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Address:

Email: Web: Phone: Fax:

710-1980 Sherbrooke Ouest,Montréal, Québec H3H 1E8 [email protected]+1-438-925-8903+1.514.221.3850

Technology TrainingMechatronics

Sensor Technology

Manufacturing Automation

Hydraulics

Pneumatics

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15

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Smart Solutions Systems Inc. was founded in 2012 in Quebec, Canada, by a group of experts who had determined to put to use their vast experience and knowledge in technical education. They did so while having in mind the importance of education and the important role of investment in the educational market.

Relying on the expertise of its industrial and educational professionals, Smart Solutions has created a Technical and Engineering department at the company headquarters.

This department is currently active in the field of design and development of educational equipment. The department also offers consulting services to customers to facilitate their purchases and build up trustful relations with them.

Following the after trends in the market and technological and design changes, the company designs prototypes of, and produces various types of educational, laboratory and workshop equipment for all levels of education.

Today, with the years of experience in offering educational services and owing to its R&D department as well as its vastly experienced and highly qualified staff, the company proudly offers services in sundry areas listed below:

• Consultation in the process of building laboratories for educational centers. • Consultation in the process of purchasing educational equipment. • Development of educational content in line with educational needs. • Supply of educational equipment. • Design and production of made-to-order educational equipment. • Hands-on teaching of educational equipment usage methods. • Production and procurement of various educational posters.

From basic training to the planning, control and handling of complex networked systems and turn-key learning centers and laboratories, Smart Solutions is the reliable supplier of equipment for all vocational and continuing training institutions. Our solutions are developed to meet your specific requirements.

Our services are global, wherever you need us, we will be there! Our after-sales and training services are also effectively accessible wherever our products are used. That is how we guarantee the quality and reliability of our services around the world.

Hydraulics 03

HD-501 is a modular system designed to develop professional skills related to electro-hydraulics. It includes:

• Identification and use of electro-hydraulics components

• Analysis and design of simple hydraulics circuits

• Analysis and design of sequential circuits based on relays

• Analysis and design of circuits using proximity sensors

All the components used in the design of this training system are manufactured by Duplomatic Corporation. The components are equipped with specific baseplate to be mounted safely and securely on anodized aluminum working panels.

Electro-Hydraulics

Training System

Hydraulics

Standard Components1 1x Working Table with Drawers2 1x Hydraulic Power Pack, Mobile Type3 1x Shut-Off Valve4 1x Transparent Oil Storage Tank in Return Line5 1x Distribution Block – P Line + Pressure Gauge6 1x Distribution Block – T Line7 2x Double Acting Hydraulic Cylinder8 1x 4/3-Way Double Solenoid Valve (A-B-T)9 1x 4/2-way Single Solenoid Valve

10 1x Pressure Relief Valve 11 2x T-type Connector12 2x Pressure Gauge13 2x Flow Control Valve14 2x One-Way Flow Control Valve15 2x Check Valve16 2x Limit Switch17 1x Photo-Electric Sensor18 1x Inductive Sensor19 1x Capacitive SensorHydraulic Hoses:20 8x 0.6 m, Two Ends Straight21 6x 1.0 m, Two Ends Straight22 4x 1.5 m, Two Ends Straight23 1x 0.3 m, One end straight, One end Elbow 9024 1x 1.2 m, One end straight, One end Elbow 9025 1x 1.5 m, One end straight, One end Elbow 90Electrical Panel:26 1x Signal Indicator Unit27 1x Signal Input Unit28 1x Relay Unit29 1x Timer and Counter Unit30 1x 24V DC Power Supply

Connection Cables:31 10x 0.25 m, Red32 10x 0.25 m, Black32 10x 0.5 m, Red32 10x 0.5 m, Black33 10x 1.0 m, Red34 10x 1.0 m, Black

Optional Components1 1x 4/3-Way Double Solenoid Valve (P-T)2 1x Magnetic Sensor3 1x Siemens Logo! PLC4 1x Siemens S7-1200 PLC with Text Display5 1x HD-901 Magnetic Hydraulic Symbols Set6 1x Hydraulic power pack, Industrial Type

1918

7 & 164

5

12

14

Connection Cables

Option 2 Option 3

15

Hydraulic Hoses

13

9

8

10

2

3

HD-501

05

17

HD-101 is a modular system designed for development of professional skills related to Hydraulics, including:

• Identification and use of Hydraulic components

• Function of the Hydraulic elements

• Analysis and design of simple Hydraulic circuits

All the components used in the design of this training system are manufactured by Duplomatic Corporation. The components are equipped with specific baseplate to be mounted safely and securely on anodized aluminum working panels.

