Station Data 111509
Transcript of Station Data 111509
CONTENTSJOB 30734471 - CNG STATION COMPLIANCE WORK
EXPENSE ORDER ____________ CNG STATION COMPLIANCE WORK
document.xls, Table of Contents 2 11/14/09
WORKSHEET DESCRIPTION
2009-10 Action Plan
Schedule Examination of GC manpowerGC mandays Examination of GC manpowerOpenIssues Issues current unresolvedBillofMaterialsPRVpiping PRV standard designPRVcaps PRV capsMaterialNotes Miscl mtl notesEyewash Eyewash station infoOilCabinets Oil storage cabinet infoStaAdr Addresses of CNG stationsESDinstallation ESD standard design notesAuburn: signs, PRVstacks, oil tank rmvl, oilcab/eyewash, ESD, PRVBakersfield DO Removal
Bakersfield SC: signs, PRVstacks, oilcab/eyewash, bolt QCBR to pad
Belmont scope for 2010Chico scope for 2010Cinnabar: signs, PRVstacks, oilcab/eyewashColma scope for 2010Concord: signs, PRVstacks, oilcab/eyewash, ESDCupertino: signs, PRVstacks, oilcab/eyewashDavis: signs, PRVstacks, oilcab/eyewash, oiltank rmvlEureka only expense - 2010Folsom St (SF): signs, PRVstacks, oilcab/eyewashFremont (LNG) not includedFresno: signs, PRVstacks, oil tank rmvl, oilcab/eyewash, 6PRVGrass Valley: signs, PRVstacks, oilcab/eyewashHawyard: signs, PRVstacks, oilcab/eyewashLivermore: signs, PRVstacks, oilcab/eyewash, 4PRVLos Banos: signs, PRVstacks, oilcab/eyewashManteca only expense - 2010Martin scope for 2010Marysville: signs, PRVstacks, oilcab/eyewash, oiltank rmvlMerced: signs, PRVstacks, oilcab/eyewash, oiltank rmvlModesto only expense - 2010Oakland: signs, PRVstacks, oilcab/eyewash, ESDRedding: signs, PRVstacks, ESDRichmond not includedSacramento CNG: signs, PRVstacks, oilcab/eyewash, oiltank rmvlSacramento L/CNG not includedSalinas: signs, PRVstacks, oilcab/eyewash, oilstrg tankSan Rafael: signs, PRVstacks, oilcab/eyewash, 4PRVs, ESDSanta Cruz: signs, PRVstacks, oilcab/eyewashSanta Rosa: signs, PRVstacks, oilcab/eyewash, ESD, oiltank rmvlSan Ramon : signs, dryer removal, ESDStockton: signs, PRVstacks, oilcab/eyewash, ESD, oiltank rmvlSan Ramon TES not includedTreat (SF): signs, PRVstacks, oilcab/eyewash, ESDVacaville: signs, PRVstacks, oilcab/eyewashWoodland: Fuelmaker Removal
Manday/$ in job by station and activity
2009-2010 NGV STATION WORK SCOPEAUDIT + OPERATIONS ISSUE RESOLUTION
document.xls, 2009-10 Action Plan 3 11/12/09
EXPENSE CAPITAL
Activity MATERIAL MATERIAL Comments
1.5 1.5 revised 11/4/09 JRG
2009 CAPITAL & EXPENSE SCOPE CANDIDATES
AUDIT & RELATED COMPLIANCE ITEMS
30 $ 30,000
2
2 $ 30,000
Antioch Defer to 2010Planning for site work 2
T3B Assess landscaping issue 0.5T3A GC site work - sign installation 0.5T3B GC travel
2.5 0.5 0 0 $ 275 $ 63 $ 506 $ - $ - $ - $ -
AuburnPlanning for site work 1 3Eye wash station 0.5 $ 700 $ 700 0.5
T3B Assess wall cabinet w/docs 0.5T3A GC site work - sign installation 0.5
T3B 1
T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50
OB9 2 $ 100 $ 100 2
T3B GC Travel 1 11.5 1 1 3 4 4
$ 165 $ 125 $ 125 $ 50 $ 698 $ 330 $ 500 $ 1,000 $ 2,745 $ 1,700
Aud ID
JRG HOURS
CNG MAINT TECH
GC ManDays
EXPENSE TOTAL
w/Overheads
JRG HOURS
GC ManDays
CAPITAL TOTAL
w/Overheads
Job Estimate Material Directs
Job Estimate Mandays
Capital Job Planning and Oversight (contractor) - JRG
PLM data entry / records setup for all new equpment
site work - remove combustable weeds around tanks, tools, trash; relocate compr oil.
This WILL be done by the maintenance tech
GC site work to disconnect oil storage and deactivate secondary containment (blind piping; remove tank and contents; transport/dispose contents; tank to Victor),
I don't think MDs are enough to include travel for the Bksfld trip
Bakersfield District Office Fuelmaker Removal T2A T2C T3A T4C
KEY POINTS- Capital work set up on Job 30734471- Several stations are noted as receiving major work in 2010, so work is not included in this 2009 job.- Some stations involve relatively small expense-only work, so this is deferred to 2010 to reduce 2009 work load.- GC travel assumes efficiences (e.g., once in the Bay Area, the crew moves from local station to local station). Travel is shown under capital only, assuming expense is done while on site. If expense is performed separately (e.g., deferred to 2010), travel must be added to the expense costs.- Card reader replacement has been reduced to buying six new heads, but not installing on this job.
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EXPENSE CAPITAL
Activity MATERIAL MATERIAL CommentsAud ID
JRG HOURS
CNG MAINT TECH
GC ManDays
EXPENSE TOTAL
w/Overheads
JRG HOURS
GC ManDays
CAPITAL TOTAL
w/Overheads
Job Estimate Material Directs
Job Estimate Mandays
KEY POINTS- Capital work set up on Job 30734471- Several stations are noted as receiving major work in 2010, so work is not included in this 2009 job.- Some stations involve relatively small expense-only work, so this is deferred to 2010 to reduce 2009 work load.- GC travel assumes efficiences (e.g., once in the Bay Area, the crew moves from local station to local station). Travel is shown under capital only, assuming expense is done while on site. If expense is performed separately (e.g., deferred to 2010), travel must be added to the expense costs.- Card reader replacement has been reduced to buying six new heads, but not installing on this job.
Travel 10
1
Document plans for GC M&C removal work 1GC work scope/oversight/coordination 2GC site work (2 man crew, 1 day) 2 n/a 2GC travel (2 man crew) 1 1
14 2 3 $ 1,540 $ 250 $ 2,685 $ -
0 6
Replace 5500 w/5kpsi PRV, main bottle (1) 0.3 $ 1,000 $ 900 0.3
install 5000 psi rated tees on all three bottles 1 $ 100
Eye wash station 0.5 $ 700 $ 700 0.5T2C GC site work - add ESD button (2) 6 $ 1,500 $ 2,500 6 no buried conduit
T2G 4 $ 3,500
T2H 0.5
T3A GC site work - sign installation 0.5
T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50
T4G
T3B GC travel (combine w/SvcCntr work) 1 1
0 6.5 6 8.3 8.3 $ - $ 813 $ 3,650 $ 6,694 $ 660 $ 1,038 $ 4,100 $ 8,696 $ 5,000
Belmont / San Carlos (major work in 2010+)
Site planning - JRG 2 2Eye wash station xx
T3B 0.5
T2C GC site work ESD relocation and/or addition 2 $ 500
T3A GC site work - sign installation 4
Site visit to create plan to cut and cap the gas supply line
Bakersfield Service Center - T2C T2G T2H T3A
Site visit to develop written plan for protection (bollards), bolting and ESD location resolution, vent stack T's replacement with sock, material, inspect rusting equipent, emer phone check,
GC site work - dispensor protection - FIVE bollards front/side of quick change bottle racks
GC site work - seismic protection - bolt quick change bottle rack to concrete pad
GC site work - piping marking <<this is shown as maint tech work - include or exclude from GC scope??>>
Delete from this job - major 2010 project
Assess flammable landscape; remove plastic box
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EXPENSE CAPITAL
Activity MATERIAL MATERIAL CommentsAud ID
JRG HOURS
CNG MAINT TECH
GC ManDays
EXPENSE TOTAL
w/Overheads
JRG HOURS
GC ManDays
CAPITAL TOTAL
w/Overheads
Job Estimate Material Directs
Job Estimate Mandays
KEY POINTS- Capital work set up on Job 30734471- Several stations are noted as receiving major work in 2010, so work is not included in this 2009 job.- Some stations involve relatively small expense-only work, so this is deferred to 2010 to reduce 2009 work load.- GC travel assumes efficiences (e.g., once in the Bay Area, the crew moves from local station to local station). Travel is shown under capital only, assuming expense is done while on site. If expense is performed separately (e.g., deferred to 2010), travel must be added to the expense costs.- Card reader replacement has been reduced to buying six new heads, but not installing on this job.
T3B site work - weed removal 1
T3B GC site work oil storage cabinet 0.5 $ 900 xx
T3J GC site work relief stacks 3 $ 50
OB9 2 xx
T3B GC Travel 8 10.5 1 7 0 4.5 1
$ 55 $ 125 $ 875 $ 50 $ 1,658 $ - $ 563 $ 1,400 $ 2,944 $ -
Chico (major work in 2010+)
Site planning - JRG 2 6Eye wash station xx
T3A GC site work - sign installation 2
T3B 1
T3B GC site work oil storage cabinet 0.5 $ 900 xx T3J GC site work relief stacks 3 $ 50 T3B GC Travel 1
2 1 5 6 1.5 0 $ 220 $ 125 $ 625 $ 50 $ 1,530 $ 660 $ 188 $ 900 $ 2,621 $ -
Cinnabar / San JoseSite planning - JRG 1 2Replace 5500 w/5kpsi PRV (4) 81S1F68-4 2 $ 3,600 2Eye wash station 0.5 $ 700 $ 700 0.5
T3B Assess flammable vegetation 0.5T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50 T3B GC Travel 1 1
1.5 1 2 4 4 $ 165 $ 125 $ 435 $ 220 $ 500 $ 1,600 $ 3,480 $ 5,200
Colma
Site planning - JRG 2T3B Assess flammable vegetationT3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet n/a T3B GC TravelT3J GC site work relief stacks ???
2 0.5 0 0 0 $ 220 $ 63 $ 424 $ - $ - $ - $ - $ -
ConcordSite planning - JRG 1 2
This WILL be done by the maintenance tech
The station is on gravel, so seismic design will change.
GC site work to disconnect oil storage and deactivate secondary containment (blind piping; remove tank and contents; transport/dispose contents; tank to Victor),
Delete from this job - major 2010 project
site work - remove combustable weeds and cardboard
This WILL be done by the maintenance tech
Delete from this job - major 2010 project
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EXPENSE CAPITAL
Activity MATERIAL MATERIAL CommentsAud ID
JRG HOURS
CNG MAINT TECH
GC ManDays
EXPENSE TOTAL
w/Overheads
JRG HOURS
GC ManDays
CAPITAL TOTAL
w/Overheads
Job Estimate Material Directs
Job Estimate Mandays
KEY POINTS- Capital work set up on Job 30734471- Several stations are noted as receiving major work in 2010, so work is not included in this 2009 job.- Some stations involve relatively small expense-only work, so this is deferred to 2010 to reduce 2009 work load.- GC travel assumes efficiences (e.g., once in the Bay Area, the crew moves from local station to local station). Travel is shown under capital only, assuming expense is done while on site. If expense is performed separately (e.g., deferred to 2010), travel must be added to the expense costs.- Card reader replacement has been reduced to buying six new heads, but not installing on this job.
