUsing Tetra Pak A3S as an example

TETRA PAK FILLING MACHINETECHNICIAN CDP

A3S Technician Coaching

A3S CustomizedEquipment Maintenance Training

Rockwell PLC Basic Automation Training*


A3 Electrical& Automation Training

Rockwell PLCIntermediateAutomationTraining*

PLMS Data Evaluationand Connectivity Training

A3S CustomizedEquipmentMaintenanceTraining

A3S Assessmentof Technician

24

Tetra Pak Aseptic Filling Machine – Basic Training

Basic Aseptic Technology Training (Recommended)

Problem Solving Methodology Training

A3S Assessmentof Technician

A3S Functions& Setting Training

Package Evaluation for Technician Training (Recommended)

MO

NTH

1 3 5 7 9 11 16 18 22

FMTechnician


Tetra Pak Filling Machine Introduction forFood Safety Training


Rockwell PLC Basic Automation Training*

Basic AsepticTechnology Training (Recommended)

Package Evaluationfor Operator Training (Recommended)

TETRA PAK DISTRIBUTIONEQUIPMENT TECHNICIAN CDP

DE Assessment of Operator

DE AssessmentOf Technician

DE CustomizedEquipmentMaintenanceTraining

DE CustomizedEquipmentMaintenanceTraining

Rockwell PLC IntermediateAutomationTraining*

24

DE Equipment Operation Training

DE OperatorCoaching

MO

NTH

1 3 5 7 9 11 16 18 22

DETechnician


End ProductQuality ControlTraining*

SystematicTroubleshooting Training

UnsterilityTroubleshootingTraining

PLMS DataEvaluationTraining

Package Evaluation forQA/QC Training

Bacteria Rough Identification Training*

TETRA PAK QA/QC CDP

*Recommended for End product / Micro lab

QA/QC

24

MO

NTH

1 3 5 7 9 11 16 18 22

Basic AsepticTechnology Training

Problem Solving Methodology Training

*Recommended for Control & Automation TechnicianUsing Tetra Pak A3S as an example

TETRA PAK COMPETENCE DEVELOPMENT PROGRAM10

SUPERVISOR / MANAGER CDP

Supervisor/Manager

Systematic TroubleshootingTraining

Problem SolvingMethodologyTraining

PLMS DataEvaluation Training

Tetra PakFilling MachineIntroduction forFood SafetyTraining

Keys ToA Successful AsepticProduction Training

MO

NTH

1 3 5 7 9

Manage AsepticProduction Training

11 12 OPERATIONS

WHAT TO EXPECT FROM THIS:

Operations training courses give your staff the skills to safely and efficiently operate your equipment. The trainings include a mix of theoretical and practical lessons with an emphasis on a practical approach to learning.

Perform regular duties according to the operator manual Know daily/weekly careUnderstand how the equipment functions and how to operate itUnderstand personal safety and hygiene guidelines

Training Catalogue

OPERATIONS 1312

Operations Training Tetra Pak® A1/TFA0159Target Group FM Operators

Duration (Days) 4

Recommended Pre-requisites

None

Max. Participant

Operations Training Tetra Pak® A1/TCA0158 Target Group FM Operators

Duration (Days) 4


None

Max. Participant

CONTENT

GENERAL INTRODUCTION

• Explanation of Tetra Pak organization, documentation and other related equipment abbreviations.

FILLING MACHINE INTRODUCTION

• Machine components and functions.

• Basic knowledge of how to operate the machine.

FILLING MACHINE OPERATION

• Safety and hygiene • Daily care

• Production preparation • Weekly care

• Production • Package evaluation

OUTCOMESOperators are expected to be able to perform their regular duties according to the operation manual (OM),

including daily / weekly care safely and efficiently.

REQUIREDFACILITIES

• Equipment not in the production phase, without defects and available for a minimum of 2.5 days.

• Ability to run the machine with water/ product when needed.

• Consumables for the filler including pack mat/ strip minimum 5000 - Must not be expired.

• Means for disposal of packages.

• Classroom with whiteboard/ flip chart and projector.

• Scissors, Aerometer with thermometer, graduated plastic cylinder, peroxide nomogram, cleaning compound and proper PPE.

• Package integrity tools (pliers, syringes, etc).

• Kit of manuals to be consulted during the training (recommended 2 kits).

DELIVERYRESOURCE

• Tetra Pak Field Service Engineer certified for Training Delivery OR

• Tetra Pak Instructor

LANGUAGEDelivery English • Bahasa • Hindi

Material English

CONTENT












REQUIREDFACILITIES


• Ability to run the machine with water / product when needed.

• Consumables for the filler including pack mat / strip minimum 5000 - Must not be expired.


• Classroom with whiteboard / flip chart and projector.




DELIVERYRESOURCE



LANGUAGEDelivery English • Bahasa • Hindi • Japanese • Korean

Material English

DESCRIPTION

This training block is designed to give theoretical and practical

knowledge of the Tetra Pak® A1 Fino Filling Machine.

The training is based on the OM (Operation Manual). This

fundamental training will enable the operator to carry out all

operation steps safely, efficiently, and without jeopardizing

food safety.

On-site / Technical Training Centre Chakan (India)

DESCRIPTION


knowledge of the Tetra Pak® A1 Classic Filling Machine.




food safety.

On-site

Training Catalogue

OPERATIONS 1514

Operations Training Tetra Pak® TFA/3 0160Target Group FM Operators

Duration (Days) 3


None

Max. Participant

Operations Training Tetra Pak® A1/TWA0026Target Group FM Operators

Duration (Days) 4


None

Max. Participant

CONTENT











including daily/ weekly care safely and efficiently

REQUIREDFACILITIES









DELIVERYRESOURCE



LANGUAGEDelivery English

Material English

CONTENT











including daily/ weekly care safely and efficiently.

REQUIREDFACILITIES

• Equipment not in the production phase, without defects and available for a minimum of 2.5 days


• Consumables for the filler including pack mat / strip minimum 10,000 - Must not be expired






DELIVERYRESOURCE



LANGUAGEDelivery English • Hindi

Material English

DESCRIPTION

This training block is designed to give theoretical and

practical knowledge of the Tetra Pak® TFA/3 Filling Machine.




food safety.

On-site

DESCRIPTION


knowledge of the Tetra Pak® A1 Wedge Filling Machine.




food safety.

On-site

Training Catalogue

OPERATIONS 1716

Operations TrainingTetra Pak® TBA/19 010V 0057Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Operations Training Tetra Pak® TBA/80063Target Group FM Operators

Duration (Days) 5


None

Max. Participant

CONTENT











including daily / weekly care safely and efficiently

REQUIREDFACILITIES

• Equipment not in the production phase, without defects and available for a minimum of 3 days.








DELIVERYRESOURCE



LANGUAGEDelivery English • Bahasa • Hindi • Thai • Japanese • Korean • Vietnamese

Material English • Japanese

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE



LANGUAGEDelivery English • Thai

Material English

DESCRIPTION


knowledge of the Tetra Pak® TBA/19 010V Filling Machine.




food safety.

On-site

DESCRIPTION


practical knowledge of the Tetra Pak® TBA/8 Filling Machine.




food safety.

On-site

Training Catalogue

OPERATIONS 1918

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE



LANGUAGEDelivery English • Japanese


CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE



LANGUAGEDelivery English • Bahasa • Hindi • Thai • Japanese • Korean • Vietnamese


DESCRIPTION


knowledge of the Tetra Pak® TBA/19 020-040V Filling

Machine. The training is based on the OM (Operation Manual).

This fundamental training will enable the operator to carry out

all operation steps safely, efficiently, and without jeopardizing

food safety.


Operations TrainingTetra Pak® TBA/19 020-040V0059Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Operations Training Tetra Pak® TBA/21 0153Target Group FM Operators

Duration (Days) 5


None

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® TBA/21 Filling Machine.



operation steps safely, efficiently, and without jeopardizing food

safety.

On-site

Training Catalogue

OPERATIONS 2120

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE



LANGUAGEDelivery English • Hindi • Thai

Material English • Hindi

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE



LANGUAGEDelivery English • Vietnamese • Japanese • Korean

Material English • Vietnamese

DESCRIPTION


knowledge of the Tetra Pak® TBA/22 Filling Machine.




safety.

On-site

Operations Training Tetra Pak® TBA/220061Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Operations Training Tetra Pak® Simply 8 0161Target Group FM Operators

Duration (Days) 5


None

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® Simply 8 Filling Machine.




food safety.

On-site

Training Catalogue

OPERATIONS 2322

CONTENT










OUTCOMESOperators are expected to be able to operate the machine through the production cycle, preparation to weekly care,

know all safety measure for the operation and know the hygiene and food safety measures for the operation.

REQUIREDFACILITIES



• Consumables for the filler including pack mat / strip minimum 10,000 - Must not be expired.






DELIVERYRESOURCE



LANGUAGEDelivery English • Bahasa • Hindi • Thai • Vietnamese • Japanese • Korean

Material English

CONTENT











know all safe ty measure for the operation and know the hygiene and food safety measures for the operation.

REQUIREDFACILITIES


• Ability to run the machine with water/ product when needed.

• Consumables for the filler including pack mat/ strip minimum 10,000 - Must not be expired.






DELIVERYRESOURCE



LANGUAGEDelivery English • Bahasa • Japanese


DESCRIPTION

This is a fundamental training to be able to operate a Tetra Pak®

A3/ Compact Flex 0200-0300 filling machine. It includes a mix

of theoretical and practical lessons, but primarily it has a very

practical approach. It will prepare the student for operating the

machine safely, efficiently, and without jeopardizing food safety.

On-site / Technical Training Centre Rayong (Thailand)

Operations TrainingTetra Pak® A3/CompactFlex 0200-03000033Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Operations TrainingTetra Pak® A3/Speed 0200-0400 0053Target Group FM Operators

Duration (Days) 5


None

Max. Participant

DESCRIPTION

This is a fundamental training to be able to operate a Tetra

Pak® A3/Speed 0200-0400 filling machine. It includes a mix



machine safely, efficiently, and without jeopardizing food safety

On-site

Training Catalogue

OPERATIONS 2524

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE



LANGUAGEDelivery English • Bahasa

Material English

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE



LANGUAGEDelivery English • Bahasa • Thai • Japanese • Korean

Material English

Operations TrainingTetra Pak® A3/Flex 0200-04000044Target Group FM Operators

Duration (Days) 5


None

Max. Participant

DESCRIPTION


Pak® A3/ Flex 0200-0400 filling machine. It includes a mix




On-site

DESCRIPTION


Pak® A3/Compact Flex Pulltab 0200-0300 filling machine. It

includes a mix of theoretical and practical lessons, but primarily

it has a very practical approach. It will prepare the student

for operating the machine safely, efficiently, and without

jeopardizing food safety.


Operations Training Tetra Pak® A3/Compact Flex Pulltab 0200-0300 0027Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Training Catalogue

OPERATIONS 2726

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE



LANGUAGEDelivery English • Bahasa • Hindi • Vietnamese

Material English

DESCRIPTION


A3/Flex Pulltab 0200-0400 filling machine. It includes a mix




On-site

DESCRIPTION


A3/Speed Pulltab 0200-0400 filling machine. It includes a mix




On-site

Operations TrainingTetra Pak® A3/Speed Pulltab 0200-04000018Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Operations TrainingTetra Pak® A3/Flex Pulltab 0200-0400 0155Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Training Catalogue

OPERATIONS 2928

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

DESCRIPTION


A3/Flex DIMC 0200-0400 filling machine. It includes a mix





DESCRIPTION






On-site

Operations TrainingTetra Pak® A3/Flex DIMC 0200-04000014Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Operations TrainingTetra Pak® A3/Speed DIMC 0200-0400 0012Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Training Catalogue

OPERATIONS 3130

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE



LANGUAGEDelivery English • Bahasa • Japanese • Korean

Material English

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE



LANGUAGEDelivery English • Bahasa • Hindi • Vietnamese • Japanese • Korean

Material English

DESCRIPTION


Pak® A3/Flex 0100-0150 filling machine. It includes a mix




On-site

DESCRIPTION


A3/Speed 0100 filling machine. It includes a mix of theoretical

and practical lessons, but primarily it has a very practical

approach. It will prepare the student for operating the machine

safely, efficiently, and without jeopardizing food safety.


