SPECIALTY CABLESTube outer diameter range 1.1–1.6 mm 0.043–0.062 in Outer size (square)...
Transcript of SPECIALTY CABLESTube outer diameter range 1.1–1.6 mm 0.043–0.062 in Outer size (square)...
SPECIALTYCABLESCATALOGUE 2020
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Incab Specialty Cables, LLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Incab Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Supply experience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Test center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Specialty cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Fiber optic monitoring technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Application areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Specialty cables range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SensoTube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SensoTEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
UniTEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SensoWire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SlickLight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SensoTEFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
LinkTEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
FlatPack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
SensoCompojack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PowerCompojack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
CreepGuard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Armored Capillary Tube For Downhole Chemical Injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fiber optic monitoring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Why Incab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
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INCAB SPECIALTY CABLES, LLC
Saeed Rehman PhDEVP, Business [email protected]
Alexander Smilgevich CEO [email protected]
Fiber optic cable is used as a medium to transfer data, for control and sensing purposes. The large bandwidth of fiber optic cable along with compact size and weight make its installation less time-consuming. With sensing capability, fiber optic system provides a wide range of data on environmental conditions such as temperature, oil reserve levels and equipment status or performance. The FO cable can be used to monitor assets at a long distance from the control room, on shore as well off shore making it the most durable and robust solution in the industry.
The Fiber Optic Sensing requires very specific cabling to ensure safety, productivity and durability in such a challenging environment. These cables must be reliable and able to withstand heat, pressure, moisture, corrosion and vibration.
Incab Specialty Cables (ISC) LLC covers such applications as: Oil&Gas, Security, Structural health and assets monitoring, Rail Road, IoT, Fire Detection, Geophysics, and offers a range of specialty cables including Sensing cable with Encapsulated Conductor and Encapsulated Fiber and hybrid cables.
The company is a spin off from INCAB which has a rich manufacturing expertise and history. Incab Group is based in Russia and has a US subsidiary Incab America LLC, operating two production sites in Perm (Russia) and in Arlington (TX, USA). Incab Group designs, develops and manufactures cables for telecommunications and power industry for the last 12 years. It is one of the leading manufacturers of cables in Europe. The in-house capability of producing basic steel tubing, Fiber-In-Metal-Tube (FIMT), encapsulating optical fiber and copper conductor with various metals, alloys and polymers, allows us to develop and offer unique solutions for the harsh environment applications.
As the need for more sophisticated fiber optic cables grows, ISC remains at the forefront of development and customization of these cables for various applications, using different metals and encapsulation materials and configurations. Through the relationships with system manufacturers and understanding of customer and market needs, ISC is ready to serve this high-tech industry with a cable portfolio which is unique and cost-competitive.
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INCAB GROUPWORKING SINCE 2007
12 YEARS
12 100 500 km 7 519 000 miles of fiber
487 500 km 303 000 miles of cable
1 662 500 km1 033 000 miles of fiber
78 500 km 49 000 miles of cable
IN 2019
103 cable designs
GEOGRAPHYof supplies: North America, Europe, Middle East, Russia, CIS
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SUPPLY EXPERIENCE
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TEST CENTER
WE CARRY OUT ALL THE NECESSARY TEST TYPES:
Mechanical tests (tensile performance, crush, repeated bending, torsion, impact)
Temperature tests (cooling, heating, temperature cycling)
Electrical tests
(electrical resistance of circuit «armour-ground (water)», leakage current)
Water penetration
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WE SPECIFY:
• Central Brillouin Frequency• Strain sensitivity of Brillouin Frequency• Temperature sensitivity of Brillouin Frequency
We guarantee no slipping of fiber inside the cable.
Measurement of mechanical stress and fiber elongation inside the cable by BOFDA / BOFDR by fibrisTerre.
