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TAPMOTION® TD ISM®

INNOVATIVE MOTOR-DRIVE SOLUTIONS WITH INTEGRATED MONITORING.

TAPMOTION® TD ISM®. THE INTELLIGENT MOTOR-DRIVE.

TAPMOTION® TD ISM®

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Key improvements – maximum customer benefit

In the TAPMOTION® TD ISM®, the drive energy is made available precisely where it is needed, at the tap changer cover. The drive commands generated in the control cabinet are transmitted to the motor installed above via a cable connection. This removes the need for a rigid drive shaft connection and the complex and time-intensive task of installing it. What's more, the precise motor torque delivered to the driven tap changer guarantees maximum safety when switching loads.

TAPMOTION® TD ISM® – the integrated motor-drive solution

The TAPMOTION® TD ISM® is factory-fit-ted with our very own ISM® (Integrated Smart Module) technology. This electro-nic automation platform is particularly well suited to the special conditions of energy technology. As well as controlling the drive of the on-load tap-changer, this state-of-the-art automation platform also enables the recording and evalua-tion of all relevant operating data from the power transformer. This allows you to plan how you operate, service, and

As a global market leader in the regulation of power transformers, we have made it our mission to respond to the changing requirements of the energy technology sector with innovative solutions and process improvements. With the new TAPMOTION® TD ISM® motor-drive unit, we are able to offer you a solution for the first time with a top drive that makes the drive energy available directly at the tap changer cover.

replace your equipment in a more effici-ent and targeted manner. Providing you with intelligent operational management and optimized asset management.

The simple connection and configuration process for the transformer sensors means that commissioning can be carried out quickly. In addition to monitoring functions, you get the benefit of freely available inputs, the data of which can be viewed at any time. Furthermore, spe-cially connected temperature sensors can be visualized graphically. As a result, you can configure your monitoring system individually.

The recorded and evaluated data can be transferred directly to SCADA. This great-ly reduces the amount of wiring needed during installation and significantly cuts costs compared with a conventional connection method. Visualization takes place via an integrated web server with ISM® IICI (Intuitive Control Interface). There is no need to install any other soft-ware.

Based on experience from more than 100,000 delivered motor drives from the TAPMOTION® product family, with our latest TAPMOTION® product – the TD ISM® – we are able to offer you optimum safety, reliability, and robustness.

RELIABILITY MEETS AUTOMATION.

TAPMOTION® TD ISM®

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I Aluminum sheet housing (protection class IP 66)

I Passive cooling thanks to double-walled design

I Position display with mechanical counter and status indicators

I LED strips for interior lightingI Integrated laptop holderI Thermostat-controlled anti-

condensation heatingI Key information also visible from

outside/UV-resistant inspection window

I Integrated data interface and socketI Manual operation

I Gear motor IP protection class 66 I Integrated cable plug connector for simple connection of gear motor

and control cabinetI Motor torque is specifically optimized for driving tap changersI No alterations to the tap changer coverI Suitable as retrofit solution

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The modular design means that the system can be extended to suit individual needs and equipment can be adapted to future tasks perfectly. Developed by experts for the special conditions that apply in the field of electrical energy technology.

I Maximum flexibility thanks to modular design

I Efficient hardware designed specifically for substation requirements

I EMC-safe designI 28 or 42* digital inputsI 15 or 20* digital outputs

I 4 to 12* analog inputs/outputsI Voltage measurement 1 ph. or 3 ph.*I Current measurement 1 ph. or 3 ph.*I 32 bit CPU with various communication interfacesI Position indication via 4-20 mA signal or BCD*I Optimized terminal arrangement for hassle-free electrical

connection with user-friendly terminal technology

*optional

Take advantage of our additional packages and integrate additional functions such as voltage regulation into your TAPMOTION® TD ISM®. The easy-to-connect sensors allow all the key operating data from a power transformer to be recorded, processed, and made available via integrated web visualization.

FOR EVERYONE WHO LIKES TO CONCENTRATE ON THE ESSENTIALS.