Operations TrainingTetra Pak® A3/Speed 01000048Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Operations TrainingTetra Pak® A3/Flex-0100-0150 0039Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Training Catalogue

OPERATIONS 3332

Operations TrainingTetra Pak® A3/Speed Pulltab 01000156Target Group FM Operators

Duration (Days) 5


None

Max. Participant

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

DESCRIPTION

This is a fundamental training to be able to operate a Tetra Pak

A3/Flex Pulltab 0100-0160 filling machine. It includes a mix



machine safely, efficiently, and without jeopardizing food safety

On-site

DESCRIPTION


Pak® A3/Speed Pulltab 0100 filling machine. It includes a mix




On-site

Operations TrainingTetra Pak® A3/Flex Pulltab 0100-0150 0157Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Training Catalogue

OPERATIONS 3534

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

DESCRIPTION


Pak® A3/Speed DIMC 0100 filling machine. It includes a mix




On-site

DESCRIPTION






On-site

Operations TrainingTetra Pak® A3/Flex DIMC 0100-01500016Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Operations TrainingTetra Pak® A3/Speed DIMC 01000162Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Training Catalogue

OPERATIONS 3736

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

DESCRIPTION


knowledge of the Tetra Pak® A6 filling machine. The training is

based on the OM (Operation Manual). This fundamental training

will enable the operator to carry out all operation steps safely,

efficiently, and without jeopardizing food safety.

On-site

Operations Training Tetra Pak® A60163Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Operations Training Tetra Pak® E3/Speed0164Target Group FM Operators

Duration (Days) 5


None

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® E3/ Speed filling machine.




safety.

On-site / Technical Training Centre, Gotemba (Japan)

Training Catalogue

OPERATIONS 3938

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE





CONTENT












REQUIREDFACILITIES





• Classroom with whiteboard/ flip chart and projector.




DELIVERYRESOURCE




Material English

DESCRIPTION


knowledge of the Tetra Pak® E3/ Compact Flex filling

machine. The training is based on the OM (Operation Manual).

This fundamental training will enable the operator to carry out

all operation steps safely, efficiently, and without jeopardizing

food safety.


Operations TrainingTetra Pak® E3/ Hyper Speed0165Target Group FM Operators

Duration (Days) 5


None

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® E3/ Hyper Speed filling machine.




safety.

On-site

Operations TrainingTetra Pak® E3/ Compact Flex0166Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Training Catalogue

OPERATIONS 4140

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE



LANGUAGEDelivery English • Japanese • Korean


CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE





DESCRIPTION


knowledge of the Tetra Pak® E3/ Flex filling machine.




safety.

On-site

Operations Training Tetra Pak® E3/ Flex0167Target Group FM Operators

Duration (Days) 5


None

Max. Participant

Operations Training Tetra Pak® Tetra Top/30065Target Group FM Operators

Duration (Days) 3


None

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® TT/3 filling machine. The training

is based on the OM (Operation Manual). This fundamental

training will enable the operator to carry out all operation steps



Training Catalogue

OPERATIONS 4342

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE





CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

DESCRIPTION


knowledge of the Tetra Pak® TR/28 filling machine. The training




On-site

DESCRIPTION


knowledge of the Tetra Pak® TR/27 filling machine. The training




On-site

Operations TrainingTetra Pak® Tetra Rex/270168Target Group FM Operators

Duration (Days) 4


None

Max. Participant

Operations TrainingTetra Pak® Tetra Rex/280169Target Group FM Operators

Duration (Days) 4


None

Max. Participant

Training Catalogue

OPERATIONS 4544

CONTENT

• Introduction

• General description of components

• Safety Precautions

• Distribution equipment operations

• Operator panel (TPOP)

• Start

• Stop

• Care and Cleaning

• Technical data



REQUIREDFACILITIES

• Equipment not in the production phase, without defects and available for a minimum of 0.5 day.

• Ability to run the line with water / product when needed.

• Consumables for the line including pack mat / strip / cap / hotmelt / film / carton trays to approx. 5,000 packages if TP A3/F or TP A3/CF line or 10,000 packages if TP A3/S line - must not be expired.

• All equipment in the line must be able to run.

• Means for disposal of packages

• Classroom with whiteboard/flip chart and projector

DELIVERYRESOURCE



LANGUAGEDelivery English • Thai • Vietnamese • Japanese • Korean

Material English

CONTENT












REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

DESCRIPTION


knowledge of the Tetra Pak® LC30. The training is based on the

OM (Operation Manual). This fundamental training will enable

the operator to carry out all operation steps safely, efficiently,

and without jeopardizing food safety.


DESCRIPTION


knowledge of the Tetra Pak® TR/G7 filling machine. The training




On-site

Operations TrainingTetra Pak® Tetra Rex/G70170Target Group FM Operators

Duration (Days) 3


None

Max. Participant

Operations TrainingTetra Pak® Line Controller 300109Target Group DE Operators

Duration (Days) 0.5


None

Max. Participant

Training Catalogue

OPERATIONS 4746

CONTENT

• Introduction





• Start

• Stop


• Technical data



REQUIREDFACILITIES


• Ability to run the line until this distribution equipment with water / product when needed.

• Consumables for the filler including pack mat / strip (min. 5,000 packages) - must not be expired.



DELIVERYRESOURCE




Material English

CONTENT

• Introduction





• Start

• Stop


• Technical data



REQUIREDFACILITIES


• Ability to run the line with water/ product when needed.

• Consumables for the line including pack mat / strip / cap / hotmelt / film / carton trays to approx. 5,000 packages if TP A3/F or TP A3/CF line or 10,000 packages if TP A3/S line - must not be expired.




DELIVERYRESOURCE




Material English

DESCRIPTION


knowledge of the Tetra Pak® LC30 Plus. The training is based on

the OM (Operation Manual). This fundamental training will enable

the operator to carry out all operation steps safely, efficiently, and

without jeopardizing food safety.


Operations TrainingTetra Pak® Line Controller 30 Plus0092Target Group DE Operators

Duration (Days) 1


None

Max. Participant

Operations TrainingTetra Pak® Accumulator Helix 300067Target Group DE Operators

Duration (Days) 0.5


None

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® ACHX30. The training is based

on the OM (Operation Manual). This fundamental training will

enable the operator to carry out all operation steps safely,



Training Catalogue

OPERATIONS 4948

CONTENT

• Introduction





• Hotmelt equipment

• Start

• Stop


• Technical data



REQUIREDFACILITIES



• Consumables for the line including pack mat / strip / straws / hotmelt (min. 5,000 packages) - must not be expired.


• Classroom with whiteboard/flip chart and projector.

DELIVERYRESOURCE



LANGUAGEDelivery English • Thai • Vietnamese

Material English

CONTENT

• Introduction






• Start

• Stop


• Technical data



REQUIREDFACILITIES





• Classroom with whiteboard/flip chart and projector.

DELIVERYRESOURCE




Material English

DESCRIPTION


knowledge of the Tetra Pak® LSA21. The training is based on





Operations TrainingTetra Pak® Straw Applicator 210098Target Group DE Operators

Duration (Days) 0.5


None

Max. Participant


Duration (Days) 0.5


None

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® SA22. The training is based on the




On-site

Training Catalogue

OPERATIONS 5150

CONTENT

• Introduction






• Start

• Stop


• Technical data



REQUIREDFACILITIES






DELIVERYRESOURCE




Material English

CONTENT

• Introduction






• Start

• Stop


• Technical data



REQUIREDFACILITIES






DELIVERYRESOURCE




Material English


Duration (Days) 0.5


None

Max. Participant

DESCRIPTION



OM (Operation Manual). This fundamental training will enable the

operator to carry out all operation steps safely, efficiently, and




Duration (Days) 0.5


None

Max. Participant

DESCRIPTION






On-site

Training Catalogue

OPERATIONS 5352

CONTENT

• Introduction






• Start

• Stop


• Technical data



REQUIREDFACILITIES



• Consumables for the line including pack mat / strip / cap / hotmelt (min. 5,000 packages) - must not be expired.


• PLH position template (for specific volume).


DELIVERYRESOURCE




Material English

CONTENT

• Introduction






• Start

• Stop


• Technical data



REQUIREDFACILITIES



• Consumables for the line including pack mat / strip / cap / hotmelt (min. 5,000 packages) - must not be expired.


• PLH position template (for specific volume).


DELIVERYRESOURCE




Material English

Operations TrainingTetra Pak® Cap Applicator 30 Flex0068Target Group DE Operators

Duration (Days) 1


None

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® CAP30 Flex. The training is





Operations TrainingTetra Pak® Cap Applicator 30 Speed0068Target Group DE Operators

Duration (Days) 1


None

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® CAP30 Speed. The training




On-site

Training Catalogue

OPERATIONS 5554

CONTENT

• Introduction






• Start

• Stop


• Technical data



REQUIREDFACILITIES



• Consumables for the line including pack mat / strip / film (min. 5,000 packages) - must not be expired.



DELIVERYRESOURCE




Material English

CONTENT

• Introduction





• Start

• Stop


• Technical data



REQUIREDFACILITIES






DELIVERYRESOURCE




Material English

DESCRIPTION


knowledge of the Tetra Pak® MS30. The training is based on

the OM (Operation Manual). This fundamental training will



On-site

Operations TrainingTetra Pak® Film Wrapper 320088Target Group DE Operators

Duration (Days) 1


None

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® FW32 (including Splitter &

Merger). The training is based on the OM (Operation Manual).

This fundamental training will enable the operator to carry out all


safety.


Operations TrainingTetra Pak® Multi Shrink 300105Target Group DE Operators

Duration (Days) 1.5


None

Max. Participant

Training Catalogue

OPERATIONS 5756

CONTENT

• Introduction






• Start

• Stop


• Technical data



REQUIREDFACILITIES



• Consumables for the line including pack mat / strip / cardboard / film (min. 5,000 packages) - must not be expired.



DELIVERYRESOURCE




Material English

CONTENT

• Introduction





• Start

• Stop


• Technical data



REQUIREDFACILITIES






DELIVERYRESOURCE




Material English

DESCRIPTION


knowledge of the Tetra Pak® TS30. The training is based on the




On-site

Operations TrainingTetra Pak® Multi Shrink 650173Target Group DE Operators

Duration (Days) 1


None

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® MS65. The training is based on




On-site

Operations TrainingTetra Pak® Tray Shrink 300097Target Group DE Operators

Duration (Days) 1.5


None

Max. Participant

Training Catalogue

OPERATIONS 5958

CONTENT

• Introduction






• Start

• Stop


• Technical data



REQUIREDFACILITIES



• Consumables for the line including pack mat / strip / hotmelt / cardboard (min. 5,000 packages) - must not be expired.



DELIVERYRESOURCE




Material English

CONTENT

• Introduction





• Start

• Stop


• Technical data



REQUIREDFACILITIES



• Consumables for the line including pack mat / strip / cardboard / film (min. 5,000 packages) - must not be expired.



DELIVERYRESOURCE




Material English

Operations TrainingTetra Pak® Shrink Wrapper 320103Target Group DE Operators

Duration (Days) 1


None

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® SW32. The training is based on




On-site

DESCRIPTION


knowledge of the Tetra Pak® CPB12. The training is based




On-site

Operations TrainingTetra Pak® Cardboard Packer 120078Target Group DE Operators

Duration (Days) 1


None

Max. Participant

Training Catalogue

OPERATIONS 6160

CONTENT

• Introduction






• Start

• Stop


• Technical data



REQUIREDFACILITIES






DELIVERYRESOURCE




Material English

CONTENT

• Introduction





• Start

• Stop


• Technical data



REQUIREDFACILITIES






DELIVERYRESOURCE



LANGUAGEDelivery English • Thai • Japanese • Korean

Material English


Duration (Days) 1


None

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® CBP30. The training is based on






Duration (Days) 1


None

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® CPB32. The training is based





Training Catalogue

OPERATIONS 6362

CONTENT

• Introduction






• Start

• Stop


• Technical data



REQUIREDFACILITIES



• Consumables for the line including pack mat / strip / cap (min. 5,000 packages) - must not be expired.



DELIVERYRESOURCE


• 3PE Instructor


Material English

CONTENT

• Introduction





• Start

• Stop


• Technical data



REQUIREDFACILITIES






DELIVERYRESOURCE



LANGUAGEDelivery English • Thai • Japanese • Korean

Material English


Duration (Days) 1


None

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® CBP70. The training is based on





Operations Training Trepak Capper 250072Target Group DE Operators

Duration (Days) 0.5


None

Max. Participant

DESCRIPTION


knowledge of the Trepak Capper 25. The training is based




On-site

Training Catalogue

OPERATIONS 6564

CONTENT

• Introduction






• Start

• Stop


• Technical data



REQUIREDFACILITIES

• Equipment not in the production phase, without defects and available for 1 day.