HD-901 Magnetic Hydraulic Symbols Set

Hydraulics

Training System

HD-101

5

7

2

4

14

16 07

Standard Components

1 1x Working Table with Drawers

2 1x Hydraulic Power Pack, Mobile Type

3 1x Shut-off Valve

4 1x Transparent Oil Storage Tank in Return Line

5 1x Distribution Block – P line + Pressure Gauge

6 1x Distribution Block – T line

7 1x Double acting Hydraulic Cylinder

8 1x Hydraulic Motor

9 1x 4/3-Way Hand Lever Valve (A-B-T)

10 1x 4/2-Way Hand Lever Valve

11 1x Pressure Relief Valve

12 2x T-type Connector

13 2x Pressure Gauge

14 2x Flow Control Valve

15 2x One-Way Flow Control Valve

16 2x Check Valve

17 1x Accumulator

Hydraulic Hoses:

18 8x 0.6 m, Two Ends Straight



21 1x 0.3 m, One end straight, One end Elbow 90



Optional Components

1 1x 4/3-Way Hand Lever Valve (P-T)

2 1x Pressure Switch

3 1x HD-901 Magnetic Hydraulic Symbols Set

4 1x Hydraulic power pack, Industrial Type

1311

9

Hydraulic Hoses

15

Hydraulics

The HD-203 Transparent Hydraulic Training System is designed for to make hydraulics systems understood. The transparent hydraulic system gives a clear picture of how components work and demonstrates the relevant functions and mechanisms. Transparent hydraulic training system includes fully operational models developed to show the hidden features of hydraulic components , their structure and operation.

Transparent Hydraulic

Training System

HD-203

20

5

21

17

15

13

16

12

6

7

9

18

10

14

8

2

3

09

Standard Components


2 1x Hydraulic Power Pack, Mobile Type

3 1x Transparent oil Storage Tank in Return Line

4 1x Transparent Distribution Block – P Line + Pressure Gauge

5 1x Transparent Distribution Block – T Line

6 1x Transparent Double-Acting Hydraulic Cylinder

7 1x Transparent Single-Acting Hydraulic Cylinder

8 1x Industrial Manual 4/3-Way Valve (A-B-T)

9 1x Transparent Manual (lever type) 4/2-Way Valve

10 1x Transparent Pressure Relief Valve

11 2x Industrial T-type Connector

12 2x Transparent T-type Connector + Pressure Gauge

13 1x Transparent Flow Control Valve

14 1x Transparent One-Way Flow Control Valve

15 1x Transparent Check Valve

16 1x Transparent External Gear Motor

17 1x Transparent Rotary Vane Swivel Motor

18 1x Transparent Rack & Pinion Motor

19 1x Transparent Piston Type Accumulator

Hydraulic Hoses:







Optional Components

1 1x Pressure Switch

2 1x HD-901 Magnetic Hydraulic Symbols Set

3 1x Hydraulic power pack, Industrial Type

Hydraulics

Hydraulics

Cutaway Models

Hydraulics

Magnetic Symbol Set

HD-801 HD-901

Some teachers encourage students to tear down real components to find out how they work and what parts they have. This is a good idea when it comes to one or two components. But do students have enough time to do so for every component? Do they have access to a variety of components? How many students can do this during a limited number of sessions?

Although there are some other tactics out there. One of the most intelligible ways of demonstrating is to use real models which are carefully cutaway and painted in order to expose critical parts and important functions. Using these models, you can save your valuable time and go directly where your students can feel and comprehend the teaching material.

