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SolidWorks 08 Body F1 CAR Page 2-1
BA. Save as "BODY".Step 1. I necessary, open our LANK e.
Step 2. C c F e Menu > Save As.
Step 3. Key- n BODY or t e ename an
press .
B. Side Cut.
Step 1. C c Wireframe on t e V ew too ar.
Step 2. C c ight p ane) n t e Feature Manager an c c Sketch rom t e Content
toolbar, Fig. 1.
Step 3. C c orma o on t e Stan ar V ews too ar. Ctrl-8
Step 4. C c ine L) on t
Step 5. Draw t e lines nFig.
Keep the lines away fro
the cartridge hole. Use
t e n erenc ng ne, t eotte ne t at appears
w en you raw t e
lines.
Step 6. C c Spline S)
on the Sketch toolbar.
Step 7. Draw a sp ne across
t e top, Fig. 3 ress
Escape to end the
spline.
Step 8. C c t e sp ne to s-
p ay t e Sp ne Po nts
(green) and Control
Po ygon.
Step 9. C c a gray Contro Po nt to act vate t an t e Contro Po nt turns ye ow. Move t e ye -
low Control Point to adjust spline, Fig. 4.
Chapter 2
ig. 1
ig. 4
10/16/09
Brookside Middle School Tech Edhttp://www.sarasota.k12.fl.us/brookside/cudacountry email:[email protected]
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SolidWorks 08 Body F1 CAR Page 2-2
Step 10. C c Smart Dimen-
sion (S) on
t e S etc too ar.
Step 11. D mens on as s own
Fig. 5. To Smart di-mension click the line to dimension, then move the cursor up off the sketch and click. Key-
n t e mens on an press ENTER. To Smart mens on t e over a engt , 195, c c t e
ac corner an c c t e ront ne. Move t e cursor up o t e s etc an c c . Key- n
195 for the dimensionan press ENTER.
Step 12. Click eatures on the Command
Manager too ar.
Step 13. C c xtruded Cut on t e Featurestoo ar.
Step 14. In the Extrude Property Manager:
under Direction 1
End Condition to Through All
The Direction arrow should
point towards area to be cut away,
Fig. 7. If arrow is pointing in wrong
rect on, c c Flip side to cut, Fig. 6.
C c OK
Step 15. Save. Use Ctrl-S.
C. Rear Cut.
Step 1. Click ack on the Standard Views toolbar. (Ctrl-2
Step 2. Click the ack faceof the body and click Sketch on
t e Content menu,Fig. 9
Step 3. Click Centerpoint Arc (S in the Arc flyout
on the Sketch toolbar.
ig. 5
Fig. 8ig. 6
Fig. 7
Fig. 9
ack face
Dir
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SolidWorks 08 Body F1 CAR Page 2-3
Step 4. Start arc at center of the cartridge holean move
the cursor to the right. Click to place the first end
po nt, t en move cursor counterc oc w se 180 de-
grees C c to p ace t e secon en po nt, ig. 10.
Step 5. Click ine (L) on the Sketch toolbar.
Step 6. Draw t e lines nFig. 11. Start t e ne at t e en
o t e arc. Use t e n erenc ng ne, t e otte ne
t at appears w en you raw t e nes.
Step 7. Click Smart Dimension (S on the Sketch
too ar.
Step 8. Dimension arc 13 Fig. 12
Step 9. Click eatures on the Command
Manager too ar.
Step 10. C c xtruded Cut on t e Features
too ar.
Step 11. In the Extrude Property Manager:
under Direction 1
End Condition to Through All
The Direction arrow should point towardsarea to be cut away, Fig. 13. I arrow s po nt ng n
wrong direction, click Flip side to cut, Fig. 14.
C c OK .
Step 12. Click sometric on the Stan-
ar V ews too ar.
Step 13. Save. Use Ctrl-S
Fig. 10
1. St
axle c
3. Dan
ig. 11
Fig. 12
ig. 14Fig. 13
Directioarrow
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SolidWorks 08 Body F1 CAR Page 2-4
D. Top Cut.
Step 1. C c t e op flat faceo t e o y an c c Sketch
on the Content menu,Fig. 15
Step 2. C c orma o on t e Stan ar V ews too ar.
(Ctrl-8)
Step 3. C c Centerline n t e ine flyout S) on
t e S etc too ar.
Step 4. Start ng rom m po nt o t e ottom o
the sketch, draw a centerline up through
t e s etc ,Fig. 16.
Step 5. Press t e scape eyto unse ect Cen-
terline.
Step 6. C c t e center ne to se ect t, Fig. 16.
Step 7. Click ynamic Mirror on the
S etc too ar or Too s Menu > S etc
Too s > Dynam c M rror, Fig. 16
Symmetry sym o s appear at ot en s
of the centerline. Geometry drawn on
one s e o m rror center ne w m rror
onto t e ot er s e.
Step 8. Click ine (L) on the Sketch
too ar.
Step 9. Draw t e lines nFig. 17. Keep t e vert ca ne away rom t e an . Avo any n er-
encing lines except vertical.
ig. 15
ig. 16 ig. 17
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SolidWorks 08 Body F1 CAR Page 2-5
Step 10. Click Smart Dimension
S on t e S etc too ar.