DELIVERYRESOURCE


• 3PE Instructor


Material English

CONTENT

• Introduction





• Start

• Stop


• Technical data



REQUIREDFACILITIES



• Consumables for the line including pack mat / strip / cap (min. 5,000 packages) - must not be expired.



DELIVERYRESOURCE


• 3PE Instructor


Material English

DESCRIPTION


knowledge of the Trepak Capper 50. The training is based on




On-site

Operations Training Trepak Capper 500076Target Group DE Operators

Duration (Days) 0.5


None

Max. Participant

DESCRIPTION


knowledge of the Meurer HTW Cardboard Packer. The training




On-site

Operations TrainingMeurer HTW Cardboard Packer0095Target Group DE Operators

Duration (Days) 1


None

Max. Participant

Training Catalogue

OPERATIONS 6766

CONTENT

• Introduction






• Start

• Stop


• Technical data



REQUIREDFACILITIES



• Consumables for the line including pack mat / strip / film (min. 5,000 packages) - Must not be expired.




DELIVERYRESOURCE


• 3PE Instructor


Material English

CONTENT

• Introduction





• Start

• Stop


• Technical data



REQUIREDFACILITIES






DELIVERYRESOURCE


• 3PE Instructor


Material English

Operations TrainingMeurer TP25 Tray Packer0174Target Group DE Operators

Duration (Days) 1


None

Max. Participant

DESCRIPTION


knowledge of the Meurer TP25 Tray Packer. The training is




On-site

DESCRIPTION


knowledge of the Meurer HHS Film Wrapper. The training is




On-site

Operations TrainingMeurer HHS Film Wrapper0096Target Group DE Operators

Duration (Days) 1


None

Max. Participant

Training Catalogue

OPERATIONS 6968

CONTENT

• Introduction






• Start

• Stop


• Technical data



REQUIREDFACILITIES



• Consumables for the line including pack mat / strip / pallet (min. 5,000 packages) - must not be expired.




DELIVERYRESOURCE


• 3PE Instructor

LANGUAGEDelivery English • Bahasa • Vietnamese

Material English

CONTENT

• Introduction





• Start

• Stop


• Technical data



REQUIREDFACILITIES






DELIVERYRESOURCE


• 3PE Instructor


Material English

Operations Training Autopack 62SLA0175Target Group DE Operators

Duration (Days) 2


None

Max. Participant

Operations Training Electric80 Palletizer0176Target Group DE Operators

Duration (Days) 2


None

Max. Participant

DESCRIPTION


knowledge of the Electtric80 Palletizer. The training is based




On-site

DESCRIPTION


knowledge of the Autopack 62SLA (including Splitter &

Merger). The training is based on the OM (Operation Manual).

This fundamental training will enable the operator to carry out all


safety.


Training Catalogue

OPERATIONS 7170

CONTENT

• Introduction






• Start

• Stop


• Technical data



REQUIREDFACILITIES

• Equipment not in the production phase, without defects and available for 1 day

• Ability to run the line until this distribution equipment with water / product when needed

• Consumables for the line including pack mat / strip / hotmelt / cardboard (min. 5,000 packages) - must not be expired


• Classroom with whiteboard / flip chart and projector

DELIVERYRESOURCE


• 3PE Instructor


Material English

CONTENT

• Introduction





• Start

• Stop


• Technical data



REQUIREDFACILITIES

• Equipment not in the production phase, without defects and available during the course.


• Consumables for the printer are required.



DELIVERYRESOURCE


• 3PE Instructor

LANGUAGEDelivery English • Bahasa • Vietnamese

Material English

Operations Training Domino A520i0142Target Group DE Operators

Duration (Days) 1


None

Max. Participant

DESCRIPTION


knowledge of the Domino A520i Printer. The training is based on





Operations TrainingCermex RCS Cardboard Packer0177Target Group DE Operators

Duration (Days) 1


None

Max. Participant

DESCRIPTION


knowledge of the Electtric80 Palletizer. The training is based




On-site

MAINTENANCEMaintenance training courses give your staff the skills to safely and efficiently maintain your equipment. This training will provide them with theoretical and practical knowledge of the different parts and functions of the equipment.

WHAT TO EXPECT FROM THIS:Understand basic knowledge of how to operate the equipmentand the machine components and functionsEnable participants to perform all tasks according to the TPMScustomer lists and use the TPMS checklists.Lay the foundation for performing basic troubleshooting on the mechanical parts.

MAINTENANCE 7574Training Catalogue

DESCRIPTION

This training block is designed to give an an overview on aseptic

filling technology of Tetra Pak® A3 Filling Machines, a basic

understanding of the machine and its modules/components

and an understanding of equipment operating routines. This

also includes system performance data evaluation and basics

of troubleshooting


DESCRIPTION

This training block is designed to give an an overview on

aseptic filling technology of Tetra Pak® A3 Filling Machines,

a basic understanding of the machine and its modules/

components and an understanding of equipment operating

routines. This also includes system performance data evaluation

and basics of troubleshooting.


CONTENT

• Aseptic production and FM operations

• A3 FM sterile system and control points

• Food safety measures and monitoring procedure functions

• PLMS Centre for data evaluation

• Interpretation of system performance data

• Fundamental of Problem Solving Methodology (PSM)

• Troubleshooting cases

OUTCOMESParticipants are expected to understand how preparation, production and daily / weekly care works for the A3 filling machines,

drawing relations to food safety measure, performance data and package evaluation.

REQUIREDFACILITIES

• Equipment not in the production phase, without defects and available for min. 2 days

• Ability to run the line with water / product when needed

• Consumables for the line including pack mat / strip (min. 5,000 packages) - must not be expired

• All equipment in the line must be able to run



DELIVERYRESOURCE

• Tetra Pak System Specialist certified for Training Delivery OR


LANGUAGEDelivery English • Vietnamese • Hindi • Bahasa

Material English

CONTENT

• Aseptic production and FM operations

• A3 FM sterile system and control points

• Food safety measures and monitoring procedure functions

• PLMS Centre for data evaluation

• Interpretation of system performance data

• Fundamental of Problem Solving Methodology (PSM)

• Troubleshooting cases

OUTCOMESParticipants are expected to understand how preparation, production and daily / weekly care works for the A3 filling machines,


REQUIREDFACILITIES







DELIVERYRESOURCE



LANGUAGEDelivery English • Vietnamese • Thai • Hindi • Bahasa

Material English

Tetra Pak® A3 Filling Machine Introduction for Food Safety Training (1 platform)

0178 Target Group QA/QC, Supervisor, Managers

Duration (Days) 3


Limited pre-knowledge of Tetra Pak AsepticFilling Machines

Max. Participant

Tetra Pak® A3 Filling Machine Introduction for Food Safety Training (>2 platforms)

0179Target Group QA/QC, Supervisor, Managers

Duration (Days) 4



Max. Participant


Tetra Pak® Aseptic Filling Machines- Basic Training 0007Target Group FM Technicians

Duration (Days) 5


• Limited pre-knowledge of Tetra Pak Aseptic Filling Machines• Good mechanical and basic electrical skills

Max. Participant

CONTENT

• Safety precautions

• Facts about the filling machine

• The main groups functions

• TBA filling machine related documentation

• The process of producing a package

• The principle of the filling system and the design control system

• The different types of filling machines and their way of forming the package

• Identify the filling machine’s different B-groups

OUTCOMESParticipants are expected to understand how preparation, production and daily / weekly care works for the TBA filling machines,


REQUIREDFACILITIES







DELIVERYRESOURCE



LANGUAGEDelivery English • Vietnamese • Thai • Hindi • Bahasa

Material English

CONTENT

• Main groups of the machine, basic TPOP functionality, hydrogen peroxide, cleaning systems

• Packaging material, concept of the different sealing systems, production and laboratory package checks

• Machine documentation, reference designation

• Functions of the supply systems (Pneumatic, Hydraulic, Lubrication, Steam, Power, Water / Cooling, Safety system)

• Basic structure of the electrical/automation system and PLUTO systems

OUTCOMESFilling machine technicians are expected to understand the basic aseptic filling machine functions,

use machine documentation systematically and comply to safety and hygiene recommendations

REQUIREDFACILITIES

• Equipment not in the production phase, without defects and available for a minimum of 3 days

• Ability to run the machine with water / product when needed

• Consumables for the filler including pack mat / strips (min. 5,000 packages) - must not be expired

• Basic package integrity test equipment (zono-scope, conductivity meter, red ink, syringe, stretch pliers, scissors, alkali for dissolving)



• Kit of manuals to be consulted during the training (recommended 2 kits)

DELIVERYRESOURCE



LANGUAGEDelivery English • Vietnamese • Thai • Hindi • Bahasa • Japanese • Korean

Material English

DESCRIPTION

This training block is designed to give an an overview on aseptic

filling technology of Tetra Pak® TBA Filling Machines, a basic

understanding of the machine and its modules/components

and an understanding of equipment operating routines. This

also includes system performance data evaluation and basics

of troubleshooting

On-site / Technical Training Centre Chakan (India) and

Rayong (Thailand)

Tetra Pak® TBA Filling Machine Introduction for Food Safety Training

0241 Target Group QA/QC, Supervisor, Managers

Duration (Days) 3



Max. Participant

DESCRIPTION

This training block is designed for participants with limited pre-

knowledge of Tetra Pak® Aseptic Filling Machine basics. This

is a preparatory course and should be completed prior to the

specific filling machine courses.

On-site / Technical Training Centre Chakan (India),

Gotemba (Japan) and Rayong (Thailand)


Tetra Pak® A1/TFA EquipmentMaintenance Training

0180Target Group FM Technicians

Duration (Days) 10



Max. Participant

CONTENT

• Operations of FM in accordance with the OM • Tetra Classic Aseptic package integrity tests• Sterile system during start-up and operation• Function, setting and troubleshooting of: - Peroxide system and peroxide safety - Compressed air system - Filling control system - Design control system - Sealing systems - Lubrication system - Automatic splicing unit - Jaw system - Temperature controllers - Solid state contractors - Level relays - Electrical safety • Introduction to: - Jokab programmable safety modules - PLC system

OUTCOMESFilling machine technical staff are expected to be able to perform all tasks according to the TPMS customer list, use the TPMS checklist, perform basic troubleshooting on mechanical parts, replace and set electrical components that do not require special software. All these to be done, safely and efficiently.

REQUIREDFACILITIES

• Equipment not in the production phase, without defects and available for a minimum of 8 days• Ability to run the machine with water / product when needed• Consumables for the filler including pack mat / strip (min. 10,000 packages) - must not be expired• Means for disposal of packages• Classroom with whiteboard / flip chart and projector• Set of technical tools *Some course require use of a multimeter• Templates: Complete set of Templates for Jaws, Dynamometer (digital or mechanical), Feeler gauge, tubular Bore Gauge for internal measurements.• Package integrity tools (pliers, syringes, etc)• Kit of manuals to be consulted during the training (recommended 2 kits)

DELIVERYRESOURCE



LANGUAGEDelivery English • Hindi • Bahasa • Japanese


CONTENT

• Operations of FM in accordance with the OM • Tetra Fino Aseptic package integrity tests• Sterile system during start-up and operation• Function, setting and troubleshooting of: - Peroxide system and peroxide safety - Compressed air system - Filling control system - Design control system - Sealing systems - Lubrication system - Automatic splicing unit - Jaw system - Temperature controllers - Solid state contractors - Level relays - Electrical safety • Introduction to: - Jokab programmable safety modules - PLC system

OUTCOMESFilling machine technical staff are expected to be able to perform all tasks according to the TPMS customer list, use the TPMS checklist, perform basic troubleshooting on mechanical parts, replace and set electrical components that do not require special software. All these to be done, safely and efficiently.

