TECHNICAL SPECIFICATION - Mineral Processing Solutions

Telestack Limited

Bankmore Way East

Omagh

Co.Tyrone

Northern Ireland

BT79 0NZ

Tel:+44 (0) 2882 251100

Fax:+44 (0) 2882 252211

Web: www.telestack.com

Email: [email protected]

TECHNICAL SPECIFICATION

TS 36-140 Agg Stack - Radial Telescopic Conveyor

Model Shown TS 36-140 (Optional Gull wing wheels shown for road transport)

http://www.telestack.com/

Rev 2. TS 36-140 AggStack – Technical

Specification

2

Telestack Limited was formed in 1999 to supply MOBILE Bulk Material Handling Solutions. Based in the United Kingdom, Telestack operates from a

modern 32000 square metres site where we have combined the experience and knowledge of Loughside Engineering and Telestack to develop a

range of MOBILE Bulk Material Handling Solutions.

Our MOBILE solutions offer significant operating cost savings compared to traditional methods of material handling (wheel loaders, haul trucks, static

conveyors) , as well as providing Environmental, Health and Safety and other benefits. We have over 600 installations to date in 6 continents around

the world, this proves that we can deliver on our promises and it is this proven track record that ensures many of our customers are repeat

customers.

Over the years we have invested significantly to ensure that:

We have the design knowledge and expertise to meet the specific requirements of our customers. Our design engineers travel the world visiting our

equipment in the field from Chile to Russia to India to Middle East to Australia etc to learn from our customers on how we can continue to improve

our designs and performance

We are in control of the complete process, as within our factory we design, manufacture, fully assemble, and test EVERY machine. Only after the

machine and all its functions are fully tested do we “dis-assemble” at our factory into containers and ship to the customer.

Unlike many competitors, we do everything under one roof – we do not outsource fabrications to lower cost countries etc and “hope” it will all fit

when it gets to site

We are on site during installation to ensure a fast and efficient assembly of our equipment and your system will typically take 2-3 weeks from the

containers arrive until you are ready to go to work

Our factory engineers are on site to ensure that the equipment is properly commissioned with material flowing over the belts achieving the

performance our customer expects

We have an aftersales structure and team in place so we can quickly solve problems to ensure the safe and efficient operation of our equipment in

the field

We have a global network of dealers/ agents that ensure you a fast and efficient response.

We have an externally audited Quality Management System that is audited to ISO 9001:2008 International Standards. As an ISO 9001:2008

registered company we understand the importance of delivering equipment that meets or exceeds our customers expectations. Our process

emphasises the importance of understanding what the customer wants and being in a position to offer advice based on our experience

The robust designs and the unique assembly designs ensure that our equipment will have a much higher resale value that competitors as it can be

easily dis-assembled, packed into containers and shipped anywhere in the world to work in a port, mine, quarry, rail yard, power station, steel mill

etc

We are competitive on price, without compromising on quality and our ability to support customers pre-sale and in aftersales

Telestack has been successful in establishing a reputation as a supplier of choice with many blue chip companies around the world

including:

- BHP Billiton - Cemex - Mechel - Port of Panama

- Rio Tinto - CRH - Suek - Port of Vostochny

- Jindal Steel - Eurovia - Nibulon - Port of Alexandria

- London Mining - Holcim - Ural Kili - Port of Gangavaram

- Norilsk Nickel - La Farge - Rusal - Port of Brisbane

- PT Bumi - Tarmac - Fortescue - Port of Coquimbo

- Tata Steel - Van Oord - Fomento - Port of Belfast

- Thyssen Krupp - Peter Hambro - Tata Steel - Port of Dhamara

- Xstrata - Severstal - Larsen + Toubro

- Arcelor Mittal - Anglo American - Ennstone/Bredon Aggregates

Global engineering consultants/EPC contractors who value their reputations are among our clients. In nearly all cases we design a system to suit

their specific needs but the designs are based on our TRACK RECORD of similar designs/proven designs.

Other OEMs often specify/purchase Telestack equipment as part of their own systems solution because of our reputation of consistently delivering on

our commitments. Unlike many of our competitors, our conveyors are designed for the onerous demands of mining applications and this is why we

are an approved supplier of equipment that meets Western Australian Mining Standards AS 4324.1. Our designs and structural integrity are verified

and certified by an independent 3rd

party.

We would gladly welcome you to visit existing installations around the world in North America, South America, Europe, Africa, Asia, Oceania. Include

a visit to our facility in the UK so you can see the company and meet the people behind the Telestack name to give you even greater confidence in

our ability to deliver on our promises.

