Technical training · 2021. 1. 7. · mentals to in-depth diagnostics on rotating machinery. Bently...

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Bently Nevada training centers in Europe

DELFT

FLORENCE

NANTES

MADRID

MOSCOW

BERGEN

WARRINGTON

FRANKFURT

BUDAPEST

A single email address to contact

all European training centers:

[email protected]

Norway | Bergen

Ytrebygdveien 215

Blomsterdalen, 5258

+47 900 90 226

Hungary | Budapest

East Gate Business Park,

Akacos HRSZ: 0221/12 2151 Fot

+36 27 565 000

Netherlands | Delft

Delftechpark 26

2628 XH Delft

+31 15 251 7901

UK | Warrington

Unit 910, Birchwood Bvd

Birchwood, WA3 7QZ

+44 7824 605 193

Russia | Moscow

10, Presnenskaya nab., bld. A, fl. 10

Moscow 123112

+7 495 771 7240

France | Nantes

14 rue de la Haltinière

44 300 Nantes

+33 240 729 944

Italy | Florence

Via Perfetti Ricasoli, 78

Firenze, 50127

+39 055 4263 4000

Germany | Frankfurt

Darmstädter Landstraße 116

60598 Frankfurt

+49 696 6778 0272

Contents

8 - 20

Machinery monitoring courses

21 26

Machinery diagnostics & management courses

27 - 29

ISO 18436 courses

Spain | Madrid

C/Ramirez de Arellano 35 planta 3

Puerto Roja - Madrid, 28043

+34 647 326 383


A worldwide partner for operational excellence

Bently Nevada provides customers with condition monitoring solutions and services, from design to op-eration and expert diagnostics. Experienced field engineers provide technical training on Bently Nevada solutions. You and your team will benefit from comprehensive hands-on courses, starting at funda-mentals to in-depth diagnostics on rotating machinery.

Bently Nevada technical training programs provide you and your team the knowledge and skills re-quired to protect and control your machinery and to optimize the performance of your equipment. Bently Nevada work with you to build a training plan that is best adapted to your needs.

Overall, it will maximize your return-on-investment by ensuring machinery availability and reliability, by avoiding unplanned events and limiting disruption risks and costs.


Enhance your knowledge Bently Nevada training centers provide a full range of training in Bently Nevada so-lutions. These courses encompass all aspects from fundamentals to in-depth solu-tion and diagnostics knowledge, and are based on value-added pillars.

Technical expertise with 22 experienced trainers. Our team combines product installation, operation, maintenance or engineering experience with technical expertise, proven teaching skills and a commitment to knowledge transfer.

Experience from our Bently Nevada field engineers and technical experts. With more than 40 years of technical training experience, Bently Nevada has pioneered the art of long-term skill development.

Hands on workshops to guarantee operational excellence and to ensure trainings combine theory and practice. Workshops include practice with live monitors and racks. Class sizes are kept small ensuring students get the most out of training.

Customizable training formance. With 15 modules in different languages, you will find the courses

ysis, objectives development and skills-based training solutions.

Digital and up-to-date material to optimize learning. Course content and workshops are continually revised to reflect latest technologies, experience and local regulatory standards.

Comprehensive offers to match your specific needs and what works the best for you and your team: modular training at one of Bently Nevada training center or at your site, coaching program or skills development program.

400 Attendees*

27 300 Trainee Hours*

96% Net Promoter Score*

95% Customer

Satisfaction*

*2019 Europe data


I hear and I forget.

I see and I remember.

I do and I understand.

Chinese proverb


Modular training Provide your team with the right skills and knowledge, according to their profile, to increase their motivation, performance and productivity.

Our core curriculum includes 15 training modules with an emphasis on practice. The benefits of training on real

-

Courses are adapted to your profile.

Comprehensive training for your needs

Fundamentals of Vibration

Get an overview on installation, operation and troubleshooting of vibration trans-

ducers, including displacement (proximity), velocity (moving coil & piezoelectric),

acceleration (piezoelectric), and optical phase reference sensors.

3500 Operation & Maintenance

Discover theory and practice on how to install and configure 3500 System. It in-

cludes monitor alarms test, channel values check and monitor system

troubleshoot.

System 1 for Portables

Discover System 1 in a variety of practical daily uses. After learning how to configure

System 1, interface with the Bently Nevada SCOUT series and the Commtest VB

series portable and view collected data through plots, event logs, and machine

diagrams.

System 1 for Turbomachinery

Learn how to use the System 1 for Turbo Machinery efficiently to minimize time

spent looking at non-significant data, and to focus on the information that is

needed to make management decisions.