REQUIREDFACILITIES

• Equipment not in the production phase, without defects and available for a minimum of 8 days• Ability to run the machine with water / product when needed• Consumables for the filler including pack mat / strip (min. 10,000 packages) - must not be expired• Means for disposal of packages• Classroom with whiteboard / flip chart and projector• Set of technical tools *Some course require use of a multimeter• Templates: Complete set of Templates for Jaws, Dynamometer (digital or mechanical), Feeler gauge, tubular Bore Gauge for internal measurements.• Package integrity tools (pliers, syringes, etc)• Kit of manuals to be consulted during the training (recommended 2 kits)

DELIVERYRESOURCE



LANGUAGEDelivery English • Hindi • Bahasa

Material English

Tetra Pak® A1/TCA EquipmentMaintenance Training

0024 Target Group FM Technicians

Duration (Days) 10



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® A1/TCA Filling Machine. The

course will cover settings, maintenance routines according

to TPMS, package integrity and replacement of defective

components which does not require specialist knowledge or

special tools.

On-site

DESCRIPTION


knowledge of the Tetra Pak® A1/TFA Filling Machine. The




special tools.



Tetra Pak® TFA/3 EquipmentMaintenance Training


Duration (Days) 10



Max. Participant

CONTENT

• Operations of FM in accordance with the OM • Tetra Wedge Aseptic package integrity tests• Sterile system during start-up and operation• Function, setting and troubleshooting of: - Peroxide system and peroxide safety - Compressed air system - Filling control system - Design control system - Sealing systems - Lubrication system - Automatic splicing unit - Jaw system - Temperature controllers - Solid state contractors - Level relays - Electrical safety • Introduction to: - Jokab programmable safety modules - PLC system

OUTCOMESFilling machine technical staff are expected to be able to perform all tasks according to the TPMS customer list, use the TPMS checklist, perform

basic troubleshooting on mechanical parts, replace and set electrical components that do not require special software. All these to be done,

safely and efficiently.

REQUIREDFACILITIES

• Equipment not in the production phase, without defects and available for a minimum of 8 days• Ability to run the machine with water / product when needed• Consumables for the filler including pack mat / strip (min. 10,000 packages) - must not be expired• Means for disposal of packages• Classroom with whiteboard / flip chart and projector• Set of technical tools *Some course require use of a multimeter

• Templates: Complete set of Templates for Jaws, Dynamometer (digital or mechanical), Feeler gauge, tubular Bore Gauge for internal measurements.• Package integrity tools (pliers, syringes, etc)• Kit of manuals to be consulted during the training (recommended 2 kits)

DELIVERYRESOURCE



LANGUAGEDelivery English • Hindi

Material English

CONTENT

• Operations of FM in accordance with the OM

• Tetra Fino Aseptic package integrity tests

• Sterile system during start-up and operation

• Function, setting and troubleshooting of:

- Peroxide system and peroxide safety - Compressed air system - Filling control system

- Design control system - Sealing systems - Lubrication system

- Automatic splicing unit - Jaw system - Temperature controllers

- Solid state contractors - Level relays - Electrical safety


basic troubleshooting on mechanical parts, replace and set electrical components that do not require special software. All these to be done,

safely and efficiently.

REQUIREDFACILITIES



• Consumables for the filler including pack mat / strip (min. 10,000 packages) - must not be expired



• Set of technical tools *Some course require use of a multimeter

• Templates: Complete set of Templates for Jaws, Dynamometer (digital or mechanical), Feeler gauge, tubular Bore Gauge for internal measurements.

• Package integrity tools (pliers, syringes, etc)


DELIVERYRESOURCE




Material English

Tetra Pak® A1/TWA EquipmentMaintenance Training


Duration (Days) 10



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® A1/TWA Filling Machine. The




special tools.

On-site

DESCRIPTION


knowledge of the Tetra Pak® TFA/3 Filling Machine. The




special tools.

On-site


DESCRIPTION


knowledge of the Tetra Pak® TFA/3 Filling Machine. The




special tools.

On-site

Tetra Pak® TBA/19 010V Conversion Training0056Target Group FM Technicians

Duration (Days) 10


• Attended Tetra Pak Aseptic Filling Machines• Basic training• Good mechanical and basic electrical skills

Max. Participant

Tetra Pak® TBA/8 Conversion Training0062 Target Group FM Technicians

Duration (Days) 10



Max. Participant

CONTENT

• Machine operation, introduction to the machine function, components location

• Review of and practice on supply systems

• Set paper tracking, tube forming and LS


- ASU, internal and external cleaning - Service unit - Drive and jaw system

- Final folder unit - Filling system - Design control system

- Sterile air system - TS, SA and LS sealing systems and sealing monitoring

• Basic troubleshooting


basic troubleshooting on mechanical parts, replace and set electrical components that do not require special software. All these to be done, safely

and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

CONTENT











and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE



LANGUAGEDelivery English • Japanese • Vietnamese • Hindi • Bahasa • Thai


DESCRIPTION


knowledge of the Tetra Pak® TBA/19 010V Filling Machine.

The course will cover settings, maintenance routines according

to TPMS and replacement of defective components which

does not require specialist knowledge or special tools.



Tetra Pak® TBA/19 020-040VConversion Training0058 Target Group FM Technicians

Duration (Days) 10



Max. Participant

CONTENT











and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE



LANGUAGEDelivery English • Japanese • Vietnamese • Hindi • Bahasa • Thai


CONTENT











and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE





DESCRIPTION


knowledge of the Tetra Pak® TBA/21 Filling Machine. The

course will cover settings, maintenance routines according to

TPMS and replacement of defective components which does

not require specialist knowledge or special tools.

On-site

Tetra Pak® TBA/21 Conversion Training0154Target Group FM Technicians

Duration (Days) 10



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® TBA/19 020-040V Filling

Machine. The course will cover settings, maintenance routines

according to TPMS and replacement of defective components

which does not require specialist knowledge or special tools.



CONTENT











and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE



LANGUAGEDelivery English • Vietnamese

Material English • Vietnamese

CONTENT











and efficiently.

REQUIREDFACILITIES



• Consumables for the filler including pack mat / strip (min 10,000 packages) - must not be expired






DELIVERYRESOURCE




Material English

DESCRIPTION


knowledge of the Tetra Pak® Simply 8 Filling Machine. The




On-site

Tetra Pak® TBA/22 Conversion Training0060 Target Group FM Technicians

Duration (Days) 10



Max. Participant

Tetra Pak® Simply 8 Conversion Training0182Target Group FM Technicians

Duration (Days) 10



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® TBA/22 Filling Machine. The




On-site


CONTENT











and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

CONTENT











and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

Tetra Pak® A3/Speed 0100Functions and Settings Training


Duration (Days) 10



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® A3/S 0200-0400 Filling Machine.


to TPMS and replacement of defective components which

does not require specialist knowledge or special tools.


Tetra Pak® A3/Speed 0200-0400Functions and Settings Training


Duration (Days) 10



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® A3/S 0100 Filling Machine. The




On-site


Tetra Pak® A3/ Flex 0100V Conversion Training0035 Target Group FM Technicians

Duration (Days) 10



Max. Participant

CONTENT











and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

CONTENT











and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

Tetra Pak® A3/ Flex 0150 Conversion Training0038Target Group FM Technicians

Duration (Days) 10



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® A3/ Flex Filling Machine. The




On-site

DESCRIPTION


knowledge of the Tetra Pak® A3/S 0100 Filling Machine. The




On-site


CONTENT











and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

CONTENT











and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE



LANGUAGEDelivery English • Japanese • Bahasa

Material English • Japanese • Bahasa

Tetra Pak® A3/ Flex 0200-0400VFunctions and Settings Training


Duration (Days) 10



Max. Participant

Tetra Pak® A3/ Compact Flex 0200-0300V Functions and Settings Training


Duration (Days) 10



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® A3/ Flex Filling Machine. The





DESCRIPTION


knowledge of the Tetra Pak® A3/CF Filling Machine. The






CONTENT











and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

CONTENT











and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

Tetra Pak® E3/ Speed Functions and Settings Training


Duration (Days) 10



Max. Participant

Tetra Pak® E3/ Hyper SpeedFunctions and Settings Training


Duration (Days) 10



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® E3/ Hyper Speed Filling

Machine. The course will cover settings, maintenance routines

according to TPMS and replacement of defective components


On-site

DESCRIPTION


knowledge of the Tetra Pak® E3/Speed Filling Machine. The




On-site


CONTENT











and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE





CONTENT











and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE





Tetra Pak® E3/ CompactFlex Functions and Settings Training


Duration (Days) 10



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® E3/CF Filling Machine. The





Tetra Pak® E3/ FlexFunctions and Settings Training


Duration (Days) 10



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® E3/F Filling Machine. The course

will cover settings, maintenance routines according to TPMS

and replacement of defective components which does not

require specialist knowledge or special tools.

On-site


CONTENT


• Package Checks

• Function and setting of:

- Supply System - ASU - Sleeve Forming

- Injection Moulding - Aseptic Chamber - Final Folder

- Filling system and Cleaning - Transversal Sealin - Outfeed- Automation

- Outfeed- Automation - ASU, internal and external cleaning



and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

CONTENT

• Introduction

• Supply systems

• All connection to/from the machine

• Function of:

- Pneumatic system - Cooling water system - Hydraulic system

- Electrical system - Central lubrication system

• Drive system • ASU • Carton section

• Lid forming • Package section • Filling / XH

• Electrical • Cleaning • TPMS



and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

Tetra Pak Tetra Top/3 EquipmentMaintenance Training


Duration (Days) 10


• Limited pre-knowledge of Tetra Pak AsepticFilling Machines

• Good mechanical and basic electrical skills

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® TT/3 Filling Machine. The course

will cover settings, maintenance routines according to TPMS,

package integrity and replacement of defective components



Tetra Pak A6 Equipment Maintenance Training0187 Target Group FM Technicians

Duration (Days) 15


• Limited pre-knowledge of Tetra Pak AsepticFilling Machines


Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® A6 Filling Machine. The course

will cover settings, maintenance routines according to TPMS,

package integrity and replacement of defective components


On-site


CONTENT

• Introduction

• Function of the CAU

• Running the machine as operators

• Supply systems

- CSU

• CAU

- Magazine Home Position - Drive Unit change/set - CAU Stripper settings

- Capping Station/Capping Unit settings - Duct settings - Cap lift settings

- Replace parts included in TPMS T-list



and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

CONTENT

• Peroxide units (function, settings and checks)

• Hepa air over LFU

• Cleaning in the hygienic chamber

• Emission levels



and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

Tetra Pak Tetra Top/3 CAU EquipmentMaintenance Training


Duration (Days) 4


• Attended Tetra Pak Tetra Top /3 Equipment Maintenance

Max. Participant

Tetra Pak Tetra Top/3 HAAD Equipment Maintenance Training0189Target Group FM Technicians

Duration (Days) 2


• Attended Tetra Pak Tetra Top /3 Equipment Maintenance

Max. Participant

DESCRIPTION


practical knowledge of the Tetra Pak® TT/3 High Acid

Ambient Distribution (HAAD). The course will cover settings,

maintenance routines according to TPMS, replacement of

defective components which does not require specialist

knowledge or special tools.

On-site

DESCRIPTION


knowledge of the Tetra Pak® TT/3 Cap Application Unit

(CAU). The course will cover settings, maintenance routines

according to TPMS, replacement of defective components


On-site


CONTENT

• Introduction • Supply Systems • Drive systems

• Magazine • Bottom Sealer • Carton Transport

• Carton Sterilization • Filling • Package Integrity

• Electrical Equipment • Integrated Cleaning System

• Practical Exercises • Top Forming



and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

CONTENT




• Electrical Equipment • Integrated Cleaning System

• Practical Exercises • Top Forming



and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

Tetra Pak Tetra Rex/27 EquipmentMaintenance Training


Duration (Days) 10



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® TR/27 Filling Machine. The




special tools.

On-site

Tetra Pak Tetra Rex/28 Equipment Maintenance Training


Duration (Days) 10



Max. Participant

DESCRIPTION






special tools.

On-site


CONTENT

• Machine introduction • Operator panel and manual control box introduction

• Machine operation • Cap checks

• Supply systems:

- Pneumatic system - Cooling system - Granulate system

• Mechanics:

- Packaging material web - Extruder - Toolbox

- Cap forming



and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

CONTENT

• Introduction to the machine functions and documentation.

• Start up and operating PT unit in accordance with the OM.

• Application cycle.

• Positioning systems PT Flex, PT Speed, PT CompactFlex .

• Applicator controls PT Flex, PT Speed, PT CompactFlex.

• Mechanical setting of the packaging material web and the applicator stations.

• Package integrity checks related to the PT application.



and efficiently.

