2018

W e s e t a i r i n m o t i o n

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1

PREFACE

The modern air pollution control nowadays covers not only the

extraction and the filtration of the air, but also the constant monitoring

of the air quality.

Are limit values met? Are air humidity, temperature and noise exposure

alright?

We have faced up to the issue and we have taken it one step further.

We have developed automation processes which allow optimizing

complex processes in companies – to protect the employees’ health and

the environment and to improve production efficiency.

Machines are activated when needed, the building technology is coupled

with sensors which on the one hand saves electricity and heating energy

and on the other hand optimises all the air quality in halls, offices,

schools, institutions, etc.

The involved options are diverse and range from single user applications

that can be read out in real time via Bluetooth to connected network

solutions in which coupled Airtrackers can be centrally united and

monitored in a control centre.

In many companies Industry 4.0 is discussed but not substantiated. Our

goal was and still is to make Industry 4.0 as concrete and user-friendly as

possible. I think we have reached that goal.

This brochure shall give you a first impression of the developments that

have been made towards Industry 4.0 at TEKA. You will see that we are

ahead of our time. Enter the new era of digital prevention with us.

Erwin Telöken

TEKA general manager

have bee

ahead of our time. Enter the new

Erwin Telöken

nager

GB AS 2018.002 2

TABLE OF CONTENTS

Industry 4.0 Page 4

Intelligent networking Page 5

Airtracker Basic Page 6 - 7

Airtracker Pro Page 8 - 9

Airtracker sensors Page 10 - 11

Accessories Page 12 - 14

3

AAS- analysis and evaluation tool -

4. The future is NOW

SmartFactorySmartFilter

-sensors-

Airtracker-sensors-

SmartWarehouse

TEKA extraction unit-actuators-

DifCon-sensors-

AirController-sensors-

INDUSTRY 4.0

Industry 4.0 describes the interlacing of industrial produc-

tion with state-of-the-art information and communication

technology.

The increasing digitalisation of the economy and society,

smartphone, tablet, internet and smart home, sustainably

changes the way in which future production and work is

carried out in Germany.

“Smart Factories are the future”, states Erwin Telöken, gener-

al manager of the TEKA GmbH.

Production and logistics processes are interconnected

intelligently in order to make the production more efficient,

flexible and healthier.

When all information is available in real time, a company

may e.g. react early on the availability of certain spare parts,

missing parts, as well as malfunction, etc.

Through the use of the TEKA sensors and actuators, con-

nected production processes can be controlled across the

company. This saves resources and energy.

Intelligent sensors/actuators help to manage the errors

which occur in all companies and cannot be completely

avoided.

Overall, the profitability of the production can be enhanced

by the intelligent networking, the competitiveness can be

strengthened and the flexibility of the production can be

increased.

4

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°CTemperature

Energy-Control-

Sensor

mg/m³

dB(A)%

Humidity

Dust Concentration

Noise exposure

Fire Detection

Analysis and

Evaluation

Process Control

Controlling & Overview

Energy surveillance

WiFi-Connection

Worldwide Accessvia intengration into the company network

INTELLIGENT NETWORKING

The Airtracker series, especially the Airtracker Basic and

the Airtracker Pro version, are designed as open systems

that can be intelligently connected to other technologies

and can thus become the basic pillar of the industrial 4.0

SmartFactory.

The Airtracker can send signals via TEKA Connect to differ-

ent actuators that perform a corresponding action.

E.g. gates, windows or air supply systems that open auto-

matically as soon as the temperature exceeds an adjusta-

ble threshold.

A fire detector can trigger an alarm if the temperature

within a filter system indicates a fire. Extraction systems

can be activated automatically as soon as a connected

welding robot starts its work (Process Control sensors).

Air-conditioning systems or room air dehumidifiers take

up operation if the humidity is too high. Hazards due to

excessive noise pollution or fine dust can also be moni-

tored safely and automatically. The possibilities of applica-

tion are unlimited.

5

Airtracker Basic

The innovative, intelligent room monitoring system of the

future

The European Department of the World Health Organiza-

tion (WHO) has called on the EU to impose stricter require-

ments on its air quality standards.

This is where the innovative, intelligent solution by TEKA

steps in:

The Airtracker air monitoring system

The newly developed sensor of the TEKA Airtracker series

detects particles smaller than 100 nanometres and convinc-

es in the evaluation from 0 to 30 mg/m³ with an accuracy of

± 0.1 mg/m³, which is documented and has obtained a test

certificate.

Building up trust

High-tech sensors ensure reliable measurement and safety.

Individual settings of the threshold/limit values set the

course for a secure future.

As soon as the configured threshold value is reached, the

sensor gives the current status of the fine dust concentra-

tion by means of two widely visible, large-dimensioned

LED strips with a traffic light function. Depending on the

particulate matter pollution, the Airtracker can control fans

or filter units of the TEKA series and minimise the risk at an

early stage. But not only TEKA filter systems can be con-

trolled, almost every extraction and filter system as well as

fans can be controlled by the Airtracker.

