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Crushing Plant Introduction

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█ Raw material

To design a stone production line, basically, we should know the raw material. The photos below are the familiar raw material. █ Some common material for stone production

Granite Limestone River stone

Moh’s hardness ≈ 6-7 Moh’s hardness ≈ 3-4 Moh’s hardness ≈5-7

█ Moh’s scale of hardness

What is the hardness of stone? The different stone has different Moh’s hardness, for example, the Moh’s hardness of limestone is about 3, feldspar 6.5, quartz 7, Marble 3-4.4, granite 6-7, basalt 5-6 and so on. Sometimes, the stone is from the river, in normal circumstance, the river stone is very hard; of course, the hardness of the river stone is depends on the local actual condition. The higher hardness of the stone will reduce the production capacity.

█ The size of raw material

In the quarry, the mountain stone will be exploded by the detonator, so it is very important to use the appropriate explosives to obtain the stone size needed, in the raw material there is also some clay and scrap. If the volume of clay and scrap is big, you must adopt the vibrating feeder with bar grizzly to remove it, if the feeder is not enough, you must use a primary vibrating screen after the jaw crusher to clear out the scrap. Of course, the composition of the plant changes, the price will also changes. If the feed size of your stone is bigger for the primary crusher, you need to use the big model of the crusher, of course, the capacity of the big crusher will increase, and the cost of the bigger stone product line will also increase. If possible, the client can use the hydraulic hammer drill on excavator to control the size of raw material.

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█ Final product

The client must know what is the size of the finished product they want, and how many sections of the finished product, for more kinds of the finished product, that means more layers of vibrating screen is needed, if the finished product is more than four sections, you must use two or more units of vibrating screen. Of course, this will increase the cost of the stone crushing plant. We can change the layer mesh size according to the clients’ requirements. The oversize product will return back to the crusher to be crushed. For example, if the passing through capacity of one set vibrating screen is 200 ton per hour, maybe only 150 TPH will be the final product, and the residual 50TPH will return to the crusher. If the product size you need is very small, the oversize quantity will be more than 50TPH, and you will need a tertiary crushing line with fine crushing machine. If the final requirement is sand which is about 10mm below, the client need to use the sand making machine. And if the required product is clean sand, the production line need to include the sand washer. All the final products will be mixed material, so the complete requirement should be size ranges with percentage. For example: 0-10mm: 30%, 10-13mm: 30%; 13-20mm: 40%; or 3/8’: 30%, 1/2’: 30%, 3/4’: 40%. The percentage should considering the output size of the crushers.

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The client should know the usage of the final products. Because the client will choose the shape of the final product according to the usage. For example, if you want to use the product for road building, final product with cubical shape is better. Of course, the shape of the product is different from the different crushers; we will choose the machine according to your requirement.

█ Capacity & Investment

Generally speaking, the capacity of one stone production line could be 40-60TPH, 60-80 TPH, 80-100TPH, 100-120TPH, and 120-140TPH…700TPH. The capacity has a closer relation with the investment of the stone plant. Approximately, for every 20 tons of capacity increasing, you have to invest USD30000 more; this data is just for your reference.

The measurement of the capacity is very important. Generally we calculate by tons per hour. Firstly we measure it by weight, if the client offers the data by volume; you should also offer the density. For example, the bulk density of limestone is about 1.5 t/m3, the capacity required is 100 m3/h, that is to say, the capacity is about 150 tons per hour. Secondly we measure it by considering working hours. If the data is per month or per year, the client should also clarify how many working hours per day and how many working days per month or per year.

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█ Stone production line composition:

Generally speaking, the stone production line is composed by hopper, vibrating feeder, jaw crusher, cone crusher, and impact crusher, vertical impact crusher, vibrating screen, sand washing machine and belt conveyor. █ The vibrating feeder is used to feed material into the machine gradually and continuously. █ Jaw crusher is mainly the primary crusher (PE series). Materials usually firstly fed into it for the

primary crushing. We also have secondary series (PEX and JCE series). In some occasion, PEX and JCE series can take the place of impact crusher or cone crusher.

█ Cone crusher or Impact crusher are mainly the secondary crushers. It can break stone into suitable and required size with good cubic size.

█ Vertical impact crusher is used in sand making field and it’s a shape correction machine. █ Vibrating screen is used for separating the product into different sections. █ Sand washing machinery is used for cleaning the final product. █ Belt conveyor It moves material between the machines and to the stock piles, the magnetic

iron catcher will clear out the iron in tche material, avoid the damaging of the crushers..

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█ Structure of installation

Usually, there are three styles of installation structure; they are cement structure, steel structure, and mobile chassis structure. The client can choose the structure style according to the landform, cost and other conditions.