REQUIREDFACILITIES









DELIVERYRESOURCE




Material English

Tetra Pak DIMC on Filling Machine Equipment Maintenance Training


Duration (Days) 5


• Attended Tetra Pak Aseptic Filling Machines• Basic training and A3/E3 Functions & Settings Training course

Max. Participant

Tetra Pak PullTab on Filling Machine Equipment Maintenance Training


Duration (Days) 5


• Attended Tetra Pak Aseptic Filling Machines• Basic training and A3/E3 Functions & Settings Training course • Good mechanical and basicelectrical skills

Max. Participant

DESCRIPTION


practical knowledge of the DIMC on FIlling Machine. During

training the participants will be taught on how to set and

replace components, perform maintenance and common

settings stated in the MM book that doesn’t require specialist

knowledge or special tools. It will also give the participants

knowledge on how to evaluate the caps and how to perform

necessary adjustments related to the Cap evaluation.

On-site

DESCRIPTION


practical knowledge of the PullTab on FIlling Machine.

During training the participants will be taught on how to set

and replace components, perform maintenance and common







CONTENT




• Electrical Equipment • Integrated Cleaning System • Practical Exercises

• Top Forming



and efficiently.

REQUIREDFACILITIES










DELIVERYRESOURCE




Material English

CONTENT

• iLine concept and main features • Line configuration • Recipe management

• Fine tune production recipes • Standardize the custom manuals (TeM and LA TeM)

• Standardize the optional equipment • Capacity / flow policy

• LC30 installation using the LA TeM • Simple integration concept

• LC30 marking solution • Prepare and start production according to OM

• Command policy for start and stop of equipment

OUTCOMESDistribution equipment technical staff are expected to be able to operate the iLine, configure line and create recipes and perform basic

troubleshooting. All these to be done, safely and efficiently

REQUIREDFACILITIES

• Line not in the production phase, without defects and available for a minimum of 2 days


• Consumables for the line including pack mat / strip / cap / hotmelt / film / carton trays min. 5,000 packages if TP A3/Flex or TP A3/Compact Flex line or 10,000 packages if TP A3/Speed line.




DELIVERYRESOURCE




Material English

Tetra Pak Tetra Rex/G7 EquipmentMaintenance Training


Duration (Days) 5


• Attended any FM/DE Equipment Maintenance Training • Good mechanical and basic electrical skills

Max. Participant

Tetra Pak Line Controller LC30 Basic Equipment Maintenance Training


Duration (Days) 2.5


• Attended any FM/ DE Equipment Maintenance Training• Basic training• Good mechanical and basic electrical skills

Max. Participant

DESCRIPTION


practical knowledge of the LC30 on FIlling Machine. During

training the participants will be taught on how to set and

replace components, perform maintenance and common






DESCRIPTION






special tools.

On-site


CONTENT


• Fine tune production recipes • Standardize the custom manuals (TeM and LA TeM

• Standardize the optional equipment • Capacity/flow policy




OUTCOMESDistribution equipment technical staff are expected to be able to operate the iLine, configure line and create recipes and perform basic troubleshooting.

All these to be done, safely and efficiently

REQUIREDFACILITIES







DELIVERYRESOURCE




Material English

CONTENT


• Fine tune production recipes • Standardize the optional equipment • Capacity / flow policy

• Software CD content • Standardize the custom manuals (TeM and LA TeM)



• Level 5, 6 and 7 networks • Download to the Line Information Display




REQUIREDFACILITIES







DELIVERYRESOURCE




Material English

Tetra Pak Line Controller LC30 Plus Basic Equipment Maintenance Training

0091Target Group DE Technicians

Duration (Days) 2.5



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® LC30/ LC30 Plus and its

components.The course will cover settings, line configuration

and replacement of defective components.


Tetra Pak Line Controller 30 Equipment Maintenance Training


Duration (Days) 5


• Attended any FM/ DE Equipment Maintenance Training, Rockwell PLC Basic or Rockwell PLC Intermediate Training course• Good mechanical and basic electrical skills

Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® LC30 and its components.The

course will cover settings, line configuration and replacement

of defective components.



CONTENT


• Fine tune production recipes • Standardize the optional equipment • Capacity / flow policy

• Software CD content • Standardize the custom manuals (TeM and LA TeM)



• Level 5, 6 and 7 networks • Download to the Line Information Display


OUTCOMESDistribution equipment technical staff are expected to be able to operate the iLine, configure line and create recipes and perform basic troubleshooting.

All these to be done, safely and efficiently

REQUIREDFACILITIES







DELIVERYRESOURCE




Material English

CONTENT• Safety precautions • Operator panel • Machine functions

• Operator training according to the OM • General information for Accumulator Helix30

• Settings according to the MM



REQUIREDFACILITIES

• Equipment not in the production phase, without defects and available for a minimum of 1 day


• Consumables for the filler including pack mat / strip (min. 5,000 packages)



DELIVERYRESOURCE




Material English

Tetra Pak Line Controller 30 Plus Equipment Maintenance Training


Duration (Days) 5


• Attended any FM/ DE Equipment Maintenance Training, Rockwell PLC Basic or Rockwell PLC Intermediate Training course

Max. Participant

Tetra Pak Accumulator Helix 30 Equipment Maintenance Training


Duration (Days) 1



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® ACHX30 and its components.


to TPMS and replacement of defective components.


DESCRIPTION


knowledge of the Tetra Pak® LC30 Plus and its components.

The course will cover settings, line configuration and replacement

of defective components.



CONTENT

• Identify machine sections and terminology according to machine documentation.

• Describe machine sections function and flow.

• Operate the machine in accordance with OM.

• Perform production checks according to OM.

• Explain the TPOP functionality.

• Set conveyor section.

• Set Applicator section.

• Identify and describe the components in the electrical cabinet.

• Describe the hotmelt unit.

• Troubleshoot the machine for faults.

OUTCOMESDistribution equipment technical staff are expected to be able to perform all tasks according to the TPMS customer list, use the TPMS checklist,

perform basic troubleshooting on mechanical parts, replace and set electrical components that do not require special software. All these to be done,

safely and efficiently

REQUIREDFACILITIES

• Equipment not in the production phase, without defects and available for a minimum of 1.5 day






DELIVERYRESOURCE




Material English

CONTENT














REQUIREDFACILITIES







DELIVERYRESOURCE




Material English

Tetra Pak Straw Applicator 21 Equipment Maintenance Training


Duration (Days) 2



Max. Participant



Duration (Days) 2



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® SA22 and its components.The


TPMS and replacement of defective components.

On-site

DESCRIPTION







CONTENT








• Set HMI.







REQUIREDFACILITIES







DELIVERYRESOURCE




Material English

CONTENT








• Set HMI.







REQUIREDFACILITIES







DELIVERYRESOURCE




Material English



Duration (Days) 2



Max. Participant

DESCRIPTION








Duration (Days) 2



Max. Participant

DESCRIPTION





On-site


CONTENT

• Operation of machine in accordance to OM.

• Settings/adjustments from the operator panel.

• CAP30 Flex machine functions.

• Critical mechanical settings.

• Mechanical and simple electrical trouble-shooting.

• Description of the electrical system.

• Prepare the Technician to able to work with both Cap 30 Flex applicators, applying all types of StreamCap™, SlimCap™ and HeliCap™

• Be informed about DreamCap™ and Cap 30 Flex for DreamCap™ applicator.




REQUIREDFACILITIES







DELIVERYRESOURCE




Material English

CONTENT

• Operation of machine in accordance to OM.

• Settings/adjustments from the operator panel.

• CAP30 Flex machine functions.

• Critical mechanical settings.

• Mechanical and simple electrical trouble-shooting.

• Description of the electrical system.

• Prepare the Technician to able to work with both Cap 30 Flex applicators, applying all types of StreamCap™, SlimCap™ and HeliCap™

• Be informed about DreamCap™ and Cap 30 Flex for DreamCap™ applicator.




REQUIREDFACILITIES







DELIVERYRESOURCE




Material English

DESCRIPTION


practical knowledge of the Tetra Pak®CAP30 Speed and

its components.The course will cover settings, maintenance

routines according to TPMS and replacement of defective

components.

On-site

Tetra Pak Cap Applicator 30 Speed Equipment Maintenance Training


Duration (Days) 5



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® CAP30 Flex and its components.


to TPMS and replacement of defective components.


Tetra Pak Cap Applicator 30 Flex Equipment Maintenance Training


Duration (Days) 5



Max. Participant


CONTENT

• Introduction


• General description

• Start

• Stop

• Execute the adjustments for the groups listed below, According to the Maintenance Manual:

- Infeed Section - Grouping Unit - Film Magazine

- Sealing Unit - Shrink Unit - Machine Body

- Pneumatic system checks

• Technical data




REQUIREDFACILITIES







DELIVERYRESOURCE




Material English

CONTENT

• Introduction



• Start

• Stop


- Infeed Unit - Flight Bar - Film Magazine

- Machine Body - Cutting Unit - Wrapping

- Shrink Tunnel - Discharge Unit - Electrical System

- Storage of the Film Reels - Pneumatic system checks

• Technical data




REQUIREDFACILITIES







DELIVERYRESOURCE




Material English

Tetra Pak Film Wrapper 32 Equipment Maintenance Training


Duration (Days) 4



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® FW32 and its components.The




Tetra Pak Multi Shrink 30 Equipment Maintenance Training


Duration (Days) 5



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® MS30 and its components.The



On-site


CONTENT

• Introduction



• Start

• Stop





- Storage of the Film Reels- Pneumatic system checks

• Technical data




REQUIREDFACILITIES







DELIVERYRESOURCE




Material English

CONTENT


• Functional description

• Manuals of the machine

• Supplies

• Using the operational panel

• Alarms handling

• Maintenance procedures

• Change of format




REQUIREDFACILITIES







DELIVERYRESOURCE


• 3PE Instructor


Material English

Tetra Pak Multi Shrink 65 Equipment Maintenance Training


Duration (Days) 3



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® MS65 and its components.The



On-site

Meurer HTW Cardboard Packer Equipment Maintenance Training


Duration (Days) 2



Max. Participant

DESCRIPTION


knowledge of the Meurer HTW Cardboard Packer and its

components. The course will cover settings, maintenance

routines and replacement of defective components.

On-site


CONTENT




• Supplies


• Alarms handling






REQUIREDFACILITIES







DELIVERYRESOURCE


• 3PE Instructor


Material English

CONTENT




• Supplies


• Alarms handling






REQUIREDFACILITIES







DELIVERYRESOURCE


• 3PE Instructor


Material English

Meurer TP25 Tray Packer Equipment Maintenance Training


Duration (Days) 2



Max. Participant

DESCRIPTION


practical knowledge of the Meurer TP25 Tray Packer and

its components. The course will cover settings, maintenance


On-site

Meurer HHS Film Wrapper Equipment Maintenance Training


Duration (Days) 2



Max. Participant

DESCRIPTION


practical knowledge of the Meurer HHS Film Wrapper and

its components. The course will cover settings, maintenance


On-site


CONTENT

• Introduction



• Start

• Stop





- Storage of the Film Reels - Pneumatic system checks

• Technical data

OUTCOMESDistribution equipment technical staff are expected to be able to perform all tasks according to Autopack’s recommendation, perform basic

troubleshooting on mechanical parts, replace and set electrical components that do not require special software. All these to be done, safelyand

efficiently

REQUIREDFACILITIES







DELIVERYRESOURCE


• 3PE Instructor


Material English

CONTENT

• Introduction



• Start

• Stop


- Infeed Section - Pusher - Film Magazine

- Sealing Unit - Discharge Unit - Shrink Unit

- Machine Body

• Technical data




REQUIREDFACILITIES







DELIVERYRESOURCE




Material English

Autopack 62SLA EquipmentMaintenance Training


Duration (Days) 3



Max. Participant

DESCRIPTION


knowledge of the Autopack 62SLA and its components.

The course will cover settings, maintenance routines and

replacement of defective components.


Tetra Pak Tray Shrink 30 Equipment Maintenance Training


Duration (Days) 3



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® TS30 and its components.



On-site


CONTENT

• Introduction



• Start

• Stop


- Infeed Section - Pusher - Film Magazine

- Sealing Unit - Discharge Unit - Shrink Unit

- Machine Body

• Technical data


troubleshooting on mechanical parts, replace and set electrical components that do not require special software. All these to be done, safely and

efficiently

REQUIREDFACILITIES







DELIVERYRESOURCE




Material English

CONTENT

• Introduction



• Start

• Stop


- Infeed Unit - Grouping Unit - Merge Unit

- Magazine Unit - Blank Picker - Box Folding Unit

- Box Transport - Outfeed - Frame

- Supply Unit

• Technical data



efficiently

REQUIREDFACILITIES







DELIVERYRESOURCE




Material English

Tetra Pak Shrink Wrapper 32 Equipment Maintenance Training


Duration (Days) 4



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® SW32 and its components.