To find out more please visit www.telestack.com or contact us on [email protected]

We will be glad to assist you and we look forward to the potential opportunity of working with you.

COMPANY PROFILE

http://www.telestack.com/

mailto:[email protected]


Specification

3

The TS 36-140 AggStack radial telescopic conveyor offers a unique material handling solution for the

Ports (Ship / Barge Loading and Unloading), Quarrying, Mining and Rail Transportation industries.

The flexibility and efficiency of this equipment means it can be used in many applications long or

short term. This versatility also means improved resale value when the project is finished as it is open

to many different markets.

Primary Applications / Materials

Stockpiling (Automatically) from secondary crushers and screens. Both static and mobile.

Typically working in a sand pit / quarry application

Stockpiling crushed stone, sand and gravel, road base / various construction aggregates.

Secondary Applications / Materials

Stockpiling construction and demolition waste, top soil, mulch, compost, coal, grain, wood

chip and wood pellet.

Receiving crushed material and stockpiling safely over a quarry face/bench.

Ship loading directly to vessels. (No Chutes)

Loading directly to trucks or rail wagons.

Telescopic mobile link conveyor.

Can be packed into 40ft containers/Euroliners, which ensures easy and cost effective

transport around the globe. On site assembly 1 - 2 week.

Conveying material reduces dust levels, noise levels and carbon footprint.

Conveying material eliminates the high cost of dump truck or shovel haulage and is the most

cost-efficient and environmentally sound method of material transfer.

Increased production capacities

Production rates of up to 800 Tonnes per hour (880 Tons Per Hour)

Flexible and reliable mobile material handling equipment

Reduced labour and operator costs

Reduced energy consumption (All electric conveyor)

Eliminate segregation, degradation, contamination and compaction.

Minimal civil’s and planning permission required as it is mobile equipment.

TS 36-140 Mobile Stockpiling Conveyor

TS 36-140 Typical Applications

TS 36-140 Key Advantages


Specification

4

Metric Imperial

Main Conveyor Length (Drum Centres) 41.42m 134’ 8"

Machine working Length (18º Extended) 42.12m 136’ 11”

Machine Working Length (18º Retracted) 28.04m 91' 2"

Discharge height (18º Extended) 13.86m 45’

Feed in height 2.24m 7’3"

Operating Width 8.72m 28’ 4"

Stockpile capacity at 18º (270o

Radial) 91,785 Tonnes 100,965 Ton

Stockpile capacity at 18º (270o

Radial) 57,365 m3

75,030 yd3

Metric Imperial

Transport Length 28.34m 92' 1"

Transport Width 3520mm 11’ 5”

Transport Height 5300mm 17' 3"

Overall Weight 26.5 Tonnes 58 423 lbs

Unit can also be transported in 40' containers. (more information on page 14)

Telestack Automated PLC Stockpiling Program with multiple program options.

Powered wheel drive (movement left – right) ensures that an area of 270 degree can be

reached from a single feed-in point, without moving the equipment.

Telescopic inner conveyor action allows for unrivalled movement and flexibility in operation.

2 x Hydraulic luffing rams (up – down) allow for a maximum for adjustable discharge height.

Electric Vee Belt drive motors on inner and outer conveyor as standard.

All sections are easily bolted together on site.

Integrated self-diagnostic panel allows for all major functions to be operated and monitored

from this single point.

Production rates of up to 800 Tonnes per hour (880 Tons Per Hour)

Feed material up to 100mm (4") lump size.

Please note:

1) Tonnages quoted are based on free flowing material with a density of 1.6 Tonne /m3 (100 lb/ft

3). If a specific tonnage

is required this should be discussed with the factory.

2) Ideal working angle for conveyor is 8º - 18º

3) All possible steps have been taken to ensure the accuracy of this publication, however due to continual product

development we reserve the right to change specifications without notice

TS 36-140 - Working Dimensions (see pages 15 - 18)

TS 36-140 - Transport Dimensions (see pages 15 - 18)

3)

TS 36-140 - Key Features


Specification

5

Figures based on material with a bulk density of 1.6 tonnes per m3

(100 lb/ft3

) Stockpile angle of

repose 37o

. conveyor luffing angle of 18o

.

Angle of Radial Arc

(Degrees)

Stockpile Height

Stockpile Capacity

(Volume)

Stockpile Capacity

(Mass)

(m) (ft) (m3

) (yd3

) (Tonnes) (Ton)

0o

13.04 42' 5” 4,089 5,348 6,542 7,211

90o

13.04 42' 5” 18,019 23,568 28,830 31,780

120o

13.04 42' 5” 22,662 29,641 36,260 39,969

180o

13.04 42' 5” 31,949 41,788 51,118 56,348

270o

13.04 42' 5” 45,879 60,007 73,406 80,916

Feedboot

Dead box style feed boot for handling of

aggregates.