Cement structure Steel structure

Operating platform

Mobile chassis structure

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Vibrating Feeder

Model Max input size

(mm)

Capacity

(t/h)

Power

(KW)

Installation

Slope

Weight

(kg)

Size of Funnel

(mm)

GZD-180×80 300 30-80 2×1.5 0-10 0.8 1800×800

GZD-300×90 500 40-100 2×2.2 0-10 1.5 3000×900

ZSW-380×96 500 90-200 11 0° 3.98 3800×960

ZSW-490×96 500 120-240 15 0° 5.5 4900×960

ZSW-420×110 580 120-260 15 0° 5.0 4200×1100

ZSW-490×110 580 120-280 15 0° 5.32 4900×1100

ZSW-590×110 600 150-400 22 0° 6.13 5900×1100

ZSW-490×130 750 380-500 22 0° 7.4 4900×1300

ZSW-600×130 750 400-560 22 0° 7.8 6000×1300

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Jaw Crusher

Model Feed opening

(mm)

Max

feed

size

(mm)

Discharge

size (mm)

Capacity

(t/h)

Power

(KW)

Overall size LWH

(mm)

Weight

(t)

PE150×250 150×250 125 10-40 1-5 5.5 896×745×935 0.81

PE250×400 400×250 210 20-60 5-20 15 1430×1310×1340 2.8

PE400×600 600×400 340 40-100 16-65 30 1700×1732×1653 6.5

PE500×750 750×500 425 50-100 45-100 55 2035×1921×2000 10.1

PE600×900 900×600 500 65-160 50-120 55-75 2290×2206×2370 15.5

PE750×1060 1060×750 630 80-140 52-180 110 2655×2302×3110 28

PE900×1200 900×1200 750 95-165 140-260 110 3800×3166×3045 54.5

PE1000×1200 1000×1200 850 195-265 315-342 110 3800×3166×3045 57

PE1200×1500 1200×1500 1020 150-300 400-800 160 4200×3750×3820 100.9

PEX250×1000 1000×250 210 25-60 16-52 30-37 1550×1964×1380 6.5

PEX250×1200 1200×250 210 25-60 20-60 37 2192×1900×1950 7.7

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JCE Series Jaw Crushers

Model

Content JCE1302 JCE1003 JCE1303 JCE604

Feed opening (mm) 180×1300 250×1000 250×1300 400×600

Max Feeding Size (mm) 150 220 220 350

Adjustable Range of

Discharge Opening (mm) 10-30 20-40 70-100 35-85

Eccentric Shaft Rotation

Speed (rpm)

320 330 290 250

Theoretical Producing

Capacity (t/h) 12-35 15-50 26-85 15-70

Model Y225M-6 Y225M-6 Y250M-6/Y280S-6 Y225M-6

Power (Kw) 30 30 37/45 30 Motors Rotation

Speed (rpm) 980 980 980 980

Overall Dimension

(L×W×H) 1320×2150×1175 1400×1850×1310 1450×2150×1175 1920×1460×1840

Weight (Kg) 6000 5600 6800

Voltage (V) 380 380 380 380

Frequency (Hz) 50 50 50 50

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Impact Crusher

Model Spec Feed Opening

(mm)

Feeding Size

(mm)

Capacity

(t/h)

Motor Power

(KW)

Weight

(t)

PF-1007 Φ1000×700 400×700 300 35-50 37-55 9.45

PF-1010 Φ1000×1050 400×1080 350 50-80 55-75 12.6

PF-1210 Φ1250×1050 400×1080 350 70-120 110-132 14

PF-1214 Φ1250×1400 400×1430 350 80-160 132-160 18.58

PF-1315 Φ1320×1500 860×1520 500 160-2650 180-260 24.2

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Spring cone crusher

Model Diameter of cone

head (mm)

Max feeding

size (mm)

Discharge

opening (mm)

Capacity

(t/h)

Power

(KW)

weight

(t)

PYB Ф600 65 12-25 20-40

PYD 600

Ф600 35 2-13 12-23 30 5

PYB Ф900 115 15-50 50-90

PYZ Ф900 60 5-20 20-65

PYD

900

Ф900 50 3-13 15-50

55 11.2

PYB Ф1200 145 20-50 110-168

PYZ Ф1200 100 8-25 42-135

PYD

1200

Ф1200 50 3-15 18-105

110 25

PYB Ф1700 215 10-30 280-480

PYZ Ф1700 185 10-30 115-320

PYD

1750

Ф1700 85 5-15 75-230

160 50.2

PYB Ф2200 300 30-60 490-750

PYZ Ф2200 230 10-30 200-580

PYD

2200

Ф2200 100 5-15 120-340

260-280 80

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HPC SERIES CONE CRUSHER

Model Cavity

(coarse/fine)

Discharge

opening min

(mm)

Feed

opening

(mm)

Capacity

(t/h)

Power

(KW)

Weight

(t)

Movable

cone

diameter

(mm)

C 13 150 120-240 HPC-160

F 6 76 55-180 160 13 950

C 13 225 150-430 HPC-220

F 6 86 90-260 220 18 1160

C 13 290 190-610 HPC-315

F 6 100 108-320 315 26 1400

C 13 320 230-700 HPC-400

F 6 110 145-430 400 33 1500

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CS SERIES CONE CRUSHER

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Specifications (standard)

Specifications (short head)

Model Dia. of cone

(mm /inch) Cavity

Feed

opening

(mm)

Discharge

setting

(mm)

Capacity

(t/h)

Counter

shaft

(r/min)

Power

(KW)

Weight

(t)

Overall dimension

(mm)

fine 102 9-22 45-91

coarse 175 13-38 59-163 3 ft 900 (3')

Extra 178 25-38 118-163

580 75 15 2656x1746x2241

fine 137 13-31 109-181

medium 210 16-38 132-253

coarse 241 19-51 172-349 4 1/4 ft

1295 (4

1/4')

Extra 259 25-51 236-358

485 155 27 2809x2354x3156

fine 209 16-38 181-327

medium 241 22-51 258-417

coarse 269 25-64 299-635 5 1/2 ft

1676 (5

1/2')

Extra 368 38-64 431-630

485 220 55 3911x2870x3771

Model

Dia. of

cone

(mm/inch)

Cavity

Feed

opening

(mm)

Discharge

setting

(mm)

Capacity

(t/h)

Counter

shaft

(r/min)

Power

(KW)

Weight

(t)

Overall dimension

(mm)

fine 41 3-13 27-90

medium 60 3-16 27-100 3 ft 900 (3')

coarse 76 6-19 59-127

580 75 15 2656x1746x2410

fine 64 3-16 36-163

medium 89 6-16 82-163

coarse 105 10-25 109-227 4 1/4 ft

1295 (4

1/4')

Extra 133 19-25 209-236

485 155 27 2958x2254x3156

fine 70 5-13 90-209

medium 89 6-19 136-281

coarse 133 10-25 190-336 5 1/2 ft

1676 (5

1/2')

Extra 133 10-25 253-336

485 220 55 3917x2870x3771

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Vibrating Screen

Model Screen

Spec (mm)

Screen

Deck

Screen

pore

(mm)

Feeder

opening

(mm)

Capacity

(t/h)

Motor

Power

(KW)

Vibrating

Frequency

(HZ)

Double

Amplitude

(mm)

2YA1237 3700×1200 2 3-50 200 7.5-80 5.5 800-970 8

2YA1548 4800×1500 2 5-50 200 50-208 15 970 8

3YA1548 4800×1500 3 5-50 400 50-250 15 970 8

2YA1848 4800×1800 2 5-80 400 50-300 18.5 970 8

3YA1848 4800×1800 3 5-80 400 50-300 18.5 970 8

2YA1860 6000×1800 2 5-80 400 50-350 22 970 8

3YA1860 6000×1800 3 5-80 400 50-350 22 970 8

2YA2160 6000×2100 2 5-100 400 100-500 30 730 8

2YA2460 6000×2400 2 5-150 400 150-700 30 730 8

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Vertical Shaft Impact Crusher

Model

Max

feeding

(mm)

Power

(KW)

Impeller speed

(r/min)

Capacity

(t/h)

Outer dimension

L×W×H (mm)

Weight

(t)

PCL-600 26 2×30 2000-2600 8-50 3300×1500×2050 5.4

PCL-600B 26 2×30-45 2000-2600 8-50 3300×1500×2050 5.8

PCL-750 35 2×45 1500-2500 25-55 3300×1800×2440 7.3

PCL-900 40 2×55-75 1300-1700 55-120 3600×2140×2620 12.1

PCL-900B 40 2×75-110 1000-1450 60-150 3600×2140×2620 13.6

PCL-1050 40 2×90-110 1000-1700 100-160 4480×2450×3906 16.9

PCL-1250 40 2×132 950-1200 100-200 4520×2640×3100 22

PCL-1350 60 2×220 800-1200 160-360 5300×2900×3200 26

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SBM-Vertical Shaft Impact Crusher

Model VSI7611 VSI8518 VSI9526 VSI1140

Fed at

center and

at sides

120~180 200~260 300~380 450~520 Capacity

(t/h) All fed at

center 60~90 100~130 150~190 225~260

Soft <35 <40 <45 <50 Max feed

size (mm) Hard <30 <35 <40 <45

Rotation speed (r/min) 1700~1890 1520~1690 1360~1510 1180~1310

Double motor power

(KW) 110~150 180~220 264~320 400~440

Overall dimension

L×W×H (mm) 3700×2150×2100 4140×2280×2425 4560×2447×2778 5000×2700×3300

Weight (t) 7.8 10.3 16 25.6

Voltage 380V; 50Hz

Vibrating sensor Detect range0.1~20mm/s continuous and adjustable

Double motor power 2×0.31kw

Safety assurance Double oil pumps ensure enough oil supply; Automatic switch-off

no oil stream and no oil hydraulic pressure.