Eye wash station 0.5 $ 700 $ 700 0.5T2C GC site work - ESD addition 3 $ 1,200 $ 1,200 3T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5
T3B 1
T3J GS site work relief stacks 1 $ 50 T3B GC Travel 1 1
1 1 1.5 2 5 5 $ 110 $ 125 $ 188 $ 50 $ 709 $ 220 $ 625 $ 2,800 $ 5,468 $ 2,800
CupertinoSite planning - JRG 2 4Eye wash station 0.5 $ 700 $ 700 0.5
T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50 T3B GC Travel 1 1
1 $ 2,000
2 1 4 2 2 $ 220 $ 125 $ 50 $ 593 $ 440 $ 250 $ 1,600 $ 3,435 $ 1,600
DavisSite planning - JRG 1 2Eye wash station 0.5 $ 700 $ 700 0.5
T3A GC site work - sign installation 0.5
T3B site work - combustable cleanup along fence. 1
T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50
2 $ 100 $ 100 2
T3B GC Travel 4 11 1 1 2 7 4
$ 110 $ 125 $ 125 $ 50 $ 615 $ 220 $ 875 $ 1,700 $ 4,193 $ 1,700
Eureka Defer to 2010Site planning - JRG (assumes no travel) 2
T3B Assess landscaping/compustable proximity 1
T3A GC site work - sign installation 0.5T3B site work - remove plastic piping 1T3B GC site work oil storage cabinet n/aT3J GS site work relief stacks 0.5 $ 50
T3L 3
T3B GC Travel 2
site work - remove moss and weeds under storage tanks
SAE Code 62 block tee, relief face seal fitting, bushing, bleed valve & associated pipe fittings or complete PRV replacement <<MTC here?>>
GC site work to disconnect oil storage and deactivate secondary containment (blind piping; remove tank and contents; transport/dispose contents; tank to Victor),
site work on combustable materials (relocate, change storage for bottles)
assumes local GC does the work so no large trvl
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EXPENSE CAPITAL
Activity MATERIAL MATERIAL CommentsAud ID
JRG HOURS
CNG MAINT TECH
GC ManDays
EXPENSE TOTAL
w/Overheads
JRG HOURS
GC ManDays
CAPITAL TOTAL
w/Overheads
Job Estimate Material Directs
Job Estimate Mandays
KEY POINTS- Capital work set up on Job 30734471- Several stations are noted as receiving major work in 2010, so work is not included in this 2009 job.- Some stations involve relatively small expense-only work, so this is deferred to 2010 to reduce 2009 work load.- GC travel assumes efficiences (e.g., once in the Bay Area, the crew moves from local station to local station). Travel is shown under capital only, assuming expense is done while on site. If expense is performed separately (e.g., deferred to 2010), travel must be added to the expense costs.- Card reader replacement has been reduced to buying six new heads, but not installing on this job.
0 4 3 0 0 0 $ - $ 500 $ 375 $ 50 $ 1,388 $ - $ - $ - $ - $ -
Folsom St (SF)Site planning - JRG 1 3Eye wash station 0.5 $ 700 $ 700 0.5
T3A GC site work - sign installation 0.5
T3B site work - remove garbage bags and plywood 1
T3B GC site work oil storage cabinet 6 $ 900 $ 900 0.5T3J GS site work relief stacks 2 $ 50 T3B GC Travel 8 1
1 1 2.5 3 14.5 2 $ 110 $ 125 $ 313 $ 50 $ 896 $ 330 $ 1,813 $ 1,600 $ 5,614 $ 1,600
Fremont (LNG)Site planning - JRG 1 1Eye wash station 0.5 $ 700 $ 700 0.5 n/a? MTC
T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 6 $ 900 $ 900 0.5 n/a? MTCT3B GC Travel 4 1
1 0.5 1 10.5 2 $ 110 $ 63 $ 259 $ 110 $ 1,313 $ 1,600 $ 4,534 $ 1,600
FresnoSite planning - JRG 1 2Replace 5500 w/5kpsi PRV (6) 3 $ 5,400 3Eye wash station 0.5 $ 700 $ 700 0.5
T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 6 $ 900 $ 900 0.5T3B GC Travel 4 1
1 0.5 2 13.5 5 $ 110 $ 63 $ 259 $ 220 $ 1,688 $ 1,600 $ 5,261 $ 7,000
Grass ValleySite planning - JRG 1 2Eye wash station 0.5 $ 700 $ 700 0.5
T3A GC site work - sign installation 0.2
T3B site work - remove combustable weeds 1
T3J GS site work relief stacks 0.2 $ 50 T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3B GC Travel 0.5 1
1 1 0.4 2 1.5 2 $ 110 $ 125 $ 50 $ 428 $ 220 $ 188 $ 1,600 $ 3,011 $ 1,600
HawyardSite planning - JRG 1 2Eye wash station 0.5 $ 700 0.5
T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5
This WILL be done by the maintenance tech
This WILL be done by the maintenance tech
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EXPENSE CAPITAL
Activity MATERIAL MATERIAL CommentsAud ID
JRG HOURS
CNG MAINT TECH
GC ManDays
EXPENSE TOTAL
w/Overheads
JRG HOURS
GC ManDays
CAPITAL TOTAL
w/Overheads
Job Estimate Material Directs
Job Estimate Mandays
KEY POINTS- Capital work set up on Job 30734471- Several stations are noted as receiving major work in 2010, so work is not included in this 2009 job.- Some stations involve relatively small expense-only work, so this is deferred to 2010 to reduce 2009 work load.- GC travel assumes efficiences (e.g., once in the Bay Area, the crew moves from local station to local station). Travel is shown under capital only, assuming expense is done while on site. If expense is performed separately (e.g., deferred to 2010), travel must be added to the expense costs.- Card reader replacement has been reduced to buying six new heads, but not installing on this job.
T3B GC Travel 0.5 0.51 1 2 1.5 1.5
$ 110 $ 125 $ 353 $ 220 $ 188 $ 900 $ 1,961 $ 1,600
LivermoreSite planning - JRG 1 2
Replace 5500 w/5kpsi PRV (4) 2 $ 3,600 2
Eye wash station 0.5 $ 700 $ 700 0.5T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5T3B GC Travel 0.5 0.5
1 1 2 3.5 3.5 $ 110 $ 125 $ 353 $ 220 $ 438 $ 1,600 $ 3,386 $ 5,200
Los Banos
1
Eye wash station $ 700 $ 700 0.5T2G USA work 0.5T2G GC site work - 2 bollard installation 2 $ 300 T3A GC site work - sign installation 0.5T3B site work - remove leaves, cardboard, etc 1T3J GS site work relief stacks uncertainT3B GC site work - oil storage cabinet 0.5 $ 900 $ 900 0.5T3B GC Travel 1
1 1 3 0 0.5 2 $ 110 $ 125 $ 375 $ 300 $ 1,365 $ - $ 63 $ 1,600 $ 2,494 $ 1,600
Manteca Defer to 2010Site planning - JRG 1 2
T3A GC site work - sign installation 0.5T3B GC Travel 2
1 0.5 2 2 0 $ 110 $ 63 $ - $ 259 $ 220 $ 250 $ - $ 705 $ -
MarysvilleSite planning - JRG 1 6Eye wash station $ 700 $ 700 0.5
T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 6 $ 900 $ 900 0.5T3J GS site work relief stacks 1 $ 50
OB9 12 $ 100 $ 100 2
T3B GC Travel 2 11 1.5 6 20 4
$ 110 $ 188 $ 50 $ 521 $ 660 $ 2,500 $ 1,700 $ 7,290 $ 1,700
re-build upstream piping w/ 3/4"
Site visit to develop written plan for protection (bollards) and mtls
GC site work to disconnect oil storage and deactivate secondary containment (blind piping; remove tank and contents; transport/dispose contents; tank to Victor),
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EXPENSE CAPITAL
Activity MATERIAL MATERIAL CommentsAud ID
JRG HOURS
CNG MAINT TECH
GC ManDays
EXPENSE TOTAL
w/Overheads
JRG HOURS
GC ManDays
CAPITAL TOTAL
w/Overheads
Job Estimate Material Directs
Job Estimate Mandays
KEY POINTS- Capital work set up on Job 30734471- Several stations are noted as receiving major work in 2010, so work is not included in this 2009 job.- Some stations involve relatively small expense-only work, so this is deferred to 2010 to reduce 2009 work load.- GC travel assumes efficiences (e.g., once in the Bay Area, the crew moves from local station to local station). Travel is shown under capital only, assuming expense is done while on site. If expense is performed separately (e.g., deferred to 2010), travel must be added to the expense costs.- Card reader replacement has been reduced to buying six new heads, but not installing on this job.
Martin (removal in 2010+)
Site planning - JRG 1 2
T2C 2
T2C GC site work disconnect addition? 40 $ 500 T3A GC site work - sign installation 4T3B GC site work oil storage cabinet 6 $ 900 T3B GC Travel 4
3 44 2 10 0 $ 330 $ 5,500 $ 500 $ 9,495 $ 220 $ 1,250 $ 900 $ 3,555 $ -
MercedSite planning - JRG 1 2Eye wash station $ 700 $ 700 0.5
T3B Assess ivy / combustables 0.5T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 6 $ 900 $ 900 0.5T3J GS site work relief stacks 1 $ 50
T3L site work on combustable landscaping 0.5
OB9 12 $ 100 $ 100 2
T3B GC Travel 4 11.5 0.5 1.5 2 22 4
$ 165 $ 63 $ 188 $ 50 $ 698 $ 220 $ 2,750 $ 1,000 $ 5,955 $ 1,700
Modesto Defer to 2010Site planning - JRG 1
T3A GC site work - sign installation 0.5T3J GS site work relief stacks 0.2T3B GC Travel
1 0.7 0 0 0 $ 110 $ 88 $ - $ 296 $ - $ - $ - $ - $ -
Oakland
Site planning 1 1
Eye wash station 0.5 $ 700 $ 700 0.5
Ob12 2
T3B confirm no flammable mtls present 0.5T2C GC site work - ESD button addition 2 $ 750 $ 750 2T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.2
This station is going to be removed, so esclude from this job
Resolve conflict between CFC and NFPA ESD distances - consider adding a disconnect on nearby fence?
This WILL be done by the maintenance tech
GC site work to disconnect oil storage and deactivate secondary containment (blind piping; remove tank and contents; transport/dispose contents; tank to Victor),
Was this set of issues addressed in Jan09 construction project?
initial investigation regarding property line issue
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document.xls, 2009-10 Action Plan 10 11/12/09
EXPENSE CAPITAL
Activity MATERIAL MATERIAL CommentsAud ID
JRG HOURS
CNG MAINT TECH
GC ManDays
EXPENSE TOTAL
w/Overheads
JRG HOURS
GC ManDays
CAPITAL TOTAL
w/Overheads
Job Estimate Material Directs
Job Estimate Mandays
KEY POINTS- Capital work set up on Job 30734471- Several stations are noted as receiving major work in 2010, so work is not included in this 2009 job.- Some stations involve relatively small expense-only work, so this is deferred to 2010 to reduce 2009 work load.- GC travel assumes efficiences (e.g., once in the Bay Area, the crew moves from local station to local station). Travel is shown under capital only, assuming expense is done while on site. If expense is performed separately (e.g., deferred to 2010), travel must be added to the expense costs.- Card reader replacement has been reduced to buying six new heads, but not installing on this job.
T3B GC Travel 1 13.5 0.7 1 4 4
$ 385 $ 88 $ - $ 709 $ 110 $ 500 $ 2,350 $ 4,440 $ 2,350
ReddingSite planning - JRG 4
T2C Resolve conflict between NFPA and CFC 2T2C GC site work - ESD button addition 2 $ 900 $ 900 2T3A GC site work - sign installation 0.5
T3B
T3B GC site work oil storage cabinet n/a No oil stored on siteT3B GC Travel 2 2
6 0.5 0 4 4 $ 660 $ 63 $ - $ 1,084 $ - $ 500 $ 900 $ 2,100 $ 900
Sacramento CNGSite planning - JRG 1 4Eye wash station 0.5 $ 700 $ 700 0.5
T3B Assess acetylene storage fence 0.5T3A GC site work - sign installation 0.5T3B GC site work - remove plywoodT3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50
OB9 2 $ 100 $ 100 2
T3B GC Travel 1 10.5 1 0 3.5 4
$ 55 $ 125 $ 50 $ 345 $ - $ 438 $ 1,000 $ 2,156 $ 1,700
Sacramento L/CNG n/a out of service
Site planning - JRG 1 1Eye wash station xx
T3B Assess combustables poximity 0.5T3A GC site work - sign installation 4
T3B 0.5
T3B GC site work oil storage cabinet xx T3B GC Travel (w/Sacto above) n/a
1.5 0.5 4 1 0 0 $ 165 $ 63 $ 500 $ - $ 1,091 $ 110 $ - $ - $ 165 $ -
SalinasSite planning - JRG 1 5Eye wash station $ 700 0.5
T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 6 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50
GC site work - remove combustable grass/weeds
GC site work to disconnect oil storage and deactivate secondary containment (blind piping; remove tank and contents; transport/dispose contents; tank to Victor),
Station is out of service - exclude from capital job
GC site work - remove leaves from inside the station.
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2009-2010 NGV STATION WORK SCOPEAUDIT + OPERATIONS ISSUE RESOLUTION
document.xls, 2009-10 Action Plan 11 11/12/09
EXPENSE CAPITAL
Activity MATERIAL MATERIAL CommentsAud ID
JRG HOURS
CNG MAINT TECH
GC ManDays
EXPENSE TOTAL
w/Overheads
JRG HOURS
GC ManDays
CAPITAL TOTAL
w/Overheads
Job Estimate Material Directs
Job Estimate Mandays
KEY POINTS- Capital work set up on Job 30734471- Several stations are noted as receiving major work in 2010, so work is not included in this 2009 job.- Some stations involve relatively small expense-only work, so this is deferred to 2010 to reduce 2009 work load.- GC travel assumes efficiences (e.g., once in the Bay Area, the crew moves from local station to local station). Travel is shown under capital only, assuming expense is done while on site. If expense is performed separately (e.g., deferred to 2010), travel must be added to the expense costs.- Card reader replacement has been reduced to buying six new heads, but not installing on this job.
OB9 12 $ 100 2
T3B GC Travel 6 11 1 5 24 4
$ 110 $ 125 $ 50 $ 428 $ 550 $ 3,000 $ 900 $ 6,675 $ 1,700
San RafaelSite planning - JRG 1 3Eye wash station 0.5 $ 700 $ 700 0.5
2 $ 1,000 0.5
T2C GC site work - add ESD button 8 $ 2,000 $ 2,000 8 trench required
T2G GC site work - replace three missing bollards 2 $ 200
T3A GC site work - sign installation 0.5T3B GC site work - remove ivy and cardboard 0.5T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 1 $ 50
T3L
T3B GC Travel 1 11 0.5 3.5 3 12 10.5
$ 110 $ 63 $ 438 $ 250 $ 1,290 $ 330 $ 1,500 $ 2,900 $ 7,095 $ 4,600
Santa CruzSite planning - JRG 1 3Eye wash station $ 700 0.5
T3A GC site work - sign installation 0.5
T3B
T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50 T3B GC Travel 1 1
1 0 1 3 1.5 2 $ 110 $ - $ 125 $ 50 $ 428 $ 330 $ 188 $ 900 $ 2,126 $ 1,600
Santa RosaSite planning - JRG 2 3Eye wash station $ 700 0.5
T2C GC site work - add ESD button $ 1,200 6 excavation req'dT3A GC site work - sign installation 0.5
T3B site work - remove weeds 1
T3B GC site work oil storage cabinet 6 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50
OB9 12 $ 100 2
T3B GC Travel 4 12 1 1 3 22 10
GC site work to disconnect oil storage and deactivate secondary containment (blind piping; remove tank and contents; transport/dispose contents; tank to Victor),
Replace 5500 w/5kpsi PRV (1) 81S1F68-4added 11/8/09
GC site work on combustable landscape (ivy removal)??
GC site work - remove combustable grass at fence, remove weeds
This WILL be done by the maintenance tech
GC site work to disconnect oil storage and deactivate secondary containment (blind piping; remove tank and contents; transport/dispose contents; tank to Victor),
A B C D E F G H I J K L M N O P Q R2
3
333
334335336337338339340
341
342
343
344345346347
348
349350351352353354355356
357
358359360361362363364365366367368
369
370371
372
373374
2009-2010 NGV STATION WORK SCOPEAUDIT + OPERATIONS ISSUE RESOLUTION
document.xls, 2009-10 Action Plan 12 11/12/09
EXPENSE CAPITAL
Activity MATERIAL MATERIAL CommentsAud ID
JRG HOURS
CNG MAINT TECH
GC ManDays
EXPENSE TOTAL
w/Overheads
JRG HOURS
GC ManDays
CAPITAL TOTAL
w/Overheads
Job Estimate Material Directs
Job Estimate Mandays
KEY POINTS- Capital work set up on Job 30734471- Several stations are noted as receiving major work in 2010, so work is not included in this 2009 job.- Some stations involve relatively small expense-only work, so this is deferred to 2010 to reduce 2009 work load.- GC travel assumes efficiences (e.g., once in the Bay Area, the crew moves from local station to local station). Travel is shown under capital only, assuming expense is done while on site. If expense is performed separately (e.g., deferred to 2010), travel must be added to the expense costs.- Card reader replacement has been reduced to buying six new heads, but not installing on this job.
$ 220 $ 125 $ 125 $ 50 $ 780 $ 330 $ 2,750 $ 900 $ 5,970 $ 2,900
San Ramon
2
Site visit to create removal plan 0.5Review drawing set, revise as appropriate 2.5GC site work (2 man crew, 1/2 day) 8 $ 100 $ 100 1.5
T2C GC site work - add ESD button $ 1,200 6
T3B Assess flammable landscaping 0.5T3A GC site work - sign installation 0.5
T4C site work - dispensor hose armor installation 1
GC travel (2 man crew, 1/2 day) 2 10.5 1 0.5 5 10 8.5
$ 55 $ 125 $ 63 $ - $ 364 $ 550 $ 1,250 $ 100 $ 2,850 $ 1,300
San Ramon - TES delete for 2009 since construction prevents access
Site planning - JRG 1
T3A GC site work - sign installation 0.5T3B GC Travel (include w/SRLC)
1 0.5 0 0 0 $ 110 $ 63 $ - $ 259 $ - $ - $ 100 $ 150 $ -
Stockton
1 2
1
Eye wash station $ 700 0.5T2C GC site work - ESD button installation $ 1,500 8 trench required
GC site work flex tubing replacement defer to 2010 since travel = 0T3A GC site work sign installation defer to 2010 since travel = 0T3B GC site work - relocate ladders and oilT3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks
OB9 2 $ 100 2
T3B GC Travel 0.5 0.52 0 2 3 11.5
$ 220 $ - $ - $ 330 $ 220 $ 375 $ - $ 893 $ 3,200
Treat (SF)Site planning - JRG 2 3Eye wash station 0.5 $ 700 $ 700 0.5
MTC - ESD button decision/discussion
Dryer Removal - proximity compliance violation <<check>>
excavation req'd but no paving
This WILL be done by the maintenance tech
This station may be removed or relocated
Develop written plan for ESD location changes / installation & comb mtls, remove vent stack Ts and replace with sock.
Develop plan for flex tubing replacement (compliance item)
GC site work to disconnect oil storage and deactivate secondary containment (blind piping; remove tank and contents; transport/dispose contents; tank to Victor),
A B C D E F G H I J K L M N O P Q R2
3
375376
377
378
379380381
382
383384
385
386387388389390
391
392393394395396397
398
399
400401402403404405406
407
408409410411412413414
2009-2010 NGV STATION WORK SCOPEAUDIT + OPERATIONS ISSUE RESOLUTION
document.xls, 2009-10 Action Plan 13 11/12/09
EXPENSE CAPITAL
Activity MATERIAL MATERIAL CommentsAud ID
JRG HOURS
CNG MAINT TECH
GC ManDays
EXPENSE TOTAL
w/Overheads
JRG HOURS
GC ManDays
CAPITAL TOTAL
w/Overheads
Job Estimate Material Directs
Job Estimate Mandays
KEY POINTS- Capital work set up on Job 30734471- Several stations are noted as receiving major work in 2010, so work is not included in this 2009 job.- Some stations involve relatively small expense-only work, so this is deferred to 2010 to reduce 2009 work load.- GC travel assumes efficiences (e.g., once in the Bay Area, the crew moves from local station to local station). Travel is shown under capital only, assuming expense is done while on site. If expense is performed separately (e.g., deferred to 2010), travel must be added to the expense costs.- Card reader replacement has been reduced to buying six new heads, but not installing on this job.
T3B Assess landscaping 0.5
T2C GC site work - add ESD button 4 $ 1,200 $ 1,200 4 overhead or dig
T3A GC site work - sign installation 0.5
T3B 1
T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50
4 $ 3,000
T3B GC Travel 1 12.5 1 5 3 6 6
$ 275 $ 125 $ 625 $ 3,050 $ 6,113 $ 330 $ 750 $ 2,100 $ 4,770 $ 2,800
VacavilleSite planning - JRG 1 2Eye wash station 0.5 $ 700 $ 700 0.5
T3B Confirm flammable materials are still gone 0.5T3A GC site work - sign installation 0.5T3J GS site work relief stacks 0.5 $ 50 T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3B GC Travel 0.5 0.5
1.5 1 2 1.5 1.5 $ 165 $ 125 $ 50 $ 510 $ 220 $ 188 $ 1,600 $ 3,011 $ 1,600
Site planning - JRG 4GC site work (2 man crew) 2 2GC travel (2 man crew, two 3-hr trips) 1 1
4 2 3 $ 440 $ 250 $ 1,035 $ -
T2G Bollards for equipent protection
2
2 $ 220
Building Permits - T2A
1.5
12.8
14.3 $ 1,573
Fence Combustable Materials - T3B
1
Obtain input from other NGV station operators 2
GC site work - remove pallets, weeds & plastic conduit
Time fill hoses should be replaced this year ???
Hoses are out of compliance due to no continuity
Woodland Fuelmaker Removal T2A T2C T3A T3D T4C
Research to find locations where these are needed, beyond locations set forth in the audit.
Review existing permit binder to confirm what is in place
Make initial contacts with all cities to explore resolution of building permit issue
Explore whether self-extinguishing slats are available, pricing, etc.
A B C D E F G H I J K L M N O P Q R2
3
415
416
417
418
419420
421
422423424425426427428429430431432433434435436
437
438439440441442443444
445
446447448449
450
451
452453454455
456
457
2009-2010 NGV STATION WORK SCOPEAUDIT + OPERATIONS ISSUE RESOLUTION
document.xls, 2009-10 Action Plan 14 11/12/09
EXPENSE CAPITAL
Activity MATERIAL MATERIAL CommentsAud ID
JRG HOURS
CNG MAINT TECH
GC ManDays
EXPENSE TOTAL
w/Overheads
JRG HOURS
GC ManDays
CAPITAL TOTAL
w/Overheads
Job Estimate Material Directs
Job Estimate Mandays
KEY POINTS- Capital work set up on Job 30734471- Several stations are noted as receiving major work in 2010, so work is not included in this 2009 job.- Some stations involve relatively small expense-only work, so this is deferred to 2010 to reduce 2009 work load.- GC travel assumes efficiences (e.g., once in the Bay Area, the crew moves from local station to local station). Travel is shown under capital only, assuming expense is done while on site. If expense is performed separately (e.g., deferred to 2010), travel must be added to the expense costs.- Card reader replacement has been reduced to buying six new heads, but not installing on this job.
5
8 $ 880
Combustable Landscaping Issue - T3B
2
Explore with a few cities in 2009 46
$ 660
SUBTOTAL AUDIT / COMPLIANCE ITEMS
Hours 54.5 16.5 109.3 125 231.3TOTAL CAPITAL and EXPENSE $ 5,995 $ 2,063 $ 13,663 $ 9,550 $ 44,156 $ 13,750 $ 28,913 $ 45,100 $ 122,370
NON-AUDIT ITEMS
Card Reader Processor Replacement
2
project management; purchasing, etc. 12
$ 48,000 $ 45,600 0
GC travel (included in work above) n/a14 0 0
$ 1,540 $ - $ 48,000 $ 74,310 $ 45,600
$ 5,000 3
3 $ 5,000
Upcoming Capital Work from Nick
GC oversight & F/U0 0
$ - $ - $ -
2009 CAPITAL AND EXPENSE TOTALSHours 54.5 16.5 109.3 139 231.3 131.3
Establish how to resolve the need for these (local fire dept discussions during building permit process? Confirm variance application strategy?)
Check with other operators, develop variance strategy.
Assess whether card reader replacement deal can be made with manufacturer to capitalize the project.
GC site work to replace card readers (39 sites x 12 hrs each)
QC Bottle System Relief Valve (ADD TO SPECIFIC STATIONS ABOVE ONCE IDENTIFIED)
Install ASME relief valve with a rated capacity for DOT quick change bottle filling system (DOT filling dispenser) which have not yet been retrofitted with correct relief valve.
Define scope, chase material, coordinate installation
A B C D E F G H I J K L M N O P Q R2
3
458
459460461462
463
464465466467
468
469470471472473474475
476
477
478
479480481482
483
484
485486487488
489
490491492493
494
495
2009-2010 NGV STATION WORK SCOPEAUDIT + OPERATIONS ISSUE RESOLUTION
document.xls, 2009-10 Action Plan 15 11/12/09
EXPENSE CAPITAL
Activity MATERIAL MATERIAL CommentsAud ID
JRG HOURS
CNG MAINT TECH
GC ManDays
EXPENSE TOTAL
w/Overheads
JRG HOURS
GC ManDays
CAPITAL TOTAL
w/Overheads
Job Estimate Material Directs
Job Estimate Mandays
KEY POINTS- Capital work set up on Job 30734471- Several stations are noted as receiving major work in 2010, so work is not included in this 2009 job.- Some stations involve relatively small expense-only work, so this is deferred to 2010 to reduce 2009 work load.- GC travel assumes efficiences (e.g., once in the Bay Area, the crew moves from local station to local station). Travel is shown under capital only, assuming expense is done while on site. If expense is performed separately (e.g., deferred to 2010), travel must be added to the expense costs.- Card reader replacement has been reduced to buying six new heads, but not installing on this job.