HD-901 includes all Hydraulic symbols according to DIN and ISO 1219 standards. This magnetic set provides a quick method of drawing hydraulic circuits on a magnetic whiteboard for the step-by-step development of circuit diagrams. The symbols are made of waterproof materials and stick to a metal-backed board. Connections and designations can be marked with a whiteboard marker.

This symbol set is very useful for explaining experimental hydraulic circuits to to students in a classroom setting.

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Hydraulics

Hydraulics

Posters Set

HD-902

Having some fundamental tips and knowledge hanging on the wall can always help students to better comprehend the whole idea of curriculum.

HD-902 includes 3 posters including the most important concepts of Hydraulics:

• ISO/IEC Hydraulic symbols

• Structure and functioning of the important components including pumps, valves and actuators

• Application of hydraulic circuits in real industrial machines

Specification:

• Size:100 x 70 cm

• Material: laminated paper

• Color: Full color

• Frame type: Poster Hanger or optional full Aluminium Frame

13

Hydraulics

Pneumatics 15

PN-501 is a modular system designed for development of professional skills related to electro-pneumatics, including:

• Identification and use of electro-pneumatic components

• Familiarity with the functions of the electro-pneumatic elements

• Getting a solid grasp of the concepts and principles of electricity

• Learning how to analyze and design simple electro-pneumatic circuits

• Learning how to analyze and design sequential circuits based on relays

• Learning how to analyze and design circuits using proximity sensors

All the components used in the design of this training system are manufactured by AirTAC or SHAKO Corporations. Customers can optionally order components from SMC Corporation.The components are equipped with special base plates to be mounted safely and securely on anodized aluminum working panels.

Some optional components may be added to the basic elements to make PN-501 an advanced electro-pneumatic training system which can cover programmable electro-pneumatic systems with PLC.

Pneumatics

Electro-Pneumatic

Training System

PN-501

Optional Components

1 1x Air Compressor Unit

2 2x Double Pressure Valve

3 2x Shuttle Valve

4 1x Visual Indicator

5 1x Siemens Logo! PLC

6 1x Siemens S7-1200 PLC with Text Display

7 1x PN-901 Magnetic Pneumatic Symbols Set

8 2x Limit Switch

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14

10

2 4 5 6

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Standard Components


2 1x Air Unit

3 1x Quick Exhaust Valve

4 1x Pressure Regulator with Pressure Gauge

5 1x Distribution Block

6 1x Pressure Gauge

7 2x Double Acting Pneumatic Cylinder

8 1x Single Acting Pneumatic Cylinder

9 1x 3/2 Way Single Solenoid Valve - NC

10 1x 3/2 Way Single Solenoid Valve – NO

11 2x 5/2 Way Double Solenoid Valve

12 1x 5/2 Way Single Solenoid Valve


14 2x Check Valve


16 6x Plastic Plug

17 - Pneumatic Tube - 20 m

18 5x Magnetic Sensor (mounted on cylinders)

19 1x Photo-Electric Sensor

20 1x Inductive Sensor

21 1x Capacitive Sensor

Electrical Panel:

22 1x Signal Indicator Unit

23 1x Signal Input Unit

24 1x Relay Unit

25 1x Timer and Counter Unit

26 1x 24V DC Power Supply

Connection Cables:

27 10x 0.25 m, Red

28 10x 0.25 m, Black

29 10x 0.5 m, Red

30 10x 0.5 m, Black

31 10x 1.0 m, Red

32 10x 1.0 m, Black

12

2120

19

Connection Cables Option 5

7

PN-101 is a modular system designed for development of professional skills related to pneumatics such as:

• Identification and use of pneumatic components

• Understanding air treatment concepts

• Familiarity with the functions of the pneumatic elements

• Learning how to analyze and design simple pneumatic circuits

All the components used in the design of this training system are industrial and manufactured by AirTAC or SHAKO Corporations. Customers can optionally order components from SMC Corporation. The components are mounted on special base plates in order to keep mounting safe and secure on anodized aluminium working panels.