Overall dimension

L×W×H (mm) 820×520×1270

Hydraulic

lubrication

system

Power of oil tank heater 2kw

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Hammer Crusher

Model Input size

(mm)

Output size

(mm)

Capacity

(t/h) Power (KW) Weight (t)

PC 400×300 ＜100 ＜15 5-10 11 0.8

PC 600×400 ＜220 ＜15 10-25 22 1.5

PC 800×600 ＜350 ＜15 20-50 55 4.7

PC 800×1000 ＜400 ＜15 20-75 110 7.9

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Sand washer

Specification: (cricoid type)

Models LSX-920 2LSX-920 LSX-1120 2LSX-1120

Number of spiral 1 2 1 2

Spiral diameter (mm) 920 920 1120 1120

Tank length (mm) 7585 7585 9750 9750

Feed Size (mm) ≤10 ≤10 ≤10 ≤10

Capacity (t/h) 100 200 175 350

Rev. of spiral (rpm) 21 21 17 17

Motor Power (KW) 11 11×2 18.5 18.5×2

Water consumption (t/h) 10-80 20-160 20-150 40-300

Weight (t) 6.2 11.5 10.9 17.8

Overall Dimensions

(A×B×H) (mm) 8420×2180×3960 8420×3970×3960 10770×3950×4860 10770×5260×4860

Specification: (spiral type)

Models XSD2610 XSD2816 XSD3016

Impeller (mm) (D×W) Φ2600×1000 Φ2800×1600 Φ3000×1600

Impeller Speed (mm) 1.178 1.177 1.179

Capacity (t/h) 20~50 30~60 50~120

Feed Size (mm) ≤10 ≤10 ≤10

Water Consumption (mm) 20~60 50~100 70~120

Electric Motor Power (KW) 5.5 11 15

Decelerator Models ZQ50-50-I-Z ZQ60-50-I-Z ZQ65-50-I-Z

Overall Dimensions (L×W×H) 3255×1982×2690 3540×3000×2880 3845×3000×3080

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Belt Conveyor

Belt Width (mm) Belt Length (m) /Power (KW) Belt Speed (m/s) Capacity (t/h)

400 ≤12/1.5 12~20/2.2 20~25/3 0.8~2 40~80

500 ≤12/3 12~20/4 20~30/ 5.5 0.8~2 78~191

650 ≤12/4 12~20/5.5 20~30/7.5 0.8~2 131~323

800 ≤6/4 10~15/5.5 15~25/7.5 1.0~2.0 278~546

1000 ≤10/5.5 10~20/7.5 20~25/11 1.0~2.0 435~853

1200 ≤10/7.5 10~20/11 20~25/15 1.0~2.0 655~1284

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RCYD series of suspension permanent-magnetic iron catcher

Overall dimension

Model

Belt

Length

(mm)

Rated

height

(mm)

Magnetic

density

(mt)

Thickness

of

materials

(mm)

Power

(kw)

Suitable

Belt

speed

(m/s)

Working

mode

A B C D E

RCYD(C)-5 500 150 70 80 1.1 1950 735 935 950 753

RCYD(C)-6.5 650 200 80 150 1.5 2100 780 1080 1200 888

RCYD(C)-8 800 250 80 200 1.5 2300 796 1280 1300 1088

RCYD(C)-10 1000 300 80 250 2.2 2560 920 1550 1400 1335

RCYD(C)-12 1200 350 80 300 3.0 2860 1010 1720 1550 1515

RCYD(C)-14 1400 400 80 350 4.0 3225 1050 1980 1800 1755

RCYD(C)-16 1600 450 80 400 5.5 3350 1180 2160 1950 1850

RCYD(C)-18 1800 500 90 450 5.5 3580 1210 2450 2200 2130

RCYD(C)-20 2000 550 90 500 7.5

2.5 continuous

3800 1300 2700 2400 2410

SHANGHAI SHIBANG MACHINERY CO., LTD.

Address: 416 Jianye RD. Pudong New District

Shanghai, China

International Dept.

Tel: +86 21 58386138

Fax: +86 21 68386211

Email: sbm@sbmchina.com

More information is on the website:

Web: www.sbmchina.com

Energetic and harmonious SBM

Any change of the technical data shall

not be advised additionally.

STONE CRUSHERS & GRINDING MILLS