Suzuki DT 150(86) DT 200 (86) - Browns Point

70

Transcript of Suzuki DT 150(86) DT 200 (86) - Browns Point

Page 1: Suzuki DT 150(86) DT 200 (86) - Browns Point

DT 150 (1986)DT 200 (1986)

Page 2: Suzuki DT 150(86) DT 200 (86) - Browns Point

When it becomes necessary t o replace par t s on SUWKX IwTBonw3 MYITORS, always use sUuI(I GENUINE PARTS which have passed a Strict inspection which guarantees quali ty and performance.

VG,DTL5OSTC VG, DTZOOYC VG. Thls parts catalogue covers the list of a l l service parts For SIJZWI DYfiOTC

The basic model o f t h i s p a r t catalogue is DX50/200TC VG 13.

INSTRUCYIONS FOR QUOTING l'HE CAYALDWE

1. DIMENS IONS Dimensions of the Parts in t h i s catalogue are indicated i n uni t millimeters.

2. A88REVLATIONS Abbreviations used i n t h i s catalogue a re as follows: AR : As requirer: NY : Number of teeth ASSY : Assembly OPT : Optional E.No. : Engine number 0s : Over size . F.No. : Frame number STD : Standard d : Diemeter o f material T : Thickness ID : Inside diameter us : Under size OD : Outside diameter w : Width L : Length S,L,UL,U. : Transam type w : Left hand side RH : Right hand side -123456 : Up t o F.Na.15001-123456 123456- : From F.No.15001-123456 12 x Y *-*...-- Figures fn the description c o l m

I0 00 T(or W,L)

u r n 5 -56181 (Parts No.1 : indicates that the par ts number was changed t o 12345-56781 and the new p a r t s are interchangeable with the former ones but the Pomer ones are not lnterchangeable with new ones.

parts are lnterchangeable with each other and both a re usable.

show the dimensions o f parts. 7 1 1

rn 12234 5-56781 Warts No.) : indicates that the P o w r and new

OT150/200 VG E 3 - 1 -

the conponent o? t h e assembly also available individually.

4. HoOrncnrTw wrg A parts bullet in w F u be sent to you on a l l occasions when changer in parts

occur, including interchangeable mdif'ications between new parts and old ones.

5 . 5-1. There are eorae different parts from those of productlon models amon

speze parts ror the administrative Teasons and comn~l use o f them w!th other models.

In respect of rubber hoses and vinyl tubes, please be sure t o u s e them by cutting oft' according t o the length mentioned on par ts catalogue or what is actually r e q u h d on the vehicle.

Note that-the drawings on the i l lus t ra t ion paw are for ready reference o f spare parts number. not t o be used as an ass&ly manual. When assembling, use nsuZUKI SERVICE M#uALn.

5-2.

5-3.

6. ENGINE NUHBER

DYUOTC VG : 15001-601001-602891 DT200TC VG : ~cOa1-601001-602076

"

7 . COLOR

: Cotor No. : Color d e s c r b t i o n : 0% : Amtie Si lver : 01T : FXW~CO~S White-2 . :

DTlM1200 VG E 3 - 2 -

A%

Page 3: Suzuki DT 150(86) DT 200 (86) - Browns Point

llG.1

B

FIGS

B8 onwm F u

fIG.2

1.4.) I

FIG.3

I .

65 nG.7

I I ' *

m s m F [a

/

B12

116.4

YCU

51

Page 4: Suzuki DT 150(86) DT 200 (86) - Browns Point

nG.8

rnllpfxd YL u

/

@6

FlG.9

FIG. I 0 CIG.11

mlpm 1c a

Y

61

Page 5: Suzuki DT 150(86) DT 200 (86) - Browns Point

n

D3

D9 nnmmmtlo

VlG.13

* 05

nc.17

D1

Page 6: Suzuki DT 150(86) DT 200 (86) - Browns Point

.

P I

Page 7: Suzuki DT 150(86) DT 200 (86) - Browns Point

F11 011101100 I6 I 1

FIG.=

116.34

1

I I

F12

FlG.35

p

F1

Page 8: Suzuki DT 150(86) DT 200 (86) - Browns Point

VlG.36

mlpImD k la G2 11G.40

a

FIG.37

63 Dnm k 13

fIG.41

nG.3v

65

Page 9: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG. 1 F I G . 1 ( l3- Z) auIH(CAS€

P'TY REENO. PART NU. DESCRIPTION REMRKS 1-1 l.15b[l-87Ml-oW W C A S E ASSI 1 DTUO 1-2 1U00-87W24W CSAMCASE ASW 1 DTLSOS 1-3 1U0047Da5-02M w w ASSY 1 OT200 1-4 1U00-87001-01T cWUXC&E ASSY I OIL50 1-5 ~ u u o - ~ ~ w ~ - o ~ T M%ASE ASW 1 DY15OS 1-6 1UOO-8Mo3-01T CRAWCASE ASSY 1 OT2W 2 04231-33129 .PIN 2 3 09106-10045 .BOLT 2 L:xi 4 09106-10046 .BOLT 6 L:80 5 0153748402 .BOLY l2 6 16710-870(30 .CHECK VALVE 6 7 Ol.517-06502 86LT 2 8 0934343051 HOSE, lubrication upper 1 L:3m 9 09343-03051 HOSE. lubrication lower 1 L:3304!00

10 0940146405 CUP 6 11 36730-95200 CHEW VALVE 1 12-1 11400-87861 OlllKFl SET 12-1 i i400-e?m GASKET sm 1 OPT,OTlSOS

I OPT,OT1SO,UT200

I

m

DT150/200 VG E3

I

Page 10: Suzuki DT 150(86) DT 200 (86) - Browns Point

FlG.2

20 x 19 I

FIG.2 ( 5 3) CYLINOER HEAO [DTL50/200) P'YY

1-1 11161-87WO-02M COVER. cylinder he=d 2 1-2 Ll161-87OW-OlT COVER, cylinder head 2 2 11162-87000 W E T , cover 2 3 09103-08196 M L T 40 8 01517-06302 BOLT 10 5 17670-87Wl THERMOSTAT (42'C) 2 6-1 17681-8?000-02H COVER, thermostat 2 6-2 17682-87M30-01T COVER. thermostat 2 7 17685-87DDO GASKET, themstat cover 2 8 01527-06&02 BOLY 8 9-1 11122-87W1-02H CYLINDER HEAD 2 9-2 llll1-87001-OLT CYLINDER HEAD 2

10 11241-87090 CASKET, cyllnder head 2 L l - 1 11210-87004-02H CYLINOER, STW 1 DTLSO 11-2 11210-87lX4-01T CYLINOER, STBD 1 0'1150

11-4 11210-88w2-01T CYLINDER, STBD 1 OT200 1 O T U O 12-1 11220-87W4-02H CYLINDER. PORT

12-2 11220-67w4-0lT CYLINDER, PORT 1 DTZSF 12-3 11220-88D02-02M CYLINOER. PORT 1 DT200

2 DT2OO 12-4 11220-88002-011 CYLINDER. PORT

K E N O . PART NO. DESCRIPTION REMARKS

11-3 11210-88DO2-02M CYLINOER, STBD L 01200

13 11228-87002 CASKET, cylinder 2 14 11281-87D00 PROTECTION. anode 4 15 09226-06005 SCREW 4

16-1 09106-10044 BOLT

16-2 09106-10017 BOLT

17 09108-10089 STUD BOLT 18 08310-12102 NUT 19 08321-33102 LOW WASHER 20 08322-iu.02 WASHER

8 UT150:-602427 OT200:-601667

Refer to F K . 3 (8-5.6) f o r OTLSOS

8 DT150:602428- 0T200:601668-

8 e

16 16

30

DT150/200 VG E3

07150/200 VG E3 B3

Page 11: Suzuki DT 150(86) DT 200 (86) - Browns Point

I-1G.Z ( 8- 4) - N U )

F16.2 P'TY REF.NO. PART NO. DESCRIPT ION REMARKS

2 1 092116-011003 PLUG

30

22 23 26-1 26-2 25 26 27 28 29 30 31

32-1

32-2

33 34 35-1 35-2 36

09100-08246 BOLT ( L B O ) 09160-08082 WASHER 11291-87D00-02M HCCN , engine 11291-87000-OlT HOOK, engine 31870-871301 SENSm, coollng water,L 34870-94602 SENSOR, cooling water,R 09132-05025 SCREW

09313-05147 HOSE. inspection (L:500+150) 09401-08411 CLIP 09404-08203 CLAMP

09404-06201 CLAW

16151-87000 CASKET, exhaust cover

14351-87001 GASKET, exhaust cover

1*333-87000 PLATE, exhaust 14153-87090 GASKET. exhaust plate 14141-87001-02M COVER, exhaust 11141-87M)l-OlT COVER, exhaust 01517-06352 BOLT

1 2 2 1 1 1 1 4 2 1 2 4

2

2

2 2 2 2

36

Refer to FIG.3 (8-5.6) for DTl5OS

I

DT150/200 VG E3

DT150:-602427 DT200:-601667

DT150: 602425 DT200:601665

B4 DT150/200 VG E3

Page 12: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG.3

21 I

-

P’TY REENO. PART NO. DESCRIPTION REMARKS

1-1 1-2 2 3 4

5 6-1 6-2 7 8 9-1 9-2

10 11-1 11-2 12-1 12-2 13 14 15 16-1 16-2 17 18

19 20

~LL61-87010-02M COVER, cylinder head 11161-87010-OLT COVER, cylinder head 11162-87011 CAY(E1. cover 09103-08196 BOLT 01517-06302 8OLT 17670-87M1 THEW.IOSIAT (42°C) 37681-87DO0-02M COVER, thermostat 17681-87W0-01T COVER, thennostat 17685-87mo GKXET, thermostat cover 01517-06462 6Ul.T 31111-87011-03i CYLINDER HEM 331ll-87013-01T CYLINDER HEM 31L41-87030 GASKET, cylinder hsad 11210-87004-02M CYLINDER, STBO 11230-87w4-01T CYLINOER, STBO L1220-87M4-02H CYLINDER, WRf 11220-87004-01T CYLINDER, WRT 11228-87002 GASKET, cylinder 11281-87WO PROTECTION, anode 09126-06005 SCREW 09106-10041( BOLT 09106-10047 BOLT 09108-10089 STUD BOLT 08310-12102 NUT 08321-31102 LOCK WHER 08322-11102 WASHER