TOTAL CAPITAL and EXPENSE $ 5,995 $ 2,063 $ 13,663 $ 9,550 $ 44,156 $ 15,290 $ 28,913 $ 93,100 $ 196,680 $ 146,850 $ 15,100 $ 161,950
CAPITAL CONTINGENCY 20% $ 293,700 30,199.00 $ 323,899
A B C D E F G H I J K L M N O P Q R2
3
496497498499500
CONSTRUCTION MANPOWER SCHEDULE PLAN
document.xls, Schedule 16 11/9/09
MDs NOVEMBER DECEMBERGC Contr 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
PRV RecdEyewash RecdOil Cabinets RecdCabinets and Eyewash to stationsESD Buttons Recd
5 5
Bakersfield DO Removal 3 3
13.8 14
5 5
6.5 6.5
4 4
5 5.0
3
5.5 5.5
2.4
2.5
4.5 4.5
5 5
5.5 5.5
5.5 5.5
4.5 4.5
Redding: signs, PRVstacks, ESD 4.5 4.5
5 5.0
5 5
14 14
conduit installation ++ESD button + PRV
3
11 11
conduit installation ++ESD button
8
conduit installation ++ESD button 8
11.5
conduit installation ++ 8ESD button 3.5
11
conduit installation ++ 4ESD button 7
2.5
Woodland Fuelmaker Removal 3 3
TOTAL MDs FROM ABOVE 145.8 13.4 36 ###
TOTAL MDs AVAILABLE @ 4/day 112 16 96
Auburn: signs, PRVstacks, oil tank rmvl, oilcab/eyewash, ESD, PRV
Bakersfield SC: signs, PRVstacks, oilcab/eyewash, bolt QCBR to pad
Cinnabar: signs, PRVstacks, oilcab/eyewash
Concord: signs, PRVstacks, oilcab/eyewash, ESD
Cupertino: signs, PRVstacks, oilcab/eyewash
Davis: signs, PRVstacks, oilcab/eyewash, oiltank rmvl
Folsom St (SF): signs, PRVstacks, oilcab/eyewash
Fresno: signs, PRVstacks, oil tank rmvl, oilcab/eyewash, 6PRV
Grass Valley: signs, PRVstacks, oilcab/eyewash
Hawyard: signs, PRVstacks, oilcab/eyewash
Livermore: signs, PRVstacks, oilcab/eyewash, 4PRV
Los Banos : signs, PRVstacks, oilcab/eyewash
Marysville: signs, PRVstacks, oilcab/eyewash, oiltank rmvl
Merced: signs, PRVstacks, oilcab/eyewash, oiltank rmvl
Oakland: signs, PRVstacks, oilcab/eyewash, ESD
Sacramento CNG: signs, PRVstacks, oilcab/eyewash, oiltank rmvl
Salinas: signs, PRVstacks, oilcab/eyewash, oilstrg tank
San Rafael: signs, PRVstacks, oilcab/eyewash, 4PRVs, ESD
Santa Cruz: signs, PRVstacks, oilcab/eyewash
Santa Rosa: signs, PRVstacks, oilcab/eyewash, ESD, oiltank rmvl
San Ramon : signs, dryer removal, ESD
Stockton: signs, PRVstacks, oilcab/eyewash, ESD, oiltank rmvl
Treat (SF): signs, PRVstacks, oilcab/eyewash, ESD
Vacaville: signs, PRVstacks, oilcab/eyewash
document.xls, GC mandays 17 11/14/09
total mandays 146 13.6 160 107 13.6 49.2 62.8 170 10total days (4 man crew) 37 27
Nov work days 11/17 start 8 8 18Dec workdays 16 16 25~Remainng workdays 2009 24 24 43
-13 -3 43
516 hrs
GC Cap + Exp MDs
Contr Stage 1
Total MDs
GC Cap + Exp MDs
Contr Stage 1
Contr Stage 2
Total Contr
Total MDs
Incremental MDs
Surplus (-Shortfall) calendar days
1) Start date is uncertain, since material may not be available. Woodland removal can be done first, since no material required and unlike Bksfld, no need to combine travel to Woodland. 11/17 start date is used to illustrate reasonble number of work days remainign in 2009 for capital compliance work (must be completed in 2009).
2) Two different levels of contract effort are included. Stage 1 = only send contractor only to sites where no GC work is planned. Stage 2 (incremental to St1) = send contractor to GC work sites to unload GC to the maximum extent possible. Results in 5-10 mandays duplicate travel time, but not much.
OPEN ISSUES UNDERWAY
document.xls, OpenIssues 18 11/14/09
NICK
Bakersfield Svc Cntr Nick to discuss oil cabinet location with tech.
Chico
Livermore Nick to discuss oil cabinet location with tech.Oakland Nick to discuss oil cabinet location with tech.Salinas cabinet will fit in either space shown. Your preference?
MATT
PRV stack outlet valve
Bakersfield SC bollards review drawing for approval
Bakersfield SC Hoke tees
Butech 8:1 3/4" NPT nipple length to use on either side of block valve?Sign installation guide review draft standard for use on this project
SanRamonLC conduit
need to discuss options
MATT / JRG / AAH MTC/JRG scope discussion => review w/AAH
PRV fitting replacementsCinnebar (4) if the bottle fitting is not 1:8, consider tube trailer operation to replaceFresno (6) bottle fittings are not 1:8 <?>, consider tube trailer operation to replaceLivermore (4) if the bottle fitting is not 1:8, consider tube trailer operation to replaceBakersfield (1) only one PRV, so defer fitting upgrade since schedule is too tightSan Rafael (1) only one PRV, so defer fitting upgrade since schedule is too tight
JRG
PRV standard obtain drawing expected to be provided by MartenAll oil cabinets Find 5gal bucket oil pump
GC schedule/crew size
Bakersfield bollards confirm with Robeh that at this >$500 protection system cost, we can capitalize
Marysville/GrV signs
Butech nipple MA12P12P
Signs Move 40 sets of signs from Victor to Arch for GCSRLC Look for electrical system drawings
Nick to discuss oil cabinet location with tech.Jerry to measure footprint space for oil cabinet.
valves to be received and tested 11/16 week.MR/JRG to order 11/19 if tests OK
what do we install to replace existing Hoke tees for PRVs we are not replacing? Shall we install face seal blocks now, downstream of block valves?
location on surface OK? PVC or galvanized? OK to mount ESD buttons and signs on existing fire ext and sign posts?
3/4" dispenser tubing PRV stack weather cap?
calendar time vs. manpower vs. objectives don't work. Resolve plans to complete work by 12/31
explore whether GC will get to this work by early Dec, or whether MTC should arrange separately for Ted Robinson
confirm length choices, pressure rating. Work with MR to order a pile, or should they be part of the PRV capital assembly from StaParts?
CAPITAL COMPLIANCE PROJECTDETAILED BILL OF MATERIALS
document.xls, BillofMaterials 19 11/12/09
Item Unit Price Source Info Qty Comments
ESD Button Systems
ESD Button $ 520.25 11 $ 5,723
Steel fab stock for mounting $ 50.00 GC 1 $ 50.00 1/8 x 6" flat bar
$ 150.00 GC 1 $ 150.00 Oakland, SFTreat, SRosa
$ 900.00 2 $ 1,800.00
$ 500.00 Bksfld 25', Concord 15',
conduit 1" 588
PVC coated for buried 100'galvanized for above ground 500'
conduit seals 20 let's just get 20 to start…should work.
10
1400'
Oil Storage Cabinets
Cabinet 43" W X 44" H X 18" D $ 633.68 24 $ 15,208
Seismic Bracket Kit $ 125.82 24 $ 3,020
Concrete mounting expansion bolts, 1/2" GC
GC
ground strap systems wire and end fittings wire size? MMK
Concrete anchors for seismic bracket kit 1/2"
Filter Drain Assemblies, DVAJS-E614SCB ?? how many did you order?
$ 200.00 $ 200.00
$ 750.00 24 $ 18,000
StationPartsSource, 10970 Biggee St, SteB, San Leandro 94577
quote in hand, lead time = 2 wks for buttons, 4 weeks for covers.11/14/09 change to 12 since SRLC needs 3 buttons, not two
Wire end labels for new wiring, to be applied at both ends of the wire at termination points
Unistrut clamps for mounting buttons and sign masts on concrete filled 3" 4" and 6" bollards
traffic box for conduit connection points in pavement 17 x 30 x 30
SFTreat, SRosa, 11/11 don't need the one at Treat, but it may be useful at SRosa to create a deeper box if the conduit is deep.
conduit protectors for pavement surface for 1" conduit, Powerback RFD9
Powerback RFD9cableramps.com/
Bksfld 120', Concord 90', Oakl 20', Redding 15', SRafael 150', SRosa 8', SRamon 50', Stockton 75', SFTreat 60', but we may use much less
flex connections (18") for connection at existing ESD stations
ESD BUTTON WIRE #14 THHN /THWM· 2 YELLOW wires as the main conductors· 2 BLACK wires as your extra pair· 1 GREEN wire as your ground (whether it is used OR spare)
A&J Electric Cable, Fremont
Total conduit footage = 588+100+700' = 1400' x 5 14ga conductors per run = 7000'.
McMaster Carr 4495T24
5 workdays to ship out from McM + 2 days by truck
McMaster Carr model 8400
no McM catalog #, so specify mfg # when order from McM
Unistrut and anchor lag bolts for asphalt mounting
1/2" x 12" lag bolts
for cabinets that will sit on asphalt or gravel (not concrete)
Brian White, 510 733 5538 Specialty Process Equipment
Assorted 1/4 and 1/2" tubing fittings and tubing
Eye Wash Station Fendall 2000 / Sperian # 32-002000-0000 + accompanying fluid pack Mfg: 800 682-0839
Available from Grainger, item number 2DEB1 and 2DEB2 (the two parts make up an assembly)
- This is intended to be used with Mike/Barry for ordering material, some of which should occur the weeks of 11/2/09 and 11/9/09Capital work set up on Job 30734471
CAPITAL COMPLIANCE PROJECTDETAILED BILL OF MATERIALS
document.xls, BillofMaterials 20 11/12/09
Item Unit Price Source Info Qty Comments
- This is intended to be used with Mike/Barry for ordering material, some of which should occur the weeks of 11/2/09 and 11/9/09Capital work set up on Job 30734471
est ??
1 $ -
Livermore - female connections81CF68-4 low and med bank 5000 psig 2 $ - 81S1F68-6 high bank 5000 psig 1 $ - 81S1F68-4 common 1 $ -
4 $ -
FresnoStorage vessles 81S1M68-4 3 $ - ASME 2A, 2B, 2C 81S1M68-4 3 $ -
San Rafael 81S1F68-4 5000 psig 116
MA12P12P 30
SRLearningCenter dryer removalpipe, 1.5" NPT x 38.5" $ 20.00 GC 1 $ 20.00
$ 44,171
3
PRV stack outlet socks + tethers3/4" 201" 201.5" 52" 5
PRV stack outlet extensions3/4" NPT couplings and 12" nipples 201" NPT couplings and 12" nipples 201.5" NPT couplings and 12" nipples 52" NPT couplings, 12" & 24" nipples 510' lengths of 3/4" and 1" for NPT outlets 20' used to make parts if needed
6'
20' Livermore PRV rack relocation
Unistrut
40 ask Nick about these - do now or later?
CNG Station Signs move from Victor to Arch Rd
Relief Valves, AndersonGreenwood assembly including face seal / vent fitting
Face seal fitting SAE Code 62 block tee, relief face seal fitting, bushing, bleed valve & associated pipe fittings or complete PRV replacement
Bakersfield - main bottle 5000 psig set point, 81S1M68-4
San Jose - Cinnabar - 81S1F68-4 5000 psig
BUTECH high pressure nipples 3/4" NPT x 3/4" NPT x ____" long
for inlet and outlet of CNG bottle block valves
5000 psi rated NPT tees for Bakersfield CNG bottles, 3/4" NPT
hold off on this - Matt may have us change
3" x 0.156 or 0.188 Grade B (or whatever you find) for PRV welded stack extensions
3/4" Grade B schedule 160 pipe and NPT fittings
VENT FILL aluminum engraved labels for the dispensor hose valve
we may be specifying something different, so hold off on this , or cancel if ordered (if you can)
let's discuss this. I assume 0 lead time? Might get 100' of whatever your standard is (double or single) + connectors
Let's discuss - may not be needed
CNG STORAGE BOTTLE PRV CONFIGURATION STANDARD
document.xls, PRVpiping 21 11/15/09
B - Needle valve, Anderson Greenwood H5 VIS-22. C - The 1" nipple on the PRV outlet varies in length. Schedule 80 minimumD - Union, outlet, 3000# rating E - Block, clamps and bolting. Torque value for the face seal clamp bolts = 250 in-lbs.F - Code 62 Adapter FNPT 3/4", to PRV 3/4" MNPT inlet portG - 1" NPT elbow, _____ # rating
This standard applies to the PRV replacements for Capital Order Bakersfield (1)Cinnebar (4) - if the bottle fitting is not 8:1, conisider tube trailer operation to replaceFresno (6) - if the bottle fitting is not 8:1, conisider tube trailer operation to replaceLivermore (4) - if the bottle fitting is not 8:1, conisider tube trailer operation to replaceSan Rafael (1)
A - The 3/4" x ___" hex nipples used between the ASME vessel and the isolation valve and face seal block are a Butech MA12P12P fitting _______________. As far as we know, this fitting has the highest pressure rating of any 3/4" SS nipple available. Cal Osha requires the pipe/fitting between the tank and first valve to have an 8:1 FOS.