Wear liners are an option. Options include:

- 6mm (1/4”) mild steel

- 6mm (1/4”) hardened steel

- 12mm (1/2”) hardened steel

Feedboot rollers: 102mm (4”) 20° troughing

roller sets, mounted on 80x40x3mm box

section, 254mm wing roller, centre 508mm

Rubber skirting to prevent material spillage.

King pin, counterweight and side plate

assemblies are designed to allow ample

turning clearance for most 5th wheel tractors.

Safety guards at all pinch points are

standard.

Feedboot / Counterweight

Stockpiling Capacity


Specification

6

Rotational Plinth

Standard turn table to be bolted/secured to

firm base on site. Slung on side of

counterweight for easy transport.

Tow bar

Standard healed chain hooks, to enable the

unit to be towed by wheel loaders or similar

equipment on site


Specification

7

Outer Conveyor Structure

Rolled Steel Angle lattice frame structure

Top Stringer: 100x100x8 RSA

Bottom Stringer: 100x100x8 RSA

Internal Members: 50x50x6 RSA

BS 5950 Compliant Structure

Belting

900mm (36") EP400 / 3 ply, 4mm top 2mm

bottom cover

Belt Speed: 2.3 m/s (453 ft/min)

Belting is premium quality, high tensile

strength, to support the load and the

designed horsepower.

Rollers

Outer rollers: 102mm (4”) 35° troughing roller

sets, mounted on 80x40x3mm box section,

254mm wing roller, centre 508mm

Wing roller angle adjustable.

Outer Conveyor


Specification

8

Return Rollers

1 x 102mm (4") spiral return roller at the head

of conveyor.

5 x 102mm (4") plain return rollers.

Outer Conveyor Drive

2 x 15kW (20HP) IP 66 Shaft Mounted Electric

driven units to achieve 800 Tonne / hour @

18 degree incline.

Head Scraper

Spring tension Primary face scraper cleaning

belt. 900mm (36") incline belt.

Plough Scraper

Plough Scraper located at tail drum to clear

inside of belt of any material.


Specification

9

Inner Conveyor Structure

Rectangular Hollow Section (RHS) lattice

frame structure.

Top Stringer: 100x50x5 RSH

Bottom Stringer: 100x50x5 RSH

Internal Members: 30x30x3 RSH

BS 5950 Compliant Structure

Belting

900mm (36") EP400 / 3 ply, 4mm top 2mm

bottom cover

Belt Speed: 2.4 m/s (472 ft/min)

Belting is premium quality, high tensile

strength, to support the load and the

designed horsepower.

Rope break safety system

Drop pin system to stop inner conveyor from

retracting unintentionally in the unlikely event of

a winch rope failure.

Inner Conveyor


Specification

10

Rollers

102mm (4”) diameter troughing rollers set at

35 degrees

Wing roller angle adjustable.

Return Rollers

1 x 102mm (4") spiral return roller at the head

of conveyor.

3 x 102mm (4") plain return rollers.

Inner Conveyor Drive

2 x 9.2 kW (12 HP) IP 66 Shaft Mounted

Electric Driven Motors to achieve 800 Tonne /

hour @ 18 degree incline.

Head Scraper

Spring tension Primary face scraper cleaning

belt. 900mm (36") incline belt.


Specification

11

Plough Scraper

Plough Scraper located at tail drum to clear

inside of belt of any material.

Winch Motor

The telescopic conveyor is extended and

retraced using a wire rope and winch system.

The winch has a 3 kW (4 HP) IP 66 motor.

Wire Rope

Heavy duty wire rope used with 13mm (1/2")

diameter.

Telescopic Winch


Specification

12

PLC Automatic Stockpiling

AS 3000 Electrical Compliant

Telestacks fully automated stockpiling software,

provides a high quality solution in the

prevention of material segregation and

degradation

The fully programmable PLC controller provides

this clever solution with a versatile, ergonomic

and reliable stockpiling system

The stockpiling system comes with an

innovative, easy to use Human machine

Interface (HMI), so the user can efficiently select

and stockpile the windrow programme of

choice as standard

Allen Bradley Automated Windrow Stockpile

Programme including software, height level &

material sensor and limit switches

This Significantly reduces stockpile

segregation, degradation and contamination

with windrow stockpiling. Automates the entire

stockpiling process which greatly reduces

labour costs.