Pneumatic Training

System

PN-101

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12

17

13

19

Standard Components


2 1x Air Unit

3 1x Quick Exhaust Valve

4 1x Pressure Regulator with Pressure Gauge

5 1x Distribution Block

6 1x Pressure Gauge

7 2x Double Acting Pneumatic Cylinder

8 1x Single Acting Pneumatic Cylinder

9 1x 3/2 Way Single Air Operated Valve - NC

10 1x 3/2 Way Single Air Operated Valve - NO

11 1x 3/2 Way Manual Valve, Selector Type - NC

12 2x3/2 Way Mechanical Valve, Vertical [roller] Type - NC

13 2x3/2 Way Mechanical Valve, Roller [lever] Type - NC

14 2x3/2 Way Mechanical Valve, Roller [lever] Type With Free Return - NC

15 1x 3/2 Way Timer Valve - NC

16 1x 5/2 Way Double Air Operated Valve

17 1x 5/2 Way Single Air Operated Valve

18 1x 5/2 Way Manual Valve, Push-Pull Type


20 2x Check Valve

21 2x Double Pressure Valve (AND)

22 2x Shuttle Valve (OR)


24 8x Plastic Plug

25 - Pneumatic Tube - 20 m

Optional Components

1 1x Air Compressor Unit

2 1x Tube Cutter

3 1x Visual Indicator

4 1x PN-901 Magnetic Pneumatic Symbols Set2 4 5 6

20

PN-901 Magnetic Pneumatic Symbols Set

Pneumatics

Pneumatics

Magnetic Symbol Set

PN-901

PN-901 includes all Pneumatic symbols according to DIN and ISO 1219 standards. This magnetic set provides a quick method of drawing pneumatic circuits on a magnetic whiteboard for the step-by-step development of circuit diagrams. The symbols are made of waterproof materials and stick to a metal-backed board. Connections and designations can be marked with a whiteboard marker.

This symbol set is very useful for explaining experimental pneumatic circuits to to students in a classroom setting.

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Pneumatics

Sensor Technology 23

25

Modular Sensors

Training Set

MS-201

Recent technological developments in process control and measurements of different technical parameters such as pressure, temperature, flow, etc. lead to an increase in product quality and a decrease in itsmanufacturing costs.The Modular Sensors Training Set, MS-201, has been designed to introduce variety of sensors, their operation, and appropriate sensor classifications (each class in separate module).

The modules of this set include:MS201MD010: Light Sensor TechnologyMS201MD020: DC Motor Speed ControlMS201MD030: Stepper Motor ControlMS201MD040: Linear Position Sensor TechnologyMS201MD050: Pressure Sensor TechnologyMS201MD060: Load Cell TechnologyMS201MD070: Proximity Sensor TechnologyMS201MD080: Flow & Level Sensor TechnologyMS201MD090: Temperature Sensor TechnologyMS201MD100: Speed & Position Sensor TechnologyMS201MD110: Ultrasonic Sensor Technology

Sensoar Technology

Function:Analysis of the temperature transducers and relater signal conditioning circuits and automatic temperature control with PID controller.Main Features:• Insustrial PTC transducer• Thermoresistance NTC• Thermocouple type J• RTD Pt-100

Function:Experimenting PWM contorl techniques of DC motors using industrial discreet and integrated electronic components.Main Features:• Control maximum armature current by applying

PWM signal to power transistor• Application of PI controller to adjust the motor

speed

Function:Experimenting different operating modes of the motor and changing the speedMain Features:• Unipolar and bipolar drive• Full/Half step operation• Power circuits for phase driving

MD010Temperature Sensor Technology

MD020DC Motor Speed Control

MD030Stepper Motor Control

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Function:Study of the subjects concerining proximity sensors and signal conditioning circuits.Main Features:• Inductive Sensors• Capacitive Sensors• Detection of the Distance/Voltage characteristic

curve

Function:understanding linarity, resolution and sensitivity by employing potentiometric position transducers and correspondent signal conditioning circuits.Main Features:• Charactersitics of linear potentiometer• Detection of the charactersitic curve• Detection of the transducer linearity

Function:Analyzing level, pressure and flow transducers.Main Features:• Signal conditioner for flow transducer• Signal conditioner for level/pressure transducer• Frequency/Voltage converter

Function:Matching and Filtering the signal generated by the pressure sensor.Main Features:• Characteristics of Pressure transducers• Piezo-resistive transducer• Calibration of the signal conditioner

Function:Analysis of the temperature transducers and related signal conditioning circuits and automatic temperature control with PID controller.Main Features:• Insustrial PTC transducer• Thermoresistance NTC• Thermocouple type J• RTD Pt-100

Function:Wide range experiments on the subjects concerning force transducers and signal conditioners.Main Features:• Charactersitics of force transducers• Calibration of signal conditioner• Detection of the Force/Voltage characteristic curve

MD070Proximity Sensor Technology

MD040Linear Position Sensor Technology

MD080Flow & Level Sensor Technology

MD050Pressure Sensor Technology

MD090Temperature Sensor Technology

MD060Load Cell Technology

Sensoar Technology

Function:Analyzing speed and position transduces and study of electrical servomechanisms for DC motors.Main Features:• DC permanent magnet motor• Tachogenerator• Optical encoders• 4-quadrant DC-DC MOSFET converter

Function:Experimentation of the subjects regarding the ultrasonic sensors and signal conditioning circuits.Main Features:• Piezo-electric materials• Charactersitics of the ultrasonic sensors• Modulation/Demodulation of the signals

MD100Speed & Position Sensor Technology

MD110Ultrasonic Sensor Technology

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Sensoar Technology

Manufacturing Automation 31

33

Educational

CNC Milling Machine

Sample Parts:

CN-501

With advances in automatic production lines, the usage of CNC milling machines to produce models or even final products in large numbers has been more and more considered. This raises the issue of the need to prepare professionals for this domain furthermore.

CN-501, as a model machine, resembles greatly the machines used in the industry. The usage of the famous controller of Siemens alongside high quality Taiwanese pieces, ensures that the student is learning to use a real model of a CNC milling machine. Given the precision (±0.1) and the size of the machine desk, it can be used to produce needed pieces for prototypes in research projects and robotics competitions.

To connect the CN-501 with a computer, one can use USB or even RS232 ports. There is a possibility to install an umbrella type automatic tool changer with a set of 12 tools which would aid the students in recognizing and understanding the concept of changing needed tools in mass production.

Technical Specifications

Table

Table size 600 x 300

T slot(width x number x distance) 14 x 3 x 100 mm

Max. Load 200 kg

TRAVEL

X/Y/Z Travel 500/300/400 mm

Spindle nose to table 80-480 mm

Spindle center to column 340 mm

SPINDLE

Spindle Type BT40

Spindle Servo Motor 3.7/5.5 KW

Spindle Speed 8000 rpm

FEED

Rapid Feed X/Y 20m/min

Rapid Feed Z 12 m/min

Cutting Feed 1-8000 m/min

ACCURACY

Positioning Accuracy ± 0.01/300

Repeatability Accuracy ± 0.005

DIMENSION & WEIGHT

Dimension 1.6x2.1x1.8m

Weight 1800 kg

Options

12 stations umbrella type ATC

Auto-power off

Spindle cooling system

Manufacturing Autom

ation

35

Educational

CNC Lathe Machine

Main Features:

CN-601 Technical Specifications

CAPACITY

Chuck size 6”

Max. Swing dia. over bed Φ300

Max. Lenght of workpiece 280 mm

Max. Swing dia. over slide Φ140

AXIS

X Axis travel 500/300/400 mm

Z Axis travel 80-480 mm

X/Y Rapid traverse 340 mm

SPINDLE

Spindle bore BT40

Max. dia. of through hole 3.7/5.5 KW

Spindle Speed 8000 rpm

Main motor power

TURRET

Toolpost 20m/min

No. of tool station 12 m/min

Tool shank size 1-8000 m/min

TAILSTOCK

Type of tailstock ± 0.01/300

Taper of tailstock quil ± 0.005

Travel of tailstock quil

Travel of tailstock

STRUCTURE

Slantbed degree 1.6x2.1x1.8m

Guideway type 1800 kg

OTHER

Power capacity

Dimention

Weight

Manufacturing Autom

ation

• A 30° Slant bed getting the toolpost closer to the operator, allowing better chip flow

• Ergonomically designed adjustable panel

• Ballscrews located in the middle of guideway to provide better accuracy and less torsion

Standard Components:

1 SIEMENS 808D Controller

1 Manual 3 jaw chuck

1 Auto lubrication system

1 Auto coolant system

1 Manual tailstock

1 4 Station automatic toolpost

1 2 Station gang tools

Optional Components:

1 Hydraulic chuck

1 Spring collet

1 Hydraulic tailstock

1 Different control systems

1 Different spindle bore

1 High speed spindle

Sample Parts:

Standard Components1 1x SIMATIC S7-300, CPU 314C2 1x SIMATIC S7-300 Stabilized Power Supply3 1x SIMATIC S7-300 programming interface module4 1x SIMATIC Step 7 Professional Software5 1x General Input/Output Module with 24 DI, 16 DO, 2 AI, and 4 AO6 1x Lighting Control Simulator7 1x Traffic lights at crossroad Simulator8 1x Three-storey elevator Simulator9 1x Bottle Filling Line Simulator

10 1x Liquid Level Control Simulator11 1x Batch Process (Chemical Reactor) Simulator12 1x Simplified Nuclear Power Plant Simulator13 1x Basic Three-Phase Motor Control Simulator14 1x Parking Management Simulator15 1x Temperature Control Simulator

The PC-304 Advance Programmable Logic Controller Training System enables learners to develop competence in operating, programming and troubleshooting a true industrial PLC. The PC-304 begins with basic wiring concepts and quickly moves through circuits, ladder logic and programming. The learning system includes programming software, interface cable, CPU unit, input and output unit, and 10 sophisticated simulator modules. Each simulator module includes programming and wiring experiments which simulate proficiency in PLC operations and industrial applications. The design of the simulator permits easy access to the input/output terminals and allows rapid set-up and testing of programs. Although PC-304 offers training systems for SIMATIC S7-300 PLCs, it can support PLCs by many manufacturers, so users can freely select the type of PLC they would like to use.

Advance PLC

Training System

PC-304

98

14

11

5

12

7

2 13 151

10

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Manufacturing Autom

ation

The AT-205 system has been designed based upon the training requirements of industries with a medium to high level of automation.

Its sophisticated and attractive design allows the simulation of the operations in a real factory, thus making the study of different scenarios possible.

The state-of-the-art technologies used in productive processes are integrated in this didactic system, which respond to the needs of the most diverse sectors (automotive, semiconductors, food, pharmaceutical etc.). The technologies incorporated and the situations reproduced have been designed in accordance with the requirements of these industries. AT-205 encompasses field, control, operation, and management levels in the automation pyramid.

With this system, student will use an integrated and motivating context to become familiar with technologies such as electro-pneumatics, sensors, motors and PLCs. The system is designed in an attractive and intuitive way, while using genuine industrial components.

The AT-205 allows users to manufacture different products. The containers which can be filled by two types of raw material, P.V.C. color granules, and metallic balls. Production lines can be programmed at a managing level to fill containers with different volumes and weights of raw material. The ASRS warehouse is designed to be the final station to store containers based on their cap material (P.V.C. or metallic) and/or color (red or blue).