Ready-to-Go: Industry 4.0 – TEKA Airtracker

Companies can easily document the adherence to the pro-

fessional regulations by means of an integrated data logger.

This creates trust as the health care of the employees is

always kept in view.

TEKAConnect

Industry

ILK DrrreeeeeeesdeeeeeennnnnnPrüf-Nr.B-33-17-2222222115-11111

6

item code 20170140 839.- €

Airtracker Basic - room monitoring system

wireless standard 2.4 GHz IEEE 802.15 compliant wireless standard

mini processor CPU i.MX6 with 2 cores up to 1 GHz frequency

safety 128-bit AES encryption

interfaces Wi-Fi

memory 4 GB flash/RAM 1 GB/SD-card slot

voltage 230/110 V/AC

casing metal

weight approx. 12 kg

dimensions (w x d x h) 600 mm x 250 mm x 220 mm

temperature -10°C up to + 60°C

air humidity 10% up to 95%

fine particulates 0 mg/m3 up to 30 mg/m3

sound level 40 db up to 140 db

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Airtracker ProThe Airtracker Pro is the advanced develop-

ment of the Airtracker Basic.

It offers an additional MQTT / OPC UA inter-

face that enables M2M (Machine-to-Machine)

information transmission.

This results in numerous possibilities for the

communication and control of various ma-

chines, circuits and components.

The Airtracker Pro can easily be expanded with

the sensors Process Control and Fire Detection

(see accessories).

This allows users to use the Airtracker Pro as a

quick warning system in the event of threshold

overruns or as an automatic control unit for

various extraction systems, for example

when automatically starting a welding

robot or cutting table.

The advantage: Employees are always

protected when necessary, and the extrac-

tion system is only used when it is actually

needed.

This measure can significantly reduce

energy costs. Digital health care is being

optimised.

TEKAConnect

8

item code 2017014020 1.444.- €

Airtracker Pro - room monitoring system

wireless standard 2.4 GHz IEEE 802.15 compliant wireless standard

mini processor CPU i.MX6 with 2 cores up to 1 GHz frequency

safety 128-bit AES encryption

interfaces Wi-Fi / MQTT / OPC UA

memory 4 GB flash/RAM 1 GB/SD-card slot

voltage 230/110 V/AC

casing metal

weight approx. 12 kg

dimensions (w x d x h) 600 mm x 250 mm x 220 mm

temperature -10°C up to + 60°C

air humidity 10% up to 95%

fine particulates 0 mg/m3 up to 30 mg/m3

sound level 40 db up to 140 db

Industry

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Fire Detection

Process control

Energy control sensor

The Fire Detection Sensor can be retrofitted for the Airtracker Basic and Airtracker

Pro. With the Fire Detection a previously set temperature can be monitored. If the

threshold value is exceeded, an "alarm message" is sent to the Airtracker and the

connected actuators are activated. The signalling is carried out optically via the

Airtracker, by e-mail or directly at the sensor via the internal relay that is connected

to an optionally available signal horn. Thus, the temperature transitions are detected

directly at the time of emergence and the corresponding countermeasures can be

initiated. These can also be automatised with e.g. TEKA extinguishing systems. The

sensor is connected to the Airtracker by cable (optional). The power supply (24V) is

available on-site or optionally via a 230 / 24V plug-in power supply.

The Process Control Sensor can be retrofitted for the Airtracker Basic and Airtracker

Pro. It works with passive infrared sensors and reacts to heat radiation and move-

ments in the surrounding area.

This presence detector with sensitive sensors can detect the slightest movements. The

Process Control Sensor outstandingly detects room transformations and movements.

The Process Control Sensor can be employed, for example, when using welding robots.

Example: The connected extraction unit starts automatically as soon as it receives a

movement signal from the robot. The sensor is connected to the Airtracker by cable

(optional). The power supply (24V) is available on-site or optionally via a 230 / 24V

plug-in power supply.

The newly developed energy control sensor is installed for the control of frequen-

cy converter-controlled filter units. This modern sensor, in conjunction with the

Airtracker Basic / Pro, provides digital commands to the frequency converter and is

now controlled depending on the dust volume. Example: green = 25% power or ON /

OFF, yellow = 65% power, red = 100% power.

Designed for rail mounting. The power supply (24V) is available on-site or optionally

via a 230 / 24V plug-in power supply.

€ 368.-

€ 368.-

€ 368.-

item code 20170153

item code 20170149

item code 20170151

T

T

Airtracker sensors

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DifCon

SmartFilter

DifCon is a newly developed digital differential pressure transducer for gaseous

media. Our differential pressure sensor is suitable for monitoring over, under and

differential pressure of gaseous, non-aggressive media. The fields of application

are in modern building management systems.

The TEKA DifCon sensor unit is also suitable for filter monitoring. The differential

pressure gives an indication of the degree of contamination of the filter.