2 2 2

40 10 2 2 2 2 8 2 2 2 1 1 1 1 2 4 4 8 -6G2550 B 602553- 8 8 16 16

I 30

DT150/200 VG E3

DTL50/200 VG E3 B5

Page 13: Suzuki DT 150(86) DT 200 (86) - Browns Point

REENO. PART' NO. DESCRIPTION REMARKS 21 092&-04003 WJG 1

2. 22 09100-08246 BOLT (L:80)

23 09160-08082 WAYER 2 24-1 lL291-87w042w HOW. engine 1 24-2 Ll291-87000-01T HMK, engine 1 25 34870-87001 SENSOR, cooling water,L 1 26 W870-94602 SENSOR, coaling water,R 1 27 09U24M25 SmEW +. 4

28 09MOd8201 CLLUQ 2 29 0934345157 HOSE, inspection (L:!m+lM) 1 30 09401-084Ll CUP 2 31 09404-08203 C W 4 32-1 l.4151-87000 GASKEY, exhaust cover 2 -602550

2 602551- 32-2 14151-87001 GASKEY, exhaust cover 33 14131-87000 PLATE. exhaust 2 33 14153-87090 GASKET, exhaust plate 2

' 35-1 14361-87001-02M COVER, exhaust 2 35-2 14141-87DO14lT COVER, exhaust 2

a 36 015174&352 BOLT 36

I . 30 L.

DTlSOl200 VG E3 OTlSO/ZOO VG E3

B6

Page 14: Suzuki DT 150(86) DT 200 (86) - Browns Point

'I2 02 61 8T LT 91 5T 01 ST ZT TT ot 6 8 L 9 5 11

PS 2-f T-f

S-2

2-2 T-2

S-T

2-T 0U.S 'H)lSXd TOOLR-OTTZT T-T

NOXLdXU3S3Q 'ON 11\16 'DNY11

1 SL

8-

LZ

Page 15: Suzuki DT 150(86) DT 200 (86) - Browns Point

DT150/200 VG E3

DESCRIPYION REHARKS REENO. PART NO. 1-1 1 3 1 1 0 4 7 W L ~ CASE, inlet 3 DY150:-602130 I-2 1-3 1-11 L-5 1-6 2 3 4 5 6 7 .

8

UlLO-87Ot12-02w CASE, inlet ~ ~ 1 0 4 7 ~ 0 2 - 0 2 ~ CASE; inlet UL10-87m1-01Y CASE, inlet UlLO-87W2-0lY CASE, inlet 13210-87WZ-OLT CASE, inlet l3121-87wO CASKET, inlet case UuII4Yw2 VALVE ASSY, reed U152-87WL .STOPPER UL5347WO .VALVE, reed 02132-03~8 .swEw 08321-21038 .LOCK WASHER UL50-87D21 VALVE ASSY. reed

3 3 3 3 3 3 6 6 L2 98 &a 6

9 13L52-87DlL .STOFPER 12 10 U153-87wI) .VALVE, reed L2 L 1 02112-03068 .SCREW 48 12 083U-UO38 .LOCKwasHER 48 13 ULSO-88W2 VALVE ASSY, reed 6 I9 13U2-87WL STIIPPER 12 15 13L153-87WO .VALVE, reed L2 16 ' 02ll.2-03068 .SCREW 48 17 08321-21038 .uIcI[ WASHER 48

18 02L12-05252 SCREW 12 L9 08321-21052 LOW W E M R L2 20 13L25-87000 GASKET, carburetor 3

DT1M:bolUl- DT200 DYLSO:-boLUO

DT200

D T W B T W dy150

m150 DTLSO DYlSOS DTl5OS DTL5U5 DTLSOS DY L5OS DT200 DTZOO DT200 DT200 DT200

DTL50:bolUl-

DT150/200 VG E3

Page 16: Suzuki DT 150(86) DT 200 (86) - Browns Point

REENO. PART NO. 21 o e 3 u - i u 2 NUT 6 22 0~%-06302 STUDBOLT 6

l2 9

26 UB114mOl CASE, silencer 1 27 UBl2-87W1 COVER, silencer 1

ml2-06252 SCREW 08322-uw2 WASnm 6 0960496205 CLAeP 1 09404-06202 C W 3 09343-05396 HOSE 2 L:L20+33 0 9 ~ 3 - 0 5 m msE 0936746002 3-WAY 2

35 0940168411 CLIP 12

4 L:540*150

- B9 D1150/200 VG E4

OT150/200 VG E3

Page 17: Suzuki DT 150(86) DT 200 (86) - Browns Point

. I

I

i t

i ' j

' i 1 .

i

I '

i I

I

i

I

I

FiG.6 U*TY

OTl50/200 VG E3 I"

I

I

Revised March 1987

Page 18: Suzuki DT 150(86) DT 200 (86) - Browns Point

RERNO. PART NO. DESCRIPTION REMARKS G D T W , - 6 M u l 18-1 L W O ~ L - ~ ~ O O ~ .WIN ~ E T 1157.5)

18-2 0949142008 .WIN JET (162.5) G DTW.602152- 18-3 0 9 4 9 i - w .WIN JET (147.5) 6 DTLst)s 18-4 09491-3Mo8 .WIN X T (l62.5) 6 DTMO 19 33247-SYmU .O RING, holder 6 20 13246-87oOo .JETlwlJERm 6

w63-87wo .s#INo 6 22 l3662-8m .- 6 25 U28L-Srn .scww 12 24 ls69l-(J7wo .sum 3 ?s m92-8900[1 .WASHER 3 26 57810-87001 .SWIfw R S Y , throttle & v e t L 27-1 09491-350[)3 MAIN JET (167.5) 6 OPT

6 OPT 6 W T

2 7 4 0949l-Mo09 MAIN JET (152.5) 6 OPT ' 27-5 09491-29009 WIN JET (147.5) 6 wr

2Y-6 09493-28012 WAIN JET (142.5) 60pt

27-7 09491-27007 WAIN 3ET CU7.5) 6 OPT 28 U510-87R#) M, carburetor 1

!

f

27-3 09691-5W -

1 L:33[)5180 1 L:25*220 4

See Frame A6 & A7 for additional jet p a r t numbers.

I

811 ~150/200 VG E3

Revised March 1987 m

, I

OT150/200 VG E3

Page 19: Suzuki DT 150(86) DT 200 (86) - Browns Point

DTLMlMO VG E3 B12

Page 20: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG. 8

~- __ FIG.8 ( C- 2) Nn W

P'TY

1 15200-87OOO P l W ASSY, fuel 2nd 1 2 15100-87000 W ASSY, fuel top 1 3 L5112-68010 .GASKET 1 4 15100-728l.2 .OIApccu\w SET 1 5 15L82-68011 .SPRING 1 6 15165-930lr) .O RING 1

8 L5416-93ooo .PAWING 1 9 35435-93400 .OR= z 10 15412-934tUJ .STRAII(ER 1 11 mu-93400 .CUP 1 12 09345-05137 HOSE (No.1 & N0.3 CARE) 13 09343-052M HOSE (3WAY TO 3WAY) 2 L:45 14 09343-05276 HOSE ( P W TO STPRY)

15 09343-05322 HOSE (3WAY TO 3 WAY) 1 L:bo 09343-07050 HOSE "0.1 WEP WT) 1 L:830+390 16

17 09343-07050 HOSE (Na.1 WHP IN) L L:810+240 18 09313-07068 HOSE (N0.2 WHP OUT) 1 L:330+l30 L9 09343-07050 W E (FIL?ER TO W ) L L:810+200 20 09343-07125 HOSE (Na.2 WEP IN) 1 L:65 21 09543-07191 WOSE (Go" TO RlR) 1 L:260

REEND. PART, NO. DESCRIPTION REMARKS 28

7 WlO-65510 FILYER, f ~ l 1

2 L:500*US

1 L:LOO

22 09367-06002 3-WAY (W TO CARB) 1 23 09367-06003 3-WAY (PUP YO CARB) 2 24 09367-08002 3-WAY [FILTER TO W) 1 25 09401-08411 CLIP 12 26 09401-11407 CLIP 12 27 03107-06252 BOLT 4 28 08322-211162 WASHER 4 29 08310-22082 NUT 1 30 08322-21082 WASHER 1

7 3L 65721-87000 CONNECTOR, male fuel 1 32 08310-22122 NUT 1 33 08322-11122 WASHER 1 34 65700-87002 HOSE, fuel (TAW TO CONNECT) 1

c2 DT150/200 VG E3

I

OT150/200 VG E3

Page 21: Suzuki DT 150(86) DT 200 (86) - Browns Point

~ . . FIG.9 ( C- 3)OIL WCP P’TY

REMARKS REF.NO. PART NO. DESCRIPTION 1-1 161MI-87Wl WlMP I\s5yD o i l 1 DTLSO,bTl50S 1-2 16100-88Wl W RSSY, o i l 2 09119-06067 BDLT 2 3 08322-21062 WAsttm 2 4 16331-87001 GEPR. o i l pump 1 5 16340-87WO FETAINER, o i l punp 1 6 16731-87wO W E T , retainer 1 7 19U1-95502 CWNECTW, o i l punrl, control 2 8 674U-94300 ROD, a i l pun^ c e n h l 1 9 091611-OMOl NUT 2

10 X6710-94600 CWCK VALVE 2 11 16710-94610 GHECK VALVE 4 12 09344-020U HOSE, O i l pump O u t 1 L:420+175 l3 09344-02013 HOSE, O i l puw O u t 1 L:4%320 14 093W-02OU WISE, o U PW out 1 L:420+350