Step 11. A mens ons as s own
n Fig. 18. Start at t e top,
with the 40. Dimension thestance etween t e s e po
e ge an t e e ge o B an 2.
Step 12. C c angent Arc n
the Arc flyout on the
S etc too ar.
Step 13. Draw an arc etween t e Posi-
tion 1and Position 2, Fig. 19.
Step 14. C c eatures on t e
Comman Manager too ar.
Step 15. C c xtruded Cut on t e
Features too ar.
Step 16. In the Extrude Property Manager:
un er Direction 1
End Condition to Through All The Direction arrow should
point towards area to be cut away,
Fig. 20. I arrow s po nt ng n wrong
rect on, c c Flip side to cut, Fig. 21
C c OK
Step 17. C c sometric on t e Stan ar V ews too ar.
Step 18. C c Shaded With Edges on t e V ew too ar.
Step 19. Save. Use Ctrl-S
Fig. 18
.
Fig. 20
2
Fig. 19
on
Fig. 21
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SolidWorks 08 Body F1 CAR Page 2-6
E. Under Front Wheel Cut.Step 1. Rename Featuresin the Feature Manager (left panel). To rename,
c c t e Feature name an press F2, Fig. 23.
C ange: BODY
CARTRIDGE HOLE
AXLE HOLES
EYE SCREW SLOT SIDE CUT
REAR CUT
TOP CUT
Step 2. C c ight p ane) n t e Feature Manager an c c Sketch rom t e Content
too ar, Fig. 23.
Step 3. C c ormal To on t e Stan ar V ews too ar. Ctrl-8
Step 4. Click Spline (S) on the Sketch toolbar.
Step 5. Draw a 3 po nt sp ne across t e ottom n ront o t e ax e,Fig. 24. A ow room or t e
ront w ng, a ove an etween t e sp ne an t e nose t p. A so, a ow or t e w ee stan -
offs around the axle hole. Press Escape
to en t e sp ne.
Step 6. C c t e sp ne to sp ay t e Sp ne
Points (green) and Control Polygon.
Step 7. C c a gray Contro Po nt to act vate t
an t e Contro Po nt turns ye ow. Move
t e ye ow Contro Po nt to a ust sp ne,
Fig. 25.
Step 8. C c eatures
on the Command Manager
too ar.
Step 9. Click xtruded Cut
on t e Features too ar.
Step 10. In t e Extru e Property Man-
ager:
un er Direction 1
End Condition to Through All
The Direction arrow should point towards area to be cut away, Fig. 26. I arrow
is pointing in wrong direction, click lip side to cut, Fig. 27. Click OK .
ig. 23
ig. 24
Poi
ig. 25
Fig. 26
Fig. 28ig. 27
irection
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SolidWorks 08 Body F1 CAR Page 2-7
F. Loft Cockpit.Step 1. Rename Featuresin the Feature
Manager. To rename, c c t e
Feature name an press F2, Fig. 29.
C ange:
xtrude 4 to RONT WHEEL
CUT.
Step 2. C c t e op faceo t e o y an
c c Sketch on t e Content
menu,Fig. 30.
Step 3. C c orma o on t e Stan ar
Views toolbar. (Ctrl-8)
Step 4. Click oom to Selection (Q) on the
V ew too ar to zoom aroun t e ront of
cockpit, ig. 31
Step 5. C c Centerline n t e ine flyout
S) on t e S etc too ar.
Step 6. Start ng rom m po nt o t e cartr ge arc
edge, draw a centerline down through the
sketch,Fig. 32.
Step 8. W t t e center ne se ecte , c c ynamic
Mirror on t e S etc too ar or
Too s Menu > S etc Too s > Dynam c M rror, Fig. 32.
Step 9. Click ine (L) on the Sketch toolbar.
Step 10. Draw t e lines nFig. 33. Start t e rst ne at top
en po nt o center ne, Position 1 Fig. 33. Br ng t e
line over to the corner, Position 2. Continue another lineown vert ca y, Position 3.
Step 11. Click Spline (S) on the Sketch toolbar.
Fig. 31 Fig. 32
e
Fig. 33
Positi
ositi
ig. 29
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SolidWorks 08 Body F1 CAR Page 2-8
Step 12. Draw a sp ne rom t e en o t e vert ca ne to t e center-
line, Fig. 34. Press Escape to end the spline.
Step 13. Shift clicka vert ca ne an a sp ne to se ect ot , Fig. 34.
To S t c c , c c a vert ca ne, t en o own t e S t
ey an c c t e sp ne.
Step 14. Click angent on the Content menu, ig. 35.
Step 15. C c a gray Contro Po nt to act vate t an t e Contro Po nt
turns ye ow. Move t e ye ow Contro Po nt to a ust sp ne,
Fig. 35.
Step 16. Click Smart Dimension (S on the Sketch toolbar.
Step 17. D mens on as s own ig. 36
Step 18. C c xit Sketch on t e S etc too ar.
Step 19. C c sometric on t e Stan ar V ews too ar.