Reciprocating Compressor Condition Monitoring

Understand the compression process, interpret reciprocating compressor vibration

and analyze malfunctions to diagnose and optimize assets. Analyze several failure

patterns and actual case histories with the RecipKit.

Machinery Diagnostics

Understand how the fundamentals of machine design and behavior are reflected

in the vibration measurements. Learn how to view machine vibration data into

usable plot formats. Learn how to detect causes, affects and indicators of the

typical machine malfunctions.

Applied Diagnostics Workshop

Increase practical knowledge after the Machinery Diagnostics course with over 25

real machine cases and main machine malfunctions diagnosis. Review different

rotating machine types and understand how design and construction characteris-

tics influence behavior and typical malfunctions.

Advanced Field Balancing

Develop a deep understanding of balancing methods and confidence with hands-

on practice on test rotors. Learn how to conduct effective balancing of machine

trains in the field: calculation of trials, evaluation of results, decision making ensu-

ring minimum disruption costs and proper data quality.

Advanced Machinery Dynamics

Get highest level of technical training with Bently Nevada bringing the in depth

machinery dynamic knowledge and 60+ years of experience. Leverage real case

histories analysis. Recognize, explain and account for the effects of more complex

rotor dynamics interaction of rotor mode shapes, bearing design, gears, torsional

and structural vibration.

Advanced Analysis of Electric Motors

Undertand the purpose of Motor Current Signature Analysis (MCSA) and Advanced

Transient Current Signature Analyses (ATCSA) and how the motor design and

behavior are reflected in Current and Vibration Spectrum. Conduct workshops on

efficient use of the AnomAlert and MCSA to support decision making.

MACHINERY MONITORING MAIN MODULES

MACHINERY DIAGNOSTICS & MANAGEMENT MAIN MODULES

Orbit 60 Operation & Maintenance

Discover Orbit 60 components and learn how to use the Orbit 60 Studio software to

configure, verify and troubleshoot the system. Workshops include practice with

actual monitors and racks.


Bently Nevada works with you to develop a comprehensive Skills Development Program specifically designed to address your needs. It will help you to build sustainable competencies and maximize your return on investment in condition monitoring technologies.

The first step in our Skills Development Program is establishing a role-based competency matrix. This will be

Nevada. The team will be assessed against a competency matrix specific to their role to identify skills and compe-tency gaps. Based on the skills gaps identified, condition technologies deployed at site and operational constraints, a roadmap to build sustainable competencies will be developed.

By using customized training content, our certified instructors will conduct training sessions at a Bently Nevada training center or at your site. These power users equipped with plant-specific knowledge and advanced awareness of the systems will be able to extract maximum benefit from the systems deployed and improve the ROI.

Skills development program Bring your team to a higher confidence and competence level with our customer-specific program, based on proven technical competency matrix.

Design

Program design and

planning

Teach Technical training

e-learning, coaching

OJT

Validate Knowledge test

Certify

To evaluate

knowledge level

To optimize learning

To acquire required

skills

To check knowledge acquisition

Coached program Empower employees by combining standard training and personalized on-site coaching to improve their confidence, efficiency and operational excellence.

To get the most out of training, Bently Nevada set up the coached program. Based on their knowledge, trainees will be oriented to the appropriate training program and once completed, will benefit from onsite coaching to leverage what they have learned in class-room on their day-to-day job at site. This program brings in-creased value and confidence to your engineers.

Technical Training

Knowledge Test

On-site Coaching

Remote learning Learn anywhere with engaging online learning with live instructor, virtual machines and step-by-step self-paced workshops. Periodic quizzes and workshops allow to keep trainees on track. A comprehensive final exam at the end of each course ensures the certificate of completion is reflective of the learning.

Bently Nevada Remote Learning courses deliver the same training as our traditional classroom sessions. Your em-ployees can log on from work or home to engage with our expert facilitators.

Analyze Needs analysis

assessment test


Duration

Audience • Technicians with limited experience on vibration

machinery • Technicians working on vibration control with

condition monitoring programs • Engineers involved in condition monitoring • Technicians in preventive maintenance

Program Day 1

• Machinery monitoring: history, benefits, and strate-gies; typically monitored machines and considera-tions

• Basic vibration concepts: definition, understanding relationships of vibration displacement, velocity, ac-celeration, units of amplitude and meaning of vibra-tion amplitude in analysis

• Defining frequency, units of frequency, and frequency in analysis, defining phase and measuring relative and absolute phase, understanding natural frequencies

Day 2

• Vibration transducers: theory of accelerometer ope-ration, theory of velomitor operation, theory of proxi-mity transducer system operation

• Workshops identifying amplitude, frequency and phase from timebase and spectrum plots

