Suzuki DT 6 (84-85) - Browns Point

DT 6 (1984-1985)

PREFACE

When it becomes necessary t o r ep lace p a r t s on SUZUKI OUTWARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a strict inspec t ion which guarantees q u a l i t y and performance.

This p a r t s ca ta logue cove r s t h e list o f a l l s e r v i c e p a r t s f o r SUZUKI DT6 VE/VF.

INSTRUCTIONS FOR QUOTING THE CATALOGUE

1. DIMENSIONS Dimensions of t h e p a r t s i n t h i s ca ta logue are ind ica t ed i n un i t millimeters.

2. ABBREVIATIONS Abbreviat ions used i n t h i s ca ta logue are as follows:

AR : A s requi red NT : Number o f t ee th &SY : Assembly E.No. . : Engine number F.No. : Frame number

OPT : Optional 0s : Over size STD : Standard

d : Diameter of material T : Thickness ID : I n s i d e diameter us : Under size OD : Outside diameter W : Width L : Length S,L,UL,LL : Transom t y p e LH : Left hand s i d e RH : Right hand s i d e

123456- : From F.No.00601-123456 1 2 X ~ X 5.6 . - - * * * * . Figures i n t h e d e s c r i p t i o n column

I D OD T(or W,Ll

k123456 : Up .to F.NO.00601-123456

show t h e dimensions of p a r t s . T 1-i-

3. INNER PARTS OF ASSEMBLY

i n d i c a t e s t h e component of t h e assembly a l s o a v a i l a b l e ind iv idua l ly . Par t name with a dot ( . I i n f ront a s shown i n t h e d e s c r i p t i o n column

DT6 VF €3 - 1 -

4. MODIFICATION NOTICE A p a r t s b u l l e t i n w i l l be s e n t t o you on a l l occas ions when changes i n p a r t s

occur , inc luding in te rchangeable modif icat ions between new p a r t s and o ld ones.

NOTE 5. - 5-1. Tnere are some d i f f e r e n t p a r t s from t h o s e o f product ion models

among s p a r e p a r t s f o r t h e aaminis t raLive reasons and common use of them wi th other models.

5-2 -

5-3.

I n r e spec t o f rubber hoses and v i n y l t u b e s , p l ease be s u r e t o use them by c u t t i n g o f f according t o t h e l eng th mentioned on p a r t s ca t a logue o r what is a c t u a l l y requi red on t h e vehicle .

Note t h a t t h e drawings on t h e i l l u s t r a t i o n page a r e f o r ready r e fe rence o f spa re p a r t s number, not t o be used a s an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL".

6. ON ISSUE TO NEW SPARE PARTS CATULOGE

This p a r t s ca ta logue was arranged t o inc lude modi f ica t ions a s o f Sep., 1984. Once each year new p a r t s ca t a logue w i l l be i s s u s d , conta in ing , o f cource, a l l p r i o r modif icat ions. Upon receipt o f each new i s s u e t h e o l d ca ta logue should be destroyed.

6 . ENSINE NUMBER

DT6 VE : 00601-401001k406818 DT6 VF : 00601-506819%

- - _ _ - - .. ,

Year

1977 1978 1979 1980

7

1981 1982 1983 1984 1985

P a r t s Model Year Desiqnation

c D F G J uz QD UE VF

Exampl e * cxxxxx Dxxxxx Fxxxxx oxxxxx lxxxxx 2xxxxx 3xxxxx 4xxxxx SXXXXX

Year Sa le s Designation Model

F

Exampl e

DT5OELB DTSOELC DT50ELN DT8 5TC LT DTl4OTCLX DT140TCLZ DTl4OTCXD DT140TCXE DT140TCXF

*Engine number o f f clamp bracke t

FIG. 1

22 1

12

9

9

11

i

I

' P 21

1 FIG.l (E 2) CYLINOER

Q'TY

- REF.NO. PART NO. DESCRIPTION REMARKS I 1-1 , 1-2

2 3 4 5 6

!

I i

7-1 7-2 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26-1 26-2 27 28-1 28-2 29 x)

31 32

09482-00259 SPARK PLUG (BP6HS) 09482-00338 SPARK PLUG (f36HS) 11110-98100-02M CYLINDER HEAD 11141-98100 GASET 01107-08358 BOLT 08321-21088 LOCK Wc\sHER 08322-11088 WASkER

11301-98190-02M CYLINDER / CRAMCASE ASSY 11301-98150-02M CYLINDER / CRANKCASE ASSY 01107-06508 .BOLT 2 01107-06308 .BOLT 1 01107-06758 .BOLT 4 01107-06608 .BOLT 3 01107-06558 .WLT 5 09100-06038 .BOLT 6

04211-09109 .DOWEL PIN 08321-21068 .LUCK WASHER 14151-98100 GASKET 14131-98100 PLATE 14141-98100-02M COVER, exhaust 01107-06258 BOLT 08322-21068 WlssHER

33883-98101-02M STAY, high tension cord 11411-98500 HOUSING, upper o i l seal 02122-06168 SCREW 09283-20006 OIL SEAL 11413-98500 GASKET 19151-98100-02M RETAINER, st at or 19151-98101-02M RETAINER, stator