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TAPMOTION® TD ISM®

Voltage regulation*

I Linear and integral regulation algorithmI Up to 3 different desired valuesI Adjustable time delaysI Over- and undervoltage monitoringI RX line drop compensation or Z compensationI Parallel control of up to 16 transformers, master/

follower or circulating reactive current methods I 1-ph. or 3-ph. voltage measurement

Gas analysis (DGA)*

I Online assessment of up to 9 corrosive gases, relative moisture in oil and relative overall gas content

I Configurable limit value for each gasI Curve display of the measured valuesI Measured value memoryI Connection of DGA sensors via universal

4..20mA signals or MODBUS interface*

Cooling system control*

I Various control algorithms for periodic cooling-group activation or load-dependent, predictive cooling

I Control of up to 6 cooling stagesI Switching points, hysteresis and delay times

adjustable to your needsI Fail-safe modeI Cooling-stage monitoring

7*optional

OLTC monitoring

I Signals from motor-drive unit, motor protective switch, motor running, door contact

I Tap positionI OLTC oil temperatureI Status of the protective devices, e.g. Buchholz

relay, RS2001I OLTC tap-change statistics Number of tap-change operations and operating

time per levelI Maintenance information and operator intervalsI Electronic nameplate Additionally for OILTAP®*:I Contact wear, oil carbonization

Tx monitoring

I System voltage, load current, frequency

I Active, reactive and apparent power, load factor

I Ambient temperatureI Top-oil temperatureI Hot-spot calculation in acc. with

IEC 60076-7 or ANSI/IEEE C57.91I Aging rate and lifetime consumptionI Status of the protective devices,

e.g. Buchholz relayI Determination of bubbling tempera-

ture, paper moisture, overload resistance incl. forecast simulation

TD motor control

I Motor control and monitoringI Motor current monitoringI Automatic centering using calibration runI Electronic end-position blockingI Tap positionI OLTC PreCheck functionI Conforms to IEC 60214 (2014)

Communication with control point and intelligent sensors*

I IEC61850 (GOOSE function)I IEC 60870-5-101; 103; 104I DNP 3I Modbus TCP, RTU, ASCIII RSTP, PRP, HSR redundancy

protocols

Freely configurable inputs and outputs

Open, digital and analog inputs/outputs can be configured individually

With ISM® technology, MR has created a pioneering and standardized basis, covering all aspects of substation automation.

FUTURE-PROOFED. THE NEW ISM® TECHNOLOGY.

Software

I Robust operating system as the basis for all system and application functions

I Database of current and historical operating data as well as status and log information

I Web-based visualization in accordance with HTML 5 standard with SVG (Scalable Vector Graphics)

I All necessary SCADA protocols are available in client or server functionality

Hardware

I Modular and efficient hardware design I Integrated, flexible functionsI Specific modules for various tasks, such as

measurement or communicationI Supports all common interface standardsI 19" design or housing for installation on a cap

rail in a control cabinet or in a motor-drive unit

ISM® technology is the standardized hardware and software basis that is being used for all MR automa-tion solutions.

The hardware components and the universal soft-ware architecture are distinguished by their user-friendliness and flexibility. The system is, of course, designed to meet the special requirements of energy technology with regard to reliability, robustness, and durability. ISM® technology is also open and flexible, supporting both the use of standard products as well as the in-tegration of individual requirements in transformer substation automation. Regardless of the application, users benefit from standardized components, tools, and operating interfaces – in short: the ISM® Intuitive Control Interface (IICI).

TAPMOTION® TD ISM®

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tems for the areas of data management, link to SCADA, control and regulation, equipment automa-tion, and monitoring of energy supply components. Benefit from our decades of experience in on-load tap-changer regulation and monitoring.

Our all-around service includes:I Appraisal I AdviceI Development of a solutionI EngineeringI Implementation and commissioningI Training

Designed with future requirements in mind

ISM® is also available as a retrofit model for all TAP-MOTION® ED motor-drive units that have previously been delivered.

Your TAPMOTION® motor-drive unit is easy to equip with additional intelligence in just a few hours, allowing it to meet your individual requirements. As an option, we can also deliver the ISM® in a separate stainless-steel cabinet.

Customized systems are available for more demanding customers

On request, our experts will develop solutions matched perfectly to your needs. For power transmission or power distribution systems, we offer customized sys-

We are always at your side. Our experts offer a complete service and will develop customized solutions on request.

ALWAYS IN THE BEST HANDS.