Step 20. Click the op faceof the body,Fig. 37
Step 21. C c Insert Menu > Re erence Geometry > P ane.
Step 22. In t e P ane Property Manager, un er Se ect ons:
Set Offset Distance o
c c OK n t e Property Manager, ig. 38
g.
Fig. 38
ig. 34
Fig. 36
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SolidWorks 08 Body F1 CAR Page 2-9
Step 23. C c t e cockpit sketch (Sketch 9) n t e Feature
Manager, Fig. 39and copy. Use Ctrl-Cto copy
s etc .
Step 24. C c t e ew Plane (Plane1) n t e Feature Man-
ager, ig. 40an paste s etc . Use Ctrl-V o pas e
sketch,Fig. 41.
Step 25. C c t e Sketch10 (pasted sketch) n t e Feature
Manager and click Edit Sketch on the Con-
tent menu,Fig. 41.
Step 26. Click Normal To on the Standard Views toolbar.
Ctrl-8)
Step 27. C c oom to Selection
(Q on the View toolbar to zoomaroun cockpit.
Step 28. C c t e op left cornero t e
sketch and click Make Fixed
on the Content menu,
Fig. 42.
Step 29. C ange mens on o ne
from 23 to 14 Fig. 43
Step 30. C c xit Sketch on
the Sketch toolbar.
Fig. 39 Fig. 40
ig. 42
ig. 43
Click
to
Fig. 44
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SolidWorks 08 Body F1 CAR Page 2-11
Step 4. C c t e op face of cockpit loftan c c Sketch
on t e Content menu,Fig. 51
Step 5. C c ormal To on t e Stan ar V ews
too ar. Ctrl-8)
Step 6. C c oom to e ect on ) on t e V ew
toolbar to zoom around the ront of cockpit, Fig. 52.
Step 7. C c Centerline n t e ine
flyout S on t e S etc
toolbar.
Step 8. Start ng rom m po nt o t e car-
tr ge arc e ge, raw a center neown t roug t e s etc ,Fig. 53
Step 9. W t t e center ne se ecte , c c
Dynamic Mirror on t e
Sketch toolbar or Tools Menu >
S etc Too s > Dynam c M rror,
Fig. 53. Symmetry sym o s appear
at ot en s o t e center ne. Geometry rawn on
one s e o m rror center ne w m rror onto t e ot erside.
Step 10. C c ine ) on t e S etc too ar.
Step 11. Start first line top endpoint of centerline , Position 1,
Fig. 54. Br ng t e ne over to t e corner, Position 2.
Cont nue anot er ne own vert ca y, osition 3. T e
nes w m rror over to t e ot er s e o t e Dynam c
Mirror centerline.
Step 12. C c Centerpoint Arc S n t e Arc flyout
on the Sketch toolbar.
Step 13. Start arc on centerline aligned with the end of verti-
cal linean move t e cursor to t e e t. C c to p ace
the first end point, then move cursor counterclockwise
90 degrees Click to place the second end point, Fig. 55.
.
i . 52
Fig. 53
Fig. 54
Fig. 55
osi
osi
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SolidWorks 08 Body F1 CAR Page 2-12
Step 14. Click Smart Dimension (S on the Sketch
too ar.
Step 15. D mens on line 11an arc radius 13as s own n
Fig. 56.
Step 16. C c xit Sketch on t e S etc too ar.
Step 17. Click sometric on the Standard Views toolbar.
Step 18. C c oft Base/Boss on t e Features too ar.
Step 19. Click the offset entities sketchand the sketch on top face, Fig. 57.
Step 20. In t e Lo t Property Manager
un er Start En Constra nts:Set Start constraint:
Tangency to Face
Set Start Tangent Length: .
Fig. 57 an Fig. 58
click OK in the Prop-
erty Manager.
Step 21. Save. Use Ctrl-S
I. Create Side Pod Construction Sketch.Step 1. C c t e side faceo o y s e po ),Fig. 59
Step 2. Click Insert Menu > Surface > Offset.
Step 3. In t e Property Manager, set:
Offset distance to 3
Fig. 60an c c OK .
Fig. 60
etch 1
h 2
Fig. 58
Fig. 56
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SolidWorks 08 Body F1 CAR Page 2-13
Step 4. C c t e ew surfacean c c Sketch on t e
Content menu,Fig. 61
Step 5. C c Offset Entities on t e S etc too ar.
Step 6. In the Offset Entities Property Manager set: Distance to 3
T e ye ow o set rectang e s ou e on t e out-
side of the face, Fig. 62. If it is not, click Reverse.
C c OK .
Step 7. Click Surface-Offset1in the Feature Manager and
c c ide on t e Content menu,Fig. 63an
Fig. 64
Step 8. Click xit Sketch on the Sketch toolbar.
J. Create Side Pod 3D Sketch.
Step 1. Use t e otate View n t e V ew too ar to
rotate v ew as s own n Fig. 64
Step 2. Use the oom to Area in the View toolbar
to rag a zoom w n ow aroun t eleft side pod,
Fig. 64
Step 3. Click D Sketch in the Sketch
flyout on the Sketch toolbar. Be sure to click
t e flyout arrow to se ect 3D S etc .