On-site

Tetra Pak Cardboard Packer 12 Equipment Maintenance Training


Duration (Days) 5



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak® CBP12 and its components.



On-site


CONTENT

• Introduction



• Start

• Stop





- Supply Unit

• Technical data



efficiently

REQUIREDFACILITIES







DELIVERYRESOURCE



LANGUAGEDelivery English • Thai • Korean

Material English

CONTENT

• Introduction



• Start

• Stop





- Supply Unit

• Technical data



efficiently

REQUIREDFACILITIES







DELIVERYRESOURCE




Material English



Duration (Days) 5



Max. Participant



Duration (Days) 4



Max. Participant

DESCRIPTION






DESCRIPTION







CONTENT

• Introduction



• Start

• Stop





- Supply Unit

• Technical data



efficiently

REQUIREDFACILITIES







DELIVERYRESOURCE




Material English

CONTENT

• Introduction



• Start

• Stop


- Cap Sort Unit - Capping unit - Pneumatic system checks

• Technical data



efficiently

REQUIREDFACILITIES







DELIVERYRESOURCE


• 3PE Instructor


Material English



Duration (Days) 5



Max. Participant

Trepak Capper 25 EquipmentMaintenance Training


Duration (Days) 1



Max. Participant

DESCRIPTION


knowledge of the Trepak Capper 25 and its components.



On-site

DESCRIPTION







CONTENT

• Introduction



• Start

• Stop


- Cap Sort Unit - Capping unit - Pneumatic system checks

• Technical data

OUTCOMESDistribution equipment technical staff are expected to be able to perform all tasks according to Trepak’s recommendation, perform basic


efficiently

REQUIREDFACILITIES







DELIVERYRESOURCE


• 3PE Instructor


Material English

CONTENT




• Supplies


• Alarms handling



OUTCOMESDistribution equipment technical staff are expected to be able to perform all tasks according to Cermex’s recommendation, perform basic


efficiently

REQUIREDFACILITIES







DELIVERYRESOURCE


• 3PE Instructor


Material English

Trepak Capper 50 EquipmentMaintenance Training


Duration (Days) 1



Max. Participant

DESCRIPTION


knowledge of the Trepak Capper 50 and its components.



On-site

Cermex RCS Cardboard Packer Equipment Maintenance Training


Duration (Days) 2



Max. Participant

DESCRIPTION


knowledge of the Cermex RCS Cardboard Packer and its

components. The course will cover settings, maintenance


On-site


CONTENT

• Operate the machine in accordance to OM

• Structure of the machine documentation

• Pneumatic components and systems

• Explanation of the machine functions

• Disassemble and assemble main components

• Mechanical and electrical settings

• Function of hot melt system

• Mechanical and electrical troubleshooting.




REQUIREDFACILITIES







DELIVERYRESOURCE




Material English

CONTENT

• Operate the machine in accordance to OM

• Structure of the machine documentation

• Pneumatic components and systems

• Explanation of the machine functions

• Disassemble and assemble main components

• Mechanical and electrical settings

• Function of hot melt system

• Mechanical and electrical troubleshooting.




REQUIREDFACILITIES



• Consumables for the filler including pack mat / strip / cardboard / hotmelt / straws (min. 10,000 packages)

• Templates (for specific volume and version)

• Tools (Wrench, ruler, measuring tape, caliper rule )



DELIVERYRESOURCE




Material English

Tetra Pak Portion Pack DE LineMaintenance Training


Duration (Days) 8



Max. Participant

DESCRIPTION


practical knowledge of the Tetra Pak Portion Pack DE line

(ACHX10 or 30, SA30 and CBP32). The course will cover

settings, maintenance routines and replacement of defective

components.

Technical Training Centre Rayong (Thailand)

Tetra Pak High Speed DE LineMaintenance Training


Duration (Days) 8



Max. Participant

DESCRIPTION


knowledge of the Tetra Pak High Speed DE line (ACHX30,

SA30 and CBP30S). The course will cover settings, maintenance


Technical Training Centre Rayong (Thailand)

QUALITY ASSURANCE


Quality assurance training courses build and maintain your staffs skills to consistently secure your desired product quality

Understand food safety and hygiene guidelinesMeet Food safety and Food quality legislationAvoid product quality problemsReduce cost caused by quality deviationsBuild awareness of quality and it´s impact in your daily production

QUALITY ASSURANCE 139138Training Catalogue

CONTENT

• Overview of aseptic food processing and packaging

• Differences between “Sterile”, “Commercially sterile” and “Aseptic”

• Cleaning principles of Sterilizer, Aseptic tanks and Aseptic filling Machines

• Food safety chart of UHT, Aseptic tank and Septic filling machine (only one system)

• Hygiene recommendation for production areas and filling room

• Recommended storage condition for packaging material

OUTCOMES

Participants are expected to demonstrate understanding as below in their everyday work:

1) UHT process & aseptic packaging

2) Cleaning principles

3) Requirement of hygienic condition

REQUIREDFACILITIES


DELIVERYRESOURCE

• Tetra Pak Aseptic Performance Support Specialist

LANGUAGEDelivery English • Thai • Hindi • Vietnamese • Bahasa • Japanese

Material English

CONTENT

• Overview of aseptic food processing and packaging

• Differences between “Sterile”, “Commercially sterile” and “Aseptic”

• Cleaning principles of Sterilizer, Aseptic tanks and Aseptic filling Machines

• Food safety chart of UHT, Aseptic tank and Septic filling machine (only one system)

• Hygiene recommendation for production areas and filling room

• Recommended storage condition for packaging material

OUTCOMES


1) UHT process & aseptic packaging


3) Requirement of hygienic condition

REQUIREDFACILITIES


DELIVERYRESOURCE



Material English

Basic Aseptic Technology - Dairy Processing and Aseptic Packaging Training0202Target Group Operators, Technicians, QA/QC, Supervisors, Managers

Duration (Days) 3


Basic knowledge on aseptic processing and packaging

Max. Participant

Basic Aseptic Technology - Soy Processing and Aseptic Packaging Training0203Target Group Operators, Technicians, QA/QC, Supervisors, Managers

Duration (Days) 3



Max. Participant

DESCRIPTION

This training block is designed to give an overview of aseptic

processing and packaging for Dairy products. This covers

principles of heat treament process, cleaning and hygiene

requirements


Gotemba (Japan) and Rayong (Thailand) / Tetra Pak

Indonesia Jakarta

DESCRIPTION


processing and packaging for Soy products. This covers


requirements



Indonesia Jakarta


CONTENT

• Coconut plantation and factors affecting raw material quality

• Coconut chemical composition and effect of enzyme inactivation

• Coconut pre-processing and UHT processing including control points

• Aseptic packaging of UHT coconut product including control points

• Cleaning principles of sterilizer, aseptic tank and aseptic filling machine

• Quality issue of coconut cream and coconut water

OUTCOMES


1) Fundamentals of coconut as a raw material

2) Pre-processing, UHT process and aseptic packaging


REQUIREDFACILITIES


DELIVERYRESOURCE



Material English

DESCRIPTION


knowledge of rough identification of bacteria. The course will

cover general microbiology, rough identification and principles

of systematic troubleshooting.



Indonesia Jakarta

Basic Aseptic Technology - Coconut Processing and Aseptic Packaging Training0204Target Group Operators, Technicians, QA/QC, Supervisors, Managers

Duration (Days) 3



Max. Participant

Bacteria Rough Identification Training0205Target Group QA/QC

Duration (Days) 3 + 2 days for bacteria preparation time


• Basic knowledge on aseptic processing and packaging and microbiology• Attended Basic Aseptic Technology Training, Tetra Pak Aseptic Filling Machines - Basic Training and Package Evaluation Training

Max. Participant

DESCRIPTION


processing and packaging for Coconut products. This covers


requirements



Indonesia Jakarta

CONTENT

• General microbiology

• Principles of systematic troubleshooting

• Defect type (sterility/ stability)

• Theoretical session on rough ID diagram

• Practical session on rough ID

• How to verify and analyze rough ID results

• How to interpret and feedback info to troubleshooting

OUTCOMES Participants are able to identify bacteria type and interpret identification results to support troubleshooting activities

REQUIREDFACILITIES

• Microbiology lab equipped with basic bacteria culturing facilities

• One strain of gram positive sporeformer (e.g Bacillus)

• One strain of gram positive non-spore (e.g Lactobacillus, Streptococcus, etc)

• One strain of gram negative (e.g Pseudomonas. Pseudomonas fluorescens)


DELIVERYRESOURCE





CONTENT

• Principles of aseptic food processing and packaging

• Principles of systematic troubleshooting

• End product control

• Evaluation methods of incubated sample

• Introduction of Statistic sampling

• Advantage / Disadvantage of acceptance sampling

• Type of sample

• Quality control chart

• Meaning of AQL (acceptable quality level)

• How to estimate defect rate by using Poisson calculation

• Application of acceptance sampling

• How to determine probability to detect defect from sample

• How to determine sample size at verified defect level

• How to estimate defect rate of positive lot

OUTCOMES Participants are able to apply statistical sampling and screening process to identify positive lots to be released to market

REQUIREDFACILITIES

• Each participant is expected to have their own laptop for statistical calculation


DELIVERYRESOURCE



Material English

CONTENT

• Processing from raw milk to finished product

• Basic microbiology

• Aseptic technology (chemical/ heat sterilization)

• Quality Assurance & Quality Control (definition of QA/QC and troubleshooting, quality Assurance

of aseptic processing and practical quality control of long life milk)

• Installations (design, critical control points)

• Cleaning (CIP, hygiene)

• Package integrity (methods, procedures)

OUTCOMESParticipants are expected to demonstrate good understanding of general hygienic processing and packaging (from raw material to end product) in

their everyday work

REQUIREDFACILITIES


• Access to filling machine, not required to be stopped




• One strain of gram negative (e.g Pseudomonas fluorescens)

DELIVERYRESOURCE


LANGUAGEDelivery English • Thai • Hindi • Vietnamese • Bahasa

Material English

End Product Quality Control Training0206Target Group QA/QC

Duration (Days) 3


• Basic knowledge on aseptic processing and packaging• Attended Basic Aseptic Technology Training, Tetra Pak Aseptic Filling Machines - Basic Training and Package Evaluation Training

Max. Participant

Aseptic Processing and Packaging Training0207Target Group Operators, Technicians, QA/QC



• Basic knowledge on aseptic processing and packaging• Attended Basic Aseptic Technology Training, Tetra Pak Aseptic Filling Machines - Basic Training and Package Evaluation Training

Max. Participant

DESCRIPTION

This training block is designed to give an overview of quality

control for end product. This covers principles of systematic

troubleshooting, theoretical and practical knowledge of

satistical sampling and calculation


and Rayong (Thailand) / Tetra Pak Indonesia Jakarta

DESCRIPTION

This training block is designed to give the theorectical and

practical knowledge of aseptic processing and packaging. This

training module covers processing from raw material to finished

product, basic microbiology theory, aseptic technology, quality

assurance and quality control, critical control points concept,

cleaning and package integrity.




