Testing beyond the Tester capability - NMI · 2017. 12. 1. · Fits in the V93K, Teradyne Catalyst...

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Copyright © 2016, All Rights Reserved Bridging the gaps…. Testing beyond the Tester capability

Transcript of Testing beyond the Tester capability - NMI · 2017. 12. 1. · Fits in the V93K, Teradyne Catalyst...

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    Bridging the gaps….

    Testing beyond the Tester capability

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    Outline

    Introduction to Salland

    Today’s Test(er) Challenges

    Test solution needs

    Bridging the gap….Example’s

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    We create and deliver Innovative and effective Test Solutions for the Microelectronics market, partnering with our customers to enhance

    their success

    Test Application Solutions

    Salland Engineering Vision and Mission

    Instruments Solutions

    Supply Chain Services

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    Salland Engineering Company Overview

    Established in 1992, 40 employees

    Headquartered in Zwolle, The Netherlands

    Worldwide Sales & Support throughout Europe, USA and Asia

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    Company Confidential

    Test Experts Test methodology

    Design for Test Test setup Characterization Yield Ramp up

    Test skills differentiation RF – High Speed Mixed signal VIs, DPS, PMU High parallel testing COT reduction

    Test Technology provider Test Program Load board and probe card Test Cell Interfacing Advanced Test configuration

    Salland technology Customer IP 3rd party integration

    Test setup certification Manufactory Validation Support

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    Today's Test Challenges

    Device Technology develops faster then ATE High Speed interfacing require Extremely fast signal handling

    ‐ …. keeping signal integrity up to the device is getting challenging and expensive Smart Power

    ‐ … handling low power with higher currents, voltages frontend RF/mmWave

    ‐ .... Far beyond exsisting standard tester capabilities Etc...

    Never ending battle’s; QCD

    ‐ …. Balance between Test Coverage, Cost of Test & Throughput Time to Market, Time to Yield, Time to Volume => There is a need to enhance the standard Tester functionality

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    Bridging the gap

    Possible ways add (niche) functionality; ‐ On application board ‐ New ATE Instrument ‐ External equipment

    Conditions solution:

    ‐ Like to get it fast (max. 6-9 months) ‐ Will use it a couple of years (< 3-5 years) ‐ Don’t want to spent too much money ( Modular design/solution ‐ Easy to reproduce & Service => ‘’Catalogue product & Support ‐ Production friendly => Run at Subcon

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    Possible solutions to deliver new Technology

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    Universal

    Investment

    Application Specific

    Loadboard

    Universal ATE Instrument

    Flexible Fast Costs

    Poor Integration Debug tooling Calibration &

    diagnostic Supply chain

    Universal/Flexible Supply chain Cal & diagnostics Tooling

    High Capex costs TTM: x years

    $$$$

    $

    Technology

    Rack Instruments

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    Possible solution

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    Universal

    Investment

    Application Specific

    Loadboard

    “SMART Platform solution’’ Device Family based

    Universal ATE Instrument

    Enhanced Integration Debug tooling Calibration & diagnostic Supply chain Supports families Robustness

    Less Universal Less Tooling

    $$$$

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    Technology

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    Some Use Cases/Concepts

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    Use Case: High Speed SERDES Solution

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    Objective ‐ Improve Testability by enabling test at-speed on SERDES

    Constraints/Requirements ‐ No ATE Instrument Configuration and TOS changes (Teradyne Catalyst) ‐ Portable Solution and ATE independent

    Proposal ‐ ATE Independent High Speed SERDES modules inside stiffener with

    DSO capability up to 32Gbps & BERT capability up to 30Gbps

    Result ‐ Enable High Speed Testing at

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    Use Case: High Speed SERDES Solution – DSO

    SMPS 40GHz Coaxial connector Ethernet and/or Direct ATE control interface Windows based Signal Debug GUI

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    Description: State of the art, 4-channel, 32Gbps Digital

    Sampling Oscilloscope for production testing Measures SerDes PHY TX signals on various

    ATE platforms with all the logging and analyzing capabilities

    Typical applications like High-Speed SerDes Testing & Characterization on various ATE platforms (Catalyst, V93k, ultraFLEX, etc.)

