Sirius7040 All

SIRIUS-7040Vertical Machining Center with 700mm Y-Axis andSoftware Optimization

HS-M271-R4.11-20140114

SUPER RIGID ROUGHING AND ULTRA-PRECISE FINISHING PERFORMANCEThe Spindle in SIRIUS-7040 vertical machining centers is hand crafted for extra machining speed and precision. The spindle is grease-

lubricated for long life, the motor is coupled directly and no driveline means there are no power lost. The spindle temperature is controlled by

Jacket Circulation cooling system for highