Structure and Synthesis of Process Flow Diagrams ENCH 430 July 16, 2015 By: Michael Hickey.
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Transcript of Structure and Synthesis of Process Flow Diagrams ENCH 430 July 16, 2015 By: Michael Hickey.
Structure and Synthesis of Process Flow Diagrams
ENCH 430April 19, 2023
By: Michael Hickey
Outline
Introduction Hierarchy of Design Process Batch vs. Continuous Process Input – Output Structure of the Process Recycle Structure of the Process Energy Recovery System Conclusion
Introduction
Similar process for every path. Provide framework to generate
alternate Process Flow Diagrams (PFD)
Important decision of which chemical synthesis or route for desired product.
Hierarchy of Design Process
1. Decide whether the process will be batch or continuous.
2. Identify the input – output structure of the process.3. Identify and define the recycle structure process.4. Identify and design the general structure of
separation5. Identify and design the heat-exchanger network or
process energy recovery system.
Batch vs. Continuous Process
Semi-Batch: Operates Continuously, receives material in batch.
Batch: fixed quantity of product is produced in a given time.
Continuous: Feed is continuously fed to a series of equipment.
Advantages and disadvantages listed in Table 2.1
Input – Output Structure
Process Concept Diagram:
Input – Output Structure
Input – Output Structure of PFD:
Input – Output Structure
Generic Block Flow Process Diagram:
Input – Output Structure
Information Determined Using Input - Output Diagrams:
Basic economic analysis of profit margin. The chemical components that enter with the feed
and leave with the product. All the reactions that take place, wanted or
unwanted. Better approaches Often 2 or more different chemical paths
Recycle Structure of the Process
Efficiency of Raw Material Usage: Single – Pass Conversion = reactant consumed in
process / reactant fed to reactor
Overall Conversion = reactant consumed in process / reactant fed to the process
Yield = moles or reactant to produce desired product / moles of limiting reactant reacted
Recycle Structure of the Process
3 Ways to Recycle in Continuous Process Separate and Purify unreacted feed material from
products and recycle.
Recycle feed and product together with a purge stream.
Recycle feed and product together without a purge stream.
Energy Recovery System
Main Objective: Optimize energy that a process exchanges with utilities.
Utility usage can be decreased by exchanging energy between process streams. Ex. Heat Exchanger.