• Workshops for transducer and monitoring systems for given machine scenarios

Objectives • Explain the reasons for vibration monitoring and maintenance strategies • Identify key components and describe vibration motion in a measurement plane • Define the parameters used to measure vibration motion and state the units used to express each parameter • Describe the principles of vibration transducer operation, the benefits and disadvantages of each type, and

typical scale factor of output signal • Apply selection criteria to choose a useable vibration transducer for a specific machine vibration. Read values

of amplitude, frequency, phase and recognize sources of vibration indicated by waveform and spectrum plots

Learning path

Next steps

• Machinery Monito-ring courses

• Machinery Diagnos-tics courses

VIBFU

Prerequisites

New in condition monitoring and control of machinery

Benefits

2 days (14 hours)

Learn the basics of measurement, para-meters, monitoring ap-proach and use of transducers

+

Fundamentals of vibration

Delivery

Classroom or remote

VIBFU


Objectives • Explain the role of the 3500 Monitoring System in machinery monitoring and protection • Identify installation conditions affecting the correct operation of proximity transducer systems • Test monitor alarms and verify channel values in a radial vibration monitor • Use Bently Nevada propriety configuration software to configure and/or reconfigure the 3500 monitor system • Troubleshoot the 3500 monitor system and associated transducers using software and hardware techniques

• 3500 monitoring system users • Engineers involved in maintenance and troubleshoo-

ting of the 3500 Monitoring System • Instrument technicians

Program Day 1

• Overview of 3500 Monitoring System • 3300 Proximity Transducer System operation • 3500 Monitor System support components • TDI/RIM hardware connections and communications • Power supply, TDI/RIM and keyphasor configuration

Day 2 • Radial vibration • Thrust position • Relays

Day 3 • 3500 system utilities • Troubleshooting 3500 system • 3500/92 Communications Gateway (Optional) • Data acquisition/DDE server software (Optional) • Reciprocating compressors (Optional)

Optional: The last day focus can vary depending on audience needs.

Learning path

Next steps

• Machinery monito-ring courses

• Machinery diagnostics courses

3500OM

Prerequisites

Fundamentals of

vibration

Benefits

Practice workshops with live monitors and racks

+

3500 operation & maintenance

3500OM

Duration

Audience

3 days (21 hours)

Delivery

Classroom or remote for private session


Objectives • Develop knowledge and skills on troubleshooting the 3500 monitor system • Discover key troubleshooting techniques for the 3500 monitoring system

• 3500 Monitoring System users • Engineers involved in maintenance and troubleshoo-


Program 6 self-paced videos + quiz

• Explore the 3500 rack configuration software connection options

• Access event lists to identify problems with the 3500 rack

• Identify problems using LEDs and Buffered Outputs

• Identify faults starting at the rear of a 3500 rack

• Troubleshoot using other 3500 rack configuration software tools

• Perform a linearity check

Optional: Combine this self-paced learning program with one-hour remote coaching with an expert to go one step

further.

Learning path

Next steps



3500-TS

Prerequisites

Familiarity with 3500 Monitoring System

Benefits

Self-paced videos

+

3500 troubleshooting

eLearning

3500-TS

Duration

Audience

1 hour

Delivery

eLearning


Objectives • List the basic components of an API-618 reciprocating compressor • Explain the value of monitoring reciprocating compressors and describe a typical monitoring strategy in line

with API-618 and API-670 guidelines • Explain the importance of crank angle reference measurement in recip monitoring and diagnostics • Configure RECIP-specific 3500 monitoring modules • Identify, calibrate, set up, and maintain rod drop and rod position measurements

• 3500 Monitoring System users • Engineers involved in maintenance and troubleshoo-


Program • Basic elements of a reciprocating compressors

• Monitoring and protection of reciprocating compressors

• Crankshaft timing

• 3500/25 configuration

• 3500/70M configuration

• Rod drop and rod position


• Probe calibration workshop


Learning path

Next steps



3500-R

Prerequisites


Benefits

Practice workshops with live monitors and racks

+

3500 RECIP Monitoring & Protection

3500-R

Duration

Audience

1 day (7 hours)

Delivery

Classroom or remote


Objectives • Explain the role of the Orbit 60 monitoring system in machinery monitoring and protection. • Learn how to configure and maintain the Orbit 60 monitoring system. • Test alarms and troubleshoot the Orbit 60 monitoring system.

• Orbit 60 monitoring system users • Engineers involved in maintenance and troubleshoo-

ting of the Orbit 60 monitoring system • Instrument technicians

Program • Overview on Orbit 60 various components and func-

tions • Proximity Transducer System assembly and field wi-

ring connection • Method in setting gap voltage on Proximity Transduc-

er System used in a thrust or rotor position applica-tion

• Orbit 60 Configuration software layout and capabili-ties. Firmware update.