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Simple and cost efficient retrofitting:Photo 1 The action: The ISM® is installed by our expertsPhoto 2 The result: Fit for the future – thanks to additional intelligence in the existing motor-drive unit

TAPMOTION® TD ISM®

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Motor-drive unit TAPMOTION® TD ISM®

Avaliable OLTC types VACUTAP® VM®, VR®, VV®

OILTAP® V, M, R

Power consumption motor 0.12 kW

Supply voltage motor circuit 3 AC/380 V/400 V/415 V/440 V

Frequency 50 Hz/60 Hz*

Operation time motor-drive per switching cycle ca. 6.5 s

Maximum tap positions 35

Supply voltage control and heating circuit AC 220 V / 230 V / 240 V

Ambient temperature –25°C ... +50°C, optional 55°C

Protection degreeIP 66 nach DIN EN 60529Corrosion protection class C4 (in acc. with ISO 12944-2), optional C5-M (in acc. with ISO 20340 O� shore

Isolation test voltage 2 kV/60 s

Housing TDS ISM®: WxHxD 616 x 848 x 420 mmTDL ISM®: WxHxD 616 x 1350 x 420 mm

WeightControl cabinet TDS 53 kgControl cabinet TDL 85 kgGear motor 23,5 kg

Standards IEC 60214 (2014)

ISM® technology

Measurements 3 phase U/I measurement (motor current)1 phase U/I measurement (transformer)3 phase U/I measurement (transformer)*

Digital inputs/outputs Galvanic isolated groups of inputs; signal voltage level 18-265 V AC/DCPotential free relay contacts; signal voltage level up to 265 V AC/DC

Analog inputs/outputs Galvanic isolated inputs 0..4..20 mA, 0..10 V DC, PT100Galvanic isolated outputs 0..4..20 mA, 0..10 V DC

Communication interfaces

EthernetRJ45 for SCADA communicationRJ45 for remote visualization*RJ45 for HMI connection*FO 1310 nm single port*FO 1310 nm dual port, redundancy protocols RSTP; PRP; HSR*

SerialRS 232/422/485 for SCADA communicationFO FST or FSMA connectorWave lenght 660 nm or 850 nm*

Standards IEC 61010-1, IEC 61010-2-030, IEC 61000-6-2/-4, IEC 60255-21-1/-2/-3 Class 1

Monitoring functions

Transformer monitoring Standard

OLTC monitoring Standard

Voltage regulation Optional

Cooling control Optional

DGA monitoring Optional

TECHNICAL DATATAPMOTION® TD ISM®.

*optional

MORE POWER, MORE VALUE.

The ideal solution for operators of public and industrial distribution grids.

Maintenance-free and long-lasting

I Torque supplied directly at the tap-changer coverI Simple connection of control cabinet and gear motor via cable connectionI No need for complex drive shaft installationI Coupling-safe design – integrated self-centering function – maximum safetyI Optimized for the use of electronic components

Reliable transformer monitoring

I Recording, storage, and evaluation of the necessary transformer values enables condition-based maintenance

I Minimal wiring needed thanks to direct transmission of the information to the control or fl eet monitoring system

Functionally integrated drive with modular monitoring solutions

I Modular and economic system, making ideal adaptation to all requirements possibleI Installation at any power transformer possible (no additional sensors required)I Complex and individual automation and monitoring tasks possibleI Suitable as retrofi t solutionI Integration of function (monitoring, voltage regulation and intelligent cooling control) in the TAPMOTION® TD motor-drive unit with tested and ready-to-connect solution

Simple operation and state-of-the-art graphic display

I Intuitive user interface with simple operating conceptI Software does not have to be installed thanks to web-based visualization I Interface for remote access included in standard scope of deliveryI Simple connection of optionally available touch displays

Additional services

I CommissioningI Performance of and support during factory/site acceptance tests (FAT/SAT) I Modernization of facilities – including system consultations and wiring modifi cationsI General product trainingI Technical training at our Regensburg training center or at local MR subsidiariesI On-site practical training I Support during facility certifi cation

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Meine Idee für Reinhausen

MIRMeine Idee für Reinhausen

ISMTechnology

®

Meine Idee für Reinhausen

MIRMeine Idee für Reinhausen

ISMTechnology

®

Meine Idee für Reinhausen

MIRMeine Idee für Reinhausen

ISMTechnology

®

Maschinenfabrik Reinhausen GmbHFalkensteinstrasse 893059 Regensburg, Germany

Phone: +49 941 4090-0Fax: +49 941 4090-7001E-mail: info@reinhausen.com

www.reinhausen.com

Please note:

The data in our publications may differ from

the data of the devices delivered. We reserve

the right to make changes without notice.

IN4378153/02 EN – TAPMOTION® TD ISM® –

F0332002 – 09/17 – uw –

©Maschinenfabrik Reinhausen GmbH 2016