Suzuki DT 60 (83) - Suzuki Outboard Parts & Accessories83).pdfWhen it becomes necessary to replace...
Transcript of Suzuki DT 60 (83) - Suzuki Outboard Parts & Accessories83).pdfWhen it becomes necessary to replace...
DT 60 (1983)
PREFACE
When i t becomes necessary t o replace par ts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a s t r i c t inspect ion which guarantees q u a l i t y and performance.
This par ts catalogue covers the l i s t of all service par ts for SUZUKI DT60 OD. The basic model o f t h i s par ts catalogue is DT60 O/I QD.
INSTRUCTIONS FOR QUOTING THE CATALOGUE
1. DIMENSIONS Dimensions o f the Darts i n t h i s catalogue are ind icated i n c n i t mi l l imeters .
2. ABBREVIATIONS Abbreviations used i n t h i s catalogue are as follows:
AR : As required I NT : Number o f t e e t h ASSY : Assembly OPT : Optional E.No. : Engine number 0s : Over s ize
F.No. d : Diameter o f mater ia l T : Thickness
I D : Ins ide diameter us : Under s ize
: Frame number STD : Standard .
: Outside diameter w : Width ,PO L : Length. LH : L e f t hand side
RH : Right hand side
S,L,UL,LL : Transom type
12 x 34 x 5.6 - * * - = * * - Figures i n the descr ip t ion column
I D OD T(or W,L)
show the dimensions of parts. 1 7 T
,DT60 0/1 QD E3 - 1 - .... .- . . .
3. INNER PARTS OF ASSfMBLY Part name with a dot (.> i n f r o n t as shown i n t h e descr ip t ion column
ind icates the component o f t h e assembly also avai lab le ind iv idua l l y .
4 MODIFICATION NOTICE A par ts b u l l e t i n will be sent t o you on a l l occasions when changes i n
par ts occur, inc lud ing interchangeable modif icat ions between new par ts and o l d ones.
5. NOTE
5-1. -
There are some d i f f e r e n t p a r t s from those o f production models among spare par ts for the administrat ive reasons and
common use of them with other models.
5-2. I n respect o f rubber hoses and v i n y l tubes, please be sure t o use them by c u t t i n g o f f according t o the length
mentioned on par ts catalogue o r what i s ac tua l l y required on the vehicle.
5-3. Note t h a t the drawings on the i l l u s t r a t i o n page are f o r
ready reference o f spare par ts number, not t o be used as.an assembly manual.
When assembling, use 5 U Z U K I SERVICE MANUAL".
6 . ENGINE NWBER
DT60 O/I QD : 06001-301001-
DT60 O/I QD E3 - 2 - A7
1
1
REF.NO. 1 2
3 4
5 6
7
8
9
10 11
12
13
14
15
16 17
18 19
20
21
22
- FIG.l (6- 2) CYLINDER
Q'TY DESCRIPTION REMARKS PART NO. 1
11161-95202-02M COVER, cyl inder head 1 11162-95201. GASKET, cyl inder head cover 1
11111-95321-02M CYLINDER HEAD 11141-95304
01107-10808 08321-21108
08322-11108
01107-06258 01107-06308
08321-21068 08322-21068
09119-10016 08321-21108
08322-11108 09100-06033
08321-21068
08322-21068
11291-95203 08321-21088
01107-08208 09343-03051
09401-06403
1 8
8 8
3
GASKET, cyl inder head
BOLT LOCK WASH3
WASHER
BOLT BOLT 1
4 4
LOCK WASER WASHER BOLT 2
2
2 LOCK WASHER
W A S E R BOLT 4
4
4
1 2
LOCK WASHER
WASHER
HOOK, engine LOCK WASHER
HOSE, inspection (L:235-180) 1 2 CLIP
e0LT 2
l 3 4
B2
1
2 FIG.1 (8- 3) CYLINDER
Q'TY REMARKS REF.NO. PART NO. DESCRIPTION
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
11301-95322-02M CYLINDERKRANKCASE ASSY
042 11-09 109 01107-10858 01107-10408 01107-10608 01107-10708 08321-21108 08322-11108 01107-06408 08321-21068 08322-21068 17611-95201 09440-11008 17670-95300 09108-08029 09162-08003 09140-08003 09343-03051 16710-95200 09343-03051 09401-06403 11401-95812
.DOWEL PIN
.BOLT
.BOLT
.BOLT
.BOLT
.LOCK WASHER .
.WASHER
.BOLT
.LOCK WASHER
.WASHER
VALVE, water bypass SPRING
THERMOSTAT STUD BOLT (8x40) LOCK WASHER NUT
HOSE, lubrication (L:235+180) CHECK VALVE
HOSE, lubrication (L :235-100) CLIP
GASKET SET
1 2 1 4 4 1 10 10 1 1 1 1 1 1 1 1 1 1 1 1 4
1 OPT
83
28
27
25
3 FIG.2 (B- 4) CRANKSHAFT
Q'TY R ERA RK S REF.NO. PART NO. DESCRIPTION
1-1 1-2 1-3 2-1 2-2 2-3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
30 31
12110-95511 PISTON (STO)
12110-95511-025 PISTON (OS:O.25) 121L3-95511-050 PISTON (0S:O .5) 12 140-95301 12140-95301-025 RING SET, p i s t o n (OS:O.25) 12140-95301-050 RING SET, p i s t o n (0S:O .5)
RING SET, p i h t o n (STD)
12151-95500 09381-20001 09263-20034 09169-20091 12200-95303 12161-95301 09263-28018 09160-28019 12211-95501 09264-35002 12221-95303 12232-95301 12231-95301 12241-95304 16321-95301 09262-30065 09262-35023 09289-45001 08211-28361 09421-08001 08211-30422 09285-17002 09283-30045 09283-35021 08211-30401 09390-72008 08331-11308 09282-17004 11431-95300
PIN, p i s t o n
CIRCLIP, p i s t o n p i n BEARING, p i s t o n p i n
WASi€R, connect ing r o d
CRANKSHAFT ASSY
.ROO, connecting
.BEARING, crank pin
.WASHER, crank p i n N 0 . l .PIN, crank
.BEARING, c rankshaf t upper
.CRANKSHAFT , upper
.WEEL, middle lower
.WHEEL, middle upper
.CRANKSHAFT, under
.GEAR, oil pump d r i v e
.BEARING, c rankshaf t middle
.BEARING, c rankshaf t under
.OIL SEAL, c rankshaf t middle
.WASHER, crank pin No.2
.KEY, oil pump .
.WASHER, gear No.2
SEAL, c rankshaf t under OIL SEAL, under crankshaft
OIL SEAL, upper crankshaft WASHER, gear No.1
RING, thrust CIRCLIP, crankshaft under b r g
OIL SEAL, d r i v e shaft upper HOUSING, lower o i l seal
2 2 2 2 2 2 2 4 2 4 1 2 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 1
OPT OPT
OPT OPT
20~25~27.9
17x28~6
84 * @ 30 30
1
DT60 0/1 O D E 3
7--.
4 FIG.3 (6- 5) INLET'CASE / EXHAUST COVER
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS
11 11 1 2 2 1 2 1 1 13 13
01107-06308 BOLT
13110-95x2-02M CASE, inlet 13125-95200 GASKET, carburetor
13150-95300 VALVE ASSY, reed 14151-95200 GASKET, exhaust cover 14131-95200 PLATE, exhaust cover 14141-95200-02M COVER, exhaust
1 2 3 4 5 6 7 8 9 10 11 12 13 08322-11088 WASHER
08321-21068 LOCK WASHER
STUD BOLT 01411-08208
08321-21068 LOCK WASKR 01107-06308 BOLT
NUT 4 08310-22088 4 2 1 1 1 9 4 2 2 1 2
13855-95200 GASKET, silencer 13811-95310 CASE, silencer
14 15 16 13853-95310 GASKET
17 13812-95310 COVER, upper 18 09128-05007 SmEW
01107-06128 BOLT 19 09250-10010 PLUG, cover 20 09169-06027 WASHER, silencer 21 09343-05129 HOSE, inlet case 22 09401-09402 CLIP, inlet case hose 23
1 ,
- -
$5 I c!
I
5 FIG.4 (8- 6) CARBURETOR
Q’TY REMARKS
1 1 2
2
2
2 2
2 8
2 2
2
2
1 1
1 1
1 1 2
2 OPT
2 OPT 2 OPT
1 2
2 -
i: * 23 4
15-69’
REF.NO. 1
2
3
4
5
6 7
8 9
10
11 12
13
14
15
16
17
18 19
20
21-1
21-2 21-3
22
23
PART NO. 13201-95351 13202-95351
09492-90002
13271-93311
13269-95210
13235-95210 -3 1325&93012
13251-95210 13249-95510
13254-93010 13370-28110
13394--58600
01411-28208
13582-95216
13582-95216
13599-95212
13599-95211
13599-95210
13582-95219
09491-32006
09491-33004
09491-31003 09491-30008
09343-05137 09401-09402
DESCRIPTION CARBURETOR, top CARBLRETOR, 2nd
.JET, p i l o t
.SPRING, a i r screw
. A0 JUSTER
.NOZZLE
.FLOAT
.GASKET
.SCREW
.PIN, f l o a t
.VALVE ASSY, needle
.GASKET, valve seat
.STUD BOLT
.NUT (Top carbu)
.NUT (2nd carbu)
.WT (2nd carbu)
.NUT (2nd carbu)
.NUT (Top carbu)
.NUT (2nd carbu)
.JET, main (160) JET, main (165)
JET, main (155) JET, main (150)
HOSE, f u e l (L:500-135)
CLIP, f u e l hose
B6
1
1
4
I s 6
6 FIG.5 (B- 7) UPPER O I L SEAL HOUSING
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS
1 1 6 1 4 4 2 2
11411-95312-Om HOUSING, upper o i l s e a l 11421-95200 GASKET, oil s e a l hous ing
31911-95300-02M BRACKET, motor upper
01107-08208 BOLT
01107-08258 BOLT
1 P 3 02122-06168 SCREW
4 5 08322-11088 WASHER
6 7
8
08321-21088 LOCK WASHER
.
_. . . , _.
REF.NO. PART NG. DESCRIPTION REMARKS
1 2
3
4
5
6 7
8 9
10 11
12
13
14
15
16
17
18 19 20
15100-94301 15170-94311
15851-94300
15321-99700
01107-06508
0832 1-2 1068 08322-21068
09343-05137 09343-05137
09401-094G2 15410-93400
15416-93400 15415-93400
15412-93400 15413-93400
0832 1-2 1088 08310-22088
09343-05137
09404-06413
09404-06404
Q'TY
1 1
PLMP ASSY, f ue l .DIAPHRAGM SET .SCREW 3
BOLT 2
2 CASKET
2 2
LOCK WASHER WASHER HOSE, f u e l (pump-carbu) 1 L:500-.450 HOSE, f u e l ( f i l ter-pump) 1 L:500-75
CLIP, f u e l hose 6 1 FILTER ASSY, f u e l 1 .PACKING
.O RING 1
. CUP 1
NUT 1
I
1 .STRAINER
1 LOCK WASHER
HOSE, f u e l ( c o n n e k o r - f i l t e r 1 L:500-420
CLPMP (L:70) 1 1 CLAMP (L:80)
8 FIG.7 (8- 9) OIL PUMP
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS
1 2 3 4 5 6 7 8 9 10 11 12 13
16100-95301 09401-06405 09344-02013 16911-94500 16731-95300 16340-95301 16331-95303 08322-2 10 58 16420-95301 09119-05013 01107-05208 08322-21058 09404-06413
PUMP ASSY, oil CLIP HOSE, out let (L: 350 1 PROTECTOR (L: 340) GASKET
RETAINER, dr iven gear GEAR, d r i v e n WASHER
CABLE, o i l pImp
BOLT BOLT
WASHER CLAMP
1 4 2 2 1 1 1 1 1 1 1 1 1
9 FIG.8 (8-10) WATER PUMP
Q'TY DESCRIPTION REMARKS REF.NO. PART NO. 1
1 4
4 1
1 1
1 1 1 1
1 1
17560-95500 TUBE, water 17411-95204 CASE, water pump 09100-08139 BOLT
1 ... 2
3
4
5
6 7
0 9
.BEARING, d r i v e shaft 10 11 09289-17005 . O I L SEAL, d r ive shaf t
DOWEL PIN (OD: 11 ,L: 12) 12
13
09162-08003 LOCK WASER 09420-04005 KEY
17461-95200 IMPELLER, water pump 17471-95203 PLATE, pump case lower 17472-95300 GASKET
56130-95212-02M HOUSING, dr iveshaf t bearing
09265-17003
09206-11001
09206-11005 DOWEL PIN (OO:ll,L:20)
- 9
70
FIG. 9 10
FIG.9 (C- 2) CLUTCH Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 2 3
4 5
6 7
8 9
10 11 12 13 14 15 16 17
18
21210-95201 09306-08003 21213-95301
09160-08015 09140-08012
23111-95301 25223-95200 25211-95202 09280-11001
09280-08005 09205-02004
25111-95204 25232-95501 25231-95501 09205-03021
25311-95201 09385-06003 08322-21068
SHAFT, c l u t c h BUSHING, clutch shaf t ARM, clutch shaf t s i d e
WASHER, clutch shaf t NUT, clutch shaf t
LINK, c lu t ch DUST SEAL GUIDE, sh i f t ing 0 RING, sh i f t ing rod guide 0 RING, sh i f t ing rod guide PIN, clutch rod (2.8~12)
ROD, c l u t c h
HOLDER, magneto PIN, clutch rod (3 .9~12)
CAM, c l u t c h PIN, l i n k snap WASHER, l i n k clutch
MAGNETO
1
2 1 1 2
1 1 1 1 2 1 1 1 1 1 1 1 1
8.5x16x1.6
ID:7.6, d: 1.8
c 2
FIG. 10
16 I .
3 1 - 7
DT60 0 / 1 Q O E3
I
17 11 I
11 FIG.10 (C- 3) THROTTLE LINK
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS
1 2 3 4
5 6
7 . 8 9
10 11 12 13 14
15 16 17 l a 19
19111-95302 19112-95302 19113-95300 19114-95300 19135-95310 67463-95200 67467-95201 02142-06258 19 115-95 M 1 19116-95300 67468-95 X 1 09100-06083 09119-05010 09119-05011 09 140-05001 09140-06004 09162-05002 02142-06357
67467-95301
LEVER, t h r o t t l e control LEVER, clutch control CAP, connector BUSH, throt t le lever ROD, t h r o t t l e lever CONNECTOR, t h r o t t l e control CONECTOR, remcon cable SCREW, clutch control stopper LEVER, spark advance BUSH, advance lever CONNECTOR, spark advance BOLT, advance adjustment PIVOT, s ta tor ball PIVOT, advance lever b a l l NUT, ball pivot NUT, advance adjustment WASHER, ball pivot lock BOLT, spark advance lever CONFECTOR, remoconcable
1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
I
DT60 0/1 QD E 3
FIG.11
6
r 16 4
- 4
12 FIG.11 (c- 4) STARTING MOTOR
Q'TY D E S C R I P T I O N REMARKS
REF.NO . PART NO. 1 2 3 4 5
6 7
8
9 10 11 12 13 14 15 16 17 18
08322-11088 08321-21088 01107-08258
31100-95300 31312-95520
31320-94510 31264-95520 31310-95521 31173-95521
3 113 1-95520 31132-95520
31135-95240 31360-95520 31283-95520 31281-95520 31284-95520 31282-95520 33820-95301
WASHER LOCK WASHER
BOLT
MOTOR ASSY, s t a r t i ng .STOPPER SET, pinion
.PINION ASSY
.O RING .ARMATURE
.HOLDER ASSY, motor brush
. .BRUSH (+)
..SPRING, brush
.WASHER KIT
.O RING
.BOLT
.O R I N G
.SCREW
CABLE, (+) terminal relay
..BRUSH (-1
1 1 1 1 1 1 2 1 1 2 2 4 1 2 2 2 2 1 L:180
' c4
FIG. 'B 2
18
1 4
15
17
10 -
1 1
13 FIG.12 (C- 5) MAGNETO
Q'TY REkIARKS REF.NO. PART NO. DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
32101-95310 32120-95301 08321-21058 02112-05258 32140-95301 02112-05208 32150-95302 08321-21058 02112-05108 32102-95304 08341-31059 09180-18007 08310-12188 32399-95300 32396-95302 32395-95310 02112-06088 32725-95310 01107-08168 08321-21068
STATOR ASSY
.COIL, b a t t e r y charging
.LOCK WASHER
.SCREW
.COIL, i g n i t i o n primary
.SCREW
.SENSOR, i g n i t i o n t iming
.LOCK W A S M
.SCREW
ROTOR
KEY
WASHER
NUT
RETAINER (3) RETAINER (2) RETAINER (1) SCREW
INSULATOR, magneto BOLT
LOCK WASHER
1 1 4 2 1 2 2 4 4
1 1 1 1 2 2 1 4 1 4 Ll
11
9
FIG.13 (C- 6) I G N I T I O N Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 1 2
33410-95301 COIL ASSY, igni t ion upper 33420-95301 COIL ASSY, igni t ion lower 33445-95301-02M STAY, igni t ion coil
1 2 3 4 - _ 01107-06168 BOLT
5 ; 08321-21068 LOCK WASHER
4 4
2 2 2 2 1 1
6 33542-98000 SEAL, high tension cord 7 33510-22010 CAP, spark plug 8 33541-93310 SEAL, spark plug 9 09482-00198 SPARK PLUG (B8HS 1.0)
10 09404-06412 CLAMP, igni t ion coil 11 09408-000 12 CLAMP
DT60
FIG. 04
23 I 3
15 FIG.14 (C- 7) ELECTRICAL (1)
Q'TY REMARKS REF.NO. PART NO. DESCRIPTION -
1 2
3 4 5
6 7 8 9
10-1 10-2 11 12 13 14 15 16 17 18 19 20 21 22
23
02112-05258 32800-95720 32890-95300 08321-21058 08310-11058
09320-08001 09180-06044 09160-06052 0 1107-06258 36740-94500 36740-95252 09481-20001 33810-95300 36656-95501 36659-95500 09125-06021 36661-95210 36610-95311 36631-94300 36650-95300 36652-95300 36616-95300 32900-95301
09280-52001
1 1 1 1
SCREW RECTIFIER ASSY
HOLDER, electric par ts LOCK WASHER NUT 1
CUSHION 3
WASER 3
BOLT 3
3 SPACER ( 6 . 1 ~ 8 ~ 1 2 )
1 1 1 1 I. 1 2
CASE ASSY, fuse CASE ASSY, fuse .FUSE ( 2 0 A ) CABLE ASSY, s ta r t ing motor GROMMET, wir ing harness CLAMP, wiring harness L:86 SCREW
WIRING HARNESS, remote control 1
1 COVER, j o i n t box 1 LABEL, j o i n t diaphragm 1 HOLDER, connector 1 C.D.1 UNIT
CAP, grommet 2
.CAP 1
BAND 1
c7
16 FIG.15 (C- 8) ELECTRICAL (2)
Q’TY DESCRIPTION REMARKS
REF.NO. PART NO. 1 1 37721-95252 SWITCH ASSY, neu t ra l
2
3
4
5
6 7
8
9
10
11
12
13
14
37725-94301
38600-95252
37726-95301
09100-06020
09160-06015 09162-06001
31805-96350 31800-95502
38410-95510
09 160-060 15
09162-06001
09100-06019
34863-94500
ACTUATOR, n e u t r a l switch
SOLENOID ASSY, choke
BRACKET, neu t ra l switch .BOLT
. W A S H 3
.LOCK WASHER
BRACKET, motor re lay RELAY, s t a r t i n g motor
TRIM RELAY, up i n WASHER
LOCK W E E R
BOLT
TUBE
1 1
1 2
2 2
1 1
2
4
4
4 1 L:50
17 FIGA (c- 9) a m p ERACKET
Q’TY REF.NO. PART NO. DESCRIPTION REMARKS
PIG. 16
1 2 3 4 5
6 7
8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
41111-95203-02M BRACKET, clamp RH
41121-95230-02M BRACKET, clamp LH
41130-95500 SHAFT, clamp bracket WASHER NUT
45421-95201 P I N
09441-21002 SPRING, tilt lock p in 09100-10175 BOLT, transom (10xlOB:)
09161-22001 09159-22002
09160-10040 WASHER (10 .5~19~2) 09160-10050 WASI€R (10.5~30.3~2 09162-10002 LOCK WASHER 09140-10015 NUT
41311-95300-02M PLATE, clamp bracket WASHER
LOCK WASHER 09160-10040 09162-10002 09100-10123 BOLT
48211-95510 P I N
09160-i2038 WASHR
09162-12002 LOCK WASHER
NUT 09140-12020 41222-95201-02M ARM, tilt lock 09111-12006 BOLT, tilt lock arm 09111-10015 09448-27006 SPRING, tilt lock arm 09448-27007 SPRING, tilt s top arm 41223-95202-02M ARM, tilt s t o p
33835-95500 CLAMP, PTT motor cable
BOLT, tilt lock arm clamp
NUT 09140-10015
1 1 1 2 1 1 1 4 4 4 4 4 1 4
4 4 2 4 2 2 1 2 2
1 1 1 2 1
BOG. 17
4
n
\, \ P
23 2
18 FIG.17 (C-10) SWIVEL BRACKET
Q’TY
1 2
3 4 5
6 7
8 9
10 11 12 13 14 15 16 17 18 19 20 21
22 23
24 25
REF.NO. PART NO. DESCRIPTION REMARKS
43111-95205-02M BRACKET, swivel 22511-99000 GREASE NIPPLE
09306-26005 BUSHING, steering
43750-95221-02M BRACKET, steering 45245-95201
09204-01001 45261-95201
43241-95202 45254-95201
09180-08082 45253-95201
09160-08015 45251-95203 45241-95201 45231-95200 45243-95201 09444-12001 45244-95200 09140-03002 09440-21005 45252-95200
45242-95202 09420-05003
09166-25004 09140-24008
SHAFT, reverse lock arm COTTER P I N KNOB, release
MARK, release knob SHAFT, release arm (8x73)
SPACER
A R M , release WASI-ER (8.5x16x1.2) ROD, release LINK, reverse lock arm ARM, reverse lock PIN, reverse lock arm SPRING, lock arm shaft STOPPER, reverse lock arm NUT SPRING, reverse lock arm LINK, release lever PLATE, reverse lock arm KEY, p i l o t shaft
WASI-ER, p i l o t shaf t NUT, p i l o t shaf t
1 3
2
1 1
6 1 1 1 1 1 1 1 2 2 1 2 2 2 2 1 1 1 1 1
c10
FIG. 18 ,,.
19 FIG.18 (0- 2) ENGINE HOLDER
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS
1 2 2
1 09206-11005 COLLAR, holder (8 .4~11~20) 2
1 51211-95203 GASKET, engine holder 09100-10204 BOLT, upper mounting (10x70) 2
2 54130-95201 MOUNTING, upper 2
1 51111-95203-02M HOLDER, engine 09100-08163 BGLT (8x35) 2
3 09162-08003 LOCK WASHER
4 5 6 7
8 9
10 11 54136-95200 STOPPER, upper mounting
12 13 52113-95300 GASKET, driveshaft housing 14 09162-06001 LOCK WASHER
, 09205-11001 DOWEL PIN (11x14)
09160-10040 WASHER (10 -5~19x2)
09140- 10015 NUT 2 2
1 1 6 6 1
54135-95200 MOUNTING, upper t h r u s t
09100-06020 BOLT, exhaust tube (6x20) 15 16 14211-95341 TUBE, exhaust
D2
8'116.19
14 -
20 FIG.19 (0- 3) DRIVESHAFT HOUSING
Q'TY DESCRIPTION RE14 ARKS REF.NO. PART NO.