• Configuration of the Transducer Input Modules for different transducers types (vibration, temperature and speed)

• Configuration of protection channels for Radial Vibra-tion with selected variables and definition of alarm setpoints

• Configuration of protection channels for Thrust and definition of alarm setpoints

• Configuration of the relay logic using the multi-page graphical relay configuration with AND, OR, NOT Oper-ators

• Orbit 60 Protection system security • Offline configuration file • Orbit 60 Rack Configuration Studio verification utility • Event and alarm List • Troubleshooting, errors management • Back up of Orbit 60 configuration • Log file retrieve Program subject to change based on product develop-ment

Learning path

Next steps



O60OM

Prerequisites

Fundamentals of

vibration

Benefits

Practice workshops with equipment

+

Orbit 60 operation & maintenance

O60OM

Duration

Audience

3 days (21 hours)

Delivery

Classroom


Objectives • Develop knowledge and skills on 2300 vibration monitor system • Discover key troubleshooting techniques for the 2300 monitoring system

• 2300 vibration monitor users • Instrument technicians

Program • Overview of the 2300 Vibration Monitor hardware and differences between the /20 and the /25 models.

• Interactions with software applications such as the Bently Nevada Monitor Configuration software and different versions of System 1.

• Sensors connections and 2300 Vibration monitor configuration.

Learning path

Next steps



2300

Prerequisites

Benefits

Self-paced videos

+

2300 vibration monitor

2300

Duration

Audience

30 minutes

Delivery

eLearning


• System 1 platform users • Reliability engineers • Condition monitoring engineers • Engineers involved in preventive maintenance

Program

Day 1

• System 1 Overview • Viewing Information with System 1 Display • Event Manager and Asset Active Alarm in System 1

Display • Customizing Trend Plots

Day 2

• Vibration Signal Fundamentals • Introduction to Plot Sessions and Plot Groups • Working with Plot Session and Plot Groups • Shaft Centerline Plots • Plotting Dynamic Data and Using Collection Groups

Day 3

• Collecting Data in Transient Mode • System 1 Asset Information Storage • System 1 Administrative Tasks

System 1 version 6.5 and below

Objectives • Use various System 1 software tools and plots to detect subtle changes in asset condition • Retrieve and display data in bar graphs and various plot formats • View alarms and events in the event manager. Enter observations and notes with the journal editor • Use DOCUVIEW to create links to various reference documents • Create reports on monitored plant assets. •

Learning path

Next steps

• Specific courses

• Machinery

diagnostics

courses

S1CL

Prerequisites

Fundamentals of

vibration

Benefits

Practice workshops on efficient use of the platform to support decision making.

+

System 1 Classic

S1CL

Duration

Audience

3 days (21 hours)

Delivery

Classroom or remote


Objectives • Configure and navigate machine and device hierarchy • Create machine databases and machine templates for data collection • Configure, display and manage Spectral bands and fault frequencies • Configure and manager alarm setpoints with statistical tools, data collection routes • Manage alarms and generate diagnostic reports with actionable information • Verify, analyze, and visualize data to report on machine health and determine appropriate actions

• System 1 platform users • Reliability personnel • Condition monitoring engineers • Personnel involved in preventive maintenance

Program • S1 overview

- Hierarchy navigation - Configure space overview - Display space overview - Help

• S1 configuration - Database creation - Preferences - Configure navigration overview - Machine configuration - Measurement point configuration - Templates - Alarm types - Setpoint levels

• S1 visualization

- Status list and visualization - Alarm management - Plots, sets and records - Notes and reports - Case history - Notifications

• S1 management - Machine audit file - Database management - System health - Security and users management

System 1 version 16 and above

Learning path

Next steps


• Machinery

diagnostics

courses

S1-F

Prerequisites

Benefits

Pratice workshops at

each step of the

course.

+

System 1 fundamentals

S1-F

Duration

Audience

3 days (21 hours) | 2 additional days for remote session

Delivery

Classroom or remote


Objectives • Configure and navigate machine and device hierarchy • Create machine databases and machine templates for data collection • Configure, display and manage Spectral bands and fault frequencies • Configure and manager alarm setpoints with statistical tools, data collection routes • Manage data communication with all the Scouts in the field • Manage alarms and generate diagnostic reports with actionable information • Verify, analyze, and visualize data to report on machine health and determine appropriate actions

• System 1 platform users • Reliability personnel • Condition monitoring engineers • Personnel involved in preventive maintenance

Program • Create database and set preferences • Build machines using library and templates

• Build measurement points using automated methods

• Configure measurement points manually

• Configure machine alarm setpoints with import/

export files and statistical calculations

• Configure fault frequencies and frequency bands • Condition monitoring alarms • Configure and manage data collection routes

• Synch route with Scout using File, Instrument and Re-

mote Com methods • Collect route-based data using Scout • Display and manipulate trends, spectra, orbit and

timebase plots • Manage alarms and display Spectral bands and fault

frequencies • Generate case histories and diagnostic reports • System 1 reports • Database health and management


Learning path

Next steps


• Machinery

diagnostics

courses

S1-P

Prerequisites

Fundamentals of

vibration

Benefits

Pratice workshops at

each step of the

course.