16 0934.6-02015 HOSE, o i l pump out 17 09401-wo5 CLIP 24 18 0934445014 HOSE, oil pump out 19 09401-08409 CLIP 12 20 09403-10314 C W 3 21 16911-94500 PROTECTOR 6 L:390.*80 22 16911-94500 PROVCjCTOR 1 L:59D+lBO

2.5 16913-94500 PROTECTOR 2 L:390.*290 25 16911-94500 PROTECTW 2 L:39oJ40

FIG. 9

1 DT200 2’ 18

15 09344-02035 HOSE, o i l punp out 1 L:220 8 L:22Wo

6 L:95D+lW

23 16911-94500 WtOTECrpR 1 L:390.*145

I

DTL501200 VC €3

2 OTlSO/ZOO VG E3 I)

II

Page 22: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG.10 ( C- 4) WATER W Q'TY FIG. 10

@ DT150/200 VG E3

a

lL 7

3

R E E N O . PART NO. DESCRIPTION REMARKS 1 17411-871XKI GASE, water pump 1 2 0910048257 BOLT 4

3 09162-08007 LOCK WASHER 4

4 17461-94505 IWELlR, water pvap 1 5 17471-87WO PANEL, pvap case under 1

7-1 17563-87000 T B , water (L) 1 7-2 17561-87010 TUBE, water (X) 1 8 17!%2-87tYlO BUSH, at= tube uppa 1 9 17563-87000 Buy(, water tube lower 1 10 17564-87WO BUSH, water punp case 1

12 09202-06033 PIN, water pump knock 2 13 09420-05006 KEY, water pump impeller 1

' 14 09161-lbt108 WASIJER 1 1s 1761L-87000 SPACER, water tube upper CX) L 16 17612-87000 S P m , water tube 1 17 17400-87000 KIT, weter pump repah 1 OPT

6 11472-87000 GASKET, p ~ n p case under panel 1

11 17568-87MU.l cIR[rr(ET, water planp case (L) 1

,

\ \ 15

I

OT150/200 VG E3 c4

Page 23: Suzuki DT 150(86) DT 200 (86) - Browns Point

Fie. 1 1 RENARKS REENO. PART NU. ' DESCRIPTION

1 21111-87Wl LEVER, clutch 1 2 19lzJ.47wo 3 19122-87WO 4 199231-95502 5 19136-95530 6 19185-8rwO '

7 09140-05001 1 . 8 09100-06131

9 091a-p6062 . 10 19l.35-95510

11 67467-94401 12 0914045ML 13 232U-87001 14 01517-06122 15 09113-06M7 16 67466-95200

LEVER, throttle control LEVER, interlink throttle CONNECTOR, throttle RIID, throttle SPRING, throttle Lever NUT BDLT IwHER RM. clutch lever CONNECTOR, clutch lever rod NUT SPRING, clutch notch BOLT B9u PIVOT CONNECTOR, remocon cable

1 1 2 1 1 2 1 1 1 2 2 1 1 1 1

OT150/200 VG E3

Page 24: Suzuki DT 150(86) DT 200 (86) - Browns Point

REENO. PART NU REHARKS 21210-87001 SHAFT, c b t h 1 213lL-87000 HOUER, clutch shaft 4

3-1 23111-87OOO y(nFT, clutch shift (I) 1 3-2 23131-87010 SHAFT, Clutch shi f t (X)

~ ~ U L - S ~ O O mr, clutch rod 1 03517-06252 B a T 233l3-87WO PIN, clutch rod connector 25231-871xw HMDEIZ, magnet

8 25232-90300 WGtET, gear caw 1 25lU-87wo ROO, shift plunger connecting 1 25131-87001 YOKE, shff't 1

11 25311-87wL SLIDER, shift vertical 1 12 21411-87w0 PLUNGER, sh l f t spring Lock REV 1 13 25421-87w0 PLUNGER, shift spring lock FWD 1 14 255U47W11 !SLEEVE, shlft accel spring FW 1 15 25521-87000 SLIEVE, shift accel spring REV 1

' 16 25531-8Moo SLEEVE, shift sprhg lock 1 17-1 25621-87WO CONNECTOR, clutch rod (L) 1 17-2 256lL-81blO CWECTOR, clutch rod [X) 1 18 26110-87wo HOUSING, shiPt aces1 SLV . 1

' 19 25213-87000 .GUIDE, clutch Icd connector 1 20 09280-14010 -0 RING, inner 1 2L 09280-24003 -0 RING, outer 1 22 09284-14004 .SEN., clutch rod conn dust 1 23 09381-130M .STOPPER, clutch rod connector l 24 08212-l5301 .wAsxR 1

@ I OT150/200 VG E3

m

OTlSO/ZOO VG E3

Page 25: Suzuki DT 150(86) DT 200 (86) - Browns Point

17

22- 19 20 21 24 23

a I I ? 10

- 18

1 35

-3

7 6

a*v REENO. PART NO. DESCRIPTION RENARKS

25 09100-06103 BOLT (6x201 3 26 27 28 29 50 31 32 33 34 35

uw( WASHER SWEW BOLT

4 2 1

PIN 1 0 RING, shift eccel housing 1 SPRING, notch 2 S#IING, shift a c e 1 . 2 W, shif t spring lock 6 BALL, notch 2 PIN 1

DTL50/200 VG E3 c7

Page 26: Suzuki DT 150(86) DT 200 (86) - Browns Point

=. ,

, :j

! I

!

I !

. i !

!

i ~

I I i

F1G.U ( P 2) STARTING WT[R ~~ -

FIG. 1 3

t" 21

P'TY REF.NO. PART NO. DESCRIPTION REMARKS

1 31100-87M)O MOTOR ASSY, starting 2 3 4 5 6 7 8 9

10 11 12 13 111 15-1 15-2

' 16 17 18 19

' 20 21 22 23-1 23-2

31173-95310 .HOLDER ASSY, motor brush 31131-95310 . .BWSH (+)

31332-95310 ..BwIsH (-)

31135-95330 . .SPRING, brush 31281-94700 .TWmrM BOLT 3Ul2-94601 STOPPER SET, pinion 3U20-87DOo .PINION ASSY 35360-95520 .WASHER KIT 33310-94mJ .ARwANRE 01107-08352 BokT 083ZL-21082 LOCK WASHER 08322-13082 WASHER 31928-94701 DAMpER, starter 3~9lL-8Mol-02M BRACKET, starting mptor 31911-87Wll-01T BRACKET, starting mator 08322-11082 WRylER

08321-22082 uw( w 01107-118352 BOLT 31912-8MoO BAW). starter 33820-87000 cw ASSY, plus term to relay I 09100-0LIoM BOLT 1

1 1 1 1 3 2 1 1 1 1 2 2 2 1 1 1 4 4 4 1

09160-080l5 WASHER 1 11291-8JD10-02M How ! engine 1 11291-8M10-01T HOW, engSne 1 ,

I

DT150!200 VG E3 DT150/200 VG E3

Page 27: Suzuki DT 150(86) DT 200 (86) - Browns Point

FiG.

1

~

REF.NO. PART NO. DESCRIPTION REMARKS 1 32l01-87WO STATW CISSY 2 2 32140-87000 3 02112-06252 4 08321-21062

6 32120-87D10 7 02112-06352 8 D8SU-UBb2 9 32140-87010

10 32lm-s.%2O l.1 0211266352 12 oe321-21~2 23 09180-06120 14 ~ ~ ~ 6 o - e 7 0 0 0 1s OZlL2-05122 16 08323-22052 17 08322-21052 18 02112-04082

5 ~ Z L ~ O - ~ Y O O O

19 08321-21042 20 ~2150-emo

I

DTl50/2C10 VG E3

.COIL, primary No.1 1

.SCREW 2 .Low WASHER 2 .COIL, battery eharghg N0.1 1 .COIL, battery charging No.2 2 .SCREW 4 .LWK W R 0

.COIL, WhWY NO.2 1

.COIL, battery chatging NO.> 1

.scREn 2

.LOW WASHER 2

.SPACER 2

.COIL, IGN t h i n g 3

.swEw 6

.LOW WAYlER 6

.WAStER 6

.SCREW 4

.uwx WASWER 4 1 .COIL, counter

DT150/200 VG E3

Page 28: Suzuki DT 150(86) DT 200 (86) - Browns Point

33- I

4 1

DESCRIPTION REMARKS REF.NO. PART NO. 21 32155-87000 GASKET, gear counter caLl 1 22 02112-05l22 23 08321-21052 24 08322-21052 25 09404-06201 26 32LM-87wo 27 09140-18007 28 0918-1ELoLl 29 08341-31059 30 OLlO7-06252 31 08321-21062 32 09320-080U 33 09160-06101 34 09160-06100 35 ' 09180-86175 36 3E42.3-95501 37 11511-87WO 38 01107-06252

40 32156-87000 39 08322-21062

SCRCIS 2 UICKWIYER 2 WASHER 2 C W 1 FLYWEEL 1 NUT 1 WlSHER 1 KEY 1 BOLT 4 u#T( WAylER 4 CUSHION 4 wAs!xu 4 Wnsm 4 SPACER 4 TUE 1 WVEK, mgneto 1 BOLT 3 WASHER 3 BANO. gear counter coil 1

OTl50/200 VG E3

w

OllM/200 VG E3

m I

D4

Page 29: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG.15 C D- 5) ELE CfRIC (L) FIG. 1 5 B’TY

REF.NO. PART NO. DESCRIPTION REMARKS 1 32890-8’1000 HOu)EJI, electric parts, N0.01 1 2 32891-87IXlO COVER, holds 1 3 01517-06258 BOLT 4 4 09160-0(;052 WHR7 4 5 09180-06387 SPACER 4 6 09320-08001 W I D N 4 7 03Zl2-05205 SCREW 6

.. 8. 32800-8m RECTIFKR ASSY 1 9 015174202 WLT 2 10 0831O-llU2 NUT 2 11 31800-94400 RELAY ASSY. starter 1 12 38422-94510 DA)IpER, starter relay 1 13 37920-87006 SWITCH ASSY, ign i t ion timing 1 14 03212-05129 SCREW 1 15 0916045024 WASHER 1 16 37930-94703 SWITCH ASSY, oil wrnlng reset 1

‘ 17 36740437000 CnSE ASSY, fuse rf?ctlfler 1 18 36740-94720 cI\sE m y , PUS@ battery 1 ’19 09481-250001 .FUSE, (2%) 1 20 38410-94540 TRIM REIAY ASSY, UP 1

. 21 38420-94540 TRIH RELAY ASSY, dam 1 22 3383L47DOO CABLE, pte relay 1 23 3425687010 UNIT, tachanretar control 1 24 03212-05169 SCREW 1 25 08322-21052 WASHER 1 26 094ok-ob202 CLAW 2

OTLSOf 200 VG E3 DT150/200 VG E3

Page 30: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG.16 C 0- 6 ) ELECTRIC (2) OTlM/200 FIG. 1 6 Q'TY

OT150/200 VG E3

18 I

I

REENO. PART NO. DESCRIPTION REUARKS 3~950-87CKUY WwDOz, electric parts. No.2 1 1

Z 3 4 5 6 7

B 9

10 1L 12 I3 14 15 16 17 18 19 20 21 22

32951-8Moo 01307-06257 09160-06052 09280-06187 os32o-oBw1 03212-05205 33410-871100 33420-87wD 33430-87wO 3 3 4 4 t l - 8 m 3Y50-87000 3w-87ooo 032l2-05259 0930966007 09280-70004 53510-871100 09402-00298 09404-06202 03212-05169 36830-87000 09407-10404

COVER. holder BOLT WASWER SPACER WSWPON SCREW COIL ASSY, ipnition No.1. COIL ASSY, iwftion N0.2 COIL ASSY, iunition No.3 COIL Assy, ignition No.4 COIL A S Y , ignition N0.5 COIL Rssy, ignition NO& SCREW UIiMm 0 RING CAP, S P W PlW SPARK PLUG (88HSlO) CLAW SWEW W I R E , ignition coil C W

, .

1 4 I I 4 6 1 1 L L 1 L 12' 6 L 6 6 1 1 1 6

Refer t o FIC.17 (0-7) for DTlSOS

Ip

OT150/200 VG €3

s

D6

Page 31: Suzuki DT 150(86) DT 200 (86) - Browns Point

~~

FIG.17 C D- f ) ELE cmx (3) o m FIG. 17 P'TY

1R 18

1

/

REENO. PART NO. DESCRIPTION REMARKS 32950-87010 HOLDER, electr ic parts, No.2 1 1

2 3 11 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

32951-87WO 01107-06257 09160-06U52 09180-06187 09320-I18003 03252-05205 3Wl0-87ilI0 35420-87030 33430-87030 35wto-a~t)iu 35450-87b10 35460-87010 03212-05305 09309-06007 09280-70004 33510-87WO o9~a2-00~~1~1 0 p y i V J ~ 2

03212-05169 36830-87000 09407-10404

- _-

COWR, holder BOLT WASCW SPACER CUSHION SCREW COIL ASSY, igni t ion No.1. C O I L ASSY, igni t ion N0.2 COIL ASSY, igni t ion N0.3 COIL ASSY, igni t ion N0.4 COIL ASSY, igni t ion N0.5 COIL ASSY, igni t ion No.6 SCREW w u l r ( E Y

0 RING CAP, spark plug SPAM P U G (@8H!j07) C W SCREW WIRE, igni t ion coU CLAW

1 4

4 4 4 6 1 STBDUPPER 1 WRTUPPER 1 S ~ H I o M + 1 WRTHIOOLE 1 STBOUNDER 1 W R Y U W X R

12 12 1

12 12 1 1 1 12

I .

I)

oT150/200 VG U D7 OT150/200 VG E3

Page 32: Suzuki DT 150(86) DT 200 (86) - Browns Point

_____

FIG. 1 8

. .

4

!

REENO. PART NO. DESCRIPTION REUARKS 1-1 32900-87000 COI UNIT 1 DT150:-bD2393

DT200: -602124 1-2 32900-87020 CDI UNIT 1 DTLM:602394-

DrnO:602325- 1-3 3 ~ - 8 7 0 1 0 COI UNIT 1 DT1% 2 01517-06352 BOLT 1 3 08310-11062 NUT 1 4 08319-21065 NUl 1 5 01517-06252 BOLT 1 6 08310-11062 NUT 1 7 328130-95720 RECTIFIER A!X% 1 8 03212-05259 SCREW 1 9 3787547000 UNIT , low oil wrning reset 1

11 08322-21052 WASHER 1 12 09404-06203 C W 1 13 0321245169 SCREW 1 14 36850-87000 LEAD, mag to tacho contra1 1

15 34845-94500 W E 1

10 032i2-05209 SCREW 1

unit

I 11 10

I

DT150/200 VG E3

DT150/200 VG E3

Page 33: Suzuki DT 150(86) DT 200 (86) - Browns Point

RC.l.9 C D- 9 ) ELECTRIC ( 5 ) FIG. 1 9 P'TY

I 14

@

REENU. PART NO. DESCRIPTION REMARKS 1 36610-87000 HARNESS m y , wiring 1 2 36656-87000 G R O t H Y , cable 1 3 36616-87WO HOLDER, harness connector 1 4 ou17-rJ6l22 BOLT 2 5 3381557000 STOPPER. cables 1 6 02142-t16202 5wRJ 1 7 36618-87000 STOPPER, whlng harness 2 8 02142-06202 SCREW 2 3 36895-94700 LEAD 1

10 09403-17304 CLAW 1 11 OU37-06102 BOLT 1 12 09407-14407 BAN0 2 13 56660-87000 W E , ext meter 1 14 '33810-87WO CABLE ASSY, starter 1 15 61l24-87000 G R W T 1

1 OPT,L:5000 L6 36620-87020 WIRING HARNESS EXTENSION 17 3&31-94300 .CAP 1 OPT 18 36620-95302 WIRING HARNESS EXTENSION 1 WT,L:2000 19 36631-94300 .CAP 1 OPT

m

01150/200 VG €3

.I

c

DT150/200 VG E3

Page 34: Suzuki DT 150(86) DT 200 (86) - Browns Point

01150/200 YG E3

W

OTL50/200 VG E3

Page 35: Suzuki DT 150(86) DT 200 (86) - Browns Point

R C . 2 1 C D-U) SWIvn

PIG. 21 P'W

DTI~O/ZOO VG ES

RERNO. PART m DESCRIPTION RmARKS 1-1 03111-87mzm BRACKET. swivel (L) 1 1-2 43132-8rn2-01Y BRACKET, swivel (L) 1 1-3 43Ul-8701242M BRRWET, swivel (X) 1 1-4 631114701Z-ULT WWXEY, swivel (XI 1 ' 2 43211-87wa WING 2 3 09369-28003 wI\sHER 2 4 22511-93001 GGEASE NIPPLE 9 5 b37Ll47mO BUSHING 2 6-1 &37M47WL1-02)4 W U X T , steerlng (L] 1 6-2 6 3 7 5 0 ~ - o L ? ' BRACKET, st~ering (L) 1 6-3 4375U-87010-02U WiMfT, steering (X) 1 6-4 43750-870104llY WlWET, steering (X) 1 7 09380-38003 CIRCUP 1 8 0916U-39M31 W K E R 2 9-1 03181-39001 SHm 0-2 9 3 09181-39M2 Y(M 0-2 10 09282-39001 OIL SEAL 1 11 0914U-loD3L NUT 2

2 u u9162-1mts Low WA!jm l3 48310-87wo PAD, trim cylinder ram 2 14-1 4lzzO-87w142M LEVER, tilt lo& 2 16-2 4lZ20-870dldU LEVER, tilt la& 2 I3 0944348031 SPRING 2 16-1 6U40-87Ml-Cm ARIl f 2

16-2 41240-8~1-01Y AWI 2 17 4L225-94501 PIN, tilt lock spring 2 18 4l22647fXll BUSHING 2 1 9 4 41PS-8m-02w UM, tilt lever sprina am 2 19-2 4L235-87WQ-OlY L M , tilt lever s p r h p am 2

20-1 412M-87GOl-034 ROD, tilt lever link 1 20-2 4L250-8MOldlf WJD, ult lever link 1 21 43256-87w1 elKHmG 2 22-1 412(jo-8xyll-OaW PLRTE 1 22-2 4l260-8MOl-OlY P U T € 1

Ei

OTlMlMO VG U

I

m

D11

Page 36: Suzuki DT 150(86) DT 200 (86) - Browns Point

012

Page 37: Suzuki DT 150(86) DT 200 (86) - Browns Point

..

..

FIG. 22

7

1 1

FIG.22 ( E- 2 ) PTT nlmR a w

REF.NO. PART NO. bESCRIPTION REMARKS L-L 38100-8Moo-034 MOTm ASSY, PTT 1 1-2 ~ B L O O - ~ O O - O L ~ MOTOR ASSY, m 1 2-1 31l.70-87050434 .COVER, upper 1 2-2 3ll70-87050-0LT .COVER, upper L 3 31373-87050 .WISH HOLDER ASSY 1 4 3ll33-87050 ..BRUSH 2 5-1 31110-87D5O-O?M .YOKE A S Y 1 5-2 3UlU-87OM-OLT .YOKE Assy 1 6 3U11-87D50 .AIwI\NRE 1 7 3UBL-87050 .BOLT 2 8 31179-87050 .PACKING, Pl'l cable 1 9 33899-95500 .SEAL, PTT cable L LO 36632-95503 . C M 2 11 09280-70011 .O RING 1

.

I

DTl50/200 VC E3

DT150/200 VG E3

Page 38: Suzuki DT 150(86) DT 200 (86) - Browns Point

I. .

FiG. 23

a

. 1 -

! ' OT150/200 VG E3

11 I 10

a

FIG.23 ( E- 3) TICTCyLINXf3 a w

RERNO. PART Ftb DESCRIPTION REUARKS 1

1-1 48400-87000-0m TILT CYLINOUZ ASSY 1 1-2 ~ W O O - ~ W J - O L T r m CYLINWZ ASSY 1

INC. Ref. Nos. 4 and 5 48405-87000 O R I N G S T

2 3 4 5 6 7 8 9

10 11 12

48401-87000 w11-9w01 48427-87wo 08433-87WO 4812l-87wo 48710-87WO 48721347000 4832l47WL 09306-17 001 09380-17009 4812E87WO

DT150/200 VG E3

.PWTW L PISTON Roo SUB I\ssY

.GREASE NIPPLE -0 RING, piston .O RING, cyLfnder cap SHnFT, lower PIPE, tilt lnlet PIPE, tilt outlet SWWT, tilt cylinder upper BUSHING SNAP RING WASHER

Revised March 1987 II I

1 2 1 1 1 1. 1 1 2 2 2

Page 39: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG. 24 n

P’IY REF.NO. PART NO. DESCRIPTION REHARKS

48505-8MoO 0 RING SEY. manifold 1 1NG.beP.k. 6.7.68.55

1-1 1-2 2 3 4

5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

.I

48605-87000 0 RING SET, trim 46502-87000-02M MANIFOLD ASSY, P17 48502-87WJ-01T WRNIfOu) ASSY, PTT 48510-87000 07110-05255 07130-05305 08321-31055 48518-8m 48818-87000 48834-87wo 48833-87000 48831-87MO 48832-87000 4t1520-87000 60530-87m 48532-87000 48533-87000 48554-87000 48535-87000 48536-87rn 40588-07000 68586-94501) 18b91-87060 48853-87000 60584-87000 48851-87000 48852-87000 488!i6-07000 68811-87000 48823-87000 48821-87000 48863-87000 48844-87000 48662-87000

. P W nssv, gear

.BOLT

.BOLT

.Lux WAYlER

.o RING

.O RING

.BUSH, seal

.SPRING

.W, dn pressure valve

.VALVE. dn pressure

.swoL

.VALVE ASSY

..VALVE, Check . SPRING

. .VALVE

..O RING

..O RING

.O RING

.?LUG

.PLUG

.O RING

.FILTER

.couAR, orifice

.PLUG, orifice

.O RING, orifice plug

.MG, pressure val.ve

.SPRING

.CASE SPRING

.BALL, shock valve

.HOW, bs11

DT150/200 VG E3

Revised March 1987 s a

E4

1 1NC.ReP.No. 41.43 1 1 1 2 1 3 2 3 1 1 1 2 1 2 2 2 2 2 2 3 3

12 1 2 1 1 1

1 1 2 1 1 1

Page 40: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG. 24 P'M REF.NO. PART NO. OESCREPTION REMARKS

33 48581-87oOo .FILTER 1 36 07110-06355 .BOLT 3 35 0832L41U7 .LWX WASHER 3 36 48554-87mo .SPRING 1 - 37 48552-87WO .VALVE, manual. valve 1 38 48551-87000 .PLUG, manual valve 1 39 48630-87Doo .HEAo. t rb 2 60 4 e a o - 8 7 ~ ~ .prsrm I RAW 2 61 4862747WO .O RING 2 62 h666047Mx1 .END BLOW, trim rain 2 43 68633-87MO -0 RING, head 2 66 6858247000 .FILTER, pump 1 45 48583-87WO .ORIW JOINT L 46 48681-87wO .RING, snap 1 47 48553-87000 .SW WASIER 2 48 48682-87CWN .O RING 1 49 48555-87000 .O RING 1 50 4857L-87IMO RESERVOIR 1 51 09248-111005 PLUG 1 52 09280-08016 0 RING 1 53 09100-06103 BOLT 3 56 09162-06oOl LOCK WASHER 3 55 48585-87MO 0 RING 1 56 09100-10155 BOLT CL:M) 6

2 57 09100-101% BOLT CL:eo) 58 09100-1OMB BOLT (L70) 2 59 09362-10005 . LOCK WASHER 8 a 55320-99310 ZINC ASSY. protection 1

I

DTL501200 VG E3

Page 41: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG.245 i i

5

5 5

p 7 2

071501200 YG E3

fIC.25 ( E- 6) ENGIIE H M E R P'TY

1 REENO. PART NO. bESCRIPTION REMnKS

114n-ami-cm m"o. under 011 see1 1-1 1-2 2 3 4

5 6 7 8-1 8-2 9

10 11-1 11-2 12 I3 14 I5 16 I7 18 19 10 21 22 n

1 1 5 4 3 2

14

I I 2 1 2 OlUO,OT2W 2 071505 2 2 2 2 4 2 2

4 0 2

2 1

Page 42: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG.26

@

OT150/200 VG E l

RELNO. 1 2 3 II

5

6 7 8 9

10-1

10-2 10-3

11 I2

__ T,".'D I L- I , L-1 p w 1 I F u u I

P ' l Y

52211-81000 WWIFOU). exhaust 1 12231-81000 W E T 1 09100&ll7 BULT 2 @916246Mb UXX M R 2 52311-87000 W I H C , exhaust tube 1

52)3141000 -1. eXhBwt tube housing 1 52332-87m W. eWaust tube hoUIlnp 1 09101-08191 8DLT 7 0916948038 WIYER. seal 7 14211-81000 nBE. exhaust I DllSO,DTlSOS,-6O2l3l 14211-87Wl TUBE. exhaust I OTIS@,OTISOS,602132- 14211-88mn T I E . &IhoUlt 1 DTZOO 09103-081991 WLT 6 @916248(107 LUX WBSER 6

PRRT NO. DESCRIPTION REHAMS

7

El

Page 43: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG. 27

3,z

REENO. 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 2 3 4

5 6 7 8 9

10-1 10-2 11 12 13 11 15 16 17 18 19-1 19-2 20-1 20-2 20-3 204

- - _ _ _ _ _ _ ~

a w DESCRIPTION

52?U-87Mf-J2M HWSING, drive shaft. (L) 1 52111-67W~-02M WOUSING, drive shaft CL) 1 -2!.l\-87M3-01T HWSING, drive shaft (L) 1

1 52l11-87DU-02M HWSING, drive shaft (X) 1 52111-WD14-02w HWSING. drive shaft (X) 1 52l11-870l3-01T HOWING, drlve shaft (X) 1 52111-87314-01T HOUSING, drive shaft (X). 1 5uLE.87001 w 1 0910040159 BDCT 6 09160-10082 WASHER 6 09162-10005 LDCK WGER 6 09100-10251 BOLT (L:90) 4 09160-10082 WASHER 4

0916L-10009 Low wAy(ER 4 0920248006 PIN 2 54160-87000 WOUNTING, lowex 2 54160-87DlO MOUNTING, lower 2 541654x100 LUWER, reverse stopper lower 4 W166-87001 BOLT, Lower mounting 2 09160-14039 WAylER 2 09160-14010 W M R 2 09140-14030 NUT 2 54151-87Doo HWNTING. lower thrust 1 09145-14M)l NUT 2 09162-14004 LOW WASHER 2 54211-87000-02M BRACKET, lower mounting 1 542ll-87DOO-OlT BRACKET, lower mounting 1 5622l-87DOD-02M COVER, lower rmunting 2 54221-87ml-02~ COVER, lwer muntlng 2

Wzzl-87Wl-OlT COVER, lower mounting 2

521lb7CU64Lf HBUSING, drive shaft (L)

wzzl-8moo-b~~ CWER, lower mounting 2

REMARKS DTI.50 07200 DTI.50 OTMO 01150 DY2DO DTUO DT2DO

DTl50,DT200 OT150S

DTLSO DT200 DT1M Df200

- DT150/200 VG €5

D l l 5 O / Z O O VG E3 E8

Page 44: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG. 27

32

” 6 3 0

OT150/200 VG E3

REF.NO. 2 l - L 21-2 22 23 24 25 26 27 28 29 30 31 32 33 3.4 35 36 37 38-1 38-2 39 40 4 1 42

FIG.27 C E- 9 ) DAIvEsHI\Ff HOOSING P’TY

5422247w0421rl CAP 2 54222-87DUiI-OlY CAP 2 54223-870111 SPRING 4 o9ioo-otw BOLT 8 09162-08007 LOCK WASHER 8 09126-DbwuI SCREW 2 52l23-87wo W:, over flow 3 09125-0611b9 SCREW 1 092804MoQ 0 RING 1 36895-8701#3 WD, bracket to housing 1 09125-06063 SCKW 2 0916l-obo20 WASWR 2 52311-87060 GRcMEt, drain hose No.1 1 52342-87mO woH(ET, drain hose No.2 1 5231347001 CONNECTOR. drain hose 1 09100-06120 BOLT 1 09160-060&7 WASHER 3 09162-06006 u3w WASHER 1 093347176 WSE (L) 0934347176 HO!X (X) 09401-11402 CLIP 2 61l34-87M0 SEN., engine holder cover l.

2 09100-08l60 BOLT 09162-08007 LOW WAYrR 2

PART NO. bESCRIPnON REHARKS

1 L:68!3+550 1 L:680

Page 45: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG. 28 FLG.28 ( € 4 0 ) G u L R T E Z

a'n R E N O . PART NO. DESCRIPTION RHARKS 1-1 55110-87Wo-OZM CnSE ASSY, gear 1 1-2 55ll0-87000-01T CRSE ASSY, gear 1 2 0926348026 .BEARING, pinion 1 3 17633-87m2 FILTER. water port side 1 4 17632-82002 FILYER, water stbd side 1 5 09125-CU1018 SCREW [L:35) 1 6 0911r(3-04oO5 NUT 2 7 1763547WL FILTER, water sub 1 8 09L25-05046 scT(flJ 2 9 091~-10253 BDLY 1

10 09160-10062 UASHER 1 11 09100-10263 BOLT 6 12 09100-10264 BOLT 1 13 09162-10005 LOCK WASHER 7 14 55l25-8MOo lRIMYAB 1 15 55332-87000 RUBBER, exhaust seal 1 16 553334700[3 PLATE, exhaust seal 1 17 09168-10022 GASKET 2 18 09248-LMwS PLUG, drain 2 19 09202-08006 PIN 2 20 5763249MlO SYWPER 1 21 57633-82000 SPACER 1 22 09160-16019 WASHER 1 23 09141-L8005 WT 1

24 09204-03001 COTTER PIN 1 25 58105-87DoL BUSHING SET, propeller 1

I

DTLS01200 VG E3 e10 DT150/200 VG E3

Page 46: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG. 28 l-lL.& C t-UJ GEM C2UE

Q'TY

26 09209-08019 PIN 1 27 55118-87WM GRWET. gear case L 26 55119-87oOo PIE, water &ein 1 29 175U-87oOo 7uBE. water sub 1 30 175(js-BJwo Buy(, sub water tube 1 31 17566-8moO GRtMET, sub uatex tube 1 32 1 7 5 6 7 - 8 m u#uEr, sub water tube 1 33 551164MOL PLUG, gear case 1 m 34 09l25d4ML1 SmEn (1:Sl.l) L

DESCRP" RaURKS REENO. PART NO.

m

OTL50/200 VG €3 E l l ' DT150/200 VG E3

Page 47: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG. 29 A REF.NU.

