SPECIFICATION - Ropla · Possible to use with a component in appliance requiring reinforced...

14
Messrs: Ropla Issued date : 2014.05.08 Part Description : Type DA (Safety standard Recognized Ceramic Capacitor) DONG IL ELECTRONICS CO., LTD. ( Head Offics & Manufacture : Korea ) 6, Gaheunggongdan-gil, Gageum-myeon, Chungju, Chungbuk, Korea 380-921 TEL : +82-43-855-7800 FAX : +82-43-855-7803 Please return to me by e-mail of this specification's cover with your signature SPECIFICATION WRITTEN by CHECKED by / / E.J.KIM W.C.JUNG Y.H.LIM 05/08 Customer Part No DONG IL Part No - DA2GYF222MBKC04 DONG IL CUSTOMER WRITTEN by CHECKED by APPROVED by APPROVED by 05/08 05/08 /

Transcript of SPECIFICATION - Ropla · Possible to use with a component in appliance requiring reinforced...

Page 1: SPECIFICATION - Ropla · Possible to use with a component in appliance requiring reinforced insulation and double insulation based on UL 1492, ... S Straight Type ... Lead-Wire Clinch

Messrs: Ropla Issued date : 2014.05.08

Part Description : Type DA (Safety standard Recognized Ceramic Capacitor)

DONG IL  ELECTRONICS  CO.,  LTD. ( Head Offics & Manufacture : Korea )

6, Gaheunggongdan-gil, Gageum-myeon,

Chungju, Chungbuk, Korea 380-921

TEL : +82-43-855-7800

FAX : +82-43-855-7803

Please return to me by e-mail of this specification's cover with your signature

SPECIFICATION

WRITTEN by CHECKED by

/ /

E.J.KIM W.C.JUNG Y.H.LIM

05/08

Customer Part No DONG IL Part No

- DA2GYF222MBKC04

DONG IL CUSTOMERWRITTEN by CHECKED by APPROVED byAPPROVED by

05/08 05/08 /

Page 2: SPECIFICATION - Ropla · Possible to use with a component in appliance requiring reinforced insulation and double insulation based on UL 1492, ... S Straight Type ... Lead-Wire Clinch

SPEC No. SPECIFICATION

Record of Revision

Date Rev.No Description Issued by Checked by Remark

Rev. No. Page No.

DIS-H-204 SAFETY STANDARD RECOGNIZED AC CERAMIC CAPACITOR 02 1

2011.02.03 rev.01 Production specification review

Page 3: SPECIFICATION - Ropla · Possible to use with a component in appliance requiring reinforced insulation and double insulation based on UL 1492, ... S Straight Type ... Lead-Wire Clinch

1. SCOPE

This specification relates high dielectric constant disc type fixed AC (Alternating Current)

ceramic capacitor, intended for use in equipment for telecommunication and

electronic devices.

1-1. Features

1. We design capacitors in much more compact size than current Type DA,

having reduced the diameter by 20% max.

2. Operating temperature range guaranteed up to 125 degrees.

3. Dielectric strength : AC4000V

4. Class X1,Y1 capacitors which are recognized by UL, CSA, EK, CQC, ENEC.

(FIMKO, DEMKO, Nemko, SEMKO, SEV, VDE)

* ENEC mark has replaced all the following European National marks

5. Possible to use with a component in appliance requiring reinforced insulation and

double insulation based on UL 1492, IEC 60065 and IEC 60950.

6. Coated with flame-retardant epoxy resin. (conforming to UL94V-0 standard)

1-2. Applications and Standard Recognition

1. Ideal for use as X, Y capacitors for AC line filter and primary-secondary coupling on

switching power supplies and AC adaptes.

2. This specification is applied to following safety standard reconized ceramic capacitor.

Safety standard and recognized number

Safety standard Standard number Recognized No. R.V (ac) Temp. Char

SAFETY STANDARD RECOGNIZED AC CERAMIC CAPACITOR 02

SPEC No. SPECIFICATION Rev. No.

2

SL. B. E

ENEC IEC60384-14:2005 ENEC/FI 2009035 A2 400V SL. B. E

CAN/CSA-E60384-14:09 2679350 400VCSA

UL US/UL CSA 60384-14 E128646 400V SL. B. E

Page No.

DIS-H-204

K60384-14 SJ03001-2001A 400V SL. B. E

CQC CQC11-471112-2009 CQC10001040615 400V SL. B. E

EK

Page 4: SPECIFICATION - Ropla · Possible to use with a component in appliance requiring reinforced insulation and double insulation based on UL 1492, ... S Straight Type ... Lead-Wire Clinch

2. Type Designation (Part Number)

2-1. Type

2-2. Rating Voltage

400V AC

2-3. Capacitance temperature characteristic

2-4. Nominal Capacitance

The nominal capacitance value in pF is expressed by three digit number.