+

System 1 for portables

S1-P

Duration

Audience

3 days (21 hours)

Delivery

Classroom


Objectives • Verify, analyze, and visualize data to report on machine health and determine appropriate actions • Monitor machine health during steady state and transient events • Manage states and alarms

• System 1 platform users • Reliability engineers • Condition monitoring personnel • Personnel involved in preventive maintenance

Program

• Introduction to System 1 • Database preferences • Configure condition monitoring alarms • Define state-based alarms • Define region alarms • 3500 data collection • Acquire real-time data • Alarm management • Steady state data display, verification, and manipula-

tions

• Define and capture transient events • Transient data display, verification, and manipula-

tions • Plot sets and plot records • Generating case histories • System 1 diagnostic reports


Learning path

Next steps



S1T

Prerequisites

Fundamentals of

vibration

Benefits

Practice workshops at each step of the course.

+

System 1 for turbomachinery

S1T

Duration

Audience

3 days (21 hours) | 2 additional days for remote session

Delivery

Classroom or remote


Objectives • Utilize System 1 data to build rules that detect machinery, process, and auxiliary system issues • Build rules in a graphical user interface and develop analytic insights • View resulting insights within the System 1 platform, leveraging its notification, visualization, and diagnostic

toolset • Manage rules by deploying created rules to multiple assets and by quickly modifying already deployed rules

• Decision Support users • Reliability personnel • Condition monitoring engineers • Personnel involved in preventive maintenance

Program Day 1 • Overview & benefit of Decision Support Systems • Configuration of DS and S1 • Demonstration of rule building & deployment into S1 • Self-paced workshops on:

- Installation, configuration & connections - Build temperature offset rule - Deploy the temperature offset rule - Build a timer counter rule - Deploy the timer counter rule - Problem solving Min/Max/Avg

Day 2 • InsightPaks overview • Solving problems with DS

• Using rules with intermediate values • Demonstration of deployment management • Demonstration of upgrading rules • Demonstration of file libraries • Demonstration of software alarms • Self-paced workshops on:

- Create and deploy rotor property and resonance ratio rules

- List all rule deployments - Upgrade a rule - File Libraries - Set a software alarm based on a DS rule result

Learning path

Next steps


• Machinery

diagnostics

courses

DS

Prerequisites

Fundamentals of

vibration

Benefits

Self-paced workshops

on online virtual

machine

+

Decision support

DS

Duration

Audience

2 days (14 hours)

Delivery

Classroom or remote


Objectives • Configure ADRE system to collect machinery data • Acquire data effectively for real-time analysis • Display vibration and other data types using various plot types for machine condition analysis • Edit, document and store databases for future use

• ADRE 408 users • Condition monitoring engineers • Engineers involved in preventive maintenance

Program Day 1

• Overview and introduction

• Using the Front Panel

• Communication and networking

• Vibration fundamentals

• Planning data sampling

• Basic sampling

Day 2

• Static data plotting

• Signal processing

• Dynamic data plotting

• Advanced sampling

Day 3

• Using the ADRE 408 Replay Card

• Collecting and replaying raw continuous data

• Sharing and exporting data

• Advanced utilities

Learning path

Next steps


• Machinery

diagnostics

courses

Prerequisites

Fundamentals of

vibration

Benefits

Advanced database

manipulation tools

+

ADRE 408 DSPi/Sxp

ADRE

ADRE

Duration

Audience

3 days (21 hours)

Delivery



Objectives • Use gateways and Ranger Pro software with System 1, learners will successfully install, operate, and maintain

Ranger Pro sensors • Deploy, operate, and manage Ranger Pro wireless condition monitoring system in industrial plants.

