Supply Network Strategy

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© Nigel Slack and Michael Lewis 2003 Quality Performance objectives Dependability Process Technology Development and Organization Speed Flexibility Cost Resource Usage Market Competitiveness Decision areas Issues covered in this chapter Capacity Supply Network Behaviour Issues include: Taking a supply network perspective How do supply networks fluctuate over time Reducing supply chain instability Supply chain restructuring

Transcript of Supply Network Strategy

Page 1: Supply Network Strategy

© Nigel Slack and Michael Lewis 2003

Quality

Per

form

ance

o

bje

ctiv

es

Dependability

Process Technology

Developmentand

Organization

Speed

Flexibility

Cost

Resource Usage

Mar

ket

Co

mp

etit

iven

ess

Decision areas

Issues covered in this chapter

Capacity Supply Network Behaviour

Issues include:• Taking a supply

network perspective• How do supply

networks fluctuate over time

• Reducing supply chain instability •Supply chain

restructuring

Page 2: Supply Network Strategy

© Nigel Slack and Michael Lewis 2003

Supply network strategy

The concept of supply networks

Vertical integration Partnerships Market

trading

Supply network

relationships

Supply network behavior

The network perspective

Network management

Network dynamics

Co-ordinationDifferentiationReconfiguration

QuantitativeQualitative

Supply network issues

Page 3: Supply Network Strategy

© Nigel Slack and Michael Lewis 2003

Competitors

Focal Company

Complementors

Suppliers Customers

The value net

Page 4: Supply Network Strategy

© Nigel Slack and Michael Lewis 2003

Materials manufacturer

Packaging manufacturer

Food manufacturer

Warehouse Retail store

InventoriesOperations processes

Multi echelon inventory chain

Page 5: Supply Network Strategy

© Nigel Slack and Michael Lewis 2003

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Trading the priority of objectives

Page 6: Supply Network Strategy

© Nigel Slack and Michael Lewis 2003

Supply chain dynamics

“Hard” supply dynamics

Look for the causes of overreaction to volume

changes

Page 7: Supply Network Strategy

© Nigel Slack and Michael Lewis 2003

6

5

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2

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Third-tier supplier

Second-tier supplier

First-tier supplier

Original equipment

manufacturer DEM

AN

D

PER

IOD

Prodn. Stock Prodn. Stock Prodn. Stock Prodn. Stock

100 100 100 100100100

100100

100100

100100

100

95

95

95

95

95

3 2 1 OEM MARKET

Note - All operations keep one period’s inventory

20 60 80 90100

60100

80100

9010095

180 120 100 9560

12080

1009095

9595

60 90 9512090

10095

100 959095

9595

95 959595

9595

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959595959595

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Orders Orders Orders Orders

Items Items Items Items

Fluctuations of production levels along supply chain in response to small change in end-customer demand

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© Nigel Slack and Michael Lewis 2003

6

5

4

3

2

1

Third-tier supplier

Second-tier supplier

First-tier supplier

Original equipment

manufacturer DEM

AN

D

PER

IOD

Prodn. Stock Prodn. Stock Prodn. Stock Prodn. Stock

100 100 100 100100100

100100

100100

100100

100

95

3 2 1 OEM MARKET

100

Orders Orders Orders Orders

Items Items Items Items

All operations hold one periods stock

95

95

95

95

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© Nigel Slack and Michael Lewis 2003

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5

4

3

2

1

Third-tier supplier

Second-tier supplier

First-tier supplier

Original equipment

manufacturer DEM

AN

D

PER

IOD

Prodn. Stock Prodn. Stock Prodn. Stock Prodn. Stock

100 100 100 100100100

100100

100100

100100

100

95

3 2 1 OEM MARKET

100

Orders Orders Orders Orders

Items Items Items Items

All operations hold one periods stock

105

95

105

95

Page 10: Supply Network Strategy

© Nigel Slack and Michael Lewis 2003

Supply chain dynamics

“Soft” supply dynamics

Look for the perception gaps

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© Nigel Slack and Michael Lewis 2003

Supplier selection strategy

Supplier development strategy

Operation BOperation A Operation C

Operations performance

What Bthinks C wants

Market requirements

What Cthinks it wants

Gap?

How Bthinks it is performing

How C thinks B is performing

Gap?

Gap?

Gap?

Gap?

Gap?

Gap?

What Athinks B wants

What Bthinks it wants

Gap?

How Athinks it is performing

How B thinks A is performing

Linked?