The first two digits denote significant figure ; the last digit denotes the mulitiplier of

10 in pF of zero to follow.

Ex) In case of 222 : 22 x 102

= 2200pF

2-5. Capacitance Tolerance

2-6. Packing Style

2-7. Lead Variation

-25 ~ +85℃ +30 ~ -80%

B Bulk Type

F Taping Type "Flat Pack"

SPEC No. SPECIFICATION Rev. No. Page No.

DIS-H-204 SAFETY STANDARD RECOGNIZED AC CERAMIC CAPACITOR 02 3

Type AC Testing Voltage

DA AC 4000V

T.C Temp. Range Change Rate

E -25 ~ +85℃ +22 ~ -56%

SL -25 ~ +85℃ - 1000 ~ + 350ppm / ℃

-25 ~ +85℃ +10 ~ -10%B

-25 ~ +105℃ +10 ~ -15%

K Kink Type or Vertical Type

D : ±0.5pF J : ±5% K : ±10% M : ±20% Z : +80~-20%

F

S Straight Type

DA 2G YF 222 M B K P10 C04 F 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10

Page 5: SPECIFICATION - Ropla · Possible to use with a component in appliance requiring reinforced insulation and double insulation based on UL 1492, ... S Straight Type ... Lead-Wire Clinch

2-8. Lead Spacing (F)

2-9. Lead Cutting Length

* Straight Long Type : 20 ± 1.0

2-10. Lead "ㄱ" Forming

3. Bulk Type Capacitors

단위 : mm

LEFT : 2.9+0.6 / RIGHT : 4.9+0.6

C04 3.2 ± 0.3

C07 6.3 ± 0.5

10.0 ± 0.3C10

DIS-H-204 SAFETY STANDARD RECOGNIZED AC CERAMIC CAPACITOR 02 4

SPEC No. SPECIFICATION Rev. No. Page No.

P10 or Not mentioned 10.0±1.0

P07 7.5±1.0

C03 2.8 ± 0.3

Lead Type Code Length (L)

straight

out kink

vertical

C05 LEFT : 4.7+0.6 / RIGHT : 6.7+0.6ㄱ Forming

C07 7.0 ± 0.3

C04

F Straight "ㄱ" Forming

straight out Kink

vertical

L L

L

DMAX : 11.0mm

emax : 3.0mm

L : 2.9+0.6mm L : 4.9+0.6mm

F : 10±1.0mm

ㄱ Forming

Page 6: SPECIFICATION - Ropla · Possible to use with a component in appliance requiring reinforced insulation and double insulation based on UL 1492, ... S Straight Type ... Lead-Wire Clinch

4. Part Numbering

* The minimum thickness of coating(reinforced insulation) is 0.4mm

DA2GYF222M* E 2200 ±20 8.0 6.0 10±1

Rev. No. Page No.

DIS-H-204 SAFETY STANDARD RECOGNIZED AC CERAMIC CAPACITOR 02 5

SPEC No. SPECIFICATION

Lead

Spacing(F)

10±1

10±1

8.0 4.5

DA2GSL330K* SL 33 ±10 8.0 4.5

Part NumberTemp

Char

Capacitance

(pF)

Tolerance

(%)

Dimensions(mm)

D

(max)

T

(max)

10±1

DA2GSL470K* SL

6.0 10±1

DA2GSL820K* SL 82 ±10 11.0

DA2GSL680K* SL 68 ±10 10.0 6.0

47 ±10 9.0 4.5

DA2GYB101K* B 100 ±10

DA2GYB221K* B

8.0

DA2GYB331K* B 330 ±10 8.0 6.0

±20 10.0 6.0

10±1

6.0

220 ±10 8.0 6.0

10±1

10±1

10±1

6.0

1000 ±20 8.0 6.0

10±1

10±1

DA2GYE102M* E

10±1

DA2GYB471K* B 470 ±10 8.0

DA2GYB681K* B 680 ±10 9.5 6.0

DA2GYE152M* E

E 4700 ±20 13.0 6.0DA2GYE472M*

10±1

10±1

10±1

DA2GYE332M* E 3300 ±20 11.0 6.0

DA2GYE222M* E 2200 ±20 10.0 6.0

1500

10±1DA2GSL220K* SL 22 ±10

Page 7: SPECIFICATION - Ropla · Possible to use with a component in appliance requiring reinforced insulation and double insulation based on UL 1492, ... S Straight Type ... Lead-Wire Clinch

5. Taping Type Capacitors

5-1. 15.0 Pitch / F : 7.5 Type

5-2. 15.0 Pitch / F : 10.0 Type

ITEM CODEDimensions(mm)

5-1. 5-2.