• Users of Sytem 1 who have purchased Ranger Pro wireless

• Condition monitoring engineers • Engineers involved in preventive maintenance

Program

Days 1 and 2

Ranger Pro system installation • Wireless device manager and field device

access point hardware • Ranger Pro types • Field considerations • Topology • Sensor mounting

Day 3

Ranger Pro Deployment • Provisioning Ranger Pro Sensors Workshop • Connecting to the WDM • Ranger Pro Software

Days 4 and 5

Ranger Pro Operation • Adding WDM to System 1 • Measurement Settings in System 1 • Displays in System 1 • Reports in System 1

Ranger Pro Maintenance • Ranger Pro Battery Installation

Learning path

Next steps

RP

Prerequisites


Benefits

Deploy the latest wireless condition monitoring equipment

+

Ranger Pro using System 1

RP

Duration

Audience

5 days (35 hours)

Delivery



Objectives • Explain how the fundamentals of machine design and behavior are reflected in the vibration measurements. • Reduce machine vibration data into usable plot formats. Explain which plot formats are best to use in the

different stages of machine diagnostics. • Describe the causes, effects and indicators of the typical machine malfunctions; including recognition of

problems such as unbalance, misalignment, rubs, shaft cracks and fluid induced instabilities.

• Engineers who interpret machine vibration and position data to determine machine condition

• Engineers involved in the design, acceptance testing, and maintenance of rotating machinery

• Engineers who want to learn about machinery vibration diagnostic

Program

Day 1

• Introduction to machinery management and dia-gnostics

• Phase measurements • Steady state data formats

Day 2

• Fundamental synchronous rotor response • Single plane balance response • Transient data formats

Day 3

• Plot interpretation

• Multiplane balance response • Partial radial rubs

Day 4 • Preloads and radial position measurements • Vibration types and resonances • Fluid-induced instabilities

Day 5 • Shaft crack detection • Case hIstory workshop

Learning path

Next steps

• Applied diagnostics workshops

• Advanced machinery dynamics

MD

Prerequisites

Fundamentals of

vibration

Benefits

Provides the funda-mentals needed to make confident operational decisions

+

Machinery diagnostics

MD

Duration

Audience

5 days (35 hours)

Delivery

Classroom or remote


Objectives • Describe the compression process and interpret vibration

readings of reciprocating compressors. Relate reciprocating compressor components to various failure modes. • Recognize and select plots used to assess the health of reciprocating compressors and interpret PV Plots. Calcu-

late rod load conditions (reversal). • Discover the full application and benefits of rod position instead of rod drop measurements. • Conduct a compressor vibration analysis.

• Engineers who want to learn about reciprocating compressor components, mechanics, and perfor-mance

• Engineers who interpret reciprocating compressor vibration and analyzing malfunctions to diagnose and optimize assets

• Engineers who design and perform acceptance test-ing and maintenance on reciprocating machinery

Program • Basic elements of reciprocating compressors

- Compressor overview

- Reciprocating compressors in industry

- Components and nomenclature

- Lubrication systems

- Compressors types

• How to monitor a reciprocating compressor

• Importance of vibration and pressure measurements

• Which plots are used to evaluate the health of the

Reciprocating compressor

• Monitoring strategies

• Reciprocating compressor diagnostics:

- Crosshead and frame vibration

- Pressure monitoring and diagnostics

- Rod load and rod reversal

- Reciprocating compressor capacity control and the

impact on vibration and pressure monitoring

- Rod position and rod drop analysis

- PV analysis of multistage compressors

- Workshops and presentation of case histories

Learning path

Next steps

RECIP

Prerequisites

Interest in reciproca-ting compressor monitoring and maintenance

Benefits + Hands-on workshops at our recip-kit and actual case histories

Reciprocating compressor condition monitoring & diagnostics

RECIP

Duration

Audience

3 days (21 hours) | 1 additional day for remote session

Delivery

Classroom or remote


• AnomAlert and System 1 platform users • Electrical maintenance engineers and technicians • Reliability engineers • Condition monitoring engineers • Engineers involved in predictive maintenance

Objectives • Explain the purpose of motor current signature analysis (MCSA) and advanced transient current signature anal-

yses (ATCSA) • Describe how the motor and coupled machine design and behavior are reflected in current and vibration spec-

trum • Discuss causes, effects and indicators of the typical machine malfunctions; including recognition of problems

such as unbalance, misalignment, soft foot, rotor broken bars, bearing damage, eccentricity, stator problems

Program Day 1 • Introduction to motor current signature analysis and advanced transient current signature analyses • Winding harmonics, principal slot harmonics • Motor speed calculation using principal slot harmonics of motor current spectrum • Workshop Day 2 • Introduction to AnomAlert Toolkit measuring current spectrums and Scout data collector measuring

vibration spectrums • Workshop on demonstration and diagnostics of motor malfunctions such as unbalance, soft foot,

and rotor broken bars • Using AnomAlert Toolkit and Scout data collector Day 3 • Workshop on demonstration and diagnostics of motor malfunctions as bearing damage, and misalignment • Using AnomAlert Toolkit and Scout data collector

Learning path

Next steps

Machinery diagnostics and management courses

ADVELEC

Benefits

Practice workshops on efficient use of AnomAlert and MCSA to support decision making

