TDG-001 Pilot Control Shuttle Manifold Woodward … Specifically for Hydro Turbine Control ......

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TDG-001 Pilot Control Shuttle Manifold Woodward Gateshaft Governor Conversion Gerler Engineering & Design, Inc. 1142 North Redbud Drive Loveland, CO 80538 Phone: Web: Email: 970-593-1460 www.gerler-engineering.com/home [email protected] Product Application - PA-001 27-May-14 Page 1 TDG-001 - Pilot Control Shuttle Manifold Provides Electro-Hydraulic Interface between Modern Digital Control System and Vintage Gateshaft Governor System TDG-001 - Pilot Control Shuttle Manifold Designed Specifically for Hydro Turbine Control Applications. Integral Shutdown Shuttle Valve Ensure Failsafe Operation in Compliance with IEEE Std 125 - 5.8.1. Single Internal Moving Part Provides Reliable Operation for Many Years of Service. Utilizes Commercially Available, Standard, D03 Type Valves for 65PV and 65R. Utilizing Standard D03 Type Valve for 65R Allows Flexibility for Shutdown Scheme Options. External / Remote Hydraulic Signal Sources Can Be Utilized for Run and Shutdown Initiation. Gateshaft Control Column and Pilot Valve are Removed Original Pilot Valve is Replaced with the TDG-001 Pilot Control Shuttle Manifold LVDT is Installed to Provide Position Feedback for the Relay Valve (Distributing Valve) Spool MLDT is Installed to Provide Position Feedback for the Servomotor (Wicket Gate, Etc. Position) Dual Oil Filter Assembly is Installed to Ensure Proper Oil Cleanliness for the New Control Valves 65 PV Proportional Valve Pilot Control Manifold with Internal Shutdown Shuttle Valve Adapter Manifold Assembly 65R Run/Shutdown Solenoid Valve Controlling the Shuttle Valve

Transcript of TDG-001 Pilot Control Shuttle Manifold Woodward … Specifically for Hydro Turbine Control ......

TDG-001 Pilot Control Shuttle Manifold

Woodward Gateshaft Governor Conversion

Gerler Engineering & Design, Inc. 1142 North Redbud Drive Loveland, CO 80538

Phone: Web:

Email:

970-593-1460 www.gerler-engineering.com/home [email protected]

Product Application - PA-001 27-May-14

Page 1

TDG-001 - Pilot Control Shuttle Manifold

Provides Electro-Hydraulic Interface between Modern Digital Control System and Vintage Gateshaft Governor System

TDG-001 - Pilot Control Shuttle Manifold

Designed Specifically for Hydro Turbine Control Applications.

Integral Shutdown Shuttle Valve Ensure Failsafe Operation in Compliance with IEEE Std 125 - 5.8.1.

Single Internal Moving Part Provides Reliable Operation for Many Years of Service.

Utilizes Commercially Available, Standard, D03 Type Valves for 65PV and 65R.

Utilizing Standard D03 Type Valve for 65R Allows Flexibility for Shutdown Scheme Options.

External / Remote Hydraulic Signal Sources Can Be Utilized for Run and Shutdown Initiation.

Gateshaft Control Column and Pilot Valve are Removed

Original Pilot Valve is Replaced with the TDG-001 Pilot Control Shuttle Manifold

LVDT is Installed to Provide Position Feedback for the

Relay Valve (Distributing Valve) Spool

MLDT is Installed to Provide Position Feedback for the Servomotor

(Wicket Gate, Etc. Position)

Dual Oil Filter Assembly is Installed to Ensure

Proper Oil Cleanliness for the New Control Valves

65 PV Proportional

Valve

Pilot Control Manifold

with Internal Shutdown

Shuttle Valve

Adapter Manifold Assembly65R

Run/Shutdown Solenoid Valve Controlling the Shuttle Valve

TDG-001 Pilot Control Shuttle Manifold

Woodward Gateshaft Governor Conversion

Gerler Engineering & Design, Inc. 1142 North Redbud Drive Loveland, CO 80538

Phone: Web:

Email:

970-593-1460 www.gerler-engineering.com/home [email protected]

Product Application - PA-001 27-May-14

Page 2

Typical Hydraulic Schematic of Gateshaft Conversion

FILTERED SYSTEM PRESSURE

PF AB

T P

B A65PV

65R

S/D SHUTTLE(SHUTDOWN

POSITION)

P

a

P T

A BPB.pv TA.pv

B.out A.out

TDG-001GATESHAFT

CONVERSION

TP-A-OUT

TP-A-PV

TP-B-PV

TP-PF

TP-SD

TDG-001PILOT CONTROL

SHUTTLE MANIFOLD

ADAPTER MANIFOLD

T

TP-B-OUT

TP-T

TPA B

T

TPA B

T

LVDT(POSITION FEEDBACK

FOR RELAY VALVE SPOOL)

MLDT(POSITION FEEDBACKFOR SERVOMOTOR)

GATESHAFTSERVOMOTOR

LIMIT SCREWS BOTH ENDS(TIMING NUTS)

CLOSING DIRECTION

GATESHAFT RELAY VALVE(DISTRIBUTING VALVE)