Linked?

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© Nigel Slack and Michael Lewis 2003

Ord

ers

0

10

Time

Manufacturer’s orders to its suppliers

Ord

ers

0

10

Time

Sales from store

Manufacturer

Wholesaler Retail Store

Ord

ers

0

10

Time

Wholesaler’s orders to manufacturer

Ord

ers

0

10

Time

Store’s orders to wholesaler

Consumers

Typical supply chain dynamics

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© Nigel Slack and Michael Lewis 2003

Supply chain dynamics

Supply chains with different end objectives need to be managed in different ways

Page 14: Supply Network Strategy

© Nigel Slack and Michael Lewis 2003

Products

InformationSupplier Manufacturer

Depot

Outlets

Depot

Supplier Manufacturer

Depot

Outlets

Depot

Efficient fast throughput supply

Customer responsive supply

Pro

du

cts

Info

rmat

ion

Two types of supply chain organisation

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© Nigel Slack and Michael Lewis 2003

Pre

dic

tab

le

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ch

an

ges

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w v

arie

ty

Pri

ce s

tab

le

Lo

ng

lea

d t

ime

Lo

w m

arg

in

Un

pre

dic

tab

le

Man

y c

han

ges

Hig

h v

arie

ty

Pri

ce m

ark

do

wn

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Sh

ort

lea

d t

ime

Hig

h m

arg

in

FU

NC

TIO

NA

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NO

VA

TIV

EMismatch Match

Match Mismatch

MA

RK

ET

RE

QU

IRE

ME

NT

S

OPERATIONS RESOURCES

Low cost

High utilization

Min. inventory

Low cost suppliers

Fast response

Low T/P time

Deployed inventory

Flexible suppliers

EFFICIENT PROCESSES

RESPONSIVE PROCESSES

Matching the operations resources in the supply chain with market requirements (after Fisher)

Page 16: Supply Network Strategy

© Nigel Slack and Michael Lewis 2003

Customer 8

Customer 1

Customer 2

Customer 3

Customer 4

Customer 5

Customer 6

Customer 7

Plant 1

Plant 2

Plant 3

Ordering complexRouting complex

Customer contact complex

Plants have 8 contact

Network has 24 routes

Customers have 3 contacts

(a)

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© Nigel Slack and Michael Lewis 2003

Warehouse 1

Ordering simpleRouting simple

Warehouse complex

Customer contact simple

Warehouse 2

Plants have 2 contact

Network still has 24 routes but

simplified

Customers have 1 contact

(b)

Customer 8

Customer 1

Customer 2

Customer 3

Customer 4

Customer 5

Customer 6

Customer 7

Plant 1

Plant 2

Plant 3

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© Nigel Slack and Michael Lewis 2003

Customer 8

Customer 1

Customer 2

Customer 3

Customer 4

Customer 5

Customer 6

Customer 7

Plant 1

Plant 2

Plant 3

Ordering simpleRouting simpleCustomer contact complex

Plants have 3 or 2 contacts but make

all products

Network has 8 routes

Customers have 1 contacts

(c)

Manufacturing complex

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© Nigel Slack and Michael Lewis 2003

A B C

Y

X

Z

Merging operations reduces response time

Mer

gin

g o

per

atio

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red

uce

s co

mp

lexi

ty

Generic supply network structure

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© Nigel Slack and Michael Lewis 2003

Producer

Recording studio

Engineer

Songwriter

Singer

Instrumental-ists

Disc/tape manufacturer

Physical distribution

Retailer

Consumer

ConsumerArtist(s) Via the Internet

Technology can change the music business supply network

Page 21: Supply Network Strategy

© Nigel Slack and Michael Lewis 2003

How A thinks it is performing

How Bperceives

A’s performance

Schweabstens Cloth

manufacturers A

Lopez Industries Garment

manufacturersB

ZentrillFashion retailers

C

What A thinks B

wants

What B

wants

What B thinks C

wants

What C

wants

How B thinks it is performing

How Cperceives

B’s performance

Market requirements

Quality and innovation

InnovationHigh qualityFlexible delivery

Use only very high quality fashion cloth

suppliers

Good qualityFlexibility during seasonWide capabilities Good quality

Fast availabilityFlexibility during seasonWide capabilities

Operations performance

Doesn’t know (or care?)

Great qualityInnovationVery inflexible

Too small to influence supplier?

Great quality, wide capabilities but inflexible within season

Great quality, wide capabilities but slow and inflexible within season