State of the Art OEE Application on top of the OSIsoft PI ...€¦ · •State of the art OEE...

#PIWorld ©2018 OSIsoft, LLC

State of the Art OEE Application on top of the OSIsoft PI System

Laurens Marijns

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2

The bad news…

• Actemium is not a Food & Beverage company


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The good news…

• Actemium has a strong expertise in the Food & Beverage industry


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About Actemium

• Actemium is the VINCI Energies’ brand dedicated to industrial processes

• Actemium is part of the VINCI group

• Actemium’s mission is to help its clients to improve their competive advantage and industrial performance

• Actemium deploys its expertise to design, build & maintain systems across all industrial segments

Automation Electrical MES/MOM ERP Mechanical Motion/Robots ICT


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The Actemium network


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Our relationship with OSIsoft PI


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The story of one of our customers

• Major Food & Beverage client

• Several sites around the world

• Standardized on the OSIsoft PI System as data backbone

• Several glocal OEE initiatives


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What is the story about?

• Creation of a state of the art OEE application on top of the OSIsoft PI System

• Why state of the art?

• Very recent development

• Leveraging fully on the PI System capabilities

• The latest technology stack for DevOps


9

What is the story not about?

• Journey of the customer towards operational excellence

• Application footprint

• Master plan

• Return on investment

• …

• State of the art because we built an OEE application that has all the features one can imagine


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Business challenge


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Business challenge


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Business challenge

• Long wish list of features due to past OEE initatives

• Counter management

• Shift calendar

• User comments

• Audit trail

• …

• Leverage as much as possible on the capabilities of the OSIsoft PI System


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Our approach

• Market study • The capabilities of the PI System

• The availability of commercial off-the-shelf (COTS) OEE applications

• The re-useability of other project solutions within the Actemium network

• Result • Not one perfect fit with the business challenge

• Duplication of data

• Mainly downtime tracking, no counter management

• No support for shift calendars

• Not leveraging on the PI Analytics for KPIs

• …


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Our approach

• Conclusion


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Feasibility study & Prototyping

• Involvement of different Business Units in the Actemium network • PI System expertise • DevOps expertise

• Battle between the PI System and DevOps • Performance and scalability? • How and where to store configuration data? • What should be modelled in PI points, attributes, event frames, … ? • Operator interface?

• PI AF SDK or PI Vision? • …


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PI Server

PI Interfaces

&

PI Connectors

PI Vision

PI DataLink

PI Manual Logger

PI ProcessBook

PI WebParts Data

Archive

Asset Framework

Asset Analytics

Event Frames

Notifications

Custom applications

Business systems </>

Cloud Services

PI Integrators

Visualization

PI System Access

PI Cloud Connect

Business Analytics

SAP HANA

The PI System components


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PI Server

PI Interfaces

&

PI Connectors

PI Vision

PI DataLink

PI Manual Logger

PI ProcessBook

PI WebParts Data

Archive

Asset Framework

Asset Analytics

Event Frames

Notifications

Custom applications

Business systems </>

Cloud Services

PI Integrators

Visualization

PI System Access

PI Cloud Connect

Business Analytics

SAP HANA

The PI System OEE components

O

E

E

A

P

P

L

I

C

A

T

I

O

N OEE

APPLICATION


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PI Data Archive (PI Points) Data

Archive • PI Interfaces & PI Connectors

• Asset status

• Asset counters

• Total counter

• Good counter

• Context

• Recipe

• PI System Access

• Enhancements of the PI Interfaces & PI Connectors

• Asset status root cause

• Counter corrections

• Context

• Team

• Shift

• Calculated PI Points

• KPIs

• OEE


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PI Asset Framework

• Enterprise

• Site

• Area

• Line

• Machine • PI Points • Attributes

• Design speed

• Asset Analytics • Event Frames

Asset

Framework Data

Archive


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PI Asset Analytics

• Event frame generation

• Calculate PI Points & Attributes

• KPIs

• OEE

Asset

Analytics


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PI Event Frames

• Asset status

• Attributes

• Context (Recipe, team, …)

• Attributes

• Time (Hour, working day, …)

• Attributes

Event

Frames


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PI System Acces

• Front-end • Dashboarding

• Show information stored in the PI System

• Data enhancements • Asset status root cause


• …

• Security

• Audit trail

Event Frames PI System Access


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PI System Acces

• Back-end

• Services between the front-end and PI System


• Shift calendar

• Orchestration

• …

Event Frames PI System Access

Services


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How does this all fit together?