1-1 1-2 2 3-1 3-2 4 5 6 7 8 9-1 9-2 9-3 9 4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 LO 11-1 11-2 11-3 114 12 u 14 15 16 17 18

FIG.29 [ F- 2 ) TRANSMISSION

PART NO. 57ll057WO 57110-87010 09W-112001 571.33-87mo 57133-87001 57m-87000 09166-37001 091(50-36007 ma-32005 575000-87810 09181-37001 09181-37002 091881-37003 09181-37OOh 09181-37005 09183-37006 09181-37007 09181-37008 09181-37009 09181-37010 09181-37011 57500-87820 09181-37012 09181-57013 09181-37014 0928147015 09269-3DOlO 5730047813 09265-ZO48 09265-50001. 09140-1tD026 57631-87003 2532l-87m1

DTlM1200 VG E3

DESCRIPTION SHnFf ASSY, drive (L) SHAFT ASSY, drive (X) SPRING, drive shaft COUER, drive shaft C O U E R . drive shaft PROTECTOR THRUST WASHER (32~50x2) WWST WAYW (32x47~2) . THRUST WASHER (32x52x4.25) PINION SHIM SET No.1 .SHIM (T:O.bO) .SHIM (Y:0.65) .SHIM (T:0.70) .SHIM (T:0.75) .SHIM (T:0.80) .SHIM (7:O.W) .SHIM (T:O.W) .SHIM (T:0.95) .SHIM (T:L.OO) .SHIM (T:1.05) .SHIM (T:l.lO) PINION SHIM SET N0.2 .SHIM (T:l.I.!i) .SHM (T:1.20) .SHM (T:1.25) S H M (T:L.30) aEmIffi PINIONlGEAR SET .ERRING. forward .BEARING, forward gear NUT PIN, connector SLIDER, shin horironta 1

Q' W

1 1 1 1 OTlSO 1 OT15US ,Or200 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1

1

1 1 1 2 1 1 1 1

REMARKS

F2 OT150/200 VG E3 30

Page 48: Suzuki DT 150(86) DT 200 (86) - Browns Point

FiG. 29

42 38 I

FIG.29 C F- 3) TRAHsnIsSIoN P’TY

REENO. PART NO. DESCRIPTION REMARKS FORWARD GEAR SHIM SET No.1 19

20-1 20-2 20-3 20-4

’ 20-5 21 22-1 22-2

. 22-3 22-4 22-5 22-6 22-7 22-8 22-9 22-10 22-11 23 24-1 24-2 24-3 2b-4 24-5 24-6 24-7 24-8 24-9 24-10 25 26 27 28 29 30 I

57500-87830 09181-77001 0918L-77003 W18L-77W 091881-77005 W18.l . -77~ 57500-87840 09181-77007 09181-77008 0918147oOp 09183-77030 09181-77011 09181-77012 0$181-770U 09181-77014 0918L-77015 09181-77016 09181-77017 57500-87850 OOL81-50011 09181-50013 09 181-5OO12 09181-MO05 09181-uJ006 09181-50007 09181-50008 00181-50009 09181-5M110

57600-87m 09202-08007 09440-52003 57623-87000

w ~ e i - 5 m i i

09380-35002 09180-25082

.SHw (T:0.40)

.SHIM (T:0.50)

.SHIM (T:0.55) S H I M (T:0.60) .SHIM (T:0.65) FORWARD GEAR SHIM SET N0.2 .SHIM (T:0.70) .SHIM (T:0.75) .SHIM (T:O.EfJ) SHIM (T:0.85) SHIM (T:0.90) .SHIM (T:0.95) .SHIM (T:l.OO) .SHIM (T:1.05) .SHIM (T:l.10] .SHIM (T:1.15] .SHIM (9:1.20) REVERSE GEAR SHIM SET SHIM [T:0.9) .SHIM (T:1.0) .SHIM CTA.1) .SHIM (R1.2) .SHIM (w .3 ) .SHIM (C1.4) .SHIM (R1.5) .SHIM (T:1.6) .SHIM (T:1.7) .SHIM (1:l.E) SHAFT ASSY, propeller .PIN

.SPRING

.SHIFlER, clutch dog

.STOPPER STOPPER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1

OTlL0/200 VG E3

DT150/200 VG E3 30

Page 49: Suzuki DT 150(86) DT 200 (86) - Browns Point

43'

FIG. 29

49

SO

8-9-10 7 12 2

42 38 I

1 16

W I

16

OYlSO/ZOO VG E3 30 I

OYlSO/ZOO VG E3 30

11 FXG.29 ( F- 4) TRANSMISSION

P'TY REF.NO. PART NO. DESCRIPTION REMARKS

31 32-1 32-2 32-3

-32-4 32-5 32-6 32-7 32-8 32-9 32-10 32-11 32-12 33-1 33-2 36 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

50

09263-30023 09280-MJO2L 09282-30006 081l3-60100 56122-87050 56123-87000 09160-00001 09421-06008 58161-87001 56130-87000 09263-30022 09280-55002 09282-26004 09100-08247 09162-08007 57130-87WU 09381-36003

57500-87860 09160-30035 .THRUST WASHER (T:l.5)

REVERSE PROP SHAFT WASHER SET

09160-30036 .musr WASHER ~~:i.-i) 09160-30037 . m s r WASHER (~:i.9)

08211-30380 .THRUST WASHER ( ~ 2 . 2 ) 0926040038 .THRUST WASHER (T:2.1]

09160-30039 .THRUST WASHER (Y:2.3] 09160-30061 .THRUST WASHER (T:2.4) 08211-30385 .THRUST WASHER CT:2.5) 09360-30062 .THRUST WASHER (T:2.6) 09360-30043 .THRUST WASHER (T:2.7) 09160-30044 .THRUST WASHER (7:2.8) 09160-30045 .TIRUST WASHER (T:2.9) 56120-87000-0% HOUSING, propeller shaft 56220-87000-017 HOUSING, propeller shaft

.I

DTL50/200 VG €3

.BEARING

.O RING

.OIL SEAL

.BEARING srwm

SPACER (0: 110, r : 23 WASHER

KEY - SEALRING, propeller HOUSING, drive shaft bearing .BEARING, drive shaft .O RING .OIL SEAL MLT LOW W A S H E R BUSHING, drive shaft ( X ) CIRCLIP

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1

1 1 1 1 OPT 1 1 1 2 6 4 1 1

Page 50: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG. 30

24 25

23

26

5

19

FICA c F- 5 ) L ~ ~ ~ L E R m m I

P'TY REENO. PART NO. DESCRIPTION REMARKS

1-1 1-2 2 3 4-1 4-2 5-1 5-2 6 7 8 9

10 11 12 13 14 15 16-1 16-2 17 18 19-1 19-2 20 21 22

61110-87W1-02M COVER,-l.ower 61110-87W1-01T COVER, low= 6LL55-8rn .TUE. water 61155-94500 .TUBE, Water 61531-87wO-024 COVER, engine holder front 61531-87000-01T COVER, engine holder front 61141-87000424 COW?. engine holder rear 6Ll41-87000-01T M M R , engine holder rear WlOU-Ob117 BOLT W160-060U WAYlER 09100-O6121 BOLT 09160-06082 WASHER 61112-87600 SEAL, lower cover upper 09118-08127 BOLT 09169-08059 WASHER 09320-LlOU , CUSHION

09307-13002 Buy( '

61631-87000 HOW, rear

61633-87w0-02H LEVER, rear

61641-87WO HOOK, front 61633-87WO4lT LEVER,

09307-13003 BUSH 51634-95202-02H LEVER, &Mt

61633-95202-01T LEVER, front 09100-06U1 BOLT 09160-06068 WASHER 09164-15005 WAVE WASHER

1 1 1 1 1 1 1 1 2 2 4 4 1 4 4 4

2 2 2 2 1 1 1 1 3 3 3

6

OT150/200 VG E3

I

Of1501200 VG E3

Page 51: Suzuki DT 150(86) DT 200 (86) - Browns Point

~~

FIC.30 [ f- 6 ) UMR CCMR FIG. 30 P'TY

REENO. PART NO. DESCRIPTION RENARKS 23-1 6lU-87000-0Z4 PIATE, cable promnet 1 25-2 61U-87MM-OlY PLSITE, cable g r m t 1 24 O ~ X I O - ~ I ~ BoLr 2 25 09160-06UY wnyaz 2 26 61142-87000 G R M T 1 27-1 61223-87000-266 DECAL, lower cover SIBD 1

27-2 61221-87000-26H DECAL, lower cover STBD [Red) 1 28-1 6123l-87WO-26G DECAL, lower cover PORT 1

28-2 61231-870oO-26H DECAL, lower cover W R Y (Red) 1 29 61138-87WO COVER, water 1 30 67341-87001 MIXER, rmcon cable 1 31 09100-06126 BOLT 2 32 09160-06082 WASHER 2

[Black)

[Black]

24 25

23

26

5

19

6

DTL50/200 VG E3 OT150/200 VG E3

Page 52: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG-31 FIG.32 ( F- 7) ENGINE CWER (OTLSO/XO)

P'YY REHARKS 0% O U REEND. PART NO. DESCRIPTION

1-1 61400-87810-03 COVER SET, engine 1 - DTl5O 1-2 61400-87830-OlT COVER SET, engine - 1 OTUO 1-3 61400-87820-03 COVW SET, engine 1 - OT200 - 1 07200 1-4 61100-87840-017 COVER SET, engine 2-1 61433-87001-0ZM .COVER, air intake 1 - 2-2 61431-87Do1-01T .GOMR, air intake - 1 3 61433-87000 .COVER, aix intake inner 1 1 4 0930[)-06l26 .BOLT 4 4 5 0916o-oL;056 .WASHER 4 4 6 61475-87001 .GtJIC€ 1 1 7 03242-05169 SCREW 4 4 8-1 61481-87W0-02H .LID, oil tank filler 1 - 8-2 61481-87WO-OlT .LID, oil tank filler - 1 9 63482-94400 .HINGE 1 1 LO 63485-94400 SPRING 1 1 11 61491-87003 .SEAL, lid 1 1 12 09125-05028 .SCREW 2 2 13 09140-05001 .NUT 2 2 14 09160-05024 .WASHER 2 2 15 093U-05019 .CUSHION 2 2 16 61495-87000 .DRAIN, cover 1 1 17 09343-05347 . W E 1 1 18 61610-95514 .FASTENER 3 3 19 01107-06122 .BOLT 3 3 20 08321-21062 .LOCK WASHER 3 3 21 08322-21062 .WASHDz 3 3 22 0932948002 . WSHION 4 4 23-1 61421-87000-291 .MBLw, front (Black] 1 - 25-2 61421-87OOO-26V .wBLEH, @ant (Red) - 1 24 032&?-0Sl29 .SCREW 4 4 25-1 61435-8'1ooo-7OG .W, rear '150" (Gold*Black) 1 - 25-2 61435-87000-8EH .HAW(, rear '150' (Goldfled) - 1 26-1 61435-88wo-70G .HAW(, rear '2WW (Gold+Elack) 1 - 26-2 61435-88000-8EH .HAW(, rear '200' (Goldfled) - 1

I

Refer t o FIG.32 (F-9.10) for OT150S 01150/200 VG E3 F9

Page 53: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG.31 Q'TY REF.NO. PART NO. DESCRIPTION OM 01T REMARKS 27-1 6140L-87000-tyw .ENBLD1, S U U I 2 - 27-2 61441-87W0-017 .MBLM, S U U P - 2 28 61442-87000 .W, oil inJection 2 2 29 091~i-oaw .cusHrw 12 12 30 09~48-06008 .NOT 12 12 31-1 61531-87Wd-291 .MBLM, rear (Black) 1 - 31-2 6153L-87000-26V .€MUM, rear [Red) - 1 32 03242-05129 .SCREW 3 3 33-1 63443-87000-266 .DECAL. STEP) "OYLliO" (Black) L - 33-2 61443-87wL1-26H .DECAL, STEP) "07M" (Red) - 1 34-1 61443-88000-266 .DECAL, SYEO n0T200Y (Black) 1 - 34-2 61443-88D00-26H .DECAL, STBO "OT200" (Red) - 1 35-1 61453-87DOO-26G .DECAL, PORT +'DTL5On (Black) 1 - 35-2 61453-87000-26H .DECAL. fW7 wDTUOn (Red) - 1 36-1 61453-88000-266 .DECAL, PORT yDf200y (Black) 1 - 36-2 61453-88000-26H .CECAL, P W T n0T200n (Red) - 1

37-2 61463-87WL-8EH .DECAL, rear (Red) - L 38 68110-87000 COVER, weather

37-1 61463-87001-7OG .DECAL, reax (Black) 1 -

1 1 OPT

I

I3 DTlf0/200 VG E3 D ~ 5 0 / 2 0 0 VG E3

Page 54: Suzuki DT 150(86) DT 200 (86) - Browns Point

2 I

I

22 @

OT150/200 VG E3

' 22

REENO. 1-1 1-2 2-1 2-2 3 4 5 6 7 8-1 8-2 9

10 11 12 l3 14 25 16 17 18 19 20 21 22 23-1 23-2 24 25-1 25-2 26-1 26-2

28 2!

n[G-32 ( F 9)RX;IH COVER (OT1sos) a*v

PART' NU. DESCRIPTION oa O1T REHARKS 614W1-87850-02M COVER S T , engine 1 - 61400-87860-017 MWER SET, engine - 1 61431-87~1-02M .COVER, air lsltake 1 - 6 ~ 0 3 1 - 8 7 r n ~ d i ~ .COVER, a h intake - 1 61433-871300 .COVER, air i n t ake inner 1 1 09100-06127 . W Y 4 4 09160-06027 .WASHER 4 4 61475-87WL .WIE 1 1

4 4 0324245169 .SCREW 61481-8Moo-02H .LID, oil tank filler 1 - 6148147WO-OlT .LID, O i l t ank filler - 1 61482-94400 .HINGE 1 1 61485-94400 .SPRING 1 1 61491-87Wl .SEAL, l i d 1 1 09125-05028 .SCREW 2 2 0914(1-05001 .NUT 2 2 09160-05024 . W W R 2 2 09321-05019 .CUSHION 2 2 61495-87WO .MUIN, cover 1 . 1 09343-05147 .HOSE 1 1 61619-955l3 .FASTENER 3 3 01107-06122 , .BOLT 3 3 08321-23062 .LOCK WASHER 3 3 08322-UM2 .WASHER 3 3 0932948002 .CUSHION 4 4 6142l-87000-291 .MBLEw, f r o n t CBlsck) 1 - 614421-87wO-26V . E W M , f ron t (Red) - 1 03242-05129 .SCREW 4 4 61435-87000-JOG .HAW(, mar "LM" (GoLdd*BLack) 1 - 61435-87Wo-Etl .HAW(, war nlMu (Gold&ed) - 1 61441-870004ZU .-, SUZWI 2 - 61441-87MO-OlT . E M , SUZlKI - 2 61442-87000 , .M, oil injection 2 2 09161-06015 .CUSHION 12 12

F9

Page 55: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG. 32 P’YY DESCRIPTION 02H OLT REMARKS REF.NO. PART NO.

29 09148-06oO8 .NUT 12 12 30-1. 61531-876300-291 .MBLM, rear (Black) 1 - 30-2 6i531-87000-26V .D4BLM, rear (Red) - 1 31 03242-05229 ..SCREW . 3 3 32-1 63443-87010-266 .DEW, SWl nSuper Six DT150w 1 - Black 32-2 61443-87030-26H .CECAL, SlEU “SUP= SiX DTLM” - 1 Red 3 3 4 6im-87010-266 .DECAL, WRT wper six DTMW L - Black 33-2 6Lb53-87U10-26H .DECAL, WRT ySuper Six PYISOw - 1 Red 34-1 61463-87WL-706 .DECAL, mW 1 - Black 34-2 61063-87W1-8EH .CECAL, .. 1 Red 35-1 61561-87000-291 .LOUVER, STW 1 - Black 35-2 61563-87000-2611 .LOUVER, STBD - 1 Red 36-1 ~1,~7~-a7000-29i .UWVER, PORT L - Black 36-2 6l571-87DO0-26V .LOUVER, W R Y - 1 Red 37-1 61562-87wO-om .COVER, louver inner STBD L - 37-2 61562-876300-0Lf .COVER, louver inner SYBD - 1 38-1 61572-87000-Om .COVER, louver inner W R Y L - 38-2 61572-87WO-OlT .COVER, louver inner W R Y - 1 39 03502-05089 ..SCREW 12 12

I

DTLM1200 VG E3 F10

OT150/200 VG E3

Page 56: Suzuki DT 150(86) DT 200 (86) - Browns Point

REF.NO. PART NO. DESSCRIPT'ION REMARKS 1 69L10-87iXU Y A M , ofl 1 2 69zw1-87000 CAP ASW, all tank filler 1 3 6 9 2 4 1 - 8 ~ .GASKET 1 I Oll07-08302 BOLT 1

5 09160-MK162 WnYER 1 6 09169-[ltUl40 WnYER 1

7 093211-m7 W I W 4 8 34860-87003 WITCH. o i l level 1 3 0980O-BlBw TOOL 1

10 YToo-8701U INDICATOR, o i l t water uamlng 1 11 381U-87000 WIRE, thmt & 011 pwl, SW 1 12 33833-95500 fuBE 1 13 162504IWO SENSCR. o i l 1 11 OL51746M2 BotT 2 15 39w-05014 HOSE (TAW To SD(s0R) 1 L:950*m 16 09401-08(109 CLIP 4 17 09544-05053 HOSE (SENSOR TD pup) 18 09404-08204 CLAW 1

1 L:V5

m

DTlM/200 VG E3 DT150/200 VG E3

F11 I

Page 57: Suzuki DT 150(86) DT 200 (86) - Browns Point

1 I 1-1

i 1-2

REENO. PART NO. DESCRlPTlOll REUARKS 67200-87m2-0a m T E M1slffoc Box Assy 1

15 'f .,I t- I

40

2 3 4 5 6 7 8 9 10 11 l2 13 14 U-1 L5-2 16 17 18 19 20 21

67232-95600 67232-9562U 672%-956M 67294456011 67288-94310 09140- 67232-95610 67253-95600 67252456rw 09100-08232 67214-9MO 67296-94300 37721-!44m 67201-9561#3 67261-956.50 09l264soO3 672r13-956IM 67220-95600 67275-95600 677223-95600 67292-94300