Multiple program options available.

BASIC hood over panel.

20m of cable with machine to allow for radial

movement.

Automated Stockpiling Programme Rationale


Specification

13

Windrow Stockpiling Programmes

(HMI) Human Machine

Interface, Windrow

selection screen

Radial Windrow

Inline Windrow

Radial Conical


Specification

14

Undercarriage The front support frame of the undercarriage

is manufactured from Rectangular Hollow

Section (RHS).

The rear of the undercarriage is constructed

of heavy duty structural angle.

The front of the undercarriage is hydraulically

raised and lowered to transfer between radial

and transport mode.

Power Pack

U68 Grade Oil for hot climate.

7.5 kW (10 HP) IP 66 3 station hydraulic power

pack with 125 litres (5 Gallon) reservoir.

Note: Electric hydraulic power pack used for all

hydraulic functions – Raise / lower conveyor

sections, raise / lower under-carriage,

Undercarriage

Hydraulics


Specification

15

Radial Wheel Drive

Internal hydraulic wheel drive for increased torque

over uneven or soft ground.

Wheels are site mobile only. Not for towing at

speed.

Wheels / Tyres

4 x 385 / 65 / 22.5 Super single tyre on 10 stud

hubs.

Radial Arms


Specification

16

Safety Emergency pull chord located around

undercarriage.

All Telestack machines are compliant with the

following standards:

BS EN 618:2002 +A1:2010 Continuous handling

equipment and systems.

Safety and EMC requirements for equipment for

mechanical handling

of bulk materials except

fixed conveyors

BS EN 953:1997+A1:200 Safety of Machinery -

Guards

BS EN ISO 13857:2008 Safety of Machinery - safety

distances to prevent hazard zones being reached

by upper and lower limbs

BS EN ISO 12100:2010 Safety of Machinery -

General principles of design - Risk assessment

and risk reduction

BS EN ISO 13850:2008 Safety of

Machinery – Emergency Stop Equipment

BS EN 60204-1:2006 + A1:2009 Safety of

Machinery – Electrical Equipment of

Machines

Paint

Two Pak Epoxy Primer paint. Two Pak Epoxy top coat paint. 80 – 100 ADFT Micron Paint Finish

Safety

Paint Finish


Specification

17

Hydraulic transport legs with quick start

Enables support legs to deploy when there is

no available external power source. Includes

hydraulic rams attached to landing legs and

gas power pack to power rams.


Specification

18

Mobility Options

Diesel engine driven tracks for site movement.

Includes pendulum remote control.

Allows the telescopic conveyor to be

independently driven around the site for

maximum flexibility and mobility. Enables

conveyor to move freely on soft / harsh ground

conditions.

Diesel engine driven - Suitable for units without

the need for a generator set to move the around

site. (Note: 3 phase power required to drive the

electric motors for the belt)

Weighted anchor pad

Weighted anchor pad to eliminate the need to

bolt the machine to the surface it is on.

Options


Specification

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The TS 36-140 can be transported in a number of standard ways:

Unit in 3 x Euro Liner (Unit Stripped)

Unit in 3 x 40' High Cube Container (Unit Stripped)

Typical TS 36-140 packed into 3 x 40' High cube containers.

Equipment required for unloading and assembling the Agg Stack

A Telescopic Handler

2 x 50 Ton mobile cranes

Access to Engineers / Fitters Tools

Transport Information

Containerisation

Container One – Outer Head, Inner Head, Telescopic, Rear Jacklegs, Gull Wing Mount


Specification

20

Container Two – Outer Mid, Inner Tail, Radial Arms, Bogies, plinths

Container Three – Chassis Tail, Chassis Head, Outer Tail, Radial Bogies


Specification

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The TS 36x140 can be upgraded so it can be towed from site to site

It will have independent road wheel for movement on the highway. Includes brakes, tail

lights and mudguards. It also includes push down radial wheels with 2 x Internal hydraulic

wheel drives.

Road Mobile Transportation (Optional Road Mobile Upgrade)


Specification

22

TS 36-140 General Arrangement - Fully Up, Extended


Specification

23

TS 36-140 General Arrangement - Fully Down, Extended


Specification

24

TS 36-140 General Arrangement - Fully Down, Retracted


Specification

25

TS 36-140 General Arrangement - Fully Up, Retracted


Specification

26

TS 36-140 General Arrangement – 90 Degree Stockpile


Specification

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Specification

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Specification

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TECHNICAL SPECIFICATION - Mineral Processing Solutions

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