Successful cooperation in large eci rev1-04112014

Successful cooperation in EC&IABB‘s integrated expertise to drive sustainability in mining

2nd CIS Sustainable Mining Forum, Max Luedtke, Market Segment Manager Minerals Processing

© ABB Group April 15, 2023 | Ver. 1.1 Slide 2

Content

ABB in mining (global and local footprint)

Electrification, control and instrumentation solutions

Energy efficiency solutions

ABB as a mindful corporate citizen

ABB in miningGlobal and local footprint

© ABB Group April 15, 2023 | Slide 4

ABB in miningFrom mine to market

Production value chain – from mine to market

Mining Preparation Processing RefiningCrushing, grinding,screening

Underground, hoisting, venti-lation, continuous open-pit, shovel excavators, draglines

Leaching, electrolysis, smelting

Beneficiation, blending, concentration, agglomeration

Various other mineralsCoal

Ingots bars

Transportation Port facilities

Iron Pellets DRI HBI

Copper / Gold Concentrate Cathodes


ABB in miningHow ABB is organized – the way to your industry

ABB Group

DivisionProcess Automation

DivisionLow Voltage

Products

Industries served: Copper, gold, iron ore, coal, various other commodities

Kazachstan, China , South Africa, Canada, Chile, Brazil, Peru, Australia, India, Poland, Malaysia, Indonesia, Oman

Business UnitIndustry

Solutions

Business UnitControl

Technologies

Business UnitMeasurement

Products

Business UnitMarine and

Cranes

Business UnitTurbocharging

Business UnitService

Global Industry GroupMining

Global Industry GroupOil, Gas and Petrochemicals

Global Industry GroupPaper, Metals and Cement

Global Competence and Execution Centers Local Execution and Service Centers

Underground mining (Sweden)Material handling (Germany)Grinding solutions (Switzerland)Mineral processing (Switzerland)

DivisionPower Systems

DivisionPower Products

DivisionDiscrete Automation

and Motion


ABB in miningInstalled base

Mine hoist systems 700

Grinding solutions 210

Dist. control system 1200

Mat. handling solutions 800

Mineral processing plants 80

ABB in miningElectrical, control and instrumentation system integration expertise

April 15, 2023© ABB Group

PortfolioComprehensive products and solutions


Overhead lines OCS Cabling ErectionGearless

mill drives

HVsubstation HMI

Lightning protect & grounding

Supervisionof erectionHV/LV motors

Transformers Instrumentation Lighting CommissioningMulti-drives

Engineering + Supply + Construction + Management + Service

Optimizationpackages

Containerized E-rooms

MV/LVswitchgear MV/LV drives

Training ofpersonnel

Emergencypower

Harmonic filters & PF correction

Applicationsoftware Communication

Life cyclesupport

DC power RectifiersVentilation

air-conditioningOperationsassistanceMCCs

Powerdistribution

Drives application

Automation system

Infrastructure Services


From product supply to plant solution

Main substationGMD / Mill drives & PFC study

MV distribution

E-housesProcess control & CPM

InfrastructureServicesMotors & drives

HV Substation PFC & filter

Power trafo Distribution trafoMV switch-gear

MV Motors Variable speed drives

LV Motors

Process control

LVD/ MCC Instrumentation

CPM solutions

Erection supervision

Product (supply chain)

Bundled products

Engineered packages

Integrated engineering

solutions

Plant solution

Sales coordination / Common terms and conditions with any combination of products

Electrical and control – turn key

Integrated engineering / composite plant


ABB electrical system integration expertiseTransforming the collaboration

Management

Engineering Supply

Construction

Ensuring

Results

Site managementErection supervisionInstallationCommissioningStart up

Project managementTime schedulesCash flowSupply management ComplianceSite management

Power distributionDrives systemsProcess controlEquipment installation

Manufacturing and supplySourcingQuality assuranceShipping logistics


Conceptual design

Project cost estimate

Basic and detail engineering , conducted after completion of conceptual design or feasibility study.

CAPEX cycleGreenfield, expansion, major refurbishment

ABB Contribution (partnership and turn key electrical and automation solution)

ProcurementFeasibility Study

Business Setup

Pre-Feasibility Study

Construction Commissioning

ABB Approach

“ECI”

Scope definition

Major equipment definition

Budget offer ±20%

Firm offer

Business Setup

Feasibility Study

Pre-Feasibility Study

Front-end Engineering and Design

Done By Mehrzad


System ApproachCost Optimization

Project management and Engineering

Equipment

Procurement

Expediting & Inspection

Installation

Commissioning & Start-up

10%

20%

20%

25%

40%

20%

Potential Savings100%

Sol

utio

n A

ppro

ach

Pro

duct

App

roac

h

Project Phase

15%

10%

50%

5%

15%

5%

10%

30%

30%

20%

40%

20%

40% 75%

Operation

Maintenance


ABB and KazakhmysLong term strategic partnership

Prosperous collaboration since 2007

Main area of involvment are the growth projects as principal electrical supplier in Bozshakol and Aktogay

ABB acting as consultant for optimization of Kazakhmys’ mature assets

ABB in miningEnergy efficiency solutions aligned with productivity and profitability objectives


ABB’s approach to energy efficiencyDoing more while lowering costs and emissions

By reducing energy losses, ABB technologies mitigate demand for new power generation, make better use of natural resources, and

help make industries more efficient and competitive.

Technologies

Energy efficiency solutions

ABB has technologies for the entire energy value chain to squeeze the most value from each unit of energy used

ABB contributes to energy efficiency improvements in various ways with specialists, equipment, systems and solutions

| Slide 16

Aitik copper mine efficiency

Customer need

Boliden decided to modernize the entire mining operation of the Aitik copper mine, Sweden, to increase its production capacity and extend its life

ABB solution

Increased efficiency of the mine. Supplied 650 motors, 230 drives and variable-speed drives, two 22.5 MW gearless mill drives, two 2×5 MW dual pinion drive systems, four 1.4 MW permanent magnet motors, 23 distribution transformers, gas-insulated switchgear, a harmonic filter system, the Extended Automation System 800xA and a service contract

Customer value

Doubled production capacity to 36 million tons of ore per year

Extended the life of the mine to 2030

ABB gearless mill drives provide the huge capacity needed while keeping energy consumption low, and without reducing power quality

The solution made use of the IEC 61850 standard for integrated substation automation

Modernization of the mining operation

04/15/2023 | Slide 16© ABB Group

ABB in miningA responsible corporate citizen

Wind for prosperity - at the 2014 Global Green Growth Forum (3GF) in Copenhagen, Denmark, ABB announced an exciting new partnership with Vestas to bring affordable and sustainable electricity to communities that are energy-poor, but rich in untapped wind generation resources.

ABB is currently working with WWF on the Access to Electricity program in Tanzania, and individual initiatives in China, India and South Africa

ABB is an active member of the WBCSD Council, and participates in a number of initiatives including the Electrical Utilities Working Group.

The ABB Jürgen Dormann Foundation for Engineering Education provides scholarships to electrical engineering students in different parts of the world who can prove a high standard of academic achievement and who need financial support to be able to continue their studies.

Corporate social responsibility Aim and contribution

Disclaimer

The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.

In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature or kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damages arising from use of any software or hardware described in this document.

No part of this document may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language in any form by any means without the written permission of ABB.

© Copyright 2014 ABB. All rights reserved

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Successful cooperation in large eci rev1-04112014

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