A
B
C
D
F
C
CNG STORAGE BOTTLE PRV CONFIGURATION STANDARD
document.xls, PRVpiping 22 11/15/09
SEEALUM INDUSTRIES730 Eaton Way, Annacis Business ParkDelta, B.C. Canada V3M 6J9Phone: (604) 521-1170Fax: (604) 522-0070Toll Free 1-800-928-1170Website: INDUSTRIES LTD. www.sealum.com
E
F
document.xls, PRVcaps 23 11/14/09
Location 3/4" 1" 1.25" 1.5" 2" 2.5" 3"AntiochAuburn 1 1 1 1
Bakersfield District OfficeBakersfield SC 1 7
BelmontChico
Cinnabar/SanJose 2 4 one of 3/4 might be 1/2, so note when on siteColma
Concord 2 3 3
Cupertino 1 3 2Davis 1 4
EurekaFolsom St. (SF) 3 4 1Fremont (LNG)
Fresno 2 7 1Grass Valley 2
Hayward 2 6Livermore 3 5Los Banos 2 3MantecaMartin
Marysville 2 7 3Merced 1 9 2 1Modesto 1Oakland 4Redding
RichmondSacramento CNG (only) 1 1 2 1
Sacramento L/CNGSalinas 1 2 1
San Rafael 1 2 1 1Santa Cruz 1 4Santa Rosa 1 4
SR Learning CenterStockton 3 3 2 1
TESTreat (SF) 1 4 1Vacaville 1 2 2Woodland
TOTALS 34 86 0 3 17 2 10
MISCL MATERIAL NOTES
document.xls, MaterialNotes 24 11/1/09
1548 cu in spill retention0.89 cu ft6.62 gallons
gallon spillCabinet #1: 43" W X 44" H X 18" D 2 shelves x 3 cans 3.354299Cabinet #2: 35" W X 35" H X 22" D 2 shelves x 3 cansCabinet #3: 23-1/4" W X 35" H X 18" D4495T21 2 shelves x 2 cans
standard dia 12"
16"
RICHMOND ESD BUTTONSBarry Richards Arch Road
class 1, div 2 5' from dspsr 10' from strorage 15' from vent
ESD pushbutton EDSC 2184-S769-EM-SP $305.90 plus taxCraus Hindes - distributor: Randy Scull, OneSource510 441-2411 x 5178One of PG&E's required two primary vendors for majority of equipment
Cover clear plastic cover that prevents activation when bumpedNCCH1QA environmental protective coverCraus Hindes
Box
http://equipment.forconstructionpros.com/product/78016/Timco_Inc_Timcoloc_Asphalt_Anchor_Bolt_Fastening_SystemTIMCO (914) 736-0206, (800) 792-0030
http://www.crouse-hinds.com/
5 gallon oil can
Safety Cabinet for Flammables & Combustibles Counter Ht, Self-Closing/Hinged, Cabinet #!: 43" W X 44" H X 18" D 4495T24, 3 x 5gal cans per shelf, In stock at $633.68 EachDoor sills are raised at least 2" to contain spills., This would hold six 5-gal oil containers
Cabinet #2: 35" W X 35" H X 22" D 4495T27 for Bakersfield SC (height limit is 40") Davis (height limit is 42") Stockton (height restriction)Door sills are raised at least 2" to contain spills. This would hold six 5-gal oil containers
McM will provide a drawing of the kit available from the cabinet mfg for bolting the cabinet down.
MISCL MATERIAL NOTES
document.xls, MaterialNotes 25 11/1/09
866 520 8511http://www.americanea.com/proddetail.php?prod=PE18-SQ http://www.americanea.com/proddetail.php?prod=PE14-STD18" long with 1/2" square drive head 14" aluminum anchor with socket machine screw head
and 6" x 1/2" stud and nut
Hard Pan
In Inches Soil
Gravel Gravel Loose
Fine Sand Sand
14� 2,500 1,700 600 350 200
lag bolts, anchor bolts, timber spikes, etc.4" long, every 4" in a section of unistrutBolt the cabinet mounting system to the unistrut
web page 1476 for McMasterCarr long screws that might anchor in the ground
CABLE PROTECTORS
866 4421885 http://www.cableramps.com/
TECHNICAL DATA
Ultimate Pullout Resistance At Minimum Depth In Pounds
Anchor Size
Minimum Vertical
Class 1 Soil 2
Class 2 soil 2
Depth - Feet
Class 3 soil2
Class 4 soil2
Dense Sand &
Medium Sandy
Loose Fine
Medium To
Uncompacted
Penetrator
http://www.cableramps.com/product.php?id=18
MISCL MATERIAL NOTES
document.xls, MaterialNotes 26 11/1/09
BUTECH high pressure nipples5672 Bolsa Avenue Huntington Beach, CA-92649 - USA - Ph (714) 751 - 7512 - Fax (714) 751 - 0213800 576-6308MA12P12P 3/4 x 3/4 NPT male hex nippleMTC wants these either side of the block valve downstream of the CNG bottle.3 x factor of safety in fittings = 40/3 kpsi factory service pressure8 x required for 5kpsi service = 40k psi design pressureID for 3/4" NPT =
MIke Hanter / Chris Newman - LM 11/13 430pm
EYE WASH STATION
document.xls, Eyewash 27 11/14/09
ANSI Z358.1 200433"–45" from the nozzles to the surface the user stands (Section 5.4.4)If the potential for freezing conditions, product specifically designed to avoid freezing should be utilized (Section 5.4.5)Self-contained units do not require activation, but require a visual inspection to verify adequate flushing fluid is available (Section 5.5.3)
Fendall 2000 24 mo self contained sealed fluidSperian 800 682-0839cartridge will freeze at 30-32
Fendall PortaStream III has freeze protection16 gallon every 6mo, wash and refill.Grass ValleyAuburnMarysville?Where else?
http://www.fendall.com/
Self-contained devices must be inspected and maintained according to manufacturer’s instructions.
EYE WASH STATION
document.xls, Eyewash 28 11/14/09
If the potential for freezing conditions, product specifically designed to avoid freezing should be utilized (Section 5.4.5)Self-contained units do not require activation, but require a visual inspection to verify adequate flushing fluid is available (Section 5.5.3)
OIL CABINET MOUNTING
document.xls, OilCabinets 29 11/1/09
Mounting
Location Oil Cabinets Concrete Floor Wall Asphalt
AntiochAuburn 1 can avoid this with unistrut
Bakersfield District Office o/s
Bakersfield SC 1 Nick to check siteBelmont future
Chico future
Cinnabar/SanJose 1
Colma
Concord 1 yes
Cupertino 1
Davis 1 can avoid this
Eureka
Folsom St. (SF) 1
Fremont (LNG) confirm no oil storage w/MTC
Fresno 1
Grass Valley 1 yes
Hayward 1
Livermore 1
Los Banos 1 yesMantecaMartin
Marysville 1
Merced 1
ModestoOakland 1 Nick to check siteRedding
Richmond
Sacramento CNG (only) 1 can avoid this
Sacramento L/CNG
Salinas 1 can avoid this
San Rafael 1 can avoid this
use unistrut and multiple lag bolts
concrete wall, so might as well use floor?
use unistrut and multiple lag bolts
with unistrut offset, through bolts and fender washers
use unistrut and multiple lag bolts
connect to fence post with unistrut offset?
use unistrut and multiple lag bolts
with unistrut offset, through bolts and fender washers
bolt through building floor?
use unistrut and multiple lag bolts
use unistrut and multiple lag bolts
with unistrut offset, through bolts and fender washers
with unistrut offset, through bolts and fender washers
with unistrut offset, through bolts and fender washers
OIL CABINET MOUNTING
document.xls, OilCabinets 30 11/1/09
Mounting
Location Oil Cabinets Concrete Floor Wall Asphalt
Santa Cruz 1
Santa Rosa 1
SR Learning Center
Stockton 1
TES
Treat (SF) 1
Vacaville 1
Woodland23
green major construction soon, so no action on this job
use unistrut and multiple lag bolts
with unistrut offset, through bolts and fender washers
with unistrut offset, through bolts and fender washers
use unistrut and multiple lag bolts
use unistrut and multiple lag bolts
document.xlsM StaAdr 31 11/14/09
PACIFIC GAS & ELECTRIC COMPANYNATURAL GAS FUELING STATION SURVEY
Address Address
1 22
2 23
3 24
4 25
5 26
6 27
7 28
8 29
9 30
10 31
11 32
12 33
13 34
14 35
15 36
16 37
17 38
18 39
19 40
20 43 Endenvale Service Center
21
Station Numbers
Station Numbers
Antioch Service Center 2111 Hillcrest Ave Antioch, CA 94509
Merced Service Center 624 W. 15th St. Merced, CA 95340
Auburn Service Center 333 Sacramento Street Auburn, CA 95603
Modesto Service Center 1525 N. Carpenter Rd. Modesto, CA 95351
Bakersfield Service Center 4101 Wibble Rd. Bakersfield, CA 93313
Monterey, City of (CARS Station) 23 Ryan Ranch Road Monterey, Ca
Bakersfield Dist Office 1918 H Street, Bakersfield
Oakland Service Center 4801 Oakport Road Oakland, CA 94601
Belmont Service Center 1970 Industrial Way Belmont, CA 94070
Redding Service Center 3600 Meadowview Drive Redding, CA
96002
Chico Service Center 11239 Midway Chico, CA 95928
Richmond Service Center 1100 South 27th Street Richmond, CA
94804
Cinnabar Service Center 308 Stockton Avenue San Jose, CA 95126
Sacramento Service Center 5555 Florin-Perkins Rd. Sacramento, CA
95826
Colma Service Center 450 Eastmoor Avenue Colma, CA 94115
Sacramento LNG 5555 Florin-Perkins Rd. Sacramento, CA 95826
Concord Center 1030 Detroit Ave Concord, CA 94518
Salinas Service Center 390 Griffin Street Salinas, CA 93901
Cupertino Service Center 10900 North Blaney Ave. Cupertino, CA 95014
San Rafael Service Center 1220 Andersen Street San Rafael, CA
94901
Davis Service Center 1415 2nd St. Davis, CA 95616
San Ramon Learning Center 3301 Crow Canyon Rd. San Ramon, CA
94583
Eureka Service Center 1000 King Salmon Ave Eureka, CA 95503
San Ramon ATS 3400 Crow Canyon Rd. San Ramon, CA 94583
Fremont Service Center 41800 Boscell Road Fremont, Ca
Santa Cruz Service Center 615 7th Avenue Santa Cruz, CA 95062
Fresno Service Center 3754 E. California Ave. Fresno, CA 93702
Santa Rosa Service Center 3965 Occidental Santa Rosa, CA 95401
Grass Valley Service Center 788 Taylorville Road Grass Valley, CA
95945
PG&E Service Center 425 Folsom St. San Francisco, CA
Hayward Service Center 24300 Clawiter Road Hayward, CA 94545
SF Service Center 536 Treat Ave San Francisco, CA 94110
Livermore Training Center 7205 National Dr. Livermore, CA 94550
Stockton Service Center 4040 West Lane Stockton, CA 95204
Los Banos Service Center 970 I Street Los Banos, Ca
PG&E Service Center 158 Peabody Vacaville, CA 95687
Manteca GC Yard 10901 E Hwy 120 Manteca, CA 95336
Woodland Service Center 50 Kentucky Ave Woodland, CA
95695
Martin Service Center 731 Schwerin Street Daly City
Marysville Service Center 18 7th Street Marysville, CA 95901
GENERAL PROCEDURESESD BUTTON INSTALLATION
document.xls, ESDinstallation 32 11/11/09
REVIEW W/MMK FIRST
Bakersfield not disruptive - no contact neededConcord not disruptive - no contact neededOakland not disruptive - no contact neededSan Rafael trenching required - contact yard in advanceSan Ramon trenching required - contact yard in advanceSanta Rosa trenching required - contact yard in advanceStockton trenching required - contact yard in advanceTreatSF trenching required - contact yard in advance
existing
existing new
The addition of ESD button(s) to the station emergency shutdown system results in a change to the system. Because of this change, the function of the ESD system must be thoroughly and completely tested prior to returning the station to service.
