Tank Lining

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    TANK LINING

    CUPA CONFERENCEFEBRUARY 7, 2012

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    1998 Upgrades

    By December 22, 1998, all underground

    storage tanks containing hazardous substances

    other than motor vehicle fuel shall be

    retrofitted with secondary containment

    meeting the requirements of Article 3.

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    By December 22, 1998,

    owners of motor vehicle fuel tanks constructed of

    steel shall retrofit those tanks with secondary

    containment meeting the requirements of Article

    3, or shall upgrade those tanks using one of the

    following options:

    Interior lining and cathodic protection

    Bladder system, and cathodic protection

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    Tank lining

    Tank lining may be used to satisfy part of theupgrade requirements of section 2662 or to

    repair a tank pursuant to section 2661.

    A tank that has been repaired using the

    interior lining method may not be repaired asecond time with the interior lining method.

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    CERTIFICATION

    By Special Inspector(registered professional engineer)

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    If the tank is made of non-corrodible material

    The tank shall

    be cleaned so

    that no residueremains on the

    tank wall

    surface

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    Non-corrodible tank

    (B) interior diameter measurements and, if the cross-section of the tank has compressed more than onepercent of the original diameter, the tank shall neither be

    certified nor returned to service unless the tank isexcavated and repaired to correct the compression;

    (C) interior inspection to identify any area wherecompression or tension cracking is occurring and shall

    determine whether additional fiberglass reinforcing isrequired for certification before the tank may be lined;and

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    Non-corrodible tank

    (D) If the special inspector does not certifythe tank as suitable for lining because it

    failed a test conducted in accordance withsubdivisions (1)(A) through (C) of thissubsection, the tank shall be closed inaccordance with Article 7.

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    lined tanks

    vacuum tested at a vacuum of 5.3 inches ofHg for no less than one minute.

    identify any area where compression ortension cracking and shall determine whetheradditional fiberglass reinforcing is requiredfor certification before the tank may be lined

    the tank shall be closed if certification fails.

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    If the tank is constructed of steel or

    steel clad

    The tank

    interior surface

    shall beabrasive-

    blasted

    completely free

    of scale, rust,and foreign

    matter;

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    If the tank is constructed of

    steel or steel clad

    The entire tank interior shall be tested using a

    thickness gauge on a one-foot grid pattern

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    Conditions for failure

    (steel tank)

    the tank's average metal thickness is less

    than 75 percent of the original wall thicknessor

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    Conditions for failure;

    if the tank has any of the following defects:

    An open seam or a split longer than three inches.

    A perforation larger than one and one half inches indiameter except directly below a gauging opening at

    the bottom of a tank where the perforation shall be no

    longer than two and one half inches in diameter.

    Five or more perforations in any one square-foot area.

    Multiple perforations of which any single perforation

    is larger than one half inch in diameter.

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    CORROSION

    The owner or operator shall demonstrate tothe satisfaction of the local agency that aserious corrosion or structural problem doesnot exist.

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    Lining

    Before lining a tank, thin areas or other flaws

    in the tank walls which need additional

    reinforcing shall be reinforced

    the lining material and lining process shall be

    listed or certified by an independent testing

    organization

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    internal inspection by a coatings expert or special

    inspector

    Visually checking the tank interior and liningfor discontinuity, compression, tensioncracking, and corrosion

    Testing for thickness and hardness of thelining

    For steel tanks, testing the lining using an

    electrical resistance holiday detector

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    THE PROCESS

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    Clean, purge, inert

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    Abrasive blast

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    White metal inspection

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    Look at me!!

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    Intelligence not a prerequisite

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    leaks

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    leaks

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    More leaks

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    repair

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    repair

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    lining

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    Hardness test

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    holiday

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    Lining contractors (alphabetically)

    Northwest Tank Liners

    Quality Fuel Services

    Session Tank Liners

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    Interior Lining Inspections

    Lining inspection:

    Within 10 years of initial lining

    At least every 5 years thereafter

    Written certification to local agency

    within 30 days.

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    Lining certification

    tank has been cleaned so that no residueremains on the tank walls.

    vacuum tested at a vacuum of 5.3 inches ofHg for no less than one minute.

    Visual check the tank interior and lining fordiscontinuity, compression, tension cracking,

    and corrosion.

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    For steel tank

    Testing theentire tank

    interior using a

    thickness

    gauge on aone-foot grid

    pattern

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    For steel tanks

    testing thelining using an

    electrical

    resistance

    holidaydetector

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    fiberglass tank

    interior diameter measurements to verifywhether the cross-section has compressed bymore than one percent of the original

    diameter.

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    For steel tanks

    Testing for thickness and hardness of thelining

    testing the lining using an electricalresistance holiday detector

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    Certification from the special

    inspector or coatings expert

    (A) the tank is suitable for continued use for aminimum of five years.

    (B) the tank is suitable for continued use for aminimum of five years only if it is relined orother improvements are made.

    (C) the tank is no longer suitable for continued

    use and shall be closed in accordance withArticle 7.

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    SCARY

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    Electrical cord

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    ppe

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    ppe

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    ANOTHER SITE

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    ??????

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    Thickness readings

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    Exhausting tank

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    ANOTHER SITE

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    Holiday test

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    Exhausting of tank

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    Opening of previous lined tank

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    Question 1

    A tank waslined in 1998.

    In 2008 the

    tank wasopened and

    this was

    observed.

    What are theoptions?

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    options

    If the lining was not done as a repair it

    may be re-lined Close the tank