SPEC No. SPECIFICATION Rev. No. Page No.

DIS-H-204 SAFETY STANDARD RECOGNIZED AC CERAMIC CAPACITOR 02 6

Lead Diameter ød 0.6±0.05

Pitch of Sprocket Hole P0 15.0±1.0

Body Diameter D 13.0 Max 20.0 Max

Body Thickness T 5.0 Max 7.0 Max

Lead length from Hole Center to component Center P2 7.5±1.5 -

Lead Spacing(Center to center of Lead) F 7.5±1.0 10.0±1.0

Pitch of Component P 15.0±1.0

Lead length from Hole Center to Lead P1 3.75±1.0 10.0±1.0

Carrier tape width W 18.0 +0.8 -0.2

Hold down tape Width W0 7.0 Min

Deviation along Tape, Left, or Right △S 0±2.0

Deviation across Tape △h 0±2.0

Height of Component From Hole Center H 20.0±1.0

Lead-Wire Clinch Height H0 16.0±0.5

Position of Sproket hole W1 9.0±0.5

Hold Down Tape Position W2 3.0 Max

Diameter of Sprocket Hole øD0 4.0±0.2

Total Tape Thickness t1 0.7±0.2

Cpmponent Height H1 32.25 Max

Portion to Cut in case of Defect L 11.0 Max

Total Thickness, Tape and Lead Wire t2 1.5 Max

※ Taping pattern in the Package is all "FLAT PACK".

Lead Protrusion Lx 1.0 Max

Straight Kink

Kink Straigh

Vertical

Page 8: SPECIFICATION - Ropla · Possible to use with a component in appliance requiring reinforced insulation and double insulation based on UL 1492, ... S Straight Type ... Lead-Wire Clinch

6. Standard Marking Format

A. B. C.

* Safety certifications can be printed on either the capacitor body or packing label.

When the safety certifications are marked in the packing label,

Marking format type B or type C can be used.

Marking Form

Type Designation : DA Sub-Class : X1, Y1

Nominal Capacitance : 222 Rating Voltage : X1 400~ , Y1 250~

Capacitance Tolerance : M A.B Type Production Date : C11(2014/01/01)

Company Name : DIC C Type Production Date : 1(Month of manufacture)

* Capacitor specification can be marked on either the Ink-Jet type or laser printing type.

Production Date Table

18

H11 B 17

Month Date

CodeDate Code Date Code DateCode Date

V

2015 D 5 5

ENEC

11 5 5

2011

Code Date

31J 25 P

2016 E 6 6 C

CSA EK UL

12

N

D

23 N 29

I 24

Z 1 1 7 7 1

SAFETY STANDARD RECOGNIZED AC CERAMIC CAPACITOR

Year Code Month Code Month Code Date Code

Year

Approved Monogram

Q20 K

1 7 7 13 D 19

268 2 2 8 8 14 E2012 A 2 2 8

27 R

2014 C 4 4 10 O 4 4

9 9 15 F3 32013 B 3 3 9 9 21 L

28 S10 A 16 G 22 M

T

UO 306 6 12

CQC

02 7DIS-H-204

SPEC No. SPECIFICATION Rev. No. Page No.

222M

DIC

DA X1 Y1

DA222M DIC

X1 400~ Y1 250~

CQC

C11

222M DA X1Y1

DIC 1 C11

CQC

Page 9: SPECIFICATION - Ropla · Possible to use with a component in appliance requiring reinforced insulation and double insulation based on UL 1492, ... S Straight Type ... Lead-Wire Clinch

7. Packing Specification

7-1. Taping Type

7-2. Bulk Type

DA

F1500~2200 500 2,000 1,000 6,000

10000 500 2,000 500 2,000

8

Type Pitch In box Out box

SPEC No. SPECIFICATION Rev. No. Page No.

DA 15 1,000 6,000

TypeTemp.

Char.Capacitance

Straight Long type

DIS-H-204 SAFETY STANDARD RECOGNIZED AC CERAMIC CAPACITOR

Forming Cutting type

Vinyl In box Vinyl In box

02

SL 3 ~ 82 500 2,000 1,000

1,000 4,000

820 ~1000 500 2,000 500 2,000

6,000

B

100 ~ 470 1,000 4,000 1,000 6,000

560 ~ 680 500 2,000

4,000

3300~4700 500 2,000 500 2,000

E

1000 1,000 4,000 1,000 6,000

1500~2200 500 2,000 1,000

Page 10: SPECIFICATION - Ropla · Possible to use with a component in appliance requiring reinforced insulation and double insulation based on UL 1492, ... S Straight Type ... Lead-Wire Clinch

8. Specification and Reliability test method

8-1. Capacitance

Capacitance shall be within the specified tolerance when measured at

20±2℃, 1±0.1KHz, at 1Vrms (SL : 1±0.1MHz)

8-2. Dissipation Factor (tanδ)

Measured at 1±0.1KHz, 1Vrms and 20±2℃ (SL : 1±0.1MHz)

C* : Capacitance (pF)

8-3. Insulation Resistance

Insulation Resistance shall exceed 10,000MΩ when measured after 1 minute ±10%

charge with 500V DC

8-4. Withstanding Voltage (Between terminals)

DA : 4,000V AC for 60sec ±10% frequency 60Hz.

(Charge & Discharge current : 50mA Max)

8-5. Withstanding Voltage (Between terminal and body)

Capacitors shall not be damaged when Rated Voltage as below condition applied

both connected leads and body. DA : 4,000V AC for 60sec ±10% frequency 60Hz.

8-6. Temperature Characteristics

Capacitance measurement should be made with the following 5 consecutive steps.

Capacitance change rate during 5 steps is calculated and standardized with

the C value of the 3rd

F Tanδ 5.0% max

F -25 ~ +85℃ +30 ~ -80%

SPEC No. SPECIFICATION Rev. No. Page No.

DIS-H-204 SAFETY STANDARD RECOGNIZED AC CERAMIC CAPACITOR 02 9

Steps 1 2 3 4 5

T.C Quality or Dissipation Factor (Tanδ)

SLLess than 30pF : ≥ 400+(20 x C*)

30pF and over ≥ 1000

B, E Tanδ 2.5% max

T.C

SL

Temperature +20℃ -25℃ +20℃ +85℃ +20℃

Temp. Range Change Rate

-25 ~ +85℃ - 1000 ~ + 350ppm / ℃

B-25 ~ +85℃ +10 ~ -10%

-25 ~ +105℃ +10 ~ -15%

E -25 ~ +85℃ +22 ~ -56%

Page 11: SPECIFICATION - Ropla · Possible to use with a component in appliance requiring reinforced insulation and double insulation based on UL 1492, ... S Straight Type ... Lead-Wire Clinch

8-7. Reliability Test

8-7-1. Humidity Resistance Test

Capacitor shall be subjected to 40±2℃ temperature, 90 to 95% relative humidity

for 500±12hrs. After placing in room condition for 1 to 2 hr, the following

measurement satisfies table I.

Table I.

8-7-2. Humidity Resistance Load Test

Temperature : 40±2℃ , Humidity : 90 ~ 95%

Applied Voltage : Rating Voltage

Testing time : 500±12 hr

Rated value is the same table I

8-7-3. High Temperature Load Test

Capacitors are to placed in a circulating air oven for 1000±48.-0 hrs the air oven

be maintained at a is be maintained at a temperature of 85±3℃ throughout the

test, each capacitor is to be to a 800Vrms alternating potential having a frequency

of 50-60Hz, except that once each hour the potential is to be increased to 1600rms

for 1/10 sec. After this test, capacitors shall satisfy Table I.

8-7-4. Thermal Shock Test

-45℃(30min)~+125℃(30min), It is 100 Cycle operation to → one Cycle (One hour)

measure it after 12 to 24 hour, the following measurement satisfies table I.

8-7-5. Discharge Test I (Impulse test)

Table II.

Withstand Voltage between terminals and envelope

Capacitor shall withstand 15 times of discharges from a dump capacitor with an

interval of 5 sec between successive discharges. After this test, capacitor shall

satisfy table II

SW : Switch 1kΩ

V : DC Voltmeter 1000MΩ(UL,CSA)

Ct: Test sample 4MΩ(VDE)

E : 10kv DC

Cap. Changes SL: ±7.5% Max

DIS-H-204 SAFETY STANDARD RECOGNIZED AC CERAMIC CAPACITOR 02 10

AppearanceNo remarkable damage

Hi-k T.C

SPEC No. SPECIFICATION Rev. No. Page No.