CONTENT

• Basic microbiology and possible causes of contamination

• Control points (CIP, Manual cleaning)

• Control points (UHT)

• Control points (Aseptic transfer)

• Control points (Aseptic packaging)

• Type of product deterioration problem

• Trigger mechanisms

• Systematic troubleshooting

• Case study

OUTCOMESParticipants are expected to have a good understanding of the principles of systematic troubleshooting and able to troubleshoot and address un-

sterility problems quicker

REQUIREDFACILITIES


DELIVERYRESOURCE



Material English

CONTENT

• Cases from both technical and microbiological troubleshooting

• General microbiology

• Rough identification of spoilage flora General aspects of Quality control, Quality assurance

• Critical Control points

• Product sterilization

• Aseptic transfer

• Aseptic packaging

• Hazard Analysis Critical Control Point (HACCP) concept

• Cleaning and cleaning in place (CIP)

• Package Integrity

OUTCOMESParticipants are expected to have a good understanding of the principles of systematic troubleshooting and able to troubleshoot and address quality

problems quicker

REQUIREDFACILITIES


• Access to filling machine, not required to be stopped




• One strain of gram negative (e.g Pseudomonas fluorescens)

DELIVERYRESOURCE


LANGUAGEDelivery English • Thai • Japanese • Hindi • Vietnamese • Bahasa


Unsterility Troubleshooting Training0125Target Group QA/QC

Duration (Days) 4


• Basic knowledge on aseptic processing and packaging• Attended Basic Aseptic Technology or Aseptic Processing and Packaging Training , Tetra Pak Aseptic Filling Machines - Basic Training, Package Evaluation Training and Bacteria Rough Identification Training

Max. Participant

Systematic Troubleshooting Training0135Target Group Operators, Technicians, QA/QC



• Basic knowledge on aseptic processing and packaging• Attended Keys to a Successful Aseptic Production Training or Aseptic Processing and Packaging Training and Tetra Pak Aseptic Filling Machines - Basic Training

Max. Participant

DESCRIPTION

This training block is designed to provide knowledge to enable

troubleshooting during unsterility issues. This covers basic

microbiology theory, different production control points and

triggers, principles of systematic troubleshooting and more

focus on actual case studies. This course focuses on providing

knowledge to enable troubleshooting during unsterility issues.



DESCRIPTION

This training block is designed to give an overview of systematic

troubleshooting. This covers general microbiology theory,

principles of systematic troubleshooting, cleaning systems and

case studies



Indonesia Jakarta


CONTENT

• Introduction of aseptic production

• Plant hygiene

• Hygienic design of aseptic production line

• Cleaning

• Raw materials

• Pre-processing

• UHT process

• Aseptic transfer

• Aseptic filling and packaging

OUTCOMESParticipants are expected to demonstrate good understanding of general aseptic production and reflect and apply a quality-focused mindset

through the entire production process

REQUIREDFACILITIES


DELIVERYRESOURCE


LANGUAGEDelivery English • Thai • Hindi • Vietnamese • Bahasa

Material English

CONTENT

• Practical approach to aseptic production

• Quality systems

• Competence development

• Maintenance management

• Operational cost analysis

OUTCOMES Participants are expected to demonstrate good understanding of managing aseptic production and make informed business decision making

REQUIREDFACILITIES


DELIVERYRESOURCE




Keys to a Successful AsepticProduction Training

0208Target Group Supervisors, Managers

Duration (Days) 3


• Basic knowledge on aseptic processing and packaging

Max. Participant

Manage Aseptic Production Training0209Target Group Supervisors, Managers

Duration (Days) 3


• Basic knowledge on aseptic processing and packaging• Attended Keys to a Successful Aseptic Production Training

Max. Participant

DESCRIPTION

This training block is designed to give the theorectical

knowledge of aseptic processing and packaging. This covers

through the fundamentals of each process stage of aseptic

production.



DESCRIPTION

This training block is designed to provide increased

understanding of aseptic processing and packaging, with the

goal of producing long life products with high and consistent

level of quality to an optimal cost. This covers analysis of real-

world cases and examples to gain insight into factors that

impact aseptic product quality and production performance,

ultimately influencing operational cost.



Indonesia Jakarta


CONTENT

• Foundation (aseptic principle, packaging material structure)

• Package forming

• Transversal sealing

• Longitudinal sealing

• Conductivity and red ink test

• Opening and closures

• Sealing window

• Best practices

• Troubleshooting on PE issues

OUTCOMESParticipants are able to confidently and practically evaluate the packages produced, to minimize and eliminate bad packs from going out to market

and troubleshoot when a quality issue occur

REQUIREDFACILITIES



• Access to filling machine (with operator), not required to be stopped (1 day)

• Chemical / microbiology laboratory for package evaluation practical work

DELIVERYRESOURCE

• Tetra Pak Aseptic Performance Support Specialist OR

• Tetra Pak Package Performance Support Specialist OR


LANGUAGEDelivery English • Thai • Japanese • Hindi • Vietnamese • Bahasa • Korean

Material English • Japanese • Korean

CONTENT

• Foundation (aseptic principle, packaging material structure)

• Package forming

• Transversal sealing

• Longitudinal sealing

• Conductivity and red ink test

• Opening and closures

OUTCOMES Participants are able to confidently and practically evaluate the packages produced, to minimize and eliminate bad packs from going out to market

REQUIREDFACILITIES



• Chemical / microbiology laboratory for package evaluation practical work

DELIVERYRESOURCE


• Tetra Pak Package Performance Support Specialist OR

• Tetra Pak Instructor OR

• Tetra Pak Field Service Engineer with CAT Training

LANGUAGEDelivery English • Thai • Hindi • Vietnamese • Bahasa • Japanese • Korean

Material English • Japanese • Korean

Package Evaluation for QA/QC Training0118Target Group QA/QC, Supervisors, Managers

Duration (Days) 4


• Basic knowledge on aseptic processing and packaging• Attended Basic Aseptic Technology Training and

Tetra Pak A3 Filling Machine Introduction for FoodSafety Training

Max. Participant

Package Evaluation for Operator/Technician Training0133Target Group Operators, Technicians

Duration (Days) 1


• Basic knowledge on aseptic processing and packaging• Attended Tetra Pak Filling Machine EquipmentOperations/ Maintenance Training

Max. Participant

DESCRIPTION

This training block is designed to give the theoretical and

practical knowledge of Package Evaluation. This covers hands

on activities with defective packages, layers of packaging

material, types of defects, troubleshooting and best practices



DESCRIPTION

This training block is designed to give the theorectical and

practical knowledge of Package Evaluation. This covers hands

on activities with defective packages, layers of packaging

material and types of defects .



Indonesia Jakarta

QUALITY ASSURANCE 150

CONTENT

• Introduction and PSM process step

• 5W+2H

• Fishbone Diagram

• 5-why Analysis

• Case Study

OUTCOMESParticipants are able to apply basic Problem Solving methodlogy (5W + 2H) and tools on issues, to effectively contain the problem, create effective

counter-measures and restore basic conditions

REQUIREDFACILITIES


DELIVERYRESOURCE


• Tetra Pak System Performance Specialist OR

• Tetra Pak Package Perfomance Specialist OR

• Tetra Pak System Specialist



Problem Solving Methodology Training0210Target Group Technicians, QA/QC, Supervisors, Managers

Duration (Days) 2


None

Max. Participant

AUTOMATION


Automation training courses gives your workforce the skills they need to understand the essentials of automation and how to operate and maintain the automation system. PLMS (Packaging Line Monitoring System) is the Tetra Pak standard data management system for collecting, analysing and monitoring the operational performance of Tetra Pak filling machines and packaging lines

Understand different components in the systemworking in combinationPerform program changes/ transfersAnalyze line performance and process data

DESCRIPTION

This training block is designed to introduce the Problem

Solving Methodology used by Tetra Pak. This methodology

is a structured and common approach to problem solving. It

utilizes the most effective tools from multiple disciplines to

create a user-friendly system for driving to root cause and

problem erradication.



Indonesia Jakarta

AUTOMATION 153152Training Catalogue

CONTENT

• List the hardware components in the system

• Explain what is logged by the system

• Explain the key performance indicators used for calculating the equipment performance

• Describe the PLMS Centre modules

• Use PLMS Centre for evaluation of data

• Interpret the results of the PLMS data evaluation

OUTCOMESParticipants are able to understand the PLMS system and enable better analysis of line performance and process data in order to support plans to

improve line performance and faster troubleshooting.

REQUIREDFACILITIES

• Each participant is expected to have their own laptop with PLMS On-line connection (Windows XP or 7)


DELIVERYRESOURCE

• Tetra Pak System Performance Specialist



CONTENT

• List the hardware components in the system

• Explain what is logged by the system

• Explain the key performance indicators used for calculating the equipment performance

• Describe the PLMS Centre modules

• Use PLMS Centre for evaluation of data

• Interpret the results of the PLMS data evaluation

• List how the hardware components are physically connected

• List the software components in the system

• Case studies

OUTCOMESParticipants are able to understand the PLMS system and enable better analysis of line performance and process data in order to support plans to

improve line performance and faster troubleshooting, also to be able to secure connectivity of the PLMS

REQUIREDFACILITIES



DELIVERYRESOURCE




Packaging Line Monitoring System (PLMS) Data Evaluation Training

0211Target Group Supervisors, Managers, QA/QC

Duration (Days) 1


• Basic knowledge on aseptic processing and packaging• Attended Tetra Pak A3 Filling Machine Introduction for Food Safety Training

Max. Participant

Packaging Line Monitoring System (PLMS) Connectivity Training

0212Target Group FM/ DE Technicians

Duration (Days) 2


• Basic knowledge on aseptic processing and packaging• Attended Tetra Pak Filling Machine Equipment Maintenance Training

Max. Participant

DESCRIPTION

This training block is designed to introduce the theoretical

and practical knowledge of Tetra Pak PLMS (Packaging Line

Monitoring System). This covers how to utilize the PLMS

practically and how to intepret and evaluate PLMS data as an

output.



Indonesia Jakarta

DESCRIPTION

This training block is designed to introduce the theoretical

and practical knowledge of Tetra Pak PLMS (Packaging Line

Monitoring System). This covers how to utilize the PLMS

practically and how to intepret and evaluate PLMS data as an

output, software installation and troubleshooting.



Indonesia Jakarta


CONTENT

• General about PLMS

• Hardware components in the line

• Ethernet line Communication

• Legacy line supervision

• Installation of the software components in the APC

• Configuration of a line (straight line, all equipment have Rockwell automation) in the TPOP

• How the Data collection works

• The PLMS user interface in the filling machine HMI

OUTCOMES Participants are able to successfully perform an installation and configure PLMS to a line

REQUIREDFACILITIES



DELIVERYRESOURCE




CONTENT

• iLine concept • Networks and LC30

• How to use the FM • Electrical components

• Safety systems • Control system

• DeviceNet • Motion system

• Frequency converter • Basic troubleshooting cases

OUTCOMESParticipants are able to perform troubleshooting with the help of displays, LED’s and indications on the compenents.

Also, to be able to replace faulty components

REQUIREDFACILITIES








DELIVERYRESOURCE



Material English

Packaging Line Monitoring System (PLMS) Configuration Training


Duration (Days) 3



Max. Participant

A3 Electrical and Automation Training


Duration (Days) 2


• Basic knowledge on aseptic processing and packaging• Attended Tetra Pak A3 Functions & Settings

Max. Participant

DESCRIPTION

This training block is designed to give a theorectical and

practical knowledge on the electrical and automation aspects

of the A3 Filling Machine. This training focus mainly on the

filling machine and not the full line.

On-site / Rayong (Thailand)

DESCRIPTION

This training block is designed to give an overview on how to

properly perform an installion and configure a logging system

in a line for accurate and precise data collection



Indonesia Jakarta


CONTENT

• An introduction to use machine’s electrical manual

• Functions and settings of all electrical components

• PLC Program explanation on at least 6 major blocks

• Electrical function and settings on Design Correction system

• Electrical function and settings on Filling System

• Electrical troubleshooting

OUTCOMES Participants are able to locate and replace defective compenents and carry out troubleshooting

REQUIREDFACILITIES








DELIVERYRESOURCE



Material English

CONTENT

• An introduction to use machine’s electrical manual

• Functions and settings of all electrical components

• PLC Program explanation on at least 6 major blocks

• Electrical function and settings on Design Correction system

• Electrical function and settings on Filling System

• Electrical troubleshooting

OUTCOMES Participants are able to locate and replace defective compenents and carry out troubleshooting in PLC Program

REQUIREDFACILITIES








DELIVERYRESOURCE



Material English

TBA Filling Machine Basic Electrical Training0239Target Group FM Technicians

Duration (Days) 3


• Basic knowledge on aseptic processing and packaging• Attended Tetra Pak TBA Conversion training

Max. Participant

TBA Filling Machine Electrical Training0215Target Group FM Technicians

Duration (Days) 5


• Basic knowledge on aseptic processing and packaging• Attended Tetra Pak TBA Conversion and GE Fanuc PLC Automation Training

Max. Participant

DESCRIPTION


practical knowledge on how electrical components functions.

This covers knowledge on different components and

troubleshooting.


Gotemba (Japan)

DESCRIPTION


practical knowledge on how electrical components functions.

This covers knowledge on different components and

troubleshooting in PLC program.


Gotemba (Japan)


CONTENT

• Fundamentals of RSLogix 5000, RSLinx, RSNetworks for DeviceNet, RSLogix 5000 Compare.