Industrial Automation Training System

AT-205

39

Manufacturing Autom

ation

Standard Components

Feeding Station

Filling Station 1

Filling Station 2

Capping Station

Sort/Storage Station

Monitoring Station

1 SIMATIC S7-300 PLC (CPU 314C-2DP)with Profi-bus connection 1x 1x 1x 1x 1x 1x

2 SIMATIC S7-300 Stabilized Power Supply 1x 1x 1x 1x 1x 1x

3 Pneumatic Actuator 2x 3x 2x 2x 4x

4 Air treatment and pressure regulator 1x 1x 1x 1x 1x

5 3/2 Pneumatic Solenoid Valve 2x 2x 2x 2x 2x

6 Capacitive Proximity Sensor 1x 1x 1x 1x

7 5/2 Pneumatic Solenoid Valve 1x 1x 1x

8 2-Phase Stepper Motor 1x

9 Stepper Motor Drive 1x

10 Retro-reflective Optical Sensor 1x 1x

11 Load Cell Sensor 1x

12 3-Phase AC Motor 1x

13 Motor Inverter 1x

14 Optical Photo-Gate Sensor 1x

15 Incremental Rotary Encoder 1x

16 Permanent Magnet DC Motor 1x

17 Industrial Color-Marking Sensor 1x

18 Inductive Proximity Sensor 1x

19 SIMATIC CP-5611 Profi-Bus PCI card 1x

20 SIMATIC Step7 Professional Edition 1x

21 WinCC Flex 2008 1x

22 Desktop PC 1x

The “Filling Station 2” develops principles of weight measurement. Containers filled up in “Filling station 1” are carried to weighing locations, then the conveyor stops to be filled up with metallic balls and allows a silent measurement in parallel with the filling process.

Special Technology:

• Load cell transducer with display and analog interface to PLC

The feeding station investigates and feeds empty containers into the production line. This functional module feeds containers to the line at a constant speed. In an investigation module which is located immediately after the disk, all feed containers are inspected to make sure that they are positioned on the line properly. If there are any bottom-up conditions detected, the affected container will be removed from the line.

Special Technology:

• Stepper Motor drive and control technology.

The containers’ cap will be put and closed in the “Capping Station”. Four types of caps with different colors and materials are placed in the magazines. An index table takes a container from the belt conveyor, puts the cap, closes the cap with a pushing mechanism and finally delivers it to the next station.

Special Technology:

• 3 phase AC motor drive technology

Time-based filling is one of most common methods used in the industry. The “Filling Station 1” simulates a scenario with a storage tank filled with PVC granules. The opening time of the funnel can be programmed and controlled by a PLC. Therefore, students may learn the relevant principles and applications by the filling methodology.

Special Technolog:

• Innovative handling system

Feeding Station Capping Station

Filling Station 1 Sort/Storage Station

Filling Station 2 Monitoring Station

The “Sort/Storage Station” is designed to sort containers. At the first stage, the material and color of the receiving containers are recognized by sensors. Based on the output, containers are sorted into 4 categories; then, an elevator picks up the containers and places them in the appropriate section of the warehouse.

Special Technology:

• DC motor drive

• Color sensing technology

The “Monitoring Station” displays manufacturing lines schematically and enables operators to check the status of the sensors and actuators at every station. This station connects to all the other stations via a Profi-Bus industrial network link.

Special Technology:

• Field-Bus industrial network technology

• HMI programming

41

Manufacturing Autom

ation

AT-206 systems are specifically designed to meet all industrial automation training concepts and principles. The stations can be used to arrange a complete line and simulate real-world applications carried out by fully automated manufacturing systems.

It is also possible to use each station as a separate unit. Students can benefit from the practical design of the system and learn professional concepts of automations in course of an enjoyable experience.

All the stations are equipped with SIEMENS S7 PLC’s, which can prepare the students to get familiar with the expertise of a world leader in industrial automation. Additionally, each station is equipped with the state of the art Human Machine Interface (HMI) units of SIEMENS with screen touch panels. The WinCC® software supplied with the system help student to learn concepts of designing HMI in real situations.


AT-206

43

Manufacturing Autom

ationDISTRIBUTION STATION

FILLING STATION

Function:Taking the work-pieces (empty bottles) from the input magazine and feeding them into the next station.

Main Technological Features:• Rotary Air Actuators• Liner Air Actuators• Vacuum Technology• Magnetic Induction Sensors• Limit Switches

Main Components:• Air Treatment Unit• Air Actuators• Electro-Actuated Air Valves• Programmable Logic Controller (PLC)• Human Machine Interface (HMI)

Function:Filling the supplied bottles with granule materials.

Main Technological Features:• Conveyor belt• Liner Air Actuators• Process Planning and Timing• Magnetic Induction Sensors• Capacitive Sensors


45

Manufacturing Autom

ationTESTING STATIONCAPPING STATION

SORTING STATIONHANDLING STATION

Function:Picking up the work-pieces (filled bottles), weighing the bottles and lifting them up onto an air slide to move to the next station.

Main Technological Features:• Rod-less Linear Air Actuators• Air-Slide• Retro-Reflective Optical Sensor• Magnetic Induction Sensors• Weight Measurement Technology

Main Components:• Air Treatment Unit• Rod-less Linear Air Actuators• Electro-Actuated Air Valves• Weight Sensor and Signal Conditioner• Programmable Logic Controller (PLC)• Human Machine Interface (HMI)

Function:Placement of the bottle caps and fastening the caps.

Main Technological Features:• Rotary Indexing Table• Liner Air Actuators• Magnetic Induction Sensors• Optical Sensor

Main Components:• Air Treatment Unit• Linear and Rotary Air Actuators• Electro-Actuated Air Valves• Programmable Logic Controller (PLC)• Human Machine Interface (HMI)

Function:

Transferring the work-pieces from previous stations, sorting them based on color and material of the bottles.

Main Technological Features:• Belt-Conveyor Technology• Liner Air Actuators• Magnetic Induction Sensors• Optical Sensor• Capacitive Sensor• Color Sensor (Optional)

Main Components:• Air Treatment Unit• Linear Air Actuators• Electro-Actuated Air Valves• Belt-Conveyor System• Programmable Logic Controller (PLC)• Human Machine Interface (HMI)

Function:Taking the work-pieces (closed cap bottles) from the previous station and delivering them to the next station or storing them in the intermediate buffer.

Main Technological Features:• Linear Indexing Table• Liner Air Actuators• Magnetic Induction Sensors• Cable Guide• Vacuum Technology


AT-207 systems are specifically designed to meet all industrial automation training concepts and principles. The stations can be used to arrange a complete line and simulate real-world applications carried out by fully automated manufacturing systems. It is also possible to use each station as a separate unit. Students can benefit from the practical design of the system and learn professional concepts of automations in course of an enjoyable experience.

All the stations are equipped with SIEMENS S7 PLC’s, which can prepare the students to get familiar with the expertise of a world leader in industrial automation. Additionally, each station is equipped with the state of the art Human Machine Interface (HMI) units of SIEMENS with screen touch panels. The WinCC® software supplied with the system help student to learn concepts of designing HMI in real situations.


AT-207

47

Manufacturing Autom

ationDISTRIBUTION STATION

FILLING STATION

Function:Taking the work-pieces (empty bottles) from the input magazine and feeding them into the next station.

Main Technological Features:• Rotary Air Actuators• Liner Air Actuators• Vacuum Technology• Magnetic Induction Sensors• Limit Switches


Function:Filling the supplied bottles with granule materials.

Main Technological Features:• Conveyor belt• Liner Air Actuators• Process Planning and Timing• Magnetic Induction Sensors• Capacitive Sensors


49

Manufacturing Autom

ationTESTING STATIONCAPPING STATION

SORTING STATIONHANDLING STATION

Function:Picking up the work-pieces (filled bottles), weighing the bottles and lifting them up onto an air slide to move to the next station.

Main Technological Features:• Rod-less Linear Air Actuators• Air-Slide• Retro-Reflective Optical Sensor• Magnetic Induction Sensors• Weight Measurement Technology

Main Components:• Air Treatment Unit• Rod-less Linear Air Actuators• Electro-Actuated Air Valves• Weight Sensor and Signal Conditioner• Programmable Logic Controller (PLC)• Human Machine Interface (HMI)

Function:Placement of the bottle caps and fastening the caps.

Main Technological Features:• Rotary Indexing Table• Liner Air Actuators• Magnetic Induction Sensors• Optical Sensor


Function:

Transferring the work-pieces from previous stations, sorting them based on color and material of the bottles.

Main Technological Features:• Belt-Conveyor Technology• Liner Air Actuators• Magnetic Induction Sensors• Optical Sensor• Capacitive Sensor• Color Sensor (Optional)

Main Components:• Air Treatment Unit• Linear Air Actuators• Electro-Actuated Air Valves• Belt-Conveyor System• Programmable Logic Controller (PLC)• Human Machine Interface (HMI)

Function:Taking the work-pieces (closed cap bottles) from the previous station and delivering them to the next station or storing them in the intermediate buffer.

Main Technological Features:• Linear Indexing Table• Liner Air Actuators• Magnetic Induction Sensors• Cable Guide• Vacuum Technology


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