1 2 3 4 5 6 7
8 9
10 11 12 13 14 15
52111-95220-02M HOUSING, driveshaft 09100-08213 BOLT (8x55 ) 09162-08003 LOCK WASHER 09160-08015 W E E R (8 .5~16~1.2) 09205-11001 DOWEL PIN
54160-95500 MOUNTING, lower 09387-46001 CLIP, mounting set 54167-95500 MOUNT, lower s ide 09250-28001 CAP, lower mounting bracket
09140-12020 NUT, lower mounting
09100-12019 BOLT, lower mounting (12x145) 09160-25025 WASHER, p i l o t shaf t (25x48~2)
54210-95201-02M BRACKET, lower mounting 54165-95200 MOUNTING, lower thrus t
09160-12033 WASHER (12 -5~22x2 -5)
1 8 8 8 2
1 2
2 2 1 2
1 1 1 1
0 3 m
i
FIG. 20 2 1
FIG.20 (0- 4) GEAR CASE - Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
“Ic1 14 I I
15 15 l 5 16
I 1 1 ’ 16 15 15 15
. - I I
3
I 1’8
1 2
3
4
5
6 7
8 9
10 11 12
13 14 15
16 17
18 19
20-1
20-2
20-3 20-4
20-5 20-6
20-7 20-8
20-9
21
22 23
24
25
55100-95303-02M CASE SET, gear 09263-26008 .BEARING, p i n i m .
09269-30004 .BEARING, propel ler shaft
09100-10159 BOLT, gear case
17631-95201 FILTER, water 03142-04209 SCREW
55122-95201 SEAL, gear case
LOCK WASHER 09162-10002
55125-95XO-GZi Eii TAB
09162-08003 LOCK WASI-ER
09100-08215 BOLT, trim tab (8x16) 55320-93142 ZINC, protect ion
09248-10004 PLUG, dra in
09168-10022 GASKET, dra in plug BOLT
BOLT
09100-08216
09100-08214 09162-08003 LOCK WASHER
57632-95304 STOPPER, propel ler bushing
09160-32006 WASHER (32.6~45~1)
58100-95210-01T PROPELLER (3~11-1/2~10) 58100-95220-01T PROPELLER (3~11-1/2~11)
58100-95391-01T PROPELLER (3~11-5/8~12) 58100-94311-01T PROPELLER (3~11-1/2~13)
58100-95351-01T PROPELLER (3~11-3/8~14) 58100-95361-01T PROPELLER (3~11-1/4~15)
58100-95371-01T PROPELLER (3~11-1/8~16) 58100-95380-01T PROPELLER (3~11x17)
58100-94300-01T PROPELLER (3~11-1/2~9) 58120-95300 .BUSHING, propel ler
57635-95300 WASHER
09159-18004 NUT, propel ler
55300-95500 ZINC, protect ion
SPACER, propel ler nut 57633-94300
1 1 1
1 1
2 2
1 1
1 1
1 3 3 6
2 8
1 0-1
1 1
1 1 1 1
1 1
1 1 1 1 1 1
SlOOO
S l l O O
51200 51301 51400 51500, STD
51600 51700 9 0 0
OPT
D4 -:
FIG. 2 1 1
-1
Q’TY REF.NO. PART NO. DESCRIPTION REMARKS
1 2 3 4 5 6 7 8 9-1 9-2 9-3 9-4 9-5
10 11 12 13 14-1 14-2 14-3 14-4 14-5 14-6
15
57130-94301 57100-95890 09265-17001 09166-17004 09440-26002 09167-20017 08331-21479 57133-95200 09181-17251
09181-17008 09181-17009
09181-17010 09181-17011 57301-95810 09180-12087 08211-10162 09140-10022 08221-30455 09181-30007 09181-30008 09181-30009 09181-30010 08211-30451 08211-20283
1 BUSHING, driveshaft
.BEARING, dr ivesha ft
SPRING, driveshaft preload LOCK WASHER, driveshaft C IRCLIP COLLAR, preload spring
SHIM (T:l.l) SHIM (T:1.2)
SHIM (T:1.3) SHIM (T:1.4) PINION/GEAR SEI
SPACER (12~16.5~6.5)
WASHER
SHIM (T:0.5) SHIM (T:0.6)
SHIM (T:0.8) SHIM (T:0.9) SHIM (T:l) THRUST WASHER (T:2)
SHAFT SET, drive 1 1 1 1 1 1 1
THRUST WASHER
SHIM (T:1.0) 0-1 0-1 0-1
0-1 0-1
1 1 1
NUT 1 0-1 0-1
SHIM (T:0.7) 0-1 0-1 0-1 0-1
1
Q'TY FIG. 21
n r r n n r r nn r?
REF.NO. PART NO. DESCRIPTION REMARKS
16
17
18
19
20
21
22
23
24-1
24-2
24-3
25-1
25-2
25-3
25-4
25-5
26
27
28
29
30
31
32
33 34-1
34-2 35
36
57631-95301
09209-09004 57621-95206
09202-05022
09440-41002
09440-08024 57610-95205
09181-22003 09160-22016
09160-22024 09160-22025
09181-35003
09181-35009
09181-35010
09181-35011
08221-35456
ROD, push
PIN, push SHIFTER, c lu tch dog
PIN SPRING, dog SPRING, re tu rn
SHAFT, propel ler
SHIM (T:0.5) TWUST WASHER (T:1.5)
THRUST WASER (T:i.75) THRUST WASHER (T:2)
SHIM (T:0.5)
SHIM (T:0.6)
SHIM (T:0.7)
SHIM (T:0.9)
SHIM
56120-95310-02M HOUSING, propel ler shaft 09263-22020 .BEARING, propel ler shaft 09280-76006 .O RING
09289-22007 .OIL SEAL, propel ler shaft
09387-37001
08113-60070 09 100-081 12
09162-08003 08211-17252
09181-17012 09160-22030
09160-17029
1 1 1
1 1
1 1
0-1 0-1
0-1 0-1
0-1
0-1
0-1
0-1
0-1
1 2 1 1
.RING, propel ler shaft o i l seal 1 1 .BEARING, reverse gear
BOLT, propel ler shaft housing 2 2 LOCK WASHER 1
SHIM, 'p in ion (T:l.5) 1 SHIM, p in ion (T:1.6) 1
WASHER, spring 1 WASER, p in ion th rus t
06
24 FIG.^^ (0- 7) LOWER COVER
Q ’ T Y : REF.NO. PART NO. DESCRIPTION 1 REMARKS
61110-95300-02M COVER, lower 61113-95204 SEAL, lower cover lower 61112-95207 SEAL, lower cover upper
61141-95202-02M COVER, lower rear
1 2 3 4 5
1 1 1 1
61142-95200 GROMMET
61131-95201-02M COVER, lower front 09250-30003 CAP, starter hole
6 7
1 1 1 1
63725-95200 GROMMET, choke cable 67331-95210 GROMMET, control cable
8 9 10 61116-95202 PLATE, lower cover 11 09162-06001 LOCK WASHER
1 2 2 09100-06058 BOLT (6x15) 12
13 14 15 16 17 18 19 20 21
61124-95200 67271-95211 09162-06001 ugiaa-06058 09320-10011 09180-06112 09160-06047 09162-06001 09100-06089
GRCMMET
HOLDER, control cable LOCK WASHER
BOLT (6x15) CUSHION, lower cover SPACER (6.8xlOx11.5) WASHER (6.5~22~2) LOCK WASER
BOLT (6x25)
1
1 - 2 2
’.
4 4 4 4 4
5
. a . ,
Q7
FIG. 22 25
FIG.22 (0- 8) LOWER COVER
REF.NO. PART NO. DESCRIPTION
Q'TY REMARKS
1 8 8 8 1
22 09403-07309 CLPMP, fuel hose 23 09160-06015 W E E R ( 6 . 5 ~ 1 3 ~ 1 ) 24 09162-06001 LOCK WASHER
25 09100-06020 BOLT ( 6x20) 26 01107-06108 BOLT (6x25
WASHER 1 08322-21068 27 28 61631-95300 HOOK, lower cover
30 09306-13002 BUSHING, hook lever
32 13873-20300 TUBE, drain 33 13979-37400 RETAINER, drain tube 34 36641-95500 STOPPER, relay harness 35 23131-95501 BOOT, c lu t ch rod 36 61221-95560 DECAL, lower cover, R
37 61231-95560 DECAL, lower cover, L
1
1 1 1 1 1 3
1 1 1
29 09164-13005 WAVE WASHER
31 61633-95201-02M LEVER, hook
- -- . . .
~ '.,
FIG. 23
3
! l$@yf 22
26
26 FIG.23 (0- 9) ENGINE COVER
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS
1 2
3
4
5
6
7 8
9
10
11 12
13
14
15
16
17
18 19
20
21
22
23
24
25
26
1 1 1
61402-95830-024 COVER SET, engine 61431-95201-02M .HANDLE, tilt up
61481-95300-02M .LID, o i l tank f i l l e r
09160-06036
09162-06001
09100-06019
61441-95360
61443-95360
61453-95360
61435-95360
61420-95510
61422-95561
61442-94560
61482-95301
61610-96300
09125-06033
09160-06055
09205-03012 99329-05007
09443-04003
0 1107-06 128
08321-21068
08322-21068
09140-05001
09160-05024
09800-81800
.WASHER
.LOCK WASHER
.BOLT
.EMBLEM, side
.DECAL, RH "60"
.DECAL, LH "60"
.EMBLEM, rear 116011
.EMBLEM, engine cover front
.MARK, f ron t
.MARK, o i l i n jec t i on
.HINGE, o i l tank f i l l e r l i d
.FASTENER
.SCREW
.WASHER
.PIN
.CUSHION
.SPRING
.BOLT
. LOCK W ASi-ER
. W E E R
.NUT
.WASHER
TOOL ASSY
3
3
3
2
1 1
1 1 1 2
1 1 2
2
2 2
2 1 1 1 4
4
1
D9 IS
PIG. 24 21
1 2
3
4
5
6 7
8 9
10 11
12
13
14 15
16 17
18 19
20 2 1
22 23
24 25
65000-95200
65510-98507
65561-98502
65871-93010
02112-06168
02112-06408 08322-21068
65850-95504
65740-95500
65854-93001 65853-93001
02112-04108
65864-95200
65830-95500 09168-12001
65700-95205 65750-98505
65750-93000 65781-98500
65770-99702
65720-98520
08321-21108
08310-22108
65720-98590 65700-95271
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS
1 6 US.GAL./5 IMP.GAL. TANK SET, f u e l (23L)
.CAP ASSY
. .GASKET
.GASKET, f u e l gauge
.SCREW
.SCREW
.WASER
.GAUGE ASSY, f ue l
..PLUG, tank s ide
..GASKET, s t r a i n e r
. . STRPAER
. .SCREW
. .FLOAT
..FILTER, o u t l e t
. .GASKET ( 1 2 . 5 ~ 2 0 ~ 1 )
HOSE, f u e l
.SOCKET
.SOCKET
.CLIP
.PUUIP, squeeze
PLUG, f u e l connector
LOCK WASHF-3 NUT
PLUG, f u e l connector HOSE, f u e l j o i n t
1 1
1 3
1 4
1 1 M12,OD:13
1 1 2
1 1 1 1 1 1 4
1 1
1 1
1 OPT,M12-11
1 OPT
n-rfin n / i nn ~2
I LU
FIG. 25
DT60 0/1 O D E3
13
13 3
FIG.25 (D-11) OIL TANK Q’TY
REMARKS REF.NO. PART NO. DESCRIPTION I 1
2 3 4 5 6 7
8 9
10 11 12 13 14
69200-94502 69241-94500 69111-95301 09160-06036 09180-06030 09320-10008 01517-06258 09320-12027 09180-09014. 09 160-080 14
01517-08358 34860-95300 09401-08402 09343-0406.0
CAP ASSY, o i l t ank .GASKET, o i l tank TANK, OIL WASHER (6 .5~18~1 .5 ) SPACER (6 .8~10~10) CUSHION BOLT, lower CUSHION SPACER (9x12~10) WASHER, s t a r t i ng motor BOLT SWITCH ASSY, o i l level CLAMP, o i l hose HOSE
1 8.5x23x1.5 1 1 2 1
3
I
DT60 011 QD E3
1
I
on
29 FIG.^^ (D-12) REMOTE CONTROL BOX
Q'TY DESCRIPTION REMARKS R E F . N O . PART NO.
1 2 3 4
5-1 5-2 5-3 5-4 5-5 5-6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
67200-95550 67296-94300 36622-96300 37110-94301 37141-33300 37141-93310 37141-93320 37141-93330 37141-93340 37141-93350 67296-94310 36622-94300 36632-9591 36620-94300 67275-94300 37820-95254 37823-95251 67288-94300 67271-94300 67288-94310 09140-06004 09125-06012 37119-94300 38500-95503 38501-95503 37721-95551
RUU1OTE CONTROL BOX ASSY
.SCREW
. CLWIP
.SWITCH, ignition
..KEY, 8511
. .KEY, 8512
..KEY, 8513
. .KEY, 8612
. .KEY, 8611
..KEY, 8613
. SCAEW
.CLAMP
.BAND
.WIRING HARNESS, EXTENTION
.CA@LE END
. SWITCH ASSY EMERGENCY
..CAP / ROPE
.WASt-ER
.HOLDER, CABLE
.WASER
.WT
. SCREW
.BAND
.BUZZER
.BAND
SWITCH, NEUTRAL
1 4 1 1
1 1 1 J 6 1 1 1 2 1 1
B12