• System hardware components and their function.

• Communicating with a Controller.

• Organizing data.

• Entering, Editing and Verifying Ladder Logic.

• Communicate with remote modules through Ethernet and DeviceNet.

• Practical exercises with simulator.

OUTCOMESParticipants are able to understand the different components in the system working in combination,

perform program changes / transfers and troubleshoot

REQUIREDFACILITIES


• Rockwell RSLogix 5000 simulator

• Each participant is expected to have their own laptop (Windows XP or 7)

DELIVERYRESOURCE


LANGUAGEDelivery English • Japanese • Thai


CONTENT

• Fundamentals of software modelling.

• Tetra Pak modelling guidelines.

• ST - Structured Text programming.

• SFC - Sequential Function Chart programming.

• Data share using - MSG , Produced / Consume.

• Practical exercises with simulator.

• Trend tool.

• Emulator setup and practice.

• Troubleshooting.

• Analyzing real Tetra Pak application.

OUTCOMESParticipants are able to understand the work combination between UML software and RSLogix 5000, write program using ST and SFC programming

language, communication possibilities between Rockwell controllers via Ethernet and locate faults and trace variables.

REQUIREDFACILITIES


• Rockwell RSLogix 5000 simulator


DELIVERYRESOURCE




Rockwell PLC Basic Automation Training0143Target Group FM/DE Technicians

Duration (Days) 5



Max. Participant

DESCRIPTION

This training block is designed to give a basic theorectical and

practical knowledge on Rockwell PLC. This covers how various

components in the control system are constructed and work in

combination, program changes and transfers and identification

of different components.



Rockwell PLC IntermediateAutomation Training

0216Target Group FM/DE Technicians

Duration (Days) 5


• Basic knowledge on aseptic processing and packaging• Attended Tetra Pak A3 Functions & Settings

Max. Participant

DESCRIPTION

This training block is designed to give a intermediate

theorectical and practical knowledge on Rockwell PLC. This

covers how to UML software model works in combination,

basic knowledge of programming languages (ST and SFC),

communications via Ethernet and faults and trace variables in

Tetra Pak machine software




CONTENT

• System hardware components and their function.

• PLC program structure.

• Memory organisation and addressing.

• Basic system functions.

• Program transfers.

• Practical exercises with simulators.



REQUIREDFACILITIES


• GE Fanuc simulator


DELIVERYRESOURCE




CONTENT

• Introduction.

• RSLogix 5000.

• DeviceNet.

• Safety at Work (ASi-mon Safety Monitor).

• Jumo Chart Recorder.

• Drive Systems.

• TPOP.

• PLMS “Offline” Analysis.

• Practical exercises with simulators.



REQUIREDFACILITIES








DELIVERYRESOURCE




GE Fanuc PLC Automation Training0217Target Group FM Technicians

Duration (Days) 5


• Basic knowledge on aseptic processing and packaging• Attended Tetra Pak FM/DE Equipment Maintenance Training

Max. Participant

TR/27 and TR/28 Automation Training


Duration (Days) 5


• Basic knowledge on aseptic processing and packaging• Attended Tetra Pak TR/27 or TR/28 Equipment Maintenance Training

Max. Participant

DESCRIPTION

This training block is designed to give a basic theorectical

and practical knowledge on the automation system of

TR/27 or TR/28. This covers how various components in the

control system are constructed and work in combination,

program changes and transfers and identification of different

components.

On-site

DESCRIPTION

This training block is designed to give a basic theorectical and

practical knowledge on GE Fanuc PLC. This covers how various

components in the control system are constructed and work in

combination, program changes and transfers and identification

of different components.

On-site / Gotemba (Japan) and Rayong (Thailand)

ASSESSMENT


We will assess the theoretical and practical competence of your operators. Results are analysed and reported back to you describing the knowledge areas where your operators should concentrate their competence development efforts in order to improve production performance.

Visualize current competence level and knowledge areas of staffProvide customized training proposal for more focused and refined competence development

ASSESSMENT 165164Training Catalogue

Assessment of OperatorsTetra Pak® A3/Flex-0100-0150

0219Target Group FM Operators

Duration (Days) Check with TrS BDM/ CCDS


• At least 6 months experience in Aseptic Production

Max. Participant

CONTENT

• Start-up meeting

• Written test

• Interview

• Observation

IN THE AREAS OF:Daily care, weekly care, start up and production

OUTCOMESCustomer is able to visualize current theoretical and practical competency levels and gaps of the Operator group.

This is followed up by a customized gap closing training proposal

REQUIREDFACILITIES

• Equipment in operation - to have at least 1 session of daily care, weekly care, start up and production during Assessment event


• Kit of manuals to be consulted during the Assessment (recommended 2 kits)

DELIVERYRESOURCE

• Tetra Pak Assessor


Material English

CONTENT

• Audit

• Final preparation training

• Theoretical test

• Practical test




REQUIREDFACILITIES




DELIVERYRESOURCE



Material English

Assessment of OperatorsTetra Pak® A3/Flex-0100-0150 PullTab™

0220Target Group DE Operators




Max. Participant

DESCRIPTION

We will assess the theoretical and practical competence of your

staff on A3/Flex 0100-0160. Results are analysed and reported

back to you describing the knowledge areas where your staff

should concentrate their competence development efforts in

order to improve production performance.

On-site

DESCRIPTION

Operator certification provides a comprehensive evaluation of

each operator’s competence, including an online theoretical

test and a practical skills assessment at your site supervised by

a Tetra Pak Assessor

On-site


CONTENT


• Written test

• Interview

• Observation




REQUIREDFACILITIES




DELIVERYRESOURCE



Material English

CONTENT


• Written test

• Interview

• Observation




REQUIREDFACILITIES




DELIVERYRESOURCE



Material English

Assessment of OperatorsTetra Pak® A3/Flex-0100-0150 DIMC





Max. Participant






Max. Participant

DESCRIPTION


staff on A3/Flex 0100-0160. Results are analysed and reported




On-site

DESCRIPTION


staff A3/Flex 0200-0400. Results are analysed and reported




On-site


CONTENT


• Written test

• Interview

• Observation




REQUIREDFACILITIES




DELIVERYRESOURCE



Material English

CONTENT


• Written test

• Interview

• Observation




REQUIREDFACILITIES




DELIVERYRESOURCE



Material English

Assessment of OperatorsTetra Pak® A3/Flex-0200-0400 PullTab™





Max. Participant






Max. Participant

DESCRIPTION


staff A3/Flex 0200-0400 PullTab. Results are analysed and

reported back to you describing the knowledge areas where

your staff should concentrate their competence development

efforts in order to improve production performance.

On-site

DESCRIPTION

We will assess the theoretical and practical competence of

your staff A3/Flex 0200-0400 DIMC. Results are analysed and




On-site


CONTENT


• Written test

• Interview

• Observation




REQUIREDFACILITIES




DELIVERYRESOURCE



Material English

CONTENT


• Written test

• Interview

• Observation




REQUIREDFACILITIES




DELIVERYRESOURCE



Material English

Assessment of OperatorsTetra Pak® A3/Speed-0100





Max. Participant

Assessment of OperatorsTetra Pak® A3/Speed-0100 PullTab™





Max. Participant

DESCRIPTION


staff A3/Speed 0100. Results are analysed and reported back

to you describing the knowledge areas where your staff should

concentrate their competence development efforts in order to

improve production performance.

On-site

DESCRIPTION


your staff A3/Flex 0200-0400 DIMC. Results are analysed and




On-site


CONTENT


• Written test

• Interview

• Observation




REQUIREDFACILITIES




DELIVERYRESOURCE



Material English

CONTENT


• Written test

• Interview

• Observation




REQUIREDFACILITIES




DELIVERYRESOURCE



Material English

Assessment of OperatorsTetra Pak® A3/Speed-0100 DIMC





Max. Participant

Assessment of OperatorsTetra Pak® A3/Speed-0200-0400





Max. Participant

DESCRIPTION


staff A3/Speed 0100 DIMC. Results are analysed and reported




On-site

DESCRIPTION


staff A3/Speed 0200-0400. Results are analysed and reported




On-site


CONTENT


• Written test

• Interview

• Observation




REQUIREDFACILITIES




DELIVERYRESOURCE



Material English

CONTENT


• Written test

• Interview

• Observation




REQUIREDFACILITIES




DELIVERYRESOURCE



Material English

Assessment of OperatorsTetra Pak® A3/Speed-0200-0400 PullTab™





Max. Participant

Assessment of OperatorsTetra Pak® A3/Speed-0200-0400 DIMC





Max. Participant

DESCRIPTION


staff A3/Speed 0200-0400 PullTab. Results are analysed and




On-site

DESCRIPTION


staff A3/Speed 0200-0400 DIMC. Results are analysed and




On-site


CONTENT


• Written test

• Interview

• Observation




REQUIREDFACILITIES




DELIVERYRESOURCE



Material English

CONTENT


• Written test

• Interview

• Observation




REQUIREDFACILITIES




DELIVERYRESOURCE



Material English

Assessment of OperatorsTetra Pak® A3/CompactFlex-0200-0300





Max. Participant

Assessment of Operators Tetra Pak®A3/CompactFlex-0200-0300 PullTab™





Max. Participant

DESCRIPTION


staff A3/CompactFlex 0200-0300. Results are analysed and




On-site

DESCRIPTION


your staff A3/CompactFlex 0200-0300 PullTab. Results are

analysed and reported back to you describing the knowledge

areas where your staff should concentrate their competence

development efforts in order to improve production

performance.

On-site


CONTENT


• Written test

• Interview

• Theoretical & practical observation

IN THE AREAS OF:Maintenance related areas, package integrity, line performance related areas, hygiene and sofety, machine function knowledge

OUTCOMESCustomer is able to visualize current theoretical and practical competency levels and gaps of the Technician group.


REQUIREDFACILITIES




DELIVERYRESOURCE



Material English

CONTENT


• Written test

• Interview

• Observation




REQUIREDFACILITIES




DELIVERYRESOURCE



Material English

Assessment of Operators DE0234Target Group FM Operators




Max. Participant

DESCRIPTION


staff. Results are analysed and reported back to you describing

the knowledge areas where your staff should concentrate

their competence development efforts in order to improve

production performance.

On-site

Assessment of Technician FM0233Target Group FM Operators




Max. Participant

DESCRIPTION


staff. Results are analysed and reported back to you describing

the knowledge areas where your staff should concentrate

their competence development efforts in order to improve

production performance.

On-site

CERTIFICATIONAn operator’s competence has a high impact on filling line performance. Operator certificate for packaging, verifies that an operator has the right competence to run a filling line correctly and safely. Based on the customer needs, the certification can be performed on the filling- or distribution equipment part of the filling line, or both.

WHAT TO EXPECT FROM THIS:Comprehensive evaluation and validation of each operator’s competence in operating the equipment safely and correctly

CERTIFICATION 183182Training Catalogue

CONTENT


• Practical test


OUTCOMESEach operator that posed the certification process successfully will receive a certificate that they are able to operate the equipment in a safe and

correct manner (valid for three years).

REQUIREDFACILITIES




DELIVERYRESOURCE


LANGUAGEDelivery English • Hindi • Vietnamese • Japanese


CONTENT

• Audit

• Final preparation training


• Practical test


OUTCOMESEach operator that posed the certification process successfully will receive a certificate that they are able to operate the equipment in a safe and

correct manner (valid for three years).

REQUIREDFACILITIES




DELIVERYRESOURCE



Material English

Certification of Operators FM


Duration (Days) Check with TrS BDM / CCDS



Max. Participant

DESCRIPTION




a Tetra Pak Assessor. Operator certification is system specific.

On-site

DESCRIPTION




a Tetra Pak Assessor. Operator certification DE is generic i.e

one certification for all DE.

On-site

Certification of Operators DE0236Target Group DE Operators

Duration (Days) Check with TrS BDM / CCDS



Max. Participant

COACHINGCoaching is a more personal and interactive development step between your Operators, Technicians and Tetra Pak’s instructors or certified field-based trainers

On the job knowledge transfer based on targeted knowledge and competency areas helps avoid unwanted losses in time and production

TETRA PAK TRAINING CATALOGUE...Operations Training Tetra Pak® TFA/3 0160 Target Group FM Operators...

Documents

Transcript of TETRA PAK TRAINING CATALOGUE...Operations Training Tetra Pak® TFA/3 0160 Target Group FM Operators...