BALL, pivot 091 19-06047 19172-98100 STOFPER 19172-98101 STOPPER 09320-05010 CUSHION 091 60-0 5028 Wc\sl€R

02112-05128 SCREW 11400-98871 GASKET SET

2 2 1 1 8 8 a 1 1 1 4 1 1 1

. 1 2 9 2 1 1 7 7 1 1 4 1 1 1 1 1 1 1 1 2 2 1

model VE model M

model VE

model M

model VE model VF

model VE model VF

OPT

' DT6 VF E3 Revised 12/10/84 OT6 VF €3 B2

6

2 FIG.2 (6- 3) CRANKSHAFT

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

1-1 1-2 1-3 2- 1 2-2 2-3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

I

OT6 VF E3

12110-96102 PISTON 12110-96102-025 PISTON (OSt0.25) 12110-96102-050 PISTON (0s: 0.50) 12140-99603 R I G SET 12140-28630-025 RING SET (US:0.25) 12140-28630-050 RING SET (OS:O.50) 12151-25000 09381-12001 09263-12015 12200-98102 12161-96000 09263-17005 12211-96001 12221-98102 12231-98101 12232-98100 12240-98101 09262-20062 09289-22004 09283-20035 09283- 10003 11431-98501 11433-98500 09100-06020 09162-06001

PIN CIRCLIP Wr(1ffi CRANKSI-LEFT ASSY

.HOD, c o n n e c t i n g

.BEC\RING

. PIN

.CRUNKSHUFT, upper

.WHEEL, upper c r a n k s h a f t

.WHEEL, lower c r a n k s h a f t

.CRANKSWT, lower

.BEARING

.OlL SEAL, middle c r a n k s h a f t OIL SEAL, lower c r a n k s h a f t OIL SEAL, d r i v e s h a f t upper

HOUSING @SET BOLT LOCK WASHER

2 2 OPT 2 OPT 2 2 OPT 2 OPT 2 4 2 1 2 2 1 1 1 1 1 3 1 1 1 1 1 2 2

DT6 VF E3

PSG.3

17

w 5

4@

DT6 VF E3

3 FIG.3 (El- 4) REED VALVE

Q'TY

1 08316-16066 NUT 2 2 01411-06168 STUD BOLT 2 3 13125-98300 GASKET, carburet or 1 4 01107-06308 BOLT 1 5 5 01107-06358 BOLT 2 1

7 l3lll-98lll-02M CASE, inlet 1 8 02112-06168 SCREW, valve seat 1 9 08321-21068 LOCK WASHER 1 10 08322-21068 WASER 1 11 13121-98100 GASKET, inlet 1 12 13153-98101 VALVL ASSY, reed 1 13 13152-98100 .STOPPER, reed valve 2 14 13153-98100 .VALVE, reed 2

DESCRIPTION REMARKS REF.NO. PART NO.

6 08322-21068 WASHER 6

15 02112-03068 . SCKEW 6 16 08321-21038 .LOCK WASHER 6

13122-98101 GASKET, valve seat 1

I 14

I

DT6 VF E3

1-

14

DT6 VF E3

2 I

-

6 -&T

4 FIG.4 (8- 5 ) CAREKRETOR


1-1 1-2 1-3 1-4 2 3 4 5 6 7 8 9 10 11-1 11-2 12-1 12-2 12-3 13 14

13200-98120 13200-98121 13200-98130 13200-98131 13267-98300 13268-96111 13268-92910 13269-98-YM 13250-98310 13254-98300 13251-98300 13343-98520 13613-98300 09491-27006 09491-24012 09491-25002 09491-22013 09491-21012 13631-93500 09305-04005

CARBURETOR ASSY ( S )

CAWURCTW HSSY (S) CARBURETOR ASSY (L) CARBUHETUR ASSY (L)

.SCREW, thrGtt le stop

.SPRIffi

.SPRING

.SCHEW, p i l o t a i r

.PIN, float

.GASKET, float chamber

.GASKET

. BOLT

.JET, main (115)

.JET, main (120) JST, main 1125) JET, main (110) JET, main (105) KNOB, s t a r t e r BUSHING, s t a r t e r knob

.FLOAT

!

* = a

I

: OT6 VF €3 Revised 12/10/84 !

. 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

model VE model VF model VE

model VF

S TYPE L T Y f X OPT OPT OPT

B5

98

mm

L3 =!A 92Cl

B

EL

o o ~ 8 6 - 0 ~ ~ 6 ~ 00ZE6-LZZL9 OOZE6-LZZL9 00Z€6-ZZZL9 (30T86-BLT6T 00ZE6-5ZZE9 M)7€6-SZZ€9 OZT86-18T6T OTT86-TTP6T 10050-90260

OPC%0-09T6fl troo50-58€60 TOT84-TLT61 85OfT-OT€BO 00ZZ6-E9VL9

ET Z-ZT T-ZT

TT OT

2-6 T-6 8 L 9

G tt F 2 T

Q’TY REF.NO. PART NO. DESCRIPTION REMARUS

DT6 VF E3

1’5

1 2 3

4

5

6 7

8

9

10

11 12 13

14 15

15100-98100

15170-981053 15251-98101

U9343-05137

09343-05137

09343-05137 15410-98500

65720-98520

08310-22108

08321-21108 09401-09402 15311-98100 09400-13302

01517-06208 1363598502

PUMP ASSY, fuel .OIAfflRUCH X T

. ! X E w

VXISE, fuel (pump-carburetor) HOSE, fuel (connect o r - f i l t er WX, fuel (filter-pump) FILTER, fuel

CONNECTOR, ma1 e fuel NUT

LOCK WA!jt-ER

CLIP H O E , vacuum CLAMP

BOLT GUIDE, choke rod

0

Rev1 sed 12/10/84 OT6 VF €3

m

1 1 4 1 L:270 1 L:36

1 L:195 1

1 1D:ll 1

1 6 1 2

2 1

G-’

19 18

17

FIG.7 (B- 8) WATEFi PUMP Q’TY

1 17563-98500 GROMMET 1 2-1 17561-98510 TLIBE, water (S) 1 2-2 17561-98520 TUBE, water (L) 1

REF,NO. BART NO. DESCRIPTION REMARKS

3-1 17415-90500 BUSHING 1 ‘405875

3-2 17415-98501 WSHING 1 40587fi

4 W289-10002 OIL SEAL 1 5 09208-06025 STUD BOLT 4

6 09162-06001 LOCK WASHEt? 4

7 09140-06004 NUT Lk

a 9

10-1 10-2 11 12 1,3 1.4 15 16 17 18 i9 2a 21 22 23 24-1 24-2 25 26 27

17411-98505 09420-03002 17461-98500 17461-98501 1747i-ga503 17472-98503 56130-98503 09289-10005 03202-04038 56132-98501 09108-06063 09162-06006 09140-06020 08331-41309 56130-98520 09263-15019 09262-10009 17441-98511 17441-98521 09125-05047 89161-05010 17400-98550

USE water pump KEY

IMPELLER IMPELLER PLATE GASKET HOUSIMG, d r i v e s h a f t .OIL SEAL, d r i v e s h a f t loNer DOWEL PIN GASMET STUD i3OLT LOCK WASHEH NUT CIilCLIP HOUSING, d r i v e s h a f t . W A K I N G , d r i v e s h a f t .SEAL, d r i v e s h a f t o i l GUIDE, water tube (S) GUIDE, water t u b e (L) SCHEW WASER WATEH PUMP HEPAIR K I T

1 1 1 ‘403528 1 40352% 1 1 1 model VE 1 model VE 2 1 1 1 1 1 1 model VF

1 model VF 2 model VF 1 1 1 1 1 OPT

13

DT6 VF E3

a0

DT6 VF €3

0

FIG. 8

8

1-

8 FIG.8 (C- 2) STARTER

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21-1 21-2 22 23

18100-98114 18121-98100 18344-98100 18142-98300 18253-98300 18255-98301 18271-98100 18261-98100 18291-98102 18283-98102 18284-98101 18280-98102 18335-98100 18332-98100 18200-98100 18210-93001 01517-06168 09i60-050io

08316-26068 01421-06128

18630-98100 18630-98101 18642-98100 18650-98100

STARTER ASSY, recoil .REEL, starter .PIN, starter .spRIffi, recoil .WSHING, starter .CIRCLIP, starter .SPRING, friction .PINION, starter .HOLDER, cable .SPACER

.SPRING, return

.STOPPER

. wusm

.BOLT

.GRIP ASSY, starter

. .GRIP WLT

WASHER STUD BOLT

WT

CABLE ASSY, inter lock CABLE ASSY, inter lock HOLLER, cable ARM, inter lock

I DT6 VF €3 ' Revi sed 12/ 10/84

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 model VE

1 model VF 1 1

62

FIG. 9

- 10

9 FIC.9 (C- 3) CLUTCH LEVER

Q'TY

P? 8 7

DT6 VF E3

4

5

\

13 I

I 16

@-

12

1

1'7

F!EF.NO. PART NO. DESCRIPTION REMARKS

1 2 3 4-1 4-2 5 6 7 8 9 10-1 10-2 11 12-1 12-2 12-3 12-4 13 14 15 16 17 18 19 20 21 22 23 24 25 26

21110-98101-02M UVER, C l u t c h

0926C-10005 09440-07021 22511-99000 22511-99001 21210-98502 09280-09003 09162-08003 09140-08016 09204-01001 23111-98510 23111-98520 09305-06008 25111-98510 25111-98110 25111-98520 25111-98120 03128-06014. 23311-99001 23321-99001 09160-06015 09204-01001 25222-93000 25211-98501 09280-06004 09280-16005 08212-06201 08310- 11068 25311-93100 09139-06935 09168-06002

- DT6 VF E3 '

WLL, c l u t c h notch SPHING, c lu tch notch GHEc\SE NIPPLE, c lu tch CHEUSE NIPPLE, c lu tch W T , c l u t c h lever 0 RING, c lu tch lever shaft LOCK WASHER NUT

COTTEK PIN, c lu tch rod HUU, c lu tch ( S )

RW, c l u t c h (L) BUSHING, s h i f t i n g rod ROD, s h i f t i n g ( S )

H W , s h i f t i n g tS) ROO, s h i f t i n g (L)

HOD, sh i fc ing (L)

BOLT, c l u t c h rod CONNECTOH, c lu tch rod 1 CONNECTOH, c lu tch rod 2 WASI-EH, s h i f t i n g rod COTTER PIN, s h i f t i n g rod tKK)T, s h i f t i n g rod WIUE, s h i f t i n g rod 0 RING, s h i f t i n g rod 0 RING, sh i f t ing rod guide WASWH, s h i f t i n g rod guide NUT CAM, s h i f t i n g SCREW, sh i f t ing cam stop 'SASKET, cam stop screw

1 1 1 1 model VE 1 model VF 1 2 1 1 2 1 1 1 1 model VE 1 moue1 VF 1 model VE 1 model VF

1 1 1 1 1 1 1 1 1 1 1 1 1 1

c3

10 FIG.10 (C- 4) WWTO

Q'TY FIG. 0 Q

DT6 VF E3

REF.NO. PART NO. DESCRIPTION REMARKS

1-1 1-2 2-1 2-2 3 4 5-1 5-2 6 7 8 9

10-1 10-2 fl 12 13 14 15

32101-98131 32101-98150 32140-98110 32140-98120 02112-05258 08321-21058 32150-98101 32150-98110 02112-04108 08321-21048 32120-98111 02112-05308 32102-98113 32102-98130 08310-22128 08321-31128 08322-11128 08341-31039 02122-05128

STATOR ASSY 1 STATOR ASSY 1 .COIL ASSY, i g n i t i o n 1 .COIL ASSY, i g n i t i o n 1 .SCREW * 2

4 .LOW WASHER 1 *SENSOR

*SENSOR 1 .SCREW 2 .LOCK WASH33 2 .WIL ASSY, l i g h t i n g (12V,80W) 1 .SCREW 2

1 FLYWHEEL FLYWHEEL 1 NUT, magneto rotor 1 LOCK WAStER 1 WASI-ER 1 KEY 1 SCREW 2

15

I

OT6 VF E3 Revised 12/10/84 -

m

model VE model VF model VE model YF

model VE model VF

model VE model VF

I

11 FI6.11 (C- 5 ) ELKTRICAL

Q'TY REMARKS REF.NO. PART NO. DESCRIPTION

1 2-1

2-2

3 4

5-1 5-2 6

7

0

9 10 11

12

13 14

15

16 17 18

33510-95510

37800-93150

37800-98550

37801-98300

09404-06201

32900-98101 32900-98110 09111-060x1

09180-06079

09404-06202

01107-06208 36895-94400 37820-98101

37950-98501

09125-04011 0!3162-04002 37824-98100

36632-95501 39601-93902

36634-93910

cup, spark Plug SWITCH ASSY, engine stop SWITCH HSSY, engine stop L€AD, stop suitch CLAMP, switch wire CDI UNIT & IGNITION COIL COI UNIT & IGNITION COIL BOLT, lower SPACER CLAW, lead wire BOLT, upper W, engine ground SWITCH ASSY, emergency BRACKET SCREBJ

LOCK W A X R G R O W T

aAKP RECEPTACLE A S Y , l ighting .CUP

- OT6 VF E3 Revised 12/10/84

2

1 model VE 1 model VF 1 1 1 model VE 1 model VF 1 1 1 1 1 1

1 2

2 1 1 1 1

FIG. 1 a

16

12 FIC.12 (C- 6) CLAMP BRACKET

Q’TY

1 41111-98512-02M MUCKET, clamp sTeD 1 2 41121-98514-02M BRACKET, clamp PORT 1 3 09100-10190 BOLT, swivel shaft 1 4 09160-10082 WASER 1 5 09159-10050 WT 1 6 41221-93001 KNOB, tilt stopper 1 7 09205-03015 PIN 1 8 09300-12009 USHI NC 1 9 09200-12003 PIN 1 10 41311-98101 PLATE 1 11 09125-06053 SCHEW 4 12 41213-98100 FIAT€ 2 13 41211-98503 SCREW 2 14 09205-05001 PIN 2 15 41212-99000-02M HANIL€ 2 16 09306-10011 BUSH, swivel shaft 2

REF.IU0. PART NO. DESCRIPTION REMARKS

I

OTQ VF €3 Revised 12/10/84 DT6 VF €3 Revised 12/10/84

FIG. 1 3 Q’TY

1.7 . r , /

0 0

/

/ /

0 0

0

Q

I

I I I I I I I I I

25 -23


1 43111-98103-02M BRACKET, swivel 1 2 43410-98101 &MUSTER, steering 1 3 43712-98503 PUTE 1 4 43713-98500 PIECE 4 5 43711-98101 BUSHING 1

6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23

, 24 25

22511-99000 GREASE NlPPLE 09109-06123 BOLT 09162-06001 LOCK WASHER 09160-06015 W A S M

09440-09012 SPRING 09119-06060 BOLT 43121-98101-02M COVER 43721-98504 BUSHING 09200-08045 PIN 09204-01001 COTTER PIN 45212-98500 SPRING

45411-98501-02M €LOCK, thrust 45211-98502 SPRING 09133-05003 %RE# 09300-08005 45110-98502 EVER, rack 45700-98501 45713-98502 .HOOK

. 45231-98502 URM

BUSHING

SWLLW DRIVE ASSY

09443-06038 .SPtu&

IB.

OT6 VF E3

I

2 4 4 4 1 1 1 1 1 2 1 1 1 1 1 2 1 1. OPT 1 OPT 1 OPT

FOG. 04 14

FIG.14 (D- 2) DRIVESHAFT HOUSING Q’TY

REMARKS REF.NO. PART NO. DESCRIPTION 1-1 1-2 2 3 4 5 6 7 8 9 10 11 12 13 14

52110-98515-02M HOUSING, drive shaR (5) 52110-98526-02M HOUSING, drive shaft (L)

09205-10003 .PIN, clutch lever 52113-98500 GASKET 09108-08147 STUD BOLT 09206-11006 SPACER 09162-08007 LOCK Wc\sHuI 09140-08016 NUT 09100-08232 BOLT 09162-08003 LOCK WASHER 09160-08015 WASH% 52115-98501-02M COVER, c lutch adjusting hole 52116-985Kl WSKFI 03108-05011 09145-05001 NUT

STUD BOLT

1 1 1 1 2 2 2 2 4

4 4 1 1 2 2

n

DT6 VF €3 DT6 VF E3

FIG. IS

15 FIG.15 (D- 3) GEAR CkSE

Q'TY

\ 72

70

REF.NO. PART NO. DESCRIPTION REMRUS

1-1 1-2 2 3 4- 1 4-2 5 6 7

8 9 10 11 12 13 14 15 16 17 18 19

20 21 22

23

55110-98502-02M CASE, gear 55110-98510-02M CASE, gear 09263-14010 .BEARING 08113-60040 .BEARIffi 55112-985GO-02M COVER 55112-98501-02M CWER 55114-98502 COVER 09132-04022 SCHEW 55320-93142 ZINC, protect ion 09100-08232 BOLT 09162-08003 LOCK WASHER 09248- 10005 PLUG, dra i i 09168-10022 CASKET

56110-98502-02M HWSLNG, prop shaft brg 08113-60040 .BEARING 09289-1 4002 . O I L SEAL 56110-98520-02M HOUSING, prop shaft brq 09262-14001 .BEARIffi, prop shaft 051282-14002 .SEAL, prop shaft o i l

56122-98500 PIIOTECTOFI, hsg prop 09100-06103 BOLT 09162-06001 LOQC WASHER 09280-48003 0 HIM2

.BEARIS, reverse gear 08113-600Llo

55300-95500 ZINC USSY

1 1 1 1 1 1 1 4

1 4 4 3 3 1 1 1 1 1 2 1 1 2 2

1 1

model VE model VF

-01965 40196@

model VE model VE model VE model VF model W moael vF mdel VF

OPT

- OT6 VF E3 Revised 12/10/84

DT6 VF E3

FIG. 16

I 2

3

DT6 VF E3

16 FIG.16 (0- 4) PROPELLER

Q'TY DESCRIPTION REMARKS REF.NO. PART NO.

1 F700 1-2 58111-98101-01T PHOPELLEH (3~200~190) 1 F710 1-3 58111-98502-01T PROPELLER (3~200~170) 1 F610,STU 1-4 58111-98722-01T PHOPELLEH (3~200~130) 1 F500 1-5 58111-99722-01T PROPELLER (3~200~150) 1 F600 2 58120-98511 WSH 5. 3-1 09202-05020 SHEAR PIN 1 model M:

1-1 58111-96002-011 PROELLEH (3~215~180)

3-2 092u9-osO20 SHWK PIN 4 58130-98101 NUT 5 09204-03001 COTTER PIN

I

I I

I i

!I

j

I DT6 vF Ii3 i I-

1 model VF 1 2

1-

FIG. I I

3-

2-

5-

- 6 -

7 -

19 20

I

10 9

DT6 VF E3

17 FIG.17 (0- 5 ) TRaP(SlilISSIOM (model VE)

Q’TY REMARKS REF.NO. PART NO. DESCRIPTION

1-1 1-2 2 3 4 5 6 7- 1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 8 9

10-1 10-2 10-3

I

; 10-4 10-5 10-6 10-7 10-8 11 12

57110-98514 57110-98524 08331-31109 08211-10161 09262-10005 57116-98500 57117-98501 08221-10143 08221-10144 08221-10145 09181-10003 09181-10004 09181-10005 09181-10006 09181-10007 08211-10141 08221-10146 57311-98501 57510-98501 08221-20303 08221-20304 09181-20026 09181-20027 08221-20305 09181-20008 09181-2M310 09181-20012 09160-12041 09181-121307

W T , drive (S) W T , drive (L) . CIRCLIP .THRUST WASHER .EIWHIffi .SPACER .IWR nm SHIM (T:0.1) SHIM (T:0.2) %IM (T:0.5) SHIM (T:0.7) $HIM (T:G.9)

SHIM (T:1.2) SHIM (T:1.3) SHIM (T:1.0) SHIM (T:O.8) PXNXON m R , forward SHIM (T:0.1) SHIM (T:0.2) SHIM (T:0.3) SHIM (T:0.4) SHIM (T:0.5) SHIM (T:0.6) SHIM (T:0.7) SHIM (T:0.8) TWUST WASHER (T:1.0) SHIM (T:0.5)

SHIM ( T : l . l )

DT6 VF €3 Revised 12/10/84

I

1 1 2 2 1 1 L:156 1 1 2 1 1 1 1 1 1 1 1 1 1 1 4 2 2 2

- 2 2 2 1 1

5

1-

2 33i 20

I 19 I

/

bT6 VF E3

18 FIG.17 (D- 6 ) TRHNS)IITSSIOPI (model VE)


13-1 57600-98!501 W T , propeller 1 q01965 13-2 14 57621-56501 .SHIFTEN, clutch dog 1 15 09209-04017 .PIN 1 16 09440-05019 .rnIffi 1 17 57631-98500 ROO, push 1

PIN 1 18

19 57520-98511 GEAR, reverse 1 20 09160-14022 THURST WASHER (T:1.5) 1

21 09181-14001 SHIM (T:0.5) 1

1 40196tWi06818 W T , propeller 576001985Ln

57632-98500

FOR VF MODEL SEE FIG. 18

i

I

I I

Revised 12/10/84 i j OT6 VF €3

1 1 -

56

. ._ . . . . . .. . . . . . .. . . - .- . - i

10 7 DT6 VF E3

LY

FIG.18 (0- 7) TRHNSMISSIW (model VF) Q’TY

REliARKS REF.NO. PART NO. DESCRIPTION 1-1 1-2 2 3 4 5 6-1 6-2 6-3 6-4 6-5 6-6 6-7 7 8 9-1 9-2 10-1 10-2 10-3 10-4 10-5 10-5 11-1 11-2 11-3 12 13 14 15 16 17

PI

57110-98550 57110-98560 57117-98501 09160-16023 09263-15003 57311-98510 09ie1-~0003

C B ~ 81- 10005 09181-10004

09181-10006 09181-10007 C.l8211-10141 08221-10146 57510-98502 57521-98520 09160-12041 09181-12007 09181-2OW8 09181-20010 09181-20012 09181-20026 09181-20027 08221-20305 08211-14181 08211-14182 08211-14183 57600-98510 57621-98501 09209-04017 0944G05019 57631-98500 57632-98500

W T , drive (S) W T , drive (L) .INNER R U E

THRUST WAYlER IjEARIffi PINION SHIM (0.7) SHIM (0.9) SHIM (1.1) SHIM (1.2) SHIM (1.3) SHIM (1.0) SHIM (0.8) GEAR, forward GEAR, reverse THR WASHER FWD (1.0) SHIM FWD (0.5) SHIM (0.6) SHIM (0.7) SHIM (0.8) SHIM (0.3) SHIM (0.4) SHIM (0.5) THR WASHER REV (1.0) THR WASHER HEV (1.5) THR WUSkER REV (2.0) W T , propel ler .SHIFTER, clutch dog . PIN

.SPRING HOD, push PIN, push

FOR VE MODEL SEE FIG. 17

OT6 VF E3 Revised 12/10/84

m

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1

6

1

16

20

FIC.19 (0- 8) LOWER COVER Q'TY

REF.NO, BART NO. DESCRIPTION RENARKS

1-1 1-2 2 3

4

S

6

7

8 9 10 11 12

13 14

15 16

I

I

I 4

,

I I 1 ! I

I i

I I

I I

i I

!

61111-?8103-02M COVER, engine lower 61111-98104-02M COVER, engine lower 61112-98103 RUBBER, engine lower

61113-98500 SEAL 09100-06020 DOLT 03100-Q6015 WHS&H

09103-06093 BOLT 09250-08008 PLUG

PLUG 09250-10001 01107-06108 BOLT 08322-21068 61631-98101 HOW

09164-13005 WASW-R, wave

09306-13002 WSHING, haok lever

61521-96000 HOLDER, shear pin

09800-81800

WASHER

61633-96002-02M LEVER, hook

TOOL SET

1 *406300 1 406301%

1 1 6 model VE 6 model VE 6 model VF

1 1 1 1 1 1 1 1 1 1

DT6 VF E3 DT6 VF €3

m I

FOG. 20

6 - 7

8

LA

FIG.20 (& 9 ) ENGINE COVER 1 Q'TY

1 61402-98820-02M COVER !XT, engine 1 61422-98570 .EMBLEM, f ront 1 61441-98560 .EMBLEM, side 2

1 5 61435-38180 .EMBLEM, rear 1

6 61443-98180 . DECAL, STBD 1 1

8 68110-96110 COVER, weat her 1 OPT

I ~ REF.NO. PART NO. DESCRIPTION REMARKS I

l 2 3

4 21131-96003 .MARK, clutch s h i f t

. DECAL, PORT 7 61453-98180

II

OT6 VF E3 Revised 12/10/84

OT6 VF E3

5 1 4

FEG. 2 1

22 FIG.21 (0-10) HANDLE

Q’TY DESC HIPTSON REMARUS REF.NO. PART W.

1 2 3 4 5 6 7 8

9 10 11 12 13-1 13-2 14 15 16 17 18 19

’ 20 21 22 23

24 25 26 27 28

63113-95100-02M COYER, t i l l z r handle STUD BOLT 01421-08508

01421-08608 sun BOLT 08322-11088 WAS%7 08310-12088 NUT 63ii5-saioo BUSHING 09160-13008 WASHER (13.5~31.5~0.5) 09160-32004 WASHER ( 32.5x42x0.5) 63116-98100 BUSHING, t i l l e r handle 63610-98101 CABLE ASSY, thrott le 63610-98111 CABLE ASSY, t h r o t t l e

63111-93205-02M HANDLE, t i l l e r 63111-93210-02M VANDLE, t i l ler 63225-93200 BUSHING 09440-12027 SPRING 63227-93200 PIN 63223-93201 STOPPER 09126-06006 SCREW 63210-93901 GRIP 63117-93400 PROTECTOR 09163-06001 LOCK WASER 63220-98501 ROD, handle 63241-94300 ADJUSTER, grip 03100-06113 WLT (6x16) 09160-06015 WASHER (6,5xl3xl)

63240-96300 ADJUSTER SET, handle grip 63300-93900

PAM, handle grip 63215-93400

LOCK WASHER 09162-06006

BAR ASSY , exten t ion

1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

L : 240 L : 210

U06514 40651%

~406514 ~406514 ~406514 Q06514 40651% OPT

DT6 VF E3

I

DT6 VF €3

FIG. 22

18 L 1 7 -

25

- 15

-1

a/’ I

23 FIG.22 (D-11) FUEL TRW

Q’TTY REMARKS REF-NO. PAR? NO. DESCRIPTION

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

65008-985m 65871-93013 65510-98507 65561-98502 02112-06168 02112-OW8 09168-06002 65850-98104 65740-95500 65830-95500 65853-93001 65854-93001 65864-95200 02112-04108 65680-9850[3 65830-93301 02112-05088 08321-21058 08322-21058 65700-98506 65750-98505 65770-99702 65781-98500 09403-11402 65720-98520 08310-22108 08321-21108 65720-98590 65700-95271

TANK SET, f u e l (35L) .GASKET

.CUP

. . GASm

.SCREW

.SCREW

.WASHER

.GAUGE ASSY

. .CONNECTOR, ma1 e fuel . . FILTER

. .STRAINER . .GASKET, strainer

. .FLOAT

..SCREW OUTLET ASSY

.FILTER

.SCREW

.LOCK WASER

.WASHER

HOSE tank - connector . CONNECTOR, f emal e fuel .W, sgueeze .a Ip .CLIP CONNECTOR, male fuel NUT

LOU WASHER CONNECTOR, ma1 e fuel HOSE, f u e l joint

1 1 1 1 3 1 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 3 1 1 1. 1 1 1

(4 u.s GALl(3.3 w. GAL)

OPT: see note #1 00: 13

see note #2

ID:11

0D:ll

OPT OD:13 OPT OD: ll/ID: 13

Note #1:

Note #2:

To use with fuel hose 65700-98506 you mus t use fuel connector 65750-93000 (OD: 13) a1 so. On the DT6 and DT8, the fuel t a n k comes w i t h this outlet assy as s tandard equipment. Replacement fuel t a n k s come with fuel gauge assy 65850-98104.

DT6 VF €3 Revised 12/10/84 DT6 VF E3

F G . 23 1 I -v

I 1 f I

B8 19

23

I I 18 I

1 3

: DT6 VF E3

L4

FIG.23 (E- 2) OPTIONAL : ELECTRICAL Q’YY

REMARKS DESCRIPTION REF.NO. PART NO. 1-1 1-2 2-1 2-2 3 4 5 6

7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23

m

DT6 VF €3

I

37802-98300 37802-98100 37820-93705 37820-98110 37950-98501 09125-04011 09162-Om2 37824-93900 37824-98100 39600-93900 39602-9391#3 39601-93902 36632-95501 39603-93900 32801-98100 37132-93700 36898-93300 36740-95252 09481-20001 36791-95200 32800-95720 0211245258 08321-21058 08310-11058 32890-98100

SWITCH SET, emergmcy SWITCH SET, emergency .SWITCH A S Y , emergency .SWITCH ASSY, emergency .€RACKET, emergency .SCREW .LOCK u w .WOMP.(ET

. G R O W T

CONSENT m y , law .PLUG, lighting .SOCKET ASSY, lamp . c w .GROMMET

HECTIFIER SET .COWCTW, lead wire .LEAD WIRE, consent ea r th .CASE ASSY, fuse ..FUSE (2OA)

.HOLIER, fuse case

.RECTIFIER &SY

. SCREW

.LOCK W M R

.NUT

.STAY, rectif ier

Revised 12/10/84

1 1 1 1 1 2

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

model Q O / E

model VF model QD/VE model bf model VF

model VF model VF

L2

FIC.24 (€0 3) QPT : RfiWTE CONTROL BOX Q’TY

1 67200-95203 REMOTE CONTROL BOX ASSY STBD 1 2 672W95213 REMOTE CONTROL BOX ASSY PORT 1 3 67300-95810 .HGLER SEI 1 4 67214-95200 *m 1 5 67130-98102-02M R€MOTE CONTRL#, PMHTS ASS’{ 1


6 67340-98109 .HOLIER 7 67440-93701 . G U L E 8 67341-93400 *WLER

9 09100-06113 .BOLT

i0 09162-06001 *Low: WASHER 11 67466-95200 .COfWCToR

l2 13 14 15 i6 17 18 19 20

09119-06047 .W, pivot

67418-98100-02M .%At7

63225-93200 .BUSHING 67417-98100 *A%!

0!3159-1)8026 .M 09140-06GC# .NUT

67463-95200 .CilNNECTW 09140-05001 .NUT

67413-98100 .Roo

I

DT6 VF E3 Revised 12/10/84

1 1 1 3 3 1 3 1 2 1 1 1 2 1 1

DT6 VF E3

FIG. 24 5

I

FIG.24 (E-4)

REF.NO. PART NO.

21-1 37800-93750 21-2 37800-93710 22 09140- 14014 23 09404-0620 1 24 19190- 981 10 25 63227-93200 26 09100-06089 27 09140-06004 28-1 99105-00006 28-2 99105-00007 28-3 99105-00008

99105-00009 28-4 28-5 99105-00010 28-6 99105-COO11 28-7 WlO5-OO012 28-8 99105-COO13 28-9 99105-00014 28- 10 99105-00015 28-11 99105-00016 28-12 99105-00017 28-13 99105-00018 28-34 99105-00019 28-15 99105-00020 28-16 99105-00022 29 67140-95300 30 67 140-95600

OPT : REMOTE CONTROL BOX DESCRIPTION f!'TY

.SWITCH ASSY, engine stop .SWITCH ASSY, engine stop .NIT .CLAMP .ARM SET . .PIN . .BOLT . .NUT CABLE, Remote Control CABLE, Remote Control CASLE, Remote Control CABLE Remote Control CABLE, Remote Control CABLE, Remote Control CABLE, Remote Control CABLE, Remote Control CABLE, Remote Control CABLE, Remote Control CABLE, Remote Control CABLE, Remote Control CABLE, Remote Control CABLE, Remote Control CABLE, Remote Control CABLE, Remote Control ATTACHMENT, twin remo-con k i t ATTACHMENT, twin remo-con k i t

1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1

REMARKS

model VE model VF

L: 6 ft. L: 7 ft. L: 8 ft. L: 9 ft. L: 10 ft. L: 11 ft. L: 12 ft. L: 13 ft. L: 14 ft. L: 15 ft. L: 16 ft. L: 17 ft. L: 18 ft. L: 19 ft. L: 20 ft. L: 22 ft. NP05 Control Box NAl2S Control Box

DT6 VF E3 Revised 12/10/84 EQ

DT6 V f E3

PIG. 25

15

i

DT6 VF E3

& I

FIG.= (€0 5) CPT 4 REM3E CONTROL 8DX Q’TY


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

67200-94340 67296-94300 67296-94310 67275-94300 67288-94300 67271-94300 67288-94310 09140-06004 09125-06012

67232-94300 67252-95D 67214-94300 67241-943X 67255-94300 67293-94300 67292-94300 67220-94300

W T E C O N T U BQX

.SCREW

.SCREW

.END, cable . W M

.HOLLER, cable . W M

, VJi

.SCREW

.€uJ5H

.Burn

.ACTUATOR

.LEVER, free t h r o t t l e

.ARM, neutral lock

.PIN

.E RING

.PLATE USSY

1 3 4 2 4 1 3 3 3 1 1 1 1 1 1 3 1

NA05 REMOTE CONTROL BOX

E

DT6 VF E3 Revised 12/10/84

0

3

1 DT6 VF €3 Revised 12/10/84

R

I

OT6 VF €3

I.

LO

FIG.26 (E- 6 ) OPTIONCU. Q ' V Y


1 99000-31120 2 991?00-310#3 GASKET, l iqu id 1 for gear case lOOg 3 99000-32020 THREAD LOCK SUPER "13338" 1 509

4-2 99000-25170

SUzUKr S I L I C ~ SEAL 1 for gear case 5Og

4-1 99000-25160 GREASE, water resistant 1 2509

5 99000-22540 G€AR OIL, olrtboard motor 1 40occ 1 5 a GREASE, water resist ant

99000-25010 SUZUKI SUPER CREASE A 1 4509, for crank o i l seal 6 7 990130- 320% THREAD LUCK "1342" 1 509

9-1 99030-10109-01T PAINT (Francis White No.2) 1 909 9-2 99000-10209-021.1 PAINT (Andes Blue Metallic) 1 909

Revised 12/10/84

Suzuki DT 6 (84-85) - Browns Point

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Transcript of Suzuki DT 6 (84-85) - Browns Point