Stability Issues in Bioanalysis: New Case Studies · Measure CSF volume, add 10 μL 5% DFP per 0 5...

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Stability Issues in Bioanalysis: New Case Studies Katja Heinig Roche Pharmaceutical Research and Early Development, Pharmaceutical Sciences, Roche Innovation Center Basel, F. Hoffmann-La Roche Ltd, Switzerland

Transcript of Stability Issues in Bioanalysis: New Case Studies · Measure CSF volume, add 10 μL 5% DFP per 0 5...

Page 1: Stability Issues in Bioanalysis: New Case Studies · Measure CSF volume, add 10 μL 5% DFP per 0 5 mL CSF5% DFP per 0.5 mL CSF. Brain Collect & flash freeze as whole, weigh frozen,

Stability Issues in Bioanalysis: New Case Studies

Katja HeinigRoche Pharmaceutical Research and Early Development, Pharmaceutical Sciences, Roche Innovation Center Basel, F. Hoffmann-La Roche Ltd, Switzerland

Page 2: Stability Issues in Bioanalysis: New Case Studies · Measure CSF volume, add 10 μL 5% DFP per 0 5 mL CSF5% DFP per 0.5 mL CSF. Brain Collect & flash freeze as whole, weigh frozen,

Content

Introduction Overcoming stability issues – an easy task?t oduct o O e co g s ab y ssues a easy as

Case studies o Pegylated prodrug

o Ester double prodrug

o Thioester prodrug

o Peptide challenges

o Non specific binding urineo Non-specific binding – urine

o Non-specific binding – BAL fluid

Practical recommendations for clinical studies

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Overcoming stability issues

Analyte stability must be ensured during sample collection, processing, storage, extraction and duration of analysis to generate reliable bioanalytical data.

Light

y g y

Acylglucuronides

Light protection

Cold storage & h dli

pH control (e g Acylglucuronides,

Amides, Lactones,Oxidizable drugs,

Peptides/small t i

& handling (e.g. acidification)

proteins,Cytostatic nucleosides,

Prodrugs, Thiols,Enantiomers, Cis/trans Derivatization

(at sampleAdd stabilizers

(esterase ,isomers (at sample

collection)

Rapid processing to

(esteraseinhibitors, anti-

oxidants, enzyme

i hibit ) processing to plasma,

immediate sample crush

inhibitors)

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Overcoming stability issues – an easy task?

pH <5 : blood coagu-lation, plasma gelling Special

conditions

Light protection

, p g gExact pH crucial (inter-conversion)

Esterification of

Availability of cooledcentrifuges & deep freezers

conditions

p o ec o

Cold storage & handling

pH control (e.g.

acidification)

alcohols Work on ice bath

Overcome

D i ti tiAdd stabilizers

Overcomenon-

specificbinding

Derivatization(at sample collection)

Rapid

(esteraseinhibitors, anti-

oxidants, enzyme

C i lp

processing to plasma,

Immediate sample crush

e y einhibitors)Commercial

availability & costsof collection tubesSafety i e handling of toxic

Time critical & timeconsuming

Completeness of reactionsample crushSafety, i.e. handling of toxicesterase inhibitorsSome additives not stable

Exact pipetting

Completeness of reactionIntroduction of matrix effects

Reproducibility issues,SIL-IS required

Time criticalExact pipetting

4Exact pipetting SIL IS requiredp p g

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Pegylated prodrug – preclinical methodEster prodrug pegylated at benzoicacid moiety Active drug & total drug O

XOO

O

OR2

O

XO

R1

Active drug & total drug(prodrug + active) measured

Stabilize prodrug with esterase inhibitor di isopropyl fluorophosphate (DFP)

polydispersed polymer with median MW ~2600

Stabilize prodrug with esterase inhibitor di-isopropyl fluorophosphate (DFP)and measure “free” active drug

Collect in K3-EDTA tubes pre-added with 10 μL of 5% DFP (aqueous solution) Plasma per 0.5 mL blood (final conc. 0.1% DFP in blood). Mix gently by inversion.

Put on ice, centrifuge within 30 min of collection. Store plasma at -70°C.

CSF Collect into t bes Meas re CSF ol me add 10 L 5% DFP per 0 5 mL CSFCSF Collect into tubes. Measure CSF volume, add 10 μL 5% DFP per 0.5 mL CSF.

Brain Collect & flash freeze as whole, weigh frozen, keep on dry ice after collection, store at -70°C. Homogenize in solvent containing 0.1% DFP.g g

Hydrolyze prodrug with 0.1 N NaOH and measure “total “active drug y y p g g

Calculate prodrug concentration: difference total – free active drug

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Calculate prodrug concentration: difference total free active drug

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Pegylated prodrug – clinical method

OX

OO

O

OR2

O

XO

R1Active «free» and «total» measured

Di-isopropyl fluorophosphate (DFP) not well suited in clinic!

CAUTION! DFP is very toxic; avoid skin contact, breathing vapors, etc.! The preparation of y g p p psolution should be performed under safe conditions (fume cabinet etc.).DFP is a very unstable compound; 5% DFP solution in water should be freshly prepared, just before samples collection and kept on ice!

Dichlorvos used! • Less potent less toxic

Sample processing (all samples kept on wet ice)

• More stable (40% solution in water/methanol kept 7 days at -20°C)

Centrifuge at 4°CStable in whole blood duringprocessing - stabilizer

Sample processing (all samples kept on wet ice)

Plasma tube pre-spikedwith dichlorvos (5µL/mL)

Whole blood collected in K3 EDTA tube

within 30 min added to plasma tube only

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with dichlorvos (5µL/mL)in K3-EDTA tube

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Acetic acid ester double prodrug – clinical methodDouble prodrug needs stabilization in plasmaAnalysis of

- double prodrug O

OR O

OR O

OR

active drug

+Odouble prodrug prodrug

- prodrug- active drug - metabolite (tetrahydrofurane ring cleavage)

O

O

O O

Towards a practical solution1. Test of different esterase inhibitors

• NaF, phenylmethane-sulfonylfluoride, bis(4-nitrophenyl)-phosphate, eserine acetylcholine dichlorvos (0 1 1 & 10 mM tested)esterase inhibitors

to stabilize eserine, acetylcholine, dichlorvos (0.1, 1 & 10 mM tested)

Some inhibitors are toxic not well suited for a clinical setting

2. Select most • Samples collected in tubes containing K3-EDTA, 10 mM NaF (10 μL1 1 ) 10 (10 1suited inhibitor for

clinics (non toxic)1M NaF in water per 1 mL blood) and 10 mM citric acid (10 μL 1M citric acid in water/1 mL blood); kept on ice until centrifugation

Not toxic but customized tubes preparation needed

3. Clinics requested test of commercial tubes

• Samples collected in BD Vacutainer® Plus plastic sterile tubes containing 15 mg NaF and 12 mg potassium oxalate & kept on ice until centrifugation (NaF is an esterase inhibitor and the K-oxalate acidifies = we use both mechanisms of stabilization)

Stabilization successful

7 Start with simplest option (commercial tubes suitable?)

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Thioester prodrug – dalcetrapib

Dimerization

„ACTIVE FORM“

P t i bi di

Reaction with endo-genous S-H compounds

DerivatizationDTT/NEMProtein binding

MetabolismProdrug „active form“

DTT/NEM

Stable = «active form» recovered

Active compound not available as chemical entity to test stability

Thioester for stability: spike store hydrolyze derivatize does not reflect real samples!

Metabolism Stable «active form» recovered

Thioester for stability: spike, store, hydrolyze, derivatize - does not reflect real samples!

Stability QCs (thioester prodrug spiked) Incurred samples stability

• Light sensitive • Not particularly light sensitive• Light sensitive• Not stable in EDTA but heparin plasma • Not stable in «old» EDTA & heparin plasma

(collected >1 month before use)

• Not particularly light sensitive• Stable in EDTA & heparin• Stable in «old» plasma (human heparin 4

months 20°C tested)(collected >1 month before use)• Not stable in rodent plasma (non-ester

cleavage related instability)

months -20 C tested)• Stable in rat & mouse plasma (18h RT &

6 weeks -20°C)

8 Incurred samples stability (ISS) can be alternative; part of ISR or separately

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Peptide challenges: GLP-1 analogues

Taspoglutide - natural GLP-1 but 2 AA exchanged with aminoisobutyric acid (Aib)

Fatty acid substituted GLP-1 analogs (with and without Aib)

Strong non-specific binding• Apparent instability in neat solution (adsorption effects, low concentrations)• Substance loss during sample preparation• Substance loss during sample preparation• Carry-over in the LC-MS/MS system

>30% organic solvent in solutions & mobile phases to keep peptide in solutiong p p p p Avoid evaporation and reconstitution steps to prevent compound loss Highly protein bound well stabilized in plasma: prepare “stock solutions” in plasma

Potential cleavage by dipeptidylpeptidase IV (DPP IV)• N-terminal cleavage, particularly if proline or alanine in 2nd position of sequence

Precautionary addition of protease inhibitorPlasma samples collected in K3-EDTA tubes, 50 KIU aprotinin/mL blood is added, kept on ice until centrifugation; 100 KIU aprotinin / mL of plasma for preparation of CALs/QCs

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on ice until centrifugation; 100 KIU aprotinin / mL of plasma for preparation of CALs/QCs

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Preventing non-specific binding in urineg p g

pH control additives low bind material

These situations can occur when adding stabilizers:

Compound sticks to container • Add an amount (e.g., 1%) of required solution (containing pbut can easily be desorbedExample: Alectinib

( g , ) q ( gTween or other agent) after collection of all periods of a certain time interval (e.g., 0-24 h).

• Requires weighing urine bottle / measuring urine volume.NO

Requires weighing urine bottle / measuring urine volume.• Common procedure, works for most «sticky» analytes.• Usually, 0.1 to 0.2% Tween (20 or 80) is sufficient.

N

NNHN

OlogP: 5.8

Compound is very unstableor sticks irreversibly to the

• Agent needs to be added to collection bottle before urine is collected; volunteer urinates on top of the stabilizeror sticks irreversibly to the

containerExample: drug & desmethylmetabolite

is collected; volunteer urinates on top of the stabilizer.

• Required percentage of additive is known but not the amount of urine that will be produced.

metaboliteValidate min/max concentration of additive

(e.g., 0.1-1% Tween 80), all percentages in between are considered covered.

N N

O

R

logP: 3.9

10

R

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Method transfer issues for urine1) Dalcetrapib (lipophilic drug) and metabolite

Method development :• no stabilizing agent needed • no special precautions

Method validation : logP: 6.8 logP: 6.2 Exponential calibration curves= concentration dependent non-specific adsorption( d ti l i i f d d d i th d d l t)

logP: 6.8 logP: 6.2

(no adsorption only in urine from donors used during method development)

Clinical study not startedThe following instructions were described in lab manual and followed:The following instructions were described in lab manual and followed:

Add 0.1% Tween 80 at urine collection (CALs & QCs prepared in urine w. Tween) Use glass containers for urine collection, storage and sample preparationg , g p p p

Investigate adsorption early in method development using multiple urine donors

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Method transfer issues for urineMethod transfer issues for urine2) Basic drug and desmethyl-metabolite

R2

R1logP: 3.8, 3.6

Method development :• no stabilizing agent needed

b (l bi d) h ld b l f ll i i i f /li id i

N

• storage tubes (low bind) should be almost full to minimize surface/liquid ratio• sonication of samples (for at least 10 minutes) that were frozen to homogenize

Method validation :

>50% of LLOQs & LQCs failed (negative bias)= nonspecific adsorption in processed samples suspected (injection solution) nonspecific adsorption in processed samples suspected (injection solution)

Clinical study samples were already taken! Addition of BSA to blank urine used to prepare CALs & QCsp p Addition of BSA to every clinical urine sample once received at Lab Stability tests in urine with and without BSA (to cover storage of clinical samples

b f BSA dditi i th BA L b)before BSA addition in the BA Lab)

Consider testing of all sample handling & preparation steps

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Bronchoalveolar Lavage (BAL) – Non-specific binding

flexible fiberopticbronchoscope Drug: peptide

• Tween 20 is needed to counteract the• Tween 20 is needed to counteract the non-specific binding (NSB) in saline:No loss of drug during five-fold transferbetween polypropylene (PP) tubesbetween polypropylene (PP) tubeswhen adding 0.2% Tween 20

• Addition of Tween 20 to BAL Fluid immediately after collection is not

BAL pooling container

immediately after collection is not possible (possible cell disruption)Supernatant:

Epithelial Lining Fluid(ELF)

Use NALGENE conical bottom(ELF)

1. Pre-spike PP tubes with 100 L 10% T

centrifuge bottles, polypropylenecopolymer, as BAL pooling andsupernatant containers

d d NSB100 µL 10% Tween2. Add 5 mL ELF

PK tube

reduced NSB Addition of Tween to ELF after

centrifugation

• Use low bind polypropylene tubes and DWPs, avoid glass.• Use a content of at least 20% organic solvent in solutions, avoid pure aqueous.

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g , p q

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Practical recommendations for clinical studies

Develop method well in advanceo Test plasma and whole blood stabilityo Perform NSB test for urine and other required matrices (e.g., saliva)

Use stabilizers and agents to prevent NSB only when needed – not just in case

If possible, use commercial collection tubes; (consider customized tubes preparation only if stability tests fail)

Check at which stage stabilizer has to be added (e g blood or only plasma tube) Check at which stage stabilizer has to be added (e.g., blood or only plasma tube)

If possible, avoid toxic stabilizers or reduce amounto Use alternative stabilizerso Employ “cold workflow” (challenge: temperature control!)o Perform sample prep on site (e.g., protein crash at sampling)

Challenge: whole blood method may be needed!g y

Validate variable amounts of stabilizer if needed (e.g., variable urine volumes) Investigate/validate variable blood volumes if needed (e.g., 0.5 mL in 2 mL tube) –

variable anticoagulant/stabilizer, possible hemolysis

Provide detailed instructions & check procedures on site, particularly when non standard procedures need to be usednon-standard procedures need to be used

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A k l d tAcknowledgments

F. Hoffmann-La RocheRoche Innovation Center Basel: Roche Innovation Center New York:

Pawel Dzygiel Luca Ferrari Faye VazvaeiEnric Bertran Franz Bucheli Surendra BansalElke Zwanziger Denis HerzogAndreas Gloge Thomas WirzJulian Potter Ruedi ErdinDaniela Fraier Massimiliano DonzelliShaolian ZhouLisa Benincosa

European Bioanalysis Forum Topic Team 28 – Stabilization of samples in practice: European Bioanalysis Forum Topic Team 28 – Stabilization of samples in practice:Peter von AmsterdamMartijn HilhorstRichard Abbot Recommendations published in:Richard AbbotSilke LüdtkeElke ZwanzigerKatja Heinig

Recommendations published in: Bioanalysis (2015) 7(3), 333

j g

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