Rel
ativ
e St
rain
Position
200 m-1000
1000
0
05 0 100
2000
4000
3000
5000
6000
150 250
µ
HOW YOU BENEFIT:
• Precise and complete characteristics of specialty cables for distributed monitoring• Fast and efficient system deployment and predictable response to events• Reliability and long cable lifetime
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MEASURE
CONTROL
Temperature Deformation Movement Acoustics
Deviation angle
Leakage
Pressure
Fire safety Operation modeStructural health of buildings and constructions
Perimeters
SPECIALTY CABLES
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FIBER OPTIC MONITORING TECHNOLOGIES
DTS Distributed Temperature Sensing • temperature monitoring
DAS Distributed Acoustic Sensing • acoustic monitoring
DSS Distributed Strain Sensing• strain monitoring
APPLICATION AREAS
Oil & GasDownstreamMidstreamUpstream
Structural health monitoringBridgesRail RoadsSoil MovementsGeothermal Activity
Pipeline leak monitoring
Security Fire Detection
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SPECIALTY CABLES RANGE
Oil and Gas Structural health and Assets monitoring
Downstream Midstream Upstream Bridges Rail Roads Soil Movements
Geothermal Activity
Pipeline leak monitoring
Security Fire detection
SensoTube page 14
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SensoTEF page 15
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UniTEF page 16
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SensoWire page 17
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SlickLight page 18
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SensoTEFC page 19
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LinkTEC page 20
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FlatPack page 21
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Senso Compojack page 22
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Power Compojack page 23
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Creep Guard page 24
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Armored Capillary Tube For Downhole Chemical Injection page 25
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SensoTubeFiber in metal tube (FIMT)
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ADVANTAGES
• The best solutions to protect optical fibers in harsh environments• Hermetically sealed
APPLICATION
• Main component in different types of cable as well as stand-alone• Industrial distributed sensing application DTS/DAS• Telecommunications
CABLE DESIGN
1. Optical fibers2. Marking thread3. Water-blocking gel 4. Single, double or triple layer steel tube
Design Single, double or triple layer steel tubeGel-filled or dry
Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingTube: Stainless steel 304, 316L, Incoloy
Minimum bending radius ×20D
FEATURES
OPTIONS Metric Units US Units
Temperature ratings
+85°C+150°C+300°Cand more upon request
+185°F+300°F+570°Fand more upon request
Tube outer diameter range (without encapsulation)
1.1–6.35 mm 0.043–0.25 in
Fiber count up to 48
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SensoTEFSensing Cable Tubing Encapsulated Fiber
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FEATURES
OPTIONS Metric Units US Units
Temperature ratings
+85°C+150°C+300°Cand more upon request
+185°F+300°F+570°Fand more upon request
Tube outer diameter range (without encapsulation)
1.1–6.35 mm 0.043–0.25 in
Fiber count up to 48
ADVANTAGES
• High pressure resistance • Compact size and low weight • High chemical resistance• Fast temperature response
APPLICATION
• Industrial distributed sensing application DTS/DAS• Downhole application• Reservoir surveillance solutions
Design Single, double or triple layer steel tubeGel-filled or dryPlastic encapsulation
Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingTube: Stainless steel 304, 316L, IncoloyEncapsulation: HDPE, PP, PA, ETFE, FEP, PFA
Minimum bending radius×20D
Other options available upon request.