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PI Server

PI Interfaces

&

PI Connectors

Data

Archive

Asset Framework

Asset Analytics

Event Frames

</>

PI System Access

How does this all fit together?

O

E

E

A

P

P

L

I

C

A

T

I

O

N

OEE

APPLICATION

FRONT

END

BACK

END


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PI Server

Data

Archive

Asset Framework

Asset Analytics

Event Frames

Typical flow of information

Asset status

Asset counters

Recipe

</>

OEE

APPLICATION

FRONT

END

BACK

END


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PI Server

Data

Archive

Asset Framework

Asset Analytics

Event Frames

Typical flow of information </>

OEE

APPLICATION

FRONT

END

BACK

END

Asset status

Asset counters

Recipe

Team


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PI Server

Data

Archive

Asset Framework

Asset Analytics

Event Frames


OEE

APPLICATION

FRONT

END

BACK

END

Shift

configuration

Asset status

Asset counters

Recipe

Team


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PI Server

Data

Archive

Asset Framework

Asset Analytics

Event Frames


Shift

</>

OEE

APPLICATION

FRONT

END

BACK

END

Shift

configuration

Service Asset status

Asset counters

Recipe

Team


30

PI Server

Data

Archive

Asset Framework

Asset Analytics

Event Frames


Distributed

counter

correction

</>

OEE

APPLICATION

FRONT

END

BACK

END

Counter

correction


Asset counters

Recipe

Team


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Data

Archive

Asset Framework

Asset Analytics

Event Frames


Design speed

</>

OEE

APPLICATION

FRONT

END

BACK

END

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PI Server Shift Shift

configuration


Asset counters

Recipe

Team


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Data

Archive

Asset Framework

Asset Analytics

Event Frames


Shift event frame

</>

OEE

APPLICATION

FRONT

END

BACK

END

Design speed


configuration


Asset counters

Recipe

Team


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Data

Archive

Asset Framework

Asset Analytics

Event Frames


Shift event frame

</>

OEE

APPLICATION

FRONT

END

BACK

END

Design speed


configuration


Asset counters

Recipe

Team

KPIs


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Data

Archive

Asset Framework

Asset Analytics

Event Frames


OEE

APPLICATION

FRONT

END

BACK

END


configuration


Asset counters

Recipe

Team

KPIs


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Data

Archive

Asset Framework

Asset Analytics

Event Frames


OEE

APPLICATION

FRONT

END

BACK

END

PI Server Counter

correction


Asset counters

Recipe

Team

KPIs

S

e

r

v

i

c

e

Distributed

counter

correction


DEMO

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State of the art OEE application on top of the OSIsoft PI System



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Results

• Actemium adressed the business challenge succesfully

• State of the art OEE application on top of the PI System • Leveraging fully on the OSIsoft PI System capabilities

• No data duplication

• Leveraging on PI Analytics for KPIs • All data accesible through the standard PI System tools (PI Vision, PI

DataLink, …)

• State of the art technology stack for business systems developments • HTML5

• Angular

• Succesfully implemented for a major Food & Beverage client


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Business impact

• Managed the transition from an “unstructured” data infrastructure to a more structured data infrastructure

• PI System as data backbone with an OEE App

• Removal of data silos • Additional context for OEE reporting purposes

• Single software solution • Reduction of training requirements • Reduction of complexity

• Open software solution • Easy to add new assets

• Standardisation on the PI System implies OEE standardisation • Benchmarking


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More information?

• Actemium/Axians booth: 22

• Belgium

• Canada

• France

• Germany

• Netherlands

• Switzerland


More information?

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• Laurens Marijns

• International MES/MOM Coordinator

• Branch Manager MES/MOM

• Actemium

• [email protected]


RESULTS CHALLENGE SOLUTION

ACTEMIUM

Creation of a state of the art OEE application on top of the OSIsoft PI Sytem

Combination of the standard PI Sytem and DevOps

Transition from an "unstructured" data infrastructure to a more structured data infrastructure

• PI Data Archive (PI Points)

• PI Asset Framework

• PI Asset Analytics

• PI Event Frames

• PI AF SDK (DevOps)

• Removal of data silos

• Single software solution

• Open software solution

• OEE standardisation

• Long wish list of features

• Leveraging as much as possible on the standard PI system

STATE OF THE ART OEE APPLICATION ON TOP OF THE OSISOFT PI SYSTEM

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State of the Art OEE Application on top of the OSIsoft PI ...€¦ · •State of the art OEE...

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