+ Prerequisites


Advanced analysis of electric motors

ADVELEC

Duration

Audience

3 days (21 hours)

Delivery

Classroom


Objectives • Practice on real data from the field from different rotating machines and learn about their typical malfunc-

tions • Analyze actual machine case histories using System 1 or ADRE databases • Organize data in plot formats believed to be indicative of the machine fault • Present conclusions and make recommendations

• Engineers and technicians involved in analysis and interpretation of vibration data

• New machinery diagnosticians who want to gain knowledge and confidence

• Experienced diagnostics personnel who want addi-tional insight to efficiently solve complex machinery problems

Program Covered Malfunctions

• Unbalance

• Lose parts

• Preload and misalignment

• Instability

• Shaft crack

• Rub

• Thermal unbalance

• Coupling lockup

• ESD...

Machinery Cases

• Steam turbines

• Gas turbines

• Motors

• Centrifugal compressors

• Generators

• Exciters

• Gearboxes

• Pumps

• Fans

Learning path

Next steps

Advanced Machinery

Dynamics ADW

Prerequisites

Machinery diagnostics or ISO18436 category III certification

Benefits

Customized training

according to equipment.

Be proficient in using the

System 1 or ADRE systems.

+

Applied diagnostics workshop

ADW

Duration

Audience

5 days (35 hours)

Delivery

Classroom or remote


• Machinery diagnosticians • Startup engineers • Remote diagnostic center specialists

Program • Fundamentals

- Unbalance and other malfunctions with similar symptoms.

- Making the decision, selecting the strategy - Ensuring the repeatability and minimizing non-

linearity - Trial weight calculations

• Basic calculations and conventions - Vector operations. - Locating the position of unbalance - Finding angular location on a rotor

• Single plane balancing with workshop. • Static/couple balancing with workshop • Influence vector method (multiplane) balancing

• Bently Balance

- introduction and data acquisition process - Configuration and importing data - Calculations and solution evaluation

• Workshop: balancing in two planes, using Bently Bal-ance

• Relation between static/souple and Influence vector methods

• Workshop: influence vectors - import, export, recalcu-lation between methods

• Balancing for compromise conditions • Evaluation of balancing quality: balancing report • Workshop/Examination multiple planes balancing.

Objectives • Conduct effective balancing of machine trains in the field: calculation of trials, evaluation of results, decision

making • Select strategy ensuring minimum disruption costs and proper data quality • Use calculation tools the most applicable to situation, evaluate inputs and outputs and recalculate between

balancing methods and data conventions • Get a deep understanding of balancing process allowing effective supervision of solution weights installation

and troubleshooting data integrity problems.

Learning path

Next steps

AFB

Prerequisites

Machinery

diagnostics

Benefits

Deepen your understan-ding of balancing methods and confi-dence with hands-on practice on test rotors

+

Advanced field balancing

AFB

Duration

Audience

5 days (35 hours)

Delivery

Classroom


Objectives • Extend knowledge on machinery diagnostic techniques and rotor dynamics for rotating machinery • Recognize, explain and account for effects of complex rotor dynamics interaction of modes, mode shapes,

thermal changes, bearing design, torsional vibration and structural modes by using rotor modeling, actual machine data and case history

• Use standard vibration diagnostic tools on machine-simulating rotor kits through demonstration • Analyze and discuss case histories that highlight the vibration documentation, analysis and machine mal-

function corrective techniques

• Engineers who want to advance their machinery vibration diagnostics skills

• Engineers involved in design, acceptance testing, maintenance of rotating machinery

• Academic researchers and professors involved in rotor dynamics

• Post-graduate engineering participants

Program • Rotor modeling as a machinery diagnostics tool

• Bearing design (fluid bearings and magnetic bea-

rings)

• Diagnose and mitigation of fluid Induced Instabilities

• Modal and operating deflection shape analysis

• Tortional vibrations measurements and analysis

• Rotor model

• Anisotropy

• Shaft cracks

• Signal processing

• Balancing machines

• Rotor to stator rubs

• Gear forces analysis

Learning path

Next steps

AMD

Prerequisites

Machinery diagnostics or ISO18436 category III certification

Benefits

For each theme, historic cases show practice of each technique

+

In order to put theory into practice, this training includes

real-life demonstrations and 25 case studies.