.8usH

.Buy(

.scFIEw

.SPACER

.WASHER

.w

.BUSH

.uAswl

.m

.m.T

.AcTuATI#

.SCREW

.swTTw, neutral

.EVER, ?fee throttle

.LEVER, free throttle

.SCREW

.BUSH

.PIATE nssy

.END, cable

.KNOB, brake adjust

.E RING

1 1 3 3 3 3 1 1 1 1 1 3 1 1 White 1 SLlver 2 1 1 2 1 3

- DTlW12W VG E3 F12 DT15D/200 VG E3

Page 58: Suzuki DT 150(86) DT 200 (86) - Browns Point

flG.34

F13

Page 59: Suzuki DT 150(86) DT 200 (86) - Browns Point

FlG.34

41-1 41-2 41-3 41-4 41-5 41-6 41-7 41-8

.. 41-9

41-IP Ul-11

41-12 41-13 41-14 61-15 41-16

67320-95500 67120-95510 67320-9552U ~ ~ Z O - P ~ ~ I O 61>20-95540 67320-91550 67320-93m 67320-955lU

67320-95580

61320-955911 67320-9mQ 67320-9%10

67320-91610 67320-91610

61320-9X4613 67)20-¶%SO

W, Clutch 6F (1.W W, clutch 7F (2.W) CABLE, clutch BF (2,WI W, clutch 9F (2.m) CABLE, Clutch IOF (3.W) cm. clutch ii; (3.4~) W, clutch is (3.m) W. clutch UF 14.WI m. ciutdt 1 4 ~ (4.m) E S I E , clutch 15F (4.641 W. clutch 1bF (4 .W) W. clutch 17F ( 5 . M ) C S I E . clutch ISF 0.5HI cwl. C l u t c h 1% ( 5 . W cwl. clutch 2oF <6.lnI cwl. clutch Y S (6.m)

2 wr 2 wr 2 w 2 m 2 m

2 WT 2 ( P T

z wr

2 .WT 2 o m Z O P T 2 O P T 2 m 2 OPT 2 WT 2 w I

F14

Page 60: Suzuki DT 150(86) DT 200 (86) - Browns Point

F15

Page 61: Suzuki DT 150(86) DT 200 (86) - Browns Point

REF.NO. PART NO. DESCRIPTION REHARKS 1-1 34300-87000 SPE€wwEfER 1 wsPEms0liQH 1-2 34100-87010 S P E E W T U I 1 HRxSPEEOSy#( 2 09471-UOOL .WLB (LZV,3.4W) 1 3 34190-8MDO .sENsw 1 4 34191-87WO ruBE (4x7~70~1) 1 5 34300-87000 WE. fuel 1 6 0947L-L2001 .BULB (12V93.4W) 1 7 34MO-8xw#1 METER,hom 1 8 091~i-m~ .w 412v,3.4w) 1 9 34550-87000 Amm 1

10 09471-12001 .BULB [12V,3.4W) 1 11 wisa-94700 . I;ROCNET 1 12 34600-87000 METER, volt 1 13 09471-12001 .BULB (12v,3.4W) 1 10 34650-87000 METER. pressure gauge 1 15 09471-12001 .BULB (12V,3.4W) 1 16 09362-09007 .UNION 1 17 34191-87000 .TUBE (4%7%7000) 1 18 366.58-94700 .Gl?UMZT 19 34200-87050 TACHOMETER 20 09471-12002 .WLB (12V,3.4W) 21-1 36660-87080 WIRE, meter !Xl 21-2 36660-87090 W I F E , meter EXT

1 1 1 1 L:2000 L L:SOM

DT150/200 VG E3 DT1501200 VG F3

Page 62: Suzuki DT 150(86) DT 200 (86) - Browns Point

FLG.36 C GL 4)iJPT : PANEL SWITCH P'TY

REMARKS REF.NO. PARY NO. DESCRIPTION L 37P00-87wO PANEL ASSY. i g n i t i ~ sw L 2 57803-87000 PANEL ASSY, emergency SW 1 3 3790L-87wO PANEL ASSY, idle speed 1

37905-8m P M L ASSY, a i l wm reset sw 1 4

1 5 6 36670-94700 WIRE. switch extension 1

37805-87000 PANEL ASSY, PTT SW

D?150/200 VG E3 DT150/200 VG E3 I

! Revised March 1987

Page 63: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG. 39 FT0.39 ( C- 5) OPT : TRIM SWITCH

P'TY

1 37850-35310 SWXTM WY, dashbomd 1 REENU. P A R T NO. D E S C R I P T T O N REMARKS

2

3 4 5 6 7 8

9

10 11 12

ma-9532a 37870-95320 09159-14014 37852-95211 09100-08232 09160-08015 09140-08012

M1&244127 08310-11047 37854-95201 37862-94500

swum m ~ . up swxrtx TRM, DN NUT PLATE. trim switch BOLT @)C5*r3) WASHER (8.5%1&1.2) NUT SWEW NUT PANEL, trim switch LEAD. trim SW extension

L 1 2 1 2 4 2 2 2 1 1

I

DTLSO/POO VG E3 65

Page 64: Suzuki DT 150(86) DT 200 (86) - Browns Point

~~ -~ FIC.40 ( 6- 6) OPT : FUEL TAW

FIG. 40 Q'TY REF.NO. PARY NO. DESCRIPTION REHARKS

65600-95880 TAM SEY, fuel (W) 1 6u.s GAL 3.3 m GAL 1 2 65510-98507 .CAP 1

15 3 65561-98502 . .GASKET 1 4 65871-95010 .GASKET 1 5 02112-06162 .SCREW 3 6 M112-0&02 .sGREw 1 7 09168-oMw2 .wIscIER 4 8 658513-94600 .GAuI;EAssy 1 9 657m-!34410 ..mcm, male fuel 1 0D:u LO 6sas-93ooL . .WET, strainer 1 11 65853-93001 . .CAP 1 12 02LI.2-04108 . .SCREW 2 13 65864-95200 ..FLOAT . 1

12 4 13

14 i5

65830-95500 09368-32001

. .FILTER

. .GASKET 1 1

II

Dl1501200 VG E3 G6 OT150/200 VG E3

Page 65: Suzuki DT 150(86) DT 200 (86) - Browns Point

FIG. 41

1

7

6

a

. I"._.. \ "- ., u . L U N

P'TY REENO. PART NO. DESCRIPTION REMARKS

1-1 99000-31010 LIWIO GASKET 1 for erankcase 1-2 9900(1-52120 SILICONE SEAL L liog,for pear case 2 99000-31050 SILICONE SE"Y L 1OOg.for Dear case 3 99000-32040 CEFPFI, thread loek 1 20% 4-1 99000-25160 GREASE, uater resistant 1 25og 4-2 99000-25L7C) GREEE, uater resistant 1 500 5 99000-22540 GEAR OIL, outboard motor L 4wcc 6 99WO-25010 SUPERGEA!jEA L dSO~,for crank a i l seal 7-1 99WO-32050 TMiZAO LOCK WNT 1 ml a3421 7-2 99000-32020 lWEA0 LbcK W N T , super 1 5Og 113358) 8-1 99w0-10109-01T PAINT (90g) 1 8-2 99M0-10209-02H PAINT (90g) 1

3

w

DTL50/200 VG E3

011 50/200 VG E3

Page 66: Suzuki DT 150(86) DT 200 (86) - Browns Point

E-a 7-a 7-a %-a E-a

€-a s-a %-a f -a 7-a

E-a 2-a z-a 2-a z-a

s-a 2-a 2-a 2-a

2-a 2-a

2-0

2-3

2-3 2-3

2-3 2-3 2-3

2-3 2-a

2-9 2-a

2-0

2-3 2-3

9-3 9-3 9-3 9-3 9-3

5 o o a ~ 8 - 0 9 ~ ~ ~ 5 9-3 O O ~ L B - ~ S L Z E 5 9-3 o o a ~ 8 - s ~ ~ ~ ~ t 9-3 ooaLs-osLzs 2-J

O O ~ L B - O ~ L Z E 5 9-3 O Z ~ L B - O ~ L Z E 1 9-3 OLOLB-OZLZE 5 9-3

O O ~ L B - Z O L Z E 9-3

O O ~ L B - L O L L E 5 9-3

OLOLB-07LZE 5 9-3

000L8-OZL2E 5 9-3

5 LOL76-8L6LE 5 5-3 000L8-2L6LE 1 9-3

Ht0-LOOLB-L L6 LP 5 9-3 ALO-LO0L8-LL6LE 5 9-3

00736-008LE f -3

000L8-02ELS J 9-3 L0976-ZLELP 5 9-3 OSOLB-L L f LS 1 5-3

5 00976-OLfLE 5 . 00L76-L82LC i OSaL8-L82 Lf OSOLB-6L L LE 1 OLES6-ELLLP 5

ozss6-09): LE 1 t L-a

O S ~ L B - E L L L f 1 WZO - O S ~ L B - O L L L E 5-3

O S ~ L ~ - E E L L S i s-3

W Z O - O S ~ L B - o L t tf t s-a I L O - O S ~ L ~ - O L L L E E-a

O O ~ L B - O O A L E 5 s-a

ALO-OSOL8-OLLLS 5 5-3 OLES6-SELLE 5 5-3

si OLES6-ZELLP J 5-3 OLE56-LELLf 5 5-3

5 ooa~8-o~t9-z 5 01-3 O L ~ L B - L C ~ S Z J OL-I

o o a L e - c m z 7-3 O O ~ L B - L Z S S Z 3-3

000LB-LL9SZ t 01-3

- 2 -

5 LOOLB-LLSSZ 5 7-3 O O P L ~ - L Z ~ S ~ 5 LL-3 0 0 0 ~ 8 - L ~ 7 5 2 1 L L-3 coa18- L Z E S Z L L-3 LoaLs-ttEst 5 7-3

O O ~ L B - * . E Z S Z 3-3 O O ~ L B - L ~ Z S Z 5 7-3 LOOLB-LELSZ I 7-3 ooaLs-Lztsz t CL-3

O O ~ L Q - E ~ E E Z 5 7-3 LoaLs-ztzsz 5 7-3 ooaLs-LftEz t 7-3 OLOLB-LLLEZ 3-3

00~76-2EZSZ 1 3-3

5

000L8-LLLf2 5 7-3

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