    Solution: Full Eye and Mask Measurements Rise Time / Fall Time measurements 200fS intrinsic Jitter 32 GHz Bandwidth Reference Optical Receiver

    Company Confidential

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    Use Case: High Speed SERDES Solution – BERT

    Key features: ‐ Supports PRBS patterns and user pattern ‐ Amplitude & Skew settings ‐ Eye Scan & Bathtub measurement

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    Description: State of the art, 4-channel, 8.5 to 15Gbps

    and 20 to 30Gbps Bit Error Rate Tester for production testing

    Stimulates SerDes PHY RX with a controllable signal (level, noise, jitter)

    Fits in the V93K, Teradyne Catalyst / FLEX / UltraFLEX

    Direct ATE and Fast Ethernet control

    Solution: 19/16ps Rise/Fall Times 400fs RMS jitter, 6ps Deterministic Jitter Output Level max. 1600mVpp differential 25mVpp sensitivity

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    Use case: Radar Test solution

    Objective ‐ Test RF/mmWave parts

    Constraints/Requirements ‐ ATE independent ‐ Easy configurable/tunable specifications ‐ Small form factors for ease of use

    Proposal ‐ Create set of building blocks to be able to bring RF signals in range of

    existing ATE instruments

    Result ‐ Enable RF testing of 20 – 30 GHz signals at Teradyne Flex (max 6GHz) ‐ Universal solution that can be used on ATE, Bench, final products

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    Use Case: RF (Radar) testing

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    RF Amplifier – Low Power

    RF switches – T with 2 to 6 Multiplexer

    Bandpass Filter

    Future Target Applications: - Near future: 77GHz/120GHz automotive radars - MMW Imaging and Sensing - Fast measurement equipment - 60GHz wireless networking - 400Gbit/s optical data communications - 4G photonic mobile communication - Two-way satellite communication

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    Use Case: SE-RF Lego®

    Crystal Oscillator LO-Generator Frequency Divider Mixer Bandpass Filter RF Amplifiers

    ‐ Low Power ‐ Medium Power ‐ Low Phase Noise

    RF to DC RF Switches

    ‐ Multiplexer ‐ T-switch

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    Use case: RDSon measurement H-Bridge

    Objective ‐ Test RDSon of H-bridge at low power tester

    Constraints/Requirements ‐ ATE independent ‐ Easy tunable specifications; @ Voltage, Current

    Proposal ‐ Creation of Controlled Current Pulse and measure voltage with ATE

    instrument

    Result ‐ Solution to test H-Bridge on Lower power tester to measure RDSon

    (@0.5% Acc) ‐ Universal solution that can be used on ATE, Bench

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    Principle

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    Current

    limiter

    MV

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    ATE/PC

    HCP DUT connection

    Instrument

    controller

    High Current Pulser

    High Current

    Pulser logic

    All 16 switches will

    be controlled by the

    HCP

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    Results RDSon Measurement with HCP

    The blue line is the output of the HCP current source connected to 100mOhm (DUT) – At 2V = 20A – After 1.8 usec we have a stable

    20A available to do the Voltage measurements

    Special design for overshoot reduction as shown on bottom picture with 1uF

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    Current sense

    Voltage

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    HCP Specification

    Item Specification

    Max current Programmable pulse of 25A for max 20 usec with a recharge time of

    500 usec

    Isolation voltage Floating from digital HSD trigger inputs

    Isolation voltage 1000V RMS

    Pulse programming 0 to 20 usec in steps of 1 usec

    Measure current accuracy 0.5% resolution 0.5mA

    Measure voltage accuracy 0.5% Range 0 to 2.5V

    Current forcing resolution programmable in 256 steps

    Simultaneous current/voltage

    measurements

    Yes

    Calibration By means of DC90 connected to Charge inputs

    FET switches control The HCP can block up to 150V

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    Future developments in investigation

    High Voltage add-ons for Automotive Applications ‐ Can, Lin Capability

    High Parallel test MEMS testing on ATE without physical stimulation

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    Conclusions/Lessons learned

    Existing testers can be upgraded to do test beyond tester capabilities

    Solution can work for older but as well latest generation testers

    Can achieve significant COT reduction and faster TTM

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    Your Challenge, Our Strength Salland Engineering Instrument Solutions

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    Thanks for your attention