CABLE DESIGN
1. Optical fibers2. Stainless steel tube filled with water-blocking gel3. Outer jacket
FEATURES
OPTIONS Metric Units US Units
Temperature ratings+85°C +150°C+260°C
+185°F +300°F+500°F
Tube outer diameter range (without encapsulation)
1.1–6.35 mm 0.043–0.25 in
Cable outer diameter 1.9–10 mm 0.075–0.394 in
Fiber count up to 48
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UniTEF Universal Sensing Cable Tubing Encapsulated Fiber
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ADVANTAGES
• Remains functional under direct flame for at least 180 minutes• Excellent rodent resistance• Minimum combustible materials• Withstands the physical impact and water used during fire-fighting• High crush resistance (more than 1 kN/cm) which is retained even after the flame action • Compact size & low weight• Diameter less than 10 mm• Hermetically sealed• High tensile strength • Indoor/Outdoor/Direct burial in soil/harsh environments• Up to 48 fibers in standard design, max 96 fibers as option
APPLICATION
• Industrial distributed sensing application DTS/DAS• Long facilities monitoring (roads, tunnels, railways, powerlines, conveyor lines)• Leak detection in pipelines• Fire prevention system
CABLE DESIGN
1. Optical fibers2. Stainless steel tube filled with water-blocking gel3. Armor wires4. Outer jacket
FEATURES
OPTIONS Metric Units US Units
Temperature ratings+85°C+150°C+260°C
+185°F+300°F+500°F
Allowable tensile load /Maximum installationtension
4–7 kN 900–2250 lbf
Tube outer diameter range
1.1–6.35 mm 0.043–0.25 in
Cable outer diameter 6.35–12.7 mm 0.25–0.5 in
Fiber count up to 48
Design Single, double or triple layer steel tubeGel-filled or dryPlastic encapsulation
Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingTube: Stainless steel 304, 316L, IncoloyArmor: High tensile strength GIPS (galvanized improved plow steel) wires or special alloy wiresEncapsulation: HDPE, PP, PA, ETFE, FEP, PFA
Minimum bending radius ×20D
Other options available upon request.
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SensoWireSensing Cable Stranded Wires
ADVANTAGES
• High resistance to high temperature (up to 300°C and more) • High-temperature fiber• High tensile strength• High abrasion resistance
APPLICATION
• Industrial distributed sensing application DTS/DAS• Reservoir surveillance • Harsh environment temperature monitoring• Signal transmission from downhole gauges • Wireline works
CABLE DESIGN
1. Optical fiber2. Stainless steel tube3. Copper conductor 4. Inner jacket 5. Stainless steel wires
FEATURES
Options Metric Units US Units
Temperature ratings
+85°C+150°C+300°C and more upon request
+185°F+300°F+570°F and more upon request
Outer diameter range 4.5–18.5 mm 0.177–0.728 in
Copper conductor section 0.75–3.0 мм2 18 AWG–13 AWG
Fiber count up to 12
Design Single, double or triple layer central steel tubeGel-filled or dryHigh-strength wire armor Copper conductor
Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingTube: Stainless steel 304, 316L, IncoloyArmor wire: GIPS (galvanized improved plow steel), Stainless steel, Ni-alloys
Minimum bending radius×20D
Other options available upon request.
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SlickLightSlickline With Sensing Functions
ADVANTAGES
• Compact size and low weight• Resistance to high temperature• High tensile strength• High abrasion resistance
APPLICATION
• Industrial distributed sensing application DTS/DAS• Reservoir surveillance• Harsh environment temperature monitoring• Signal transmission from downhole gauges• Wireline works
FEATURES
Options Metric Units US Units
Temperature ratings+150°C+200°C+260°C
+302°F+392°F+500°F
Outer diameter range 3.2–6.35 mm 0.125–0.25 in
Copper conductor section 0.75–3.0 mm2 18 AWG–13 AWG
Fiber count up to 12
Design Single, double or triple layer outer steel tubeGel-filled or dryCopper conductor
Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingTube: Stainless steel 304, 316L, Incoloy
Minimum bending radius×40D
Other options available upon request.
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CABLE DESIGN
1. Optical fiber2. Stainless steel tube3. Insulation4. Copper conductor5. Outer protection tube
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SensoTEFC Sensing Cable Tubing Encapsulated Fiber and Conductor
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ADVANTAGES
• Combination of electrical conductors and optical fibers in one cable• Distributed sensing function• High resistance to pressure• High resistance to aggressive environment• Remote power• Flatpack configuration• Standard tubing size 1/4”
APPLICATION
• Industrial distributed sensing application DTS/DAS• Reservoir surveillance• Harsh environment temperature monitoring• Signal transmission from downhole gauges• Power transmission to downhole gauges• Downhole temperature real time profiling • Permanent downhole cable
CABLE DESIGN
1. Optical fiber2. Stainless steel tube3. Copper conductor4. Insulation5. Double layer stainless steel tube6. Outer jacket (encapsulation)
FEATURES
OPTIONS Metric Units US Units
Temperature ratings+85°C+150°C+260°C
+185°F+300°F+500°F
Tube outer diameter range 1.1–1.6 mm 0.043–0.062 in
Outer size (square) 11.0×11.0 mm 0.433×0.433 in
Fiber count up to 12
Design Single or double layer central steel tubeGel-filled or dryRound or square encapsulation
Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingInsulation: PP, ETFE, FEP, PFA Tube: Stainless steel 304, 316L, IncoloyEncapsulation: HDPE, PP, PA, ETFE, FEP, PFA
Minimum bending radius×20D
Other options available upon request.
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LinkTECInstrumentation Single & Multi-Wire Conductor Tubing Encapsulation Cable
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ADVANTAGES
• High resistance to pressure• High resistance to aggressive environment• Remote power • Flatpack configuration• Standard tubing size 1/4”• Excellent mechanical protection
CABLE DESIGN
1. Copper conductor2. The 1st insulation layer3. The 2nd insulation layer4. Double layers stainless steel tube5. Outer jacket
APPLICATION
• Reservoir surveillance• Harsh environment downhole systems• Signal transmission from downhole gauges• Power transmission to downhole gauges • Permanent downhole cable
FEATURES
OPTIONS Metric Units US Units
Temperature ratings+85°C+150°C+260°C
+185°F+300°F+500°F
Outer size (square) 11.0×11.0 mm 0.433×0.433 in
Copper conductor section 5.3 mm² up to 10 AWG
Design Single or double layer central steel tubeRound or square encapsulation
Materials Conductor Insulation: PP, ETFE, FEP, PFATube: Stainless steel 304, 316L, IncoloyEncapsulation: HDPE, PP, PA, ETFE, FEP, PFA
Minimum bending radius ×20D
Other options available upon request.
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FlatPack
UNITS Available 0.25'' / 6.35 mm elements
1 center conductor 18 AWG – 13 AWG
3 stranded conductors 18 AWG
Optical unitup to 12 OF
Optical reinforced unit up to 12 OF UTS 15 kN / 3300 lbf
Bumper bar / Reinforcing elementUTS 45 kN / 10 000 lbf
Control line tube
ENCAPSULATION Available combination of elements
0.433’’ × 0.433’’
11 × 11 mm
0.433’’ × 0.787’’
11 × 20 mm
0.433’’ × 1.114’’
11 × 28 mm
0.433’’ × 1.144’’
11 × 37 mm
Conductors: Tinned Copper Wires 18 AWG / 0.75 mm2 — 0.015’’ /1.14 mm
Insulation: Polypropylene or Fluoropolymer — 0,076’’ /1.93 mm
Buffer filler: PP, O.D. 4.75 mm nominal — 0.187’’ /4.75 mm
Armor: Double layer tube, stainless steel 316L or Ni-Alloy 825 — 0.25’’ /6.35 mm
Unit color coding (optional): colored PP insulation — 0.291’’ /7.4 mm
Armor: Double layer tube, stainless steel 316L or Ni-Alloy 825 — 0.25’’ /6.35 mm
Wire Armor: High-strength wires, galvanized high carbon steel or stainless steel 316L or Ni-Alloy 825 — 0.187’’ /4.75 mm
FIMT: Optical fibers (up to 12) in Tube, stainless steel 316L or Ni-Alloy 825, gel-filled or dry — 0.098’’ /2.5 mm
Encapsulation: Rectangle profile, Polypropylene — 0.433’’ × 0.787 /11×20 mm
EXAMPLE OF CABLE DESIGN
Сables range based on harmonized 0.25’’ (6.35 mm) functional units combined in flat rectangle shape plastic encapsulation well-known in OIL&GAS Industry.
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SensoCompojackSensing/Instrumentation electro-optic cable
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FEATURES
Options Metric Units US Units
Temperature ratings+85°C+150°C+260°C
+185°F+300°F+500°F
Tube outer diameter 1.1–1.6 mm 0.043–0.062 in
Outer diameter range 10.0–22.0 mm 0.394–0.866 in
Copper conductor section 0.35–1.0 mm² 22 AWG–17 AWG
ADVANTAGES
• Unique composite outer jacket with integrated strength members• Robust design• High tensile strength• High crush resistance• Improved protection against aggressive environment• Distributed sensing function• Combination of electrical conductors and optical fibers in one cable
Design Single, double or triple layer central steel tubeGel-filled or dryHigh-strength steel wires integrated into outer jacket
Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingTube: Stainless steel 304, 316L, IncoloyJacket / Insulation: HDPE, PP, PA, ETFE, FEP, PFAArmoring wire: GIPS (galvanized improved plow steel), Stainless steel, Ni-alloys
Minimum bending radius ×20D
Other options available upon request.
APPLICATION
• Industrial distributed sensing application DTS/DAS• Harsh environment downhole system• Signal transmission from downhole gauges• Power transmission to downhole gauges• Wireline — logging operation• Harsh environment temperature monitoring• Downhole temperature real time profiling
CABLE DESIGN
1. Optical fiber2. Water-blocking gel3. Stainless steel tube4. Copper conductor5. Insulation6. Armoring steel wires incorporated into the outer jacket 7. Outer jacket
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FEATURES
Options Metric Units US Units
Temperature ratings+85°C+150°C+260°C
+185°F+300°F+500°F
Tube outer diameter 1.1–1.6 mm 0.043–0.062 in
Outer diameter range 10.0–22.0 mm 0.394–0.866 in
Copper conductor section 0.35–1.0 mm² 22 AWG–17 AWG
Design Single, double or triple layer central steel tubeGel-filled or dryHigh-strength steel wires integrated into outer jacket
Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingTube: Stainless steel 304, 316L, IncoloyJacket / Insulation: HDPE, PP, PA, ETFE, FEP, PFAArmoring wire: GIPS (galvanized improved plow steel), Stainless steel, Ni-alloys
Minimum bending radius ×20D
Other options available upon request.
PowerCompojackElectric-power load-bearing cable
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ADVANTAGES
• Unique composite outer jacket with integrated strength members• Robust design• High tensile strength• High crush resistance• Improved protection against aggressive environment
APPLICATION
• Power transmission to downhole devices (pumps, gauges)• Wireline — logging operation
CABLE DESIGN
1. Central member (insulated wire rope)2. Insulated copper conductor3. Inner jacket4. Armoring steel wires incorporated into the outer jacket5. Outer jacket
Design Insulated copper conductorsStranded coreHigh-strength steel wires integrated into outer jacket
Materials Jacket / Insulation: HDPE, PP, PA, ETFE, FEP, PFAArmoring wire: GIPS (galvanized impover plow steel) wire, Stainless steel, Ni-alloys
Minimum bending radius ×20D
Other options available upon request.
FEATURES
Options Metric Units US Units
Temperature ratings+85°C+150°C+260°C
+185°F+300°F+500°F
Outer diameter range 10.0–24.0 mm 0.787–0.945 in
Copper conductor section 0.5–16.0 mm² 13 AWG–8 AWG
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CreepGuard
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ADVANTAGES
• Optimized for strain sensitiveness • Excellent rodent resistance• Good chemical resistance• High tensile strength and crush resistance
APPLICATION
• Strain monitoring• Soil movements• Pipeline integrity monitoring• Structural monitoring • Indoor / Outdoor / Direct Burial in Soil / Embedded in Concrete
Design Optical fiber tight bufferingSingle, double or triple layer steel tubeSteel armor wiresPlastic encapsulation
Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingTube: Stainless steel 304, 316LArmor: High tensile strength GIPS (galvanized improved plow steel) wires or special alloy wiresJacket: HDPE, PP, PA, ETFE, FEP, PFA
Minimum bending radius ×20D
Other options available upon request.
CABLE DESIGN
1. Optical fiber2. Tight buffer3. Stainless steel tube4. Inner jacket5. Armor wires6. Outer jacket
FEATURES
OPTIONS Metric Units US Units
Temperature ratings+85°C+150°C
+185°F+300°F
Allowable tensile load /Maximum installationtension
4–10 kN 900–2250 lbf
Cable outer diameter 7.2–12.7 mm 0.283–0.5 in
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ADVANTAGES
• High resistance to inner and outer pressure• High resistance of outer jacket to temperature up to 140°C (284°F)• High resistance to harsh environment• The standard range includes stainless steel 304, 316L and alloy 825
APPLICATION
• Exploring and extraction of oil and gas
CABLE DESIGN
1. Capillary tube2. Galvanized steel wire armor3. PP encapsulation (jacket)
13 2
Materials Tubing and armor: stainless steel 304, 316L and alloy 825Encapsulation: PP, HDPE, PA, ETPE, FEP, PFA
Minimum bending radius ×20D
Other options available upon request.
Armored Capillary Tube For Downhole Chemical InjectionPolymer encapsulated armored tubing applies for precise dosing of chemical reagents and their delivery with minimal losses to the required level of a downhole
FEATURES
OPTIONS Metric Units US Units
Temperature ratings +140°C +284°F
Tubing outer diameter 4.0 mm 0.157 in
Tubing wall thickness 0.2 mm 0.007 in
Collapse pressure 30 Mpa 4 300 psi
Burst pressure 80 MPa 11 500 psi
Outer jacket diameter 10.0 mm 0.393 in
Weight 275 kg/km 0.185 lb/ft
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CUSTOM CABLES
Design, manufacture and testing of application specific cables according to customers’ requirements
Discuss your requirements with our sales team to develop the next generation of cables:
Pipeline leak monitoring
Structural health and assets monitoring
SecurityFire detectionOil and Gas
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Mat
eri
als
of o
pti
cal fi
be
r co
atin
g
700 800 °C
Gold
-100 0 100 200 300 400 500 600
Copper/Alloy
Aluminium
Carbon and Pi
Carbon and HTA
Polyimide
Silicone
HTA
Acrylate -65 85
-65 150
-55 450
-55 600
-55 750
-65 150
-55 200
-65 300
-65 300
COATINGS FOR VARIOUS TEMPERATURES
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SOLUTIONS
Upstream• Geophysical research• Drilling and development• Well monitoring
Midstream • Transportation system • Liquefied gas terminals • Storage facilities
Downstream • Purification • Petrochemicals • Distribution
Fiber optic cables are now routinely deployed to sense the environment around them, which turned them into a reliable, sensitive and smart source of information from remote locations where cable is deployed. The heart of these cables is optical fiber, traditionally used for data transmission only, now serves as a transducer, sensitive to the environmental changes and able to carry multi-sensing data.
Optical fibers integration played a significant role in advancing
monitoring solution to the next level and resulted in a better understanding of the physical processes taking place in deploymentenvironment.
Development of multi-sensing cables able to sense and transfer multiple data is the key to successful outcomes, i.e. decreased maintenance costs, optimized equipment operation, faster emergency response and reduced environmental damage.
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FIBER OPTIC MONITORING SYSTEM
Software
Fiber optic sensor
Analyzer
ADVANTAGES: INTERROGATION EQUIPMENT
Intelligent cable: both a cable and a sensor
Combination of optical fibers and metallic conductors
Small, lightweight with thread-like geometry
Optical fiber doesn't need power
Distributed continuous sensing element
Suitable for harsh environments
Multi-sensing capabilities
Resistance to electromagnetic influences
DTS: Distributed Temperature Sensing - temperature monitoring
DAS: Distributed Acoustic Sensing - acoustic monitoring
DSS: Distributed Strain Sensing - strain monitoring
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Control Unit: a server including DTS — Distributed Temperature Sensor. Analyzes and interprets signals from sensor cable
Pressure and temperature sensors
ESP (Electro submersible pump unit)
Distributed fiber optic sensor cable for temperature monitoring
Optimization of equipment operation
OIL&GAS WELL DOWNHOLE MONITORING
RESULTS:ADVANTAGES:
• Combination of optical and electronic sensors in one system
• A wide range of measured parameters (point sensors of pressure, humidity, fluid composition)
• Downholes and formations health assessment in continuous mode
• Remote control allowing to optimize operating modes
• Control over the implementation of procedures for oil and gas production intensification
• Monitoring of remote objects and objects in harsh environment
Reduction of emergency reactiontime
Reduction of maintenance expenses
Reduction of forced downtimeof technical facilities
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Control Unit: a server including DTS — Distributed Temperature Sensor. Analyzes and interprets signals from sensor cable
Pressure and temperature sensors
ESP (Electro submersible pump unit)
Distributed fiber optic sensor cable for temperature monitoring
Optimization of equipment operation
OIL&GAS WELL DOWNHOLE MONITORING
RESULTS:ADVANTAGES:
• Combination of optical and electronic sensors in one system
• A wide range of measured parameters (point sensors of pressure, humidity, fluid composition)
• Downholes and formations health assessment in continuous mode
• Remote control allowing to optimize operating modes
• Control over the implementation of procedures for oil and gas production intensification
• Monitoring of remote objects and objects in harsh environment
Reduction of emergency reactiontime
Reduction of maintenance expenses
Reduction of forced downtimeof technical facilities
32
PIPELINE INTEGRITY MONITORING
Oil Field (operator room, server room)
Central Production Facility
Pipeline
DTS/DAS
Optical Sensor Cable(custom-designed based on the installation conditions and intended use) – a sensing element that tracks changes in the external environment:temperature, pressure, vibration. Sensor cable is installeddirectly on the pipelineor within 1 m from the pipeline
Specialty cable can detect the activity of construction equipment near the object
Optical cableis able to detecta leak at a pipeline
Operator Workstation SCADA workstation integrated with APCS (automated process controlsystem) of the customer
Server Roomaccommodates:1. DAU (data acquisition unit) – a server that accumulates information about the condition of all monitoring objects and all control units.2. APCS server
Control Unit a server includingDTS — DistributedTemperature SensorDAS — Distributed Acoustic Sensor.Analyzes and interprets signals from the sensor cable
Final result: leak detection and activities control on the main pipeline
Manufacturing sensor cable tailored to our customers’ needs
Describe your tasks and we will o�er a solution:[email protected]
40 km
Reduced environmental damage caused by pipeline leaks
Faster emergency response
Reduced system maintenance costs
Minimized downtime of technical facilities
33
PIPELINE INTEGRITY MONITORING
Oil Field (operator room, server room)
Central Production Facility
Pipeline
DTS/DAS
Optical Sensor Cable(custom-designed based on the installation conditions and intended use) – a sensing element that tracks changes in the external environment:temperature, pressure, vibration. Sensor cable is installeddirectly on the pipelineor within 1 m from the pipeline
Specialty cable can detect the activity of construction equipment near the object
Optical cableis able to detecta leak at a pipeline
Operator Workstation SCADA workstation integrated with APCS (automated process controlsystem) of the customer
Server Roomaccommodates:1. DAU (data acquisition unit) – a server that accumulates information about the condition of all monitoring objects and all control units.2. APCS server
Control Unit a server includingDTS — DistributedTemperature SensorDAS — Distributed Acoustic Sensor.Analyzes and interprets signals from the sensor cable
Final result: leak detection and activities control on the main pipeline
Manufacturing sensor cable tailored to our customers’ needs
Describe your tasks and we will o�er a solution:[email protected]
40 km
Reduced environmental damage caused by pipeline leaks
Faster emergency response
Reduced system maintenance costs
Minimized downtime of technical facilities
BEST MATERIALS
BEST EQUIPMENT
CABLE FOR VARIOUS APPLICATIONS
BEST PEOPLE
QUALITY PHILOSOPHY
When choosing Incab you are sure to get reliable solutions tailored to your specific needs and designed with the best of our experience and test
• 100% step-by- step quality control
• Own test center
• Our Quality Management System is certified to ISO 9001:2015 and TÜV Thüringen
• We are ISO 14001:2015 and BS OHSAS 18001: 2007 certified
• ”Quality means doing it right when no one is looking.” Henry Ford
BEST SERVICE
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Incab Specialty Cables, LLC640 107th StreetArlington, TX 76011
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