Step 4. Click Spline (S) on the Sketch toolbar.
T e cursor s ou c ange to XY p ane
indicating you are sketching in XY plane. If
not, press Ta to sw tc s etc p ane.
Step 5. C c to start sp ne at t e top corner vertex)
o o y an s e po , os t on , g.
Step 6. C c 2n en po nt o sp ne on t e ac vert ca ne o t e 2D s etc , Position 2. Keep
t e en po nt away rom t e m po nt o t e ne. Press scapeto en Sp ne, Fig. 65.
.
ig. 62 ig. 63
ig. 64
.
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SolidWorks 08 Body F1 CAR Page 2-14
Step 7. Press S key again and select Spline .
Step 8. Press Ta to c ange t e s etc p ane to t e
p ane . V ew t e Re erence Tr a
at t e ottom e t corner o t e sp ay
to eterm ne t e s etc p ane.
Step 9. Draw a spline from Position 2on the back
vertical line of 2D sketch to front vertical
ne, Position 3, Fig. 66. Press Escapeto
en Sp ne.
Step 10. Press S ey aga n an se ect Spline .
Step 11. Use t e r g t arrow to rotate v ew as s own
in Fig. 67.
Step 12. Draw a sp ne rom Position 3on t e ront
vert ca ne o 2D s etc to top corner ver-
tex) o o y an s e po , Position 4, Fig.
67. Press scapeto end Spline.
Step 13. C c ine ) on t e S etc too ar.
Step 14. Draw a line across the top of the body to con-
nect the ends of the splines, Position 1 to
Position 4,Fig. 68. Press t e Escape key o
unse ect L ne.
Step 15. Click Smart Dimension (S on the
S etc too ar.
Step 16. A dimensions between endpoints ofspline and top corner of the 2D sketch as
shown in ig. 69 To Smart dimension, the
en o sp ne po nt an t e top corner o 2D
s etc .
.
.
.
.
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SolidWorks 08 Body F1 CAR Page 2-15
Step 17. Press t e scape eyto unse ect Smart D mens on.
Step 18. Click ack on the Standard Views toolbar. (Ctrl-2
Step 19. C c t e ower sp ne to sp ay t e Sp ne Po nts green)
an Contro Po ygon.
Step 20. C c a gray Contro Po nt to act vate t an t e Contro
Po nt turns ye ow. Move t e ye ow Contro Po nt to a ust sp ne, Fig. 70.
Step 21. C c ight on t e Stan ar V ews
too ar. Ctrl-4)
Step 22. Use t e Contro Po nts to a ust sp ne,
Fig. 71.
Step 23. C c ront on t e Stan ar V ews
too ar. Ctrl-1)
Step 24. Use t e Contro Po nts to a ust top sp ne, Fig. 72.
Step 25. Be care u w en a ust ng t e sp nes. T e sp nes must
be keep out away from the body or the surface created
from this 3D sketch will not cut the body. Avoid this er-
ror y a ust ng sp ne n eac v ew Norma s). C ec
sp nes n top v ew. Fig. 73 s correct, ut ig. 74 as
error.
Step 26. C c sometric on t e Stan ar
V ews too ar.
Step 27. Ex t t e D Sketch. To Ex t, c c
n t e Sketch flyout on
the Sketch toolbar. Click the yout arrow
t en 3D S etc .
eep splinesoutside body
.
Fig. 71
.
Fig. 73 ig. 74
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SolidWorks 08 Body F1 CAR Page 2-16
K. Create Fill Surface.Step 1. Click Insert Menu > Surface >
F .
Step 2. Se ect t e 3D Sketch ig. 75
Click OK in the Property
Manager, Fig. 76.
L. Cut with Surface.Step 1. C c Insert Menu > Cut > W t Sur ace.
Step 2. In t e Sur aceCut Property Mana
click cut surface in drawing, F
the Direction arrow should
towards area to be cut wa
arrow s po nt ng n wrong
rect on, c c lip Cut
, Fig. 78
click OK
Step 3. C c Surface-Fill1 n Feature
Manager and click Hide on the Content menu,Fig. 79.
Step 4. Expand Surface-Fill1 n Feature Manager, c c 3DSketch1an c c Hide on t e
Content menu,Fig. 80
M. Copy Side Pod 3D Sketch.Step 1. C c DSketch1 n t e Feature Manager, Fig. 81
Step 2. With the 3D Sketch selected, use Ctrl-Cto copy 3D
S etc .
Step 3. Use Ctrl-Vto paste 3D S etc .
Step 4. C c t e new cop e 3D Sketch n t e Feature
Manager and click Edit Sketch on the Content
menu,Fig. 82.
Fig. 76
Fig. 75
Fig. 77 Fig. 78
ig. 79
ig. 81ig. 82
ig. 80
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SolidWorks 08 Body F1 CAR Page 2-17
Step 5. C c sometric on t e Stan ar
V ews too ar.
Step 6. Rotate View and Zoom to Area
around side pod, ig. 83.
Step 7. Pu own t e vertex at t e top corners o
ne an sp ne, Positions 1 and 4 own
to t e ottom o o y, Fig. 84. Keep t e
vertex in the corner (edge). If the vertex is
not at t e ottom t e sur ace w not cut.
Step 8. C c Smart Dimension S on
t e S etc too ar.
Step 9. C ange t e ront dimension to 20an t e
back dimension to 23at t e corners e-
tween en po nts o sp ne an top corner o
the 2D sketch as shown in ig. 85.
Step 10. Press t e scape keyto unse ect Smart
D mens on.
Step 11. C c ack on t e Stan ar V ews too ar. Ctrl-2
Step 12. C c t e ottom sp ne to s-
play the Spline Points (green)
an Contro Po ygon.
Step 13. C c a gray Contro Po nt
to activate it and the Control
Point turns yellow. Move the
ye ow Contro Po nt to a ust
sp ne, Fig. 86
Step 14. C c ront on t e Stan-
dard Views toolbar. (Ctrl-1)
Step 15. Use t e Contro Po nts to a -
ust sp ne, Fig. 87
Step 16. C ec t e sp nes n t e Top V ew Fig. 88. T e sp nes most e outs e t e o y or
the surface created from this 3D sketch will not cut the body.
.
.
Fig. 83Zoom
.
4
oto bottom
.
ig. 88
eep splinesoutside body
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SolidWorks 08 Body F1 CAR Page 2-18
Step 17. C c sometric on t e Stan ar V ews too ar.
Step 18. Ex t t e D Sketch. To Ex t, c c n t e Sketch flyout on t e S etc
too ar. C c t e flyout arrow t en 3D S etc .
N. Create Lower Fill Surface.Step 1. C c Insert Menu > Sur ace > F
Step 2. Select the 3D Sketch, ig. 89
C c OK n t e Property
anager, Fig. 90
O. Cut with Lower Surface.Step 1. C c Insert Menu > Cut > W t
Sur ace.
Step 2. In t e Sur aceCut Property Mana
c c cut sur ace n raw ng,
the Direction arrow should
towards area to be cut aw
Fig. 91
arrow s po nt ng n
wrong rect on, c c
Flip Cut , Fig. 92
c c OK
Step 4. C c Surface-Fill2 n Feature Manager an c c Hide on t e Content menu,Fig. 93
Step 5. Click Sketch13(2D rectangle sketch) in the Feature Manager and click Hide
on the Content menu,Fig. 94.
ig. 90
Fig. 89
Fig. 91ig. 92
Fig. 93 ig. 94
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SolidWorks 08 Body F1 CAR Page 2-19
P. Mirror Side Pod.
Step 1. C c irror on t e Features too ar.
Step 2. In t e Property Manager set:
un er Mirror Face/Plane, Fig. 96
expan t e Des gn Tree n t e top e t
corner of the drawing area c c Right P ane), ig. 97
un er Features to Mirror
n Des gn Tree se ect
SurfaceCut1an
SurfaceCut2
c c OK ,Fig. 98
Step 3. Save. Use Ctrl-S
Step 4. In t e Feature Managercreate o er or S e Po s.
To create o er se ect a
features. Click the first
eature, o own S t
ey an c c ast eature,
Fig. 99
Step 5. Rightclick any selected
featurean c c dd to
New Folderon t e Con-
tent menu c c OK to
warning)Fig. 100.
Step 6. Rename t e o er SIDE
POD. To rename, se ect
folder and use F2 key,Fig. 101
Q. Wheel Standoff.
Step 1. C c ight p ane) n t e Feature Manager an c c Sketch
rom t e Content too ar, Fig. 102
Step 2. Click ormal To on the Standard Views toolbar. (Ctrl-8
Step 3. Use t e oom to Area n t e
V ew too ar to rag a zoom w n ow
aroun t e ront axle hole Fig. 103
Fig. 97ig. 96
Fig. 99 Fig. 100 ig. 101
ig. 102
g.oom
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SolidWorks 08 Body F1 CAR Page 2-20
Step 4. C c t e e ge o t e ront ax e o e, ig. 104
Step 5. C c Convert Entities on t e S etc
toolbar.
Step 6. Click Centerline in the Line flyout (S)
on t e S etc too ar.
Step 7. Draw wo centerlines rom t e center o t e c rc e
as shown in,Fig. 105. Keep one centerline horizon-
ta .
Step 8. C c Smart Dimension S on t e S etc
too ar.
Step 9. D mension anglebetween construction lines10 as
s own n ig. 106 To Smart mens on c c ot
construct on nes, t en move t e cursor an c c .
Key- n 10 for the dimensionan press ENTER.
Step 10. Click llipse on the Sketch toolbar.
Step 11. Draw an e pse as s own n Fig. 107. To raw e -
pse, c c t e center o c rc e to p ace t e center o
t e e pse. Drag to t e ang e center ne an c c
to set the major axis. Drag down below circle and
c c aga n to set t e m nor ax s.
Step 12. C c Smart Dimension S on t e S etc
too ar.
Step 13. Dimension ellipse as s own n Fig. 108. To Smart
mens on c c t e ma or ax s po nts, t en move
t e cursor up o t e s etc an c c . Key- n 17 forthe dimensionand press ENTER. Dimension the
minor diameter 8.
Step 14. Save. Use Ctrl-S
Fig. 104
Fig. 105
Fig. 106
Fig. 107
Fig. 108
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SolidWorks 08 Body F1 CAR Page 2-21
Step 15. Zoom out, use t e ey an use
Zoom to Area to rag a
zoom window around the oth
axle holes, Fig. 109.
Step 16. Press scapeto unse ect Zoom.
Step 17. Copy sketch to rear axle. To
copy, drag selection around
sketch, Fig. 110 Be sure to
get t e mens ons n se ect on.
Hold down Ctrlkey and drag
from center of axle hole c rc e)
to center of rear axle hole.
Step 18. C c eatures n t e Comman Manager too ar.
Step 19. Use the otate View in the View toolbar to rotate view as shown in ig. 111.
Step 20. C c Extruded Boss/Base
on t e Features too ar.
Step 21. In the Property Manager set:
under From
Start Condition to Offset
Offset Valueto
un er Direction 1
ept o 16
click OK ,Fig. 111and
ig. 112
Step 22. Rename t e Extru e Feature WHEEL STANDOFF. o rename, se-
ect o er an use F2 ey,Fig. 113
Fig. 109
Zoom
ig. 110Ctrl Dragrom center
Ctrl Drag tocenter of axle hole
ig. 111 Fig. 112
Fig. 113
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SolidWorks 08 Body F1 CAR Page 2-22
R Mirror Wheel Standoff.
Step 1. C c irror on t e Features too ar.
Step 2. In t e Property Manager set:
un er Mirror Face/Plane, Fig. 114
expan t e Des gn Tree n t e top e t
corner of the drawing area c c Right P ane), ig. 115
un er Features to Mirror
n Des gn Tree se ect
WHEEL STANDOFF
c c OK ,Fig. 116.
Step 3. Save. Use Ctrl-S
S. Fillet Top Edges.
Step 1. Click sometric on the
Standard Views toolbar. (Ctrl-7)
Step 2. C c illet on t e Fea-
tures too ar.
Step 3. In the Fillet Property Manager:
Se ect F etXpert, Fig. 117.
Set t e Radius o 3
C c t e nside edge on all 4
heel standoffson ot s es
o t e o y (hold down middle
mouse button to rotate view),
Fig. 118
Click Apply
Set t e Radius to 1
C c t e end edge on all 4
heel standoffs, Fig. 120.
c c OK ,Fig. 121
Fig. 115
14
Fig. 117
Fig. 119
ig. 121
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SolidWorks 08 Body F1 CAR Page 2-24
Step 11. Press scapeto unse ect Tr m Ent t es.
Step 12. Use ight arrow two times to rotate v ew as s own n
Fig. 127
Step 13. C c Point Arc on t e S etc too ar.
Step 14. Press Ta to c ange t e s etc p ane to t e p ane
.
Step 15. Draw an arc etween t e Pos t on 1, Pos t on 2 an Pos -
t on 3 s own n Fig. 127 To raw t e arc, rst c c Pos -
tion 1, then Position 2. Swing the arc to Position 3 and
c c . At Pos t on 1 eep t e arc ns e t e e ge o t e
o y.
Step 16. C c Smart Dimension S on t e S etc
too ar.
Step 17. Dimension the endpoint of arc to the side pod 11as shown Fi
Step 18. Use p arrow two to rotate v ew as s own n ig. 129
Step 19. C c Point Arc on t e S etc too ar.
Step 20. C ange t e s etc p ane to . Use t e ta ey.
The cursor will change to ZX
Step 21. Draw an arc etween t e Pos t on 1, Pos t on 2 an Pos -
t on 3 to c ose t e 3D S etc as s own n ig. 129. To
raw t e arc, rst c c
Position 1, then Position
2. Sw ng t e arc to Pos -
t on 3 an c c . At Pos -
t on 1 eep t e arc ns e
the edge of the body, Fig.130and ig.131.
Step 22. Ex t t e D Sketch. To
Exit, click
n t e Sketch flyout
on the Sketch toolbar.
Fig. 127
Fig. 128
Fig. 129eep arcin
Fig. 131Fig. 130 Keep arcinside edge
of bodyWrong
Good
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SolidWorks 08 Body F1 CAR Page 2-25
U. Create Bottom Rear Fill Surface.Step 1. Click Insert Menu > Surface > Fill.
Step 2. Se ect t e 3D Sketch, ig. 132. C c
n t e Property Manager,
Fig. 133
V. Cut Bottom Rear Surface.Step 1. Click Insert Menu > Cut > With Sur-
ace.
Step 2. In t e Sur aceCut Property Manager:
click cut surface in drawing,
ig. 134
the Direction arrow should point
towar s area to e cut away,
Fig. 134 if arrow is pointing in wrong
direction, click lip Cut ,
Fig. 135
c c OK
Step 3. C c Surface-Fill3 n Feature Manager an c c Hide on t e
Content menu,Fig. 136. T e 3DSketch3s ou e tse .
Fig. 133
Fig. 135
ig. 136
ig. 132
ig. 134
Surface
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SolidWorks 08 Body F1 CAR Page 2-26
W. Mirror Bottom Rear.
Step 1. C c irror on t e Features too ar.