Insulation Resistance 1000MΩ Min

No failure

B: ±10% Max

E: ±20% Max

F: ±30% Max

B: ±5% Max Less than 30pF : Q ≥ 100+(10/3 x C*)D.F (tanδ) E: ±5% Max

30pF and over : Q ≥ 200 F: ±7.5% Max

IR 3000 MΩ Min

R1:

R2:

SW

R2 Cd E

R1

Ct V

Page 12: SPECIFICATION - Ropla · Possible to use with a component in appliance requiring reinforced insulation and double insulation based on UL 1492, ... S Straight Type ... Lead-Wire Clinch

8-7-6. Discharge Test II (Impulse test)

Capacitor shall withstand, without causing a hazard, four discharges from a dump

capacitor charged to a voltage value that when discharged places a potential

of Vdc across the capacitor under test, with an interval of 5 sec between successive

discharges.

120V, 60Hz

Option isolation transformer of pulse blocking

Plug fuse 30A power supply

3mH, 0.03 ohm choke coil

Test specimen

Dump Capacitor

Vdc: Variable DC power supply

Vdc = 5000 (Cd + Ct) / Cd (VDC)

8-7-7. Flaming Test

The flame shall applied for 15 sec, and than removed for 15 sec until 5 such

have been made.

applications The material to fourth cycle more than 1 minute in last cycle.

Dimensions(mm)

11

Vac :

T :

SPEC No. SPECIFICATION Rev. No. Page No.

F :

L :

Ct :

Cd :

Ct Capacitance Cd Capacitance

DIS-H-204 SAFETY STANDARD RECOGNIZED AC CERAMIC CAPACITOR 02

Capacitance (%)

Cycle Time (sec)

1 to 4 30 max

5 60 max

0 to 0.005㎌ 0.005㎌ 0.5 Within

0.005 to 0.05㎌ 0.05㎌ 0.5 Within

SW T

Cd

F

Ct

L

Vd

c Vac

Page 13: SPECIFICATION - Ropla · Possible to use with a component in appliance requiring reinforced insulation and double insulation based on UL 1492, ... S Straight Type ... Lead-Wire Clinch

[Mechanical Test]

8-7-8. Terminal Strength (Tensile)

Capacitors shall not be damaged, when tested as follows :

- The load in table shall be applied gradually to the terminal in its draw-out

direction and held thus for 1 to 5 sec.

8-7-9. Terminal Strength (Bending)

Capacitors shall not be damaged or broken, when tested as follows :

- The Capacitor shall be held so that draw-out axis of the lead is kept vertical and

load in left table shall be bent 90°and returned its original position in 5 sec.

- Then the body shall be bent 90°To opposite direction and returned to its original

position in the same speed.

8-7-10. Solderability of Leads

The lead wire shall be soldered with uniformly coated on the axial direction

over 75% of the circumferential direction

- Flux : Solution of rosin in 25%

- Solder : Sn 97.5%

- Solder temp : 260±5℃

- Immersion time : 2±0.5sec.

- Immersion depth : up to 3~4mm

8-7-11. Resistance of Soldering Heat

- Solder temp. : 270±5℃

- Immersion time : 5±0.5sec

Load

0.50 ~ 0.65mm 1.0kg

Lead Diameter Load

SPEC No. SPECIFICATION Rev. No. Page No.

DIS-H-204 SAFETY STANDARD RECOGNIZED AC CERAMIC CAPACITOR 02 12

0.50 ~ 0.65mm 0.5kg

Appearance No visible damage

SL ± 5% max

B ± 10% maxCapacitance

ChangeE

Dielectric Strength No. Failure

Lead Diameter

± 20% max

Page 14: SPECIFICATION - Ropla · Possible to use with a component in appliance requiring reinforced insulation and double insulation based on UL 1492, ... S Straight Type ... Lead-Wire Clinch

9. Capacitor structure & Material

9-1. Capacitor structure

* Lead Wire Plating thickness : 3㎛ min (material: Tin)

9-2. Lead wire

CP Lead Wire

9-3. Pb free showing 9-4. Halogen free showing

* The Mark is showing to all label

③ TIN (Sn)

Material

① Steel-wire (Fe)

② Copper (Cu)

No.

Rev. No. Page No.

5 Lead Wire

DIS-H-204 SAFETY STANDARD RECOGNIZED AC CERAMIC CAPACITOR

CP

3 Solder (Lead Free) Sn, Ag, Cu

4 Epoxy Resin Pel-Powder

1 Dieletric Powder BaTiO3, Tio2

2 Ag Plate Ag

02 13

No. Material Substance

SPEC No. SPECIFICATION