1) Activate a clearance for the station and de-energize the electrical system, to prevent compressor start and to ensure the ESD wiring is de-energized.2) Remove the existing ESD button at the connection point for the new ESD circuit, and test the functionality of the existing ESD button to confirm that it is a simple closed/open contact for a single wire pair.
3) The new ESD button can then be extended as part of this series circuit. Apply wire number labels to all new wiring at the termination points in the existing and new ESD stations. Install conduit seals on all conduit ends (one at the existing ESD button connection point, and one at the new ESD station).
4) Once the new button is connected, energize the compressor ESD circuit(s) and test the operation of each and every ESD button in the station to confirm the ESD circuit opens at the compressor end of the circuit. 5) MTC - Confirm we do not need a live ESD test with compr running.
Local Yard Notification - Contact the building depertment rep for each PG&E yard to advise of ESD work planned where work will be disruptive, in advance of start of work.
AUBURN
document.xls, Auburn 11/11/09
Cabinet #2: 35" W X 35" H X 22" D 2 shelves x 3 cans
Oil storage cabinet - capital work item #1Bolt to floor along wall adjacent to door, leaving clearance behind for the conduit on the wall.Grounding strap to building metal corner post?Nick OK
AUBURN
document.xls, Auburn 11/11/09
6" long tubing drain outlet
Oil storage tank and tubing removal - capital item #2Remove drain plug or valve from concrete containment, so containment will no longer trap water.Feet supports are bolted and grouted. Remove bolts, break out grout if/as required to remove tank.Leave valves and 6" stub tubing downstream of each oil source for future drain servicing
Confirm tubing from drain valve on separator feed the oil tank.
Confirm tubing below the tee feeds the oil tank.
Install a valve below the tee, with a 6" tubing outlet, so tubing can still be used for drain servicing.
Remove remaining tubing from here to the oil tank.
AUBURN
document.xls, Auburn 11/11/09
Remove remaining tubing from here to the oil tank.
RELIEF VALVE DISCHARGE STACKS - EXPENSEExposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.General - Remove NPT tee, extend to 10'+ above grade, install cap.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.
BAKERSFIELD DOWNTOWN OFFICE
document.xls, BksfldDO 10/10/09
to fuelmaker
Fuelmaker Removal - capital work item #1Remove fuelmaker and return to Victor yard. Fragile - handle with care.Disconnect electrical power supply.Advise building maintenance in advance of generator out of service for 20 minutes during piping removal.The rigid conduit from the junction box to the generator was not investigated. The main breaker in the basement is labeled only for the fuelmaker, so no generator functionality should be on the circuit. None-the-less, the rigid conduit does connect the junction box to the generator.
Power to junction box has been interrupted with breaker in basement of office building. Confirm.Remove wire from box to transformer to disconnect to fuelmaker.Remove transformer, disconnect, both boxes, unistrut and flex conduit; return to Victor yard.Leave junction box in place.
BAKERSFIELD DOWNTOWN OFFICE
document.xls, BksfldDO 10/10/09
Disconnect supply tubing, remove valve, cut off pipe flush with grade. Fill pipe with patch or concrete.
Disconnect outlet tubing, cut off pipe flush with grade. Fill pipe with patch or concrete
Lock out standby generator.
Close gas supply valve, remove piping to fuelmaker, plug tee.
Open valve, purge through generator to remove air from piping work. Re-arm generator.
Cut off piping to the fuelmaker at grade. Fill with paving patch or concrete.
remove this section
Remove dispensor as an assembly with the single bolt in the base socket. Return dispensor to Victor yard.Remove bollards/dispenser support, cut off bollards and gas supply pipe/conduit flush with pavement, fill with patch or concrete. Return base assembly and bollards to Victor yard.
Remove operating manual box and contents, and return to Victor yard.
BAKERSFIELD SERVICE CENTER
document.xls, BksfldSvcCntr 11/14/09
Oil Cabinet Installation - capital work itemCAN NOT Install storage cabinet inside compressor building in 40" tall x 5' wide space below the center electrical control box.
Nick to review
BAKERSFIELD SERVICE CENTER
document.xls, BksfldSvcCntr 11/14/09
Install bollards per the following. Confirm this is capital. Confirm this should be done as part of a single GC Bakersfield job. SECTION 312, CFC 2007 VEHICLE IMPACT PROTECTION312.1 General. Vehicle impact protection required by this code shall be provided by posts that comply with Section 312.2 or by other approved physical barriers that comply with Section 312.3.312.2 Posts. Guard posts shall comply with all ofthe following requirements: 1. Constructed of steel not less than 4 inches in diameter and concrete filled. 2. Spaced not more than 4 feet between posts on center. 3. Set not less than 3 feet deep in a concrete footing of not less than 15 inches diameter. 4. Set with the top of the posts not less than 3 feet above ground. 5. Located not less than 3 feet from the protected object.312.3 Other barriers. Physical barriers shall be a minimum of 36 inches in height and shall resist a force of 12,000 pounds applied 36 inches above the adjacent ground surface.
4'
4'
4'4'
4'
Bolt quick change bottle rack to the concrete pad
BAKERSFIELD SERVICE CENTER
document.xls, BksfldSvcCntr 11/14/09
1 2 3 4 5 6 7 8 9 ### ###
58' 75'75' 51' 60'
PROPOSEDPROPOSED
30' 6' 15' 38'
FENCE LINE
DISPENSER / ESD DISTANCESNO SCALE
COMPRBLDG
FENCED PIPING AREA
E1
E2 E3
install conduit cover in gate crossing area
~ 120' of new conduit along base of fence, to new ESD button on NW corner of fenced area. Install ESD sign.
North
E4
~ 30' of new conduit to new ESD button on SW corner of compressor building. Install ESD sign
new conduit along bottom of fence to compr
building ESD
E3
conduit cover in this area?
Other conduit on top of slab, so OK to run new conduit on top of slab and pavement as shown here
NorthVIEW STANDING IN THE DISPENSOR ROW FACING
EAST
AUDIT: Slow fill post 1 is located less than 25 feet and more than 75 feet from either ESD. Posts 8, 9, 10, and 11 are all located more than 75 feet from either ESD
conduit ramp/cover in this gate crossing
BAKERSFIELD SERVICE CENTER
document.xls, BksfldSvcCntr 11/14/09
1 - Replace existing 5500 psi setpoint PRV with new AG 81S1M68-4 and face seal/bleed assembly, per standard in this workbook. Observe PG&E procedures for temporarily removing PRV from service on a CNG storage vessel.2 - Replace the HOKE 3500 Tees with __________ on the three CNG bottles?? Or is now the time to install face seal assemblies?3 - Replace nipples downstream of block valve with Butech nipples per PRV standard drawing.
2
3
BAKERSFIELD SERVICE CENTER
document.xls, BksfldSvcCntr 11/14/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above adjacent grade (most are current less than 10' above grade now), install weather cap and tether.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.
Remove outlet tees, extend from the current 9'-9" to 10'+ above concrete pad elevation
currently 7'-10" tall
BELMONTSCHEDULED OF 2010 UPGRADE, SO DEFER ANY OR ALL OF THIS WORK FROM LATE 2009?
document.xls, Belmont 10/16/09
SCHEDULED OF 2010 UPGRADE, SO DEFER ANY OR ALL OF THIS WORK FROM LATE 2009
34"
4'
Oil storage cabinet - capital work item #1Bolt to floor along wall where ladder and hoses sit.Grounding strap to building metal corner post?
Nick OK
elec
tric
al
The 43" W X 44" H X 18" D cabinet could fit where the ladder is standing, next to the post. The right door would not quit open 90 degrees, but the left door would have no issues.
BELMONTSCHEDULED OF 2010 UPGRADE, SO DEFER ANY OR ALL OF THIS WORK FROM LATE 2009?
document.xls, Belmont 10/16/09
Oil storage tank and tubing removal - capital item #2Remove drain plug or valve from concrete containment, so containment will no longer trap water.Feet supports are bolted and grouted. Remove bolts, break out grout if/as required to remove tank.Leave with ball valve, needle valve and 6" stub tubing downstream of each oil source for future drain servicing
Remove tubing connecting to outside tank. Retain valve, add needle valve and 6" tubing stub for future drain servicing.
Typical of each of two compressors
Leave a 6" section of tubing downstream to serve as a spout with ball valve and needle valve
remove tubing
BELMONTSCHEDULED OF 2010 UPGRADE, SO DEFER ANY OR ALL OF THIS WORK FROM LATE 2009?
document.xls, Belmont 10/16/09
6 7 8 9
74.5' or less
1 2 3 4 5
25.5' or more
DISPENSER / ESD DISTANCESNO SCALE
E1
E3
North
E2
Install 36' of new conduit (buried with paving) from ESD button E2 to proposed new ESD button E3.Install new pedistal for E3.
Row containing 5 posts - Two posts are located less than 25 feet and more than 75 feet from an ESD. New E3 will cover posts 8 & 9, and be 74.5' from D9.
Row containing 4 posts – The slow fill post located closest to the ESD on this row is located less than 25 feet from that device and more than 75 feet from another ESD. New E3 will be located 25.5' from dispenser 3 to resolve this.
E3
74.5' to dispenser 925.5' to dispenser 3
CHICOSCHEDULED OF 2010 UPGRADE, SO DEFER ANY OR ALL OF THIS WORK FROM LATE 2009?
document.xls, Chico 10/11/09
SCHEDULED OF 2010 UPGRADE, SO DEFER ANY OR ALL OF THIS WORK FROM LATE 2009
Oil Cabinet Installation - capital work itemInstall storage cabinet where ????SITE VISIT WAS NOT CONDUCTED BY JRG
Nick to check with tech
Nick's preference
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above adjacent grade (most are current less than 10' above grade now), install weather cap and tether.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.
CINNABAR
document.xls, Cinnabar 11/10/09
Oil Cabinet Installation - capital work itemInstall storage cabinet adjacent to Knaack box.Insufficient space inside compressor building.
Nick OK
CINNABAR
document.xls, Cinnabar 11/10/09
Install 81S1F68-4 (3) 5000 psi relief valves and face seal/bleed fittings on the three bottles. Observe PG&E procedures for temporarily removing PRV from service on a CNG storage vessel.
currently 9'-10", so extend to 10'+ by treading ends and add coupling and extension
CINNABAR
document.xls, Cinnabar 11/10/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee and install weather cap and tether. New stacks on bottle PRV's are 9'10", so extend to 10'. Dispenser - Remove tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.
compr building tank stack currently under 10', so extend to 10'+
CONCORD
document.xls, Concord 11/11/09
Oil Cabinet Installation - capital work itemInstall storage cabinet adjacent to existing parts cabinet, 8"+ out from wall to provide clearance from conduit.
Nick OK
CONCORD
document.xls, Concord 11/11/09
WEST WALL
LIGHT POLE
PROPOSED
69' 65'
75'
75'
1 2 3 4 5 6
18'
DISPENSER / ESD DISTANCESNO SCALE
COMPRESSORBUILDING
E1
E3
E2
North
E3
CONDUIT TOCOMPR BUILDING
~90 conduit from existing to new
ESD button
AUDIT: ESD 1 is about 18 feet from the closest dispenser. Dispenser 4 is located more than 75 feet from either ESD device.
Install ESD button 36" high on light pole. Install ESD sign facing dispensers 1 & 2
CONCORD
document.xls, Concord 11/11/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee and install weather cap and tether. Outlets are above 10' already.Dispenser - Remove tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.
CUPERTINO
document.xls, Cupertino 11/10/09
Oil Cabinet Installation - capital work itemInstall storage cabinet in place of small Knaack box. Return Knaack box to Arch Rd or Victor.
Nick OK
CUPERTINO
document.xls, Cupertino 11/10/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.
bottle rack stack is welded. Cut off tee just below weld, above 10'
DAVIS
document.xls, Davis 11/10/09
Oil Cabinet Installation - capital work item #1Install storage cabinet on outside of this wall.
Install oil cabinet on the outside of this wall.
Nick OK
DAVIS
document.xls, Davis 11/10/09
Remove Oil Tank and Vent Stack Assembly - capital work item #2Oil tank feed lines:1) Main storage bottles - leave tubing and valve manifold in place at bottles. Remove tubing from there to oil tank.2) 3/4" pipe - drains 6x3 reducer. Remove along west wall. Leave drain valve in place on reducer.3) Along south floor to two recovery vessels and compressor #2 filter separator.4) Remove drain plug or valve from concrete containment, so containment will no longer trap water.
Cut here and leave 6" + length of tubing and three valve set for future drain servicing. Remove remaining drain tubing to oil tank.
Remove piping from downstream of valve to oil tank. Install tubing adapter and 12" of tubing downstream of valve for future drain servicing.
DAVIS
document.xls, Davis 11/10/09
Recovery Vessels: Disconnect tubing at tee along floor. Remove tubing along floor. Leave short 90degree tubing and drain valve for future drain servicing.
Compressor #2 filter/separator. Leave 6" length of tubing and valve for future drain servicing. Remove remaining tubing.
Tubing runs which are buried in the floor can be left in place. Cut and tape ends at least 2" above the floor for potential future use.
Leave this section in place. Cut and remove downstream from here to 2" from where it is buried in the floor.
Leave in service
Leave in service
DAVIS
document.xls, Davis 11/10/09
Leave in service
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.
9'-9" tall need to be extended to over 10'
EUREKA
document.xls, Eureka 11/8/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT stack top fitting, extend to 10'+ above grade, install weather cap and tether.QC Bottle Rack - may share the 2" dispenser PRV stack.Dispenser - Remove tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.
FLOSOM - SF
document.xls, FolsomSF 11/10/09
Oil Cabinet Installation - capital work itemInstall storage cabinet in place of small Knaack box. Rerturn Knaack box to Arch Rd or Victor
Nick OK
FLOSOM - SF
document.xls, FolsomSF 11/10/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee and install weather cap and tether. Outlets are above 10' already.Dispenser - Remove tubing tee, extend to above 10' (currently 9'-9") and install weather cap and tether.
PRV outlet tees are NPT, but are above the canopy. Some tees may be possible to remove from below the canopy, and some may require the stack be removed from the PRV first, to provide access to the tee from below.
Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.
FRESNO
document.xls, Fresno 11/13/09
Oil Cabinet Installation - capital work itemInstall storage cabinet in place of Knaack box. Return Knaack box to Arch Rd or Victor
Nick OK
FRESNO
document.xls, Fresno 11/13/09
Install 81S1F68-4 (6) 5000 psi relief valves and face seal/bleed fittings on the six bottles, per standard drawing in this workbook. Observe PG&E procedures for temporarily removing PRV from service on a CNG storage vessel.
1) Inspect fittings between bottles and block valves for 8:1 factor of safety. Advise Engineering.2) If not 8:1, replace nipples on either side of block valve with Butech MA12P12P 3/4" NPT nipple. Tube trailer must be engaged to allow tranfer of gas from station CNG bottles and back, using station compression equipment. Contact Sheridan a week in advance for early December site work date.3) Replace PRVs with new PRV+face seal config (ref std drawing worksheet in this workbook).4) Replumb PRV outlets as shown on the next page, so exhaust stacks are verticle, evenly spaced, and terminate at the same height.
delete this piping
Delete relief valve body supports
FRESNO
document.xls, Fresno 11/13/09
45 degree schedule 80 ell
STACKSUPPORTFRAME
1) Inspect fittings between bottles and block valves for 8:1 factor of safety. Advise Engineering.2) If not 8:1, replace nipples on either side of block valve with Butech MA12P12P 3/4" NPT nipple. Tube trailer must be engaged to allow tranfer of gas from station CNG bottles and back, using station compression equipment. Contact Sheridan a week in advance for early December site work date.3) Replace PRVs with new PRV+face seal config (ref std drawing worksheet in this workbook).4) Replumb PRV outlets as shown on the next page, so exhaust stacks are verticle, evenly spaced, and terminate at the same height.
GRASS VALLEY
document.xls, GrassValley 11/10/09
Oil Cabinet Installation - capital work itemInstall storage cabinet in place of existing Knaack box. Return Knaack box to Arch Rd or Victor
Nick OK
GRASS VALLEY
document.xls, GrassValley 11/10/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install cap.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.
2" NPT stack is 10'-4" tall, so merely remove the tee at the top
HAYWARD
document.xls, Hayward 11/10/09
Oil Cabinet Installation - capital work itemInstall storage cabinet as shown. Return Knaack box to Victor or Arch Road
Nick OK
Here in front of compr building.
HAYWARD
document.xls, Hayward 11/10/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade (QCbottlerack is currently 9'-4"), install weather cap and tether.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.
currently 8'-10"
LIVERMORE
document.xls, Livermore 11/12/09
WALL
41"
68"
Oil Cabinet Installation - capital work itemInstall storage cabinet on this wall? Or where the Knaack box sits? Discuss. Consider a smaller cabinet since this is tight.
Return the Knaak box to Arch Rd or Victor
Nick to check
PANEL
KNAACK
Cabinet #!: 43" W X 44" H X 18" D could fit here, since Knaack box will be removed. Or should the new cabinet sit where the Knaack box sits?
LIVERMORE
document.xls, Livermore 11/12/09
<<MTC - Swan or PG&E must have fire flow rate calcs - why not check suitability of existing tubing before we relocate / rebuild? We have time.>>
Install four new PRVs for CNG bottles. Replace SS tubing between bottles and PRVs with 3/4" Gr B Schedule 160 pipe (for 5000 psi service) . <<test report needed for new piping once installed>>
Move the PRV rack to the end of the bottles typical of other stations.
If bottle PRVs will be out of service for a few days…let the storage pressurebleed down to 3k psi or so in advance, and perform under a clearance.
Install new PRV+face seal assembles per the standard design on the PRVpiping worksheet.
Build a new PRV rack to support
LIVERMORE
document.xls, Livermore 11/12/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove tees, extend to 10'+ above grade, install weather cap and tether. Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.
storage bottle and priorty panel PRV stacks are
already above 10' - just remove the tees
PRV outlets are ~ 8'-5", so extend to
above 10'
LOS BANOS
document.xls, LosBanos 11/7/09
Oil Cabinet Installation - capital work itemInstall storage cabinet in corner. Return Knaack box to Arch Rd or Victor
Nick OK
PRV STACK CHANGESNo field check was done on these.Remove T-tops found on any stack outlets.Extend stacks so that the outlet it 10' or more above surrounding grade.Install water sock on stack outletExposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.
MARTIN
document.xls, Martin 10/16/09
SCHEDULED FOR 2010 UPGRADE, SO DEFER ALL OF THIS WORK FROM LATE 2009.
ESD station installation - capital work itemResolve code requirments (5-25' 10'+ and/or 25-75')
Existing disconnect location 60' from dispensors (remeasure if this becomes an issue)
locate new ESD on fence here?
The VFA emergency manual shutoff device is located on the outside of the fleet garage and within view of the VFA but is about 60 feet from the compressor.Note: CFC 5204.6 and CFC 5204.9 require that an emergency shutdown device must be located within 75 of but not less than 25 feet from dispensers and must also be provided in the compressor area. Upon activation, the emergency shutdown shall automatically shut off the power supply to the compressor and close valves between the main gas supply and the compressor and between the storage containers and dispensers. This requirement applies to all dispensers, including VFAs, and is in conflict with the requirement stated above in the “Requirements” section.
MARYSVILLE
document.xls, Marysville 11/10/09
Oil Cabinet Installation - capital work itemInstall storage cabinet in place of small Knaack box. Return Knaack box to Arch Rd or Victor.
Nick OK
MARYSVILLE
document.xls, Marysville 11/10/09
Oil Tank Removal - capital work item #2Leave valves and 6"+ stub tubing downstream for future drain servicingRemove tank and above ground piping. Remove drain plug or valve from concrete containment, so containment will no longer trap water.
Cut off here, replace with tubing adapter and tubing sufficient to reach to the edge of the slab for future drain service.
Main storage bottle drains: Cut tubing here and leave 6" for future drain service.
MARYSVILLE
document.xls, Marysville 11/10/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove tubing tee, install weather cap and tether.Tees on tops of the four 3" stacks on the corners of the compr skid are welded. Not all are fed by PRV or vent exhaust, so those not used can be left as-is. For those with supplies, the tees must be cut off, and the stacks extended up above 10' above the compr skid elevation, with caps.
Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.
MERCED
document.xls, Merced 11/10/09
Oil Cabinet Installation - capital work itemInstall storage cabinet in place of Knaack box. Return Knaack box to Arch Rd or Victor
Nick OK
MERCED
document.xls, Merced 11/10/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.Large dia stack can be cut off at 10'+ with no height extension needed.
Large compressor PRV stack is 3" welded. Saw off tee below weld area at 10' + height above concrete pad
Stack at south end of priority panel is 1.5" NPT.
vessel currently 9'-9" up, so extend to 10'+ above grade
vessel currently 9'-6" up, so extend to 10'+ above grade.1" NPT for CNG storge, 3/4" NPT for quick change bottle racks
MODESTO
80, 115 11/10/09
Remove NPT tee, install rain cap and tetherExposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.
OAKLAND
document.xls, Oakland 11/11/09
Oil Cabinet Installation - capital work itemInstall storage cabinet ?????No space inside the building as far as I can see for a 43x18 footprint.
Nick to field check further.
Maybe place between a bollard and the compr building wall?
OAKLAND
document.xls, Oakland 11/11/09
75' 75'
x 9 6 5 4 3 2 1
1 PROPOSED 46' 28.5'
63'8'
75'
DISPENSER / ESD DISTANCESNO SCALE
E1
E4
North
E3COMPR BUILDING
E2
Install new ~20' run of conduit existing ESD button E1 to proposed new ESD button E4. Review w/MTC.
Locate new E4 so that it is > 75' from dispensor #6 AUDIT: The slow fill posts 5, 2 & 1 were
located either less than 25 feet or more than 75 feet from the ESD.
JRG field check: Only slow fill post 6 is outside the 25-75' range (too close to E2).
E4 75' to dispenser
# 6
Add ESD button near top of bollard. Install 6' tall unistrut mast and mount ESD button location sign facing east. Clamp unistrut to bollard, so that ESD button is within 75' of dispenser # 6. Run 20' conduit through building wall and to ESD system
OAKLAND
document.xls, Oakland 11/11/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap. Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.
Add ESD button near top of bollard. Install 6' tall unistrut mast and mount ESD button location sign facing east. Clamp unistrut to bollard, so that ESD button is within 75' of dispenser # 6. Run 20' conduit through building wall and to ESD system
REDDING
document.xls, Redding 11/11/09
AUDIT: The emergency electrical disconnect switch is mounted on the wall of the fleet garage about 70 feet from the dispenser.
Note: CFC 5204.6 and CFC 5204.9 require that an emergency shutdown device must be located within 75 of but not less than 25 feet from dispensers and must also be provided in the compressor area. Upon activation, the emergency shutdown shall automatically shut off the power supply to the compressor and close valves between the main gas supply and the compressor and between the storage containers and dispensers. This requirement applies to all dispensers, including VFAs, and is in conflict with the requirement stated above in the “Requirements” section.
ESD LOCATION ISSUE
JRG SITE VISIT NOT CONDUCTED
Because this is a single fuelmaker, ESD installation consists of the ESD button station located 5' to 25' from the fuelmaker.
Install button, unistrut mast and sign on bollard > 5' from the fueling appliance.
SACRAMENTO CNG
document.xls, SacramentoCNG 11/10/09
cabinet 1: 43" W X 44" H X 18" D (too tall to fit under cross bracing, but shallow enough to fit
49"
21.5"
110"
29.8 height of cross bar at edge of cabinet 1
Oil Cabinet Installation - capital work item #1Install storage cabinet inside the building centered and backed up against these cross braces. Cabinet will be 5-6" out from the wall since it doesn't fit under the bracing.
Nick OK
space from the cross-bracing to the edge of the skid is ~39". 18" deep cabinet 1 would fit here inside the building.
~39"
SACRAMENTO CNG
document.xls, SacramentoCNG 11/10/09
Oil Tank Removal - capital work item #2Remove drain plug or valve from concrete containment, so containment will no longer trap water.Leave ball valve, needle valve and 6" stub tubing downstream of each oil source for future drain servicing.
Cut off here, leave 6" of tubing and ball valve in place, add needle valve, remove the rest of the tubing above ground back to the oil tank. Confirm with TECH
Remove blue auto dump device, install ball valve + needle valve and 6" of tubing for drain outlet here
Remove tubing to oil tank
SACRAMENTO CNG
document.xls, SacramentoCNG 11/10/09
Cut off here, leave 6" of tubing and ball valve in place, add needle valve, remove the rest of the tubing above ground back to the oil tank. Confirm with TECH
This tubing feeds the oil tank. Replace with ball+needle valve set and drain spout
SACRAMENTO CNG
document.xls, SacramentoCNG 11/10/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.
Cut off tee 1/4" below weld. ~ 11'-6" height is fine.
Remove NPT teesQCbottle rack stack is
3/4" welded tee at top, 8'-8" up. Replace entire stack with 3/4" with outlet above 10' from grade
SALINAS
document.xls, Salinas 11/10/09
cabinet 1: 43" W X 44" H X 18" D
Oil Cabinet Installation - capital work itemInstall storage cabinet ?????Jerry Bunker to check late October
While this location may work, the support post will interfere with one of the doors. Review with TECH.
OK to use this space for cabinet?
SALINAS
document.xls, Salinas 11/10/09
Oil Tank Removal - capital work item #2Leave valves and 6" stub tubing downstream of each oil source for future drain servicingRemove tank and above ground piping. Remove drain plug or valve from concrete containment, so containment will no longer trap water.