Our sensors and devices are designed for long-term, reliable working durability.

They are very robust and sensitive, e.g. for the measurement of differential pres-

sures of up to 10 kPa. Typical applications are measurements in mobile and sta-

tionary filter devices as well as extraction, conveying, air-conditioning, ventilation

and filter units as well as clean room technology and industry.

The TEKA DifCon sensor unit can be equipped with an optional GSM module. This

means that the determined data can be logged.

The project, sponsored and patented by the German Federal Ministry of Education

and Research (BMBF)"SmartFilter" was implemented under the direction of TEKA &

EDC together with the partners.

Filter units of the FILTERCUBE series - connected in the production process.

• Detecting the degree of contamination and the temperature in each filter

• Automatic identification of filter and filter class

• Improving safety standards and occupational safety

• Data logging, data transfer and energy transfer using RFID according to ISO 15693

• Fully monolithically integrated system in a 350 nm CMOS technology

Sample application: Cutting / Welding technology

Monitoring the parameters, humidity, temperature, dust volume, filter breakthroughs

The sensors detect that the system parameters have changed due to malfunctions, defects or other parameters

and trigger the appropriate measures.

€ 368.-

Price on request

item code 20170152

AirController 1.0With the AirController you can create a reliable Wi-Fi connection to the filter system

without laying cables.The TEKA AirController is an intelligent Wi-Fi communication

solution for various automation levels in accordance with the IEEE 802.11. standard.

In conjunction with the Airtracker system different actions can be performed:

Control of fans, filter systems, ventilation and air-conditioning systems, alarm

systems and much more.

€ 368.-item code 20170150

Airtracker sensors

11

Item Details Item code Price

Cable connection

To connect the 3 relay outputs Airtracker Basic / Pro to the actuators consumers / control cabinets. Supply socket, 6 pin cable in various lengths.

Socket, 6 pin, length 10 m 20170160 € 91,-

Socket, 6 pin, length 20 m 20170161 € 172,-

Socket, 6 pin, length 30 m 20170162 € 263,-

Motor contactor circuit

Control unit in conjunction with Airtracker Basic / Pro for controlling fans / filter systems. Finished in plastic housing.(not in conjunction with energy control sensor)

1.1 kW 20170163 € 199,-

1.5 kW 20170164 € 199,-

2.2 kW 20170165 € 199,-

3.0 kW 20170166 € 221,-

4.0 kW 20170167 €221,-

Star-delta circuit

Automatic star-delta circuit 400V 50Hz, built in a steel sheet housing.(not in conjunction with energy control sensor)

5.5 kW 9620007 € 1.260,-

7.5 KW 9620010 € 1.260,-

11 kW 9620020 € 1.260,-

Different kW power on request

Frequency converter control

Motor control unit with fre-quency converter in a switch cabinet(only in conjunction with ener-gy control sensor and external brand)

5.5 kW 20170168 € 1.628,-

7.5 KW 20170169 € 1.848,-

11 kW 20170170 € 2.321,-

Different kW power on request

Accessories

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AccessoriesItem Details Item code Price

Cable connection set

Connection cable from Air-tracker Basic / Pro to control unit energy control sensorLength 20 m

20170180 € 172,-

Y connection plug

Adapter Y-plug for the con-nection of 2 sensor inputs Fire Detection and Process Control.

20170181 € 76,-

Cable Fire Detection

To connect the Fire Detec-tion with the Airtracker Basic and Pro, cable with socket, cable length 25 m

20170182 € 88,-

Cable Process Control

To connect the Process Controll with the Airtracker Basic and Pro, cable with socket, cable length 25 m

20170183 € 88,-

Wi-Fi repeaterfor reinforcing theTEKA-Connect(Airtracker Wi-Fi)

20170184 € 153,-

Power cable

power cable Schuko plug / AC socket colour black, angled protective contact, IEC 320 C13H03VV-F3G 1 mm²

length 5m 20170185 € 52,-

length 10m 20170186 € 82,-

13

Item Details Item code Price

Plug Power Supply

plug Power Supply, 230/24Vsuitable for sensor units of the Airtracker series

plug-in power supply for external sensors (Fire Detection, Process Con-trol & energy control sensor)

20170187 € 108,-

Warning horn with signal lampWarning light with horn 24 V AC, yellow / orange complete

20170188 € 187,-

Warning LightWarning Light 24V AC/DC , yellow/orange

20170189 € 37,-

Software AASAnalysis and evaluation tool software for Airtracker Basic and Airtracker Pro

20170190 € 82,-

Software energy monitorDetects the energy con-sumption of all devices. Self-learning system.

20170191on

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TEKA Absaug- und Entsorgungs technologie GmbH

Industriestraße 13 46342 Velen Germany

Tel. + 49 (0) 28 63 92 82 - 0 Fax + 49 (0) 28 63 92 82 - 72

info@teka.eu www.teka.eu

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