Step 2. In t e Property Manager set:
un er Features to Mirror, Fig. 137
expan t e Des gn Tree n t e top e t
corner of the drawing area c c Right P ane), ig. 138
un er Features to Mirror
n Des gn Tree se ect
SurfaceCut3
c c OK ,Fig. 138.
Step 3. In t e Feature Manager create a o er
or BOTTOM REAR CUT. o cre-
ate folder, first select all features, click
t e rst eature, o own S t eyan c c ast eature, Sur ace-F 3 to
M rror3,Fig. 140
Step 4. Rightc c any selected featurean
c c Add to New Folderon t e Con-
tent menu c c OK to
warn ng) g.
Step 5. Rename t e o er BOT-
TOM REAR CUT. To
rename, se ect o er an
use F2 key,Fig. 142.
ig. 137
ig. 138
Fig. 139
Fig. 140
ig. 142
Fig. 141
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SolidWorks 08 Body F1 CAR Page 2-27
X. Front Wing.
Step 1. C c ight p ane) n t e Feature Manager an c c Sketch
from the Content toolbar, Fig. 143.
Step 2. C c ormal To on t e Stan ar V ews too ar. Ctrl-8
Step 3. Use t e oom to Area n t e
V ew too ar to rag a zoom w n ow
around the area in front of ront axle,
Fig. 144
Step 4. Click ine (L) on the Sketch
toolbar.
Step 5. Draw t e lines nFig. 145 Keep one ne or -
zonta .
Step 6. Click Smart Dimension (S on the
S etc too ar.
Step 7. A t e imensions as s own n ig. 146. o
Smart dimension the angle click the middle of the
construction lines, then move the cursor and click.
Key- n 18 for the dimensionan press ENTER.
Step 8. C c Offset Entities
on t e S etc too ar.
Step 9. In t e O set Ent t es Property
Manager set:
Distance to 4
check Bi-directional
c c t e ang e ne, Fig. 148
click OK .
Step 10. C c Too s Menu > S etc Too s > Construct on
Geometry.
Step 11. Click all the lines to change lines to construction
nes, Fig. 149.
ig. 143
Fig. 144oom
.
.
Fig. 147 .
.
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SolidWorks 08 Body F1 CAR Page 2-28
Step 12. C c ine L) on t e S etc too ar.
Step 13. Draw ine or ront o w ng as s own nFig. 150
Step 14. C c Point Arc S) n t e Arc flyout
on t e S etc too ar.
Step 15. Draw 3 Po nt Arc etween Po nts 1, 2 an 3,
Fig. 151
Step 16. Draw 3 Point Arc between Points 2, 4 and 5,
Fig. 152 Keep Point 4 away from the horizon-
ta center ne. Snap Po nt 5 to t e construct on
ne at Po nt 5. Important Point 5 snaps to
centerline so it become tangent to the center-
line.
Step 17. C c Smart Dimension S on t e
S etc too ar.
Step 18. Dimension the top arc 64, Fig. 153. Dimension
t e gap etween t e or zonta center ne an t e
ottom arc 1 as s own n ig. 153.
Step 19. C c Sketch Fillet on t e S etc too ar.
Step 20. In the Sketch Fillet Property Manager set:
adius to 1, Fig. 154
c c t e corner s own n
ig. 155
adius to 2, Fig. 156
c c t e two corners
s own n Fig. 157. o
Sketch Fillet the bottom fillet,c c t e ne an t e ottom
arc. C c OK to message
e et ng geometry re at ons.
.
.
.
.
Fig. 154 .
Fig. 156 .
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SolidWorks 08 Body F1 CAR Page 2-29
Step 21. Click eatures on the Command Manager toolbar.
Step 22. C c sometric on t e Stan ar V ews too ar.
Step 23. C c xtruded Boss/Base on t e Features too ar.
Step 24. In t e Property Manager set:
un er rom
Start Con t on to Offset
Offset Value o 3
under Direction 1
epth to 28
c c OK ,Fig. 158
Step 25. Save. Use Ctrl-S
Y. Create Front Wing Endplate.Step 1. Rename Extrude1 o RONT WING
EXTRUDEin the Feature Manager.
To rename, click the feature name and
press F2, Fig. 160.
Step 2. C c t e side face of wingan c c
Sketch on t e Content menu,
Fig. 161
Step 3. C c Offset Entities on t e
Sketch toolbar.
Step 4. In t e O set Ent t es Property Manager
se :
Distance to 1,Fig. 162
T e ye ow o set s etc s ou e
on t e outs e o t e ace, Fig. 163. I
t s not, c c Reverse. C c OK
.
ig. 158 ig. 159
Fig. 160
ig. 163Fig. 162
ig. 161 Side face
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SolidWorks 08 Body F1 CAR Page 2-30
Step 5. Click eatures on the Command
Manager too ar.
Step 6. C c xtruded Boss/Base on
t e Features too ar.
Step 7. In the Extrude Property Manager:
un er Direction 1
Depth to 2.5
Reverse Direction
The Direction arrow should
point back towards the body, Fig.