Install tubing adapter and 6" tubing downstream of valve
Cut off tubing 2" above the floor for tubing runs buried in the floor and tape ends for future use. RVW W/MTC
SALINAS
document.xls, Salinas 11/10/09
Cut off tubing 2" above the floor for tubing runs buried in the floor and tape ends for future use. RVW W/MTC
My notes don't address this stub which dumps into the containment - review with the TECH.
Remove Tees and downstream tubing to oil tank. Leave the short tubing and valve assembly in place for future drain service.
SALINAS
document.xls, Salinas 11/10/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee and install weather cap and tether. Confirm heights are above 10'Dispenser - Remove tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.
SAN RAFAEL
document.xls, SanRafael 11/10/09
Oil Cabinet Installation - capital work itemInstall storage cabinet adjacent to existing cabinet. Remove Knaack box from inside of compressor building and return to Arch Rd or Victor
Nick OK
SAN RAFAEL
document.xls, SanRafael 11/10/09
1 2 3 4 74'
75' 29'72'
53' 26.5'
PROPOSED
DISPENSER / ESD DISTANCESNO SCALE
E1
North
E3
Fenced area along edge of building. Install condit on fence. Mount ESD button 36" above grade, install ESD location sign near top of fence above ESD station.
GARAGE
bury 26.5' across this open pavement area
Install 110' of new conduit for new ESD button E2
Install conduit on inside of garage
wall - this has not been field checked
FAST FILL DISP
E2
Audit states 81'
E1E3
View looking SE from dispensors towards new conduit run and ESD
AUDIT: One emergency shutdown device (ESD) located on the outside wall of the shop building. The two posts closest to the ESD were located within the 25 to 75 foot range; however, the third and fourth slow fill posts were both located more than 75 feet away from the ESD.The ESD nearest the fast fill dispenser was located on the outside wall of the same shop building, opposite the fast fill dispenser, and was about located about 81 feet from the dispenser. JRG field check measured 74' - no issue.
SAN RAFAEL
document.xls, SanRafael 11/10/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Extend to 10'+ above grade, install weather cap and tether. This will require removal of the existing stack, rethreading, and extending with a bushing and nippleDispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.
currently 9' 3"
currently 9' 10"
SAN RAMON LEARNING CENTER
document.xls, SanRamonLS 11/14/09
Remove Dryer Assembly - capital work itemDisconnect and remove dryer assembly. Install new 1 1/2" NPT piping run.Leak test at 103-110 psig for 5 minutes (MTC - WHAT IS THE OPERATING PRESSURE FOR THIS? Is this fed by Learning Center piping at 2psi or???)Salvage and delivery dryer assembly to Victor yard.
38 5/8"
A
B
If nipple B is removed and replaced with nipple A, the alignment of elbows C and D looks very close if not perfect.Length of new piping with union (reuse E?) is 38 5/8"
D
C
E
SAN RAMON LEARNING CENTER
document.xls, SanRamonLS 11/14/09
25' 25'25'
1 2 5 6 9 10 13 14 17 18
3 4 7 8 11 12 15 16 19 20
25'25'
DISPENSER / ESD DISTANCESNO SCALE
E1
North
E2
E4
E3
A number of VFA's are outside the 25' range from ESD buttons.JRG - check with Nick for drawings, and then Al Galiso 925 866-5678 for asbuilt electrical drawings on site.
E2E1
E3
E5E6
tentative: install ESD 5, 6 & 7 conduit in planting area (no pavement breaking) as shown. Run conduit along bender board and curbing on the surface (no need to bury). MTC REVIEW
System Electrical Panels
E7
E5
E5
Install ESD station and sign on existing fire extinguisher post <<MTC>>
SAN RAMON LEARNING CENTER
document.xls, SanRamonLS 11/14/09
E5
E2
Install ESD station and sign on existing fire extinguisher post <<MTC>>
Install ESD station and sign on existing post <<MTC>>
SAN RAMON LEARNING CENTER
document.xls, SanRamonLS 11/14/09
E4
E6E7
Tie in to ESD circuit on existing electrical panels. Provide sketch on as-built drawing or here of the connection points.
SANTA CRUZ
document.xls, SantaCruz 11/10/09
Cabinet #!: 43" W X 44" H X 18" D use this since it is shallower?
Oil Cabinet Installation - capital work itemSITE VISIT WAS NOT CONDUCTED BY JRGInstall storage cabinet where up against the back curb in place of little Knaack box, adjacent to the existing gig cabinet behind the card reader. Return little Knaack box to Arch Rd or Victor.
Nick OK
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Extend to 10'+ above grade, install weather cap and tether. This will require removal of the existing stack, rethreading, and extending with a bushing and nippleDispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.
SANTA ROSA
document.xls, SantaRosa 11/11/09
Cabinet #!: 43" W X 44" H X 18" D
Oil Cabinet Installation - capital work item #1Install storage cabinet where ???? Inside the compressor building?
Mike Glass to field check late October.
SANTA ROSA
document.xls, SantaRosa 11/11/09
Oil Tank Removal - capital work item #2Leave oil supply valves and 6" stub tubing downstream for future drain servicing. Add a needle or ball valve to the separator drains inside the building so that each drain has a ball valve and a needle valve.Remove tank and above ground piping. Remove drain plug or valve from concrete containment, so containment will no longer trap water.
plug the tubing outlet of the valve. CNG Maint will add a spout.
Add ball valve here
Add ball valve here
SANTA ROSA
document.xls, SantaRosa 11/11/09
6 7 8 9 10
<75'
5 4 3 2 1
<75'
120'
AUDIT:Slow fill dispenser row nearest to the compressor enclosure: All slow fill dispensers are within 25 to 75 feet of an ESD with the exception of dispenser no. 1. It is located greater than 75 feet from either ESD.
Slow fill dispenser row furthest from the compressor enclosure: Dispenser no. 8 is located about 18 feet from the ESD located between it and dispenser no. 7. It is also located more than 75 feet from the ESD located on the compressor enclosure.
JRG FIELD CHECKDispenser #8 is 18' from E1 (which is less than the 25' minimum separation) and 120' from E2 (which is greater than the 75' maximum separation), so the new button must accommodate D8 as well as D1
ESD BUTTON LOCATION
E1
E3
COMPRESSOR BUILDINGE2
Existing conduit run passes by E3 location. Exacavate, open, add a junction box and add new button E3. Expect to do this without pulling new wire from E1 to E2 and only pulling new wire from the new box in pavement to E3
Add ESD button near top of bollard on inboard side so it cannot be contacted by vehicles. Install 6' tall unistrut mast and mount ESD button location sign.
Existing conduit from E2 to E1.
SANTA ROSA
document.xls, SantaRosa 11/11/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.
STOCKTON
document.xls, Stockton 11/11/09
Oil Cabinet Installation - capital work itemInstall storage cabinet where oil is sitting in photo below. Leave 4" between the back of the cabinet and the horizontal structural rail.
35" W X 35" H X 22" D Sufficient space exists to accommodate door opening with a 22" deep cabinet.
Nick OK
Access must be maintained for tubing fittings and control valve.
relocate ball valves to clear oil cabinet
STOCKTON
document.xls, Stockton 11/11/09
Access must be maintained for tubing fittings and control valve.
Oil Tank Removal - capital work item #2Leave valves and 6" stub tubing downstream for future drain servicingRemove tank and above ground piping. Remove drain plug or valve from concrete containment, so containment will no longer trap water.
Tank is supplied only from the main storage bottle drain manifold.Cut off tubing here and from downstream to tank.
STOCKTON
document.xls, Stockton 11/11/09
1 2 3 4 5
~30' 69'
6 7 8 9 10PROPOSED
60'
75'
DISPENSER / ESD DISTANCESNO SCALE
E1
E4 North
cooling tower
COMPR BUILDING
E2E3
Install ~60' of buried conduit from existing ESD button E3 to proposed new ESD button E4 on bollard at slow fill station #8. Install unistrut mast and ESD location signs on bollard, facing dispensers 1 and 10.
Posts that are located greater than 75 feet from any of the ESDs include posts 2, 5, 9 and 10. In addition, posts 1 and 2 were located less than 25 feet from the ESD located nearest to post 1
new buried conduit run to dispensor 8 location. New ESD E4 and 8' post
E4E3
AUDIT: There are 10 slow fill posts arranged in two parallel rows: row one includes posts 1 – 5 and row 2 includes posts 6 – 10. There are three ESDs that service these posts. One is located adjacent to post 1. The second ESD is mounted on the wall of the compressor enclosure (see last photo in finding no. 1). The third ESD is mounted on the light post near the cooling tower. Posts that were located greater than 75 feet from any of the ESDs include posts 2, 5, 9 and 10. In addition, posts 1 and 2 were located less than 25 feet from the ESD located nearest to post 1; however, there are no dispensers mounted on post 1 at this time.
STOCKTON
document.xls, Stockton 11/11/09
AUDIT: There are 10 slow fill posts arranged in two parallel rows: row one includes posts 1 – 5 and row 2 includes posts 6 – 10. There are three ESDs that service these posts. One is located adjacent to post 1. The second ESD is mounted on the wall of the compressor enclosure (see last photo in finding no. 1). The third ESD is mounted on the light post near the cooling tower. Posts that were located greater than 75 feet from any of the ESDs include posts 2, 5, 9 and 10. In addition, posts 1 and 2 were located less than 25 feet from the ESD located nearest to post 1; however, there are no dispensers mounted on post 1 at this time.
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.Replace the 3" cap on the main compr building relief stack header.
2" NPT Hurricane PRV stack at QC bottle rack NPT top 8'-10" up, so extend to 10'+ above grade.
3/4" NPT
2" NPT stack at CNG storage 8'-4" tall. Extend to 10'+ above grade
This 3/4" NPT stack is 7'-4" tall, and needs to be extended 3'. Install unistrut bracing
TREAT SF
document.xls, TreatSF 11/11/09
Oil Cabinet Installation - capital work itemInstall storage cabinet where existing small Knaack box sits, and return small Knaack box to Arch Rd or Victor.
Nick OK
small Knaack box here
TREAT SF
document.xls, TreatSF 11/11/09
Pull box location
26' ok
17 16 15 14 13 12 11 10 9 8 7
31' 45' PROPOSED
75' 75'
DISPENSER / ESD DISTANCESNO SCALE
E1
E3
North
E2
Install new ~41' run of conduit overhead from existing ESD button E2 to proposed new ESD button E3. Vehicles do not drive between the row of dispensors, so overhead rigid steel conduit mounted on the dispensor stanchions should work. Tapping into conduit at E3 and intalling a traffic box would avoid a long conudit run and pulling wire, but the conduit was reported as being 3-4' deep, so the shallow trench and conduit from E2 to E3 has been chosen as easier. Install the ESD sign above the ESD button, visible from the left and right in this photo (2 signs).
E3
E2
AUDIT: There are two rows of slow fill posts. The rows are separated by a driveway. One row contains 6 posts and the other row has 11 posts. The row of 11 posts has one pole-mounted ESD at each end of the row. The row of 6 posts has one ESD located on Building E. There is also an ESD located on the garage.
Row containing 11 posts - Four of 11 dispenser posts are not located within the 25 to 75 foot distance of an ESD. The three posts located nearest to the driveway are all within 25 feet of the ESD located nearest them. They are all further than 75 feet from any other ESD. The sixth post from the end closest to the three is located more than 75 feet from any ESD.
Row containing 6 posts - All of the slow fill posts on the row of six are located within 25 to 75 feet of an ESD.
TREAT SF
document.xls, TreatSF 11/11/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove tubing tee, extend to above 10', install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.
QCBR 9'-8" - extend to 10'+
VACAVILLE
document.xls, Vacaville 11/10/09
Oil Cabinet Installation - capital work itemInstall storage cabinet in place of existing small Knaack box. Return Knaack box to Arch Rd or Victor.
Nick OK
VACAVILLE
document.xls, Vacaville 11/10/09
RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove tubing tee, install weather cap and tether.Tees on tops of the four 3" stacks on the corners of the compr skid are welded. Not all are fed by PRV or vent exhaust, so those not used can be left as-is. For those with supplies, the tees must be cut off, and the stacks extended up above 10' above the compr skid elevation. Welds on tees are 9'-10" above the concrete island, so extend upwards 1'.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.
WOODLAND
document.xls, Woodland 10/10/09
Fuelmaker Removal - capital work itemAccess to inside of garage is limited - mechanic may only be there from noon to 8pm or so.Tom Hickman is the lead for garage personnel in this area - coordinate with him? 530 277-09411) Disconnect power supply and remove wiring from junction box, disconnect and fuelmaker2) Disconnect and remove gas supply piping from meter to fuelmaker, and upstream of meter. Should we have the meter removed by a service department?