Advanced machinery dynamics

AMD

Duration

Audience

5 days (35 hours)

Delivery

Classroom


Objectives • Prepare the participant for the ISO 18436 category I certification test

• Understand the benefits of performing condition monitoring and improving reliability • Learn how machines work and how vibration measurements assess the condition of the machine • Discover Fmax, resolution, averaging and other analyzer settings • Analyze vibration spectra and the basics of fault diagnosis • Set alarm limits (introduction)

• New vibration analysts. • Engineers collecting or analyzing vibration data • Personnel who want to develop skills in the field of

machine condition and vibration analysis • Personnel who want to get certified to international

standards (ISO-18436)

Program • Maintenance practices and condition monitoring • Principles of vibration • Introduction to vibration measurement • An introduction to the time wavefrom • An introduction to the spectrum • An introduction to forcing frquencies • Explaining the different vibration units • A brief introduction to phase • Data acquisition • How do we measure vibration? • Where to place the sensor on the machine • Understanding axial, radial, vertical and horizontal

readings

• A quick introduction to mounting the accelerometer

and surface preparation • Naming conventions • What are « routes » and how do you create them? • Signal processing • A quick tour of your analyzer • Spectral averaging • Vibration analysis • The spectrum analysis process • What is resonance • Diagnosing common fault conditions • Setting alarm limits

Learning path

Next steps

ISO 18436 category II intermediate vibration analyst certification

CAT I

Prerequisites

6 months of expe-rience is required for certification

Benefits

3D animations and software simulations make complex concept easier to understand.

+

ISO 18436 category I Basic vibration analyst

CAT I

Duration

Audience

4 days (28 hours)

Delivery

Classroom or remote


CAT II

Objectives • Prepare the participant for the ISO 18436 Category II Certification test. • Understand how a well-designed program and a reliability centered maintenance approach improve

the bottom line. • Discover the condition monitoring technologies. • Learn how machines work and how to select the correct measurement and the optimum settings. • Analyze vibration spectra , time waveforms, enveloppe and phase measurements. • Diagnose and learn how to balance and align a machine and correct a resonance condition.

• Engineers analyzing a range of fault conditions • Engineers who want to understand balancing and

alignment • Engineers desiring to learn about machinery

vibration diagnostic • Personnel who want to become certified to interna-

tional standards (ISO-18436)

Program • Review of maintenance practices • Review of condition monitoring technologies • Principles of vibration: review of basics, waveform,

spectrum (FFT), phase and orbits • Understanding signals: modulation, beating, sum/

difference • Data acquisition • Signal processing • Vibration spectrum analysis • Introduction to time waveform analysis • Introduction to orbit analysis

• Phase analysis: bubble diagrams and ODS • Enveloping (demodulation), shock pulse, spike energy • Fault analysis • Equipment testing and diagnostics including impact

testing (bump tests) and phase analysis • Corrective action • Running a successful condition monitoring program • Acceptance testing • Review of ISO standards

Learning path

Next steps

ISO 18436 category III

advanced vibration

analyst certification CAT II

Prerequisites

18 months of experience

is required for

certification

Benefits

Competence in quali-ty data acquisition and diagnosing com-mon machine faults

+

ISO 18436 category II Intermediate vibration analyst

CAT II

Duration

Audience

5 days (35 hours)

Delivery

Classroom or remote


Objectives • Prepare the participant for the ISO 18436 Category III Certification test. • Understand how a well-designed program and a reliability centered maintenance approach improve the bot-

tom line. • Discover the condition monitoring technologies. Analyze vibration spectra , time waveforms, enveloppe and

phase measurements. • Diagnose a wide range of fault conditions. Learn how to balance and align a machine, correct resonance con-

ditions and employ isolation.

• Engineers confident in spectrum but who want to learn about signal processing, time waveform and phase analysis

• Engineers involved in condition monitoring • Personnel who want to become certified to interna-

tional standards (ISO-18436)

Program

• Review of condition monitoring technologies and the ISO standards

• Signal processing and data acquisition • Time waveform analysis • Phase analysis • Dynamics (natural frequencies and resonance) • Testing for natural frequencies • Operating Deflection Shape (ODS) analysis • Modal analysis and introduction to FEA • Correcting resonances • Rolling element bearing fault detection

• Journal bearing fault detection • Electric motor testing • Pumps, fans and compressors • Gearbox fault detection • Corrective action • Running a successful condition monitoring program • Acceptance testing • Review of ISO standards

Learning path

Next steps

ISO Category IV

master vibration

analyst

CAT III

Prerequisites

• 36 months of expe-rience is required for certification

• ISO Category II

Benefits

Developing knowledge

of machine dynamics

+

ISO 18436 Category III Advanced vibration analyst

CAT III

Duration

Audience

5 days (35 hours)

Delivery

Classroom or remote


Bently Nevada can help you define the competency matrix and set up the compe-tence development plan to make sure your team is equipped with all the knowledge and confidence to efficiently manage your assets.

For more information, visit:

https://www.bentlytraining.com


bentlytraining.com

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