165. If arrow is pointing in wrong direction, click
Reverse Direction , Fig. 164. Click OK
, Fig. 166.
Z. Mirror Front Wing and Endplate.Step 1. C c irror on t e Features too ar.
Step 2. In the Property Manager set:
un er Mirror Face/Plane, Fig. 167
expan t e Des gn Tree n t e top e t
corner o t e raw ng area click Right (Plane), ig. 168
un er Features to Mirror
n Des gn Tree se ect RONT WING
an Extrude 1
click OK ,Fig. 169.
ig. 166Fig. 164
ig. 165
Fig. 167 ig. 168
g.
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SolidWorks 08 Body F1 CAR Page 2-31
AA. Create Front Wing Folder.Step 1. Ctrlclick RONT WING EXTRUDE,
Extrude1 and Mirror4 n t e Feature
Manager to se ect a t ree. ight click
any o t e se ecte Features an c c Add
to New Folderon the menu,Fig. 170.
Step 2. Rename new Fo er WING FRONT n
t e Feature Manager. To rename, c c t e
Folder name and press F2, Fig. 171.
BB. Modify Rear Wing Sketch.
Step 1. I necessary, turn on nstant3D on
the Features toolbar.
Step 2. Expan t e WING FRONT o er.
Hold down Ctrl key and dragFRONT WING EXTRUDE in the
Feature Manager design tree out and
set on t e at s e ace o t e o y
ust a ove t e rear ax e stan out,
Fig. 172
Step 3. C c elete n Copy Con rmat on
a og ox to e ete t e externa
constra nts mens ons), Fig. 173
Step 4. Expand Extrude2 (rear wing), click
Sketch17 n t e Feature Manager
an c c dit Sketch Plane
rom t e Content too ar, Fig. 174.
Step 5. In the Sketch Plane Property Manager:
Un er S etc P ane Face, Fig. 175
Expan t e Des gn Tree n t e top e t
corner o t e raw ng area an c c ight
P ane), ig. 176C c OK .
Fig. 171ig. 170
ig. 172 ig. 173
ig. 174
ig. 175
ig. 176
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SolidWorks 08 Body F1 CAR Page 2-32
Step 6. C c xtrude2 (rear wing) n t e Feature Manager an c c Edit
Sketch on t e Content menu,Fig. 177
Step 7. C c ormal To on t e Stan ar V ews too ar. Ctrl-8
Step 8. C c oom to Selection Q) on t e V ew too ar to zoomaroun t e ead wing sketc
Step 9. C c Smart Dimension S on t e S etc too ar.
Step 10. A an c ange D mens ons as s own Fig. 178
A 1 mens on rom ottom of body to inter-
section of centerlines
Add 3dimension from ear of body to intersec-
tion of centerlines
Change length of angled centerline from 20 to 24
(length of sketch)
Change angle of centerline from 18 to 14
Step 11. C c x t etc on t e S etc too ar.
CC. Modify Rear Wing Extrude.
Step 1. Use t e otate View n t e V ew too ar to rotate
v ew as s own n ig. 179
Step 2. C c t e xtrude2 ear wing) n t e Feature Manag-
er an c c dit Feature on t e Content menu,
Fig. 178
ig. 177
Fig. 178
Fig. 179
ig. 180
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SolidWorks 08 Body F1 CAR Page 2-34
EE. Create Rear Wing Endplate.
Step 1. C c t e side face of rear wingan c c Sketch
on the Content menu,Fig. 188.
Step 2. C c Offset Entities on t e S etc too ar.
Step 3. In t e O set Ent t es Property
Manager set:
Distance to 1
T e ye ow o set s etc
s ou e on t e outs e o t e
ace, Fig. 190. I t s not, c c
Reverse. C c OK .
Step 4. C c eatures ont e Comman Manager too ar.
Step 5. C c xtruded Boss/Base
on t e Features too ar.
Step 6. In the Extrude Property Manager:
un er Direction 1
Depth to 2.5
Reverse Direction
The Direction arrow should point back towards
the body, Fig. 192. I arrow s po nt ng n wrong rec-
t on, c c everse Direction , Fig. 191 C c OK
.
Fig. 189
ig. 191
ig. 193
e
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SolidWorks 08 Body F1 CAR Page 2-36
Set t e Radius o 12,
Fig. 201
C c t e end edges on all 4
corners of side pods, ig. 202.
Cont nue an a F ets:
Front edge of side pod and
body, Radius 14, Fig. 203.
Top edge of body and side
po , adius 1.5 ig. 204
Bottom edge of body and side pod, Radius 1.5,
Top back edge of cockpit, adius 2, ig. 206.
Top front edge of cockpit, Radius 2, Fig. 207.
Fig. 201
Fig. 202 12
.
Fig. 206
Fig. 207
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Bottom edge of cockpit (one side), adius 2,Fig. 208
Bottom edge of cockpit (other side), Radius 2,Fig. 209
Both edges of endplate (all 4 endplates),Radius 1 Fig. 210
Edge of endplate and wing, Radius 1, Fig. 211.
Edge of endplate and body, Radius 1 Fig. 212
Click OK when done.
ig. 210
Fig. 212
1
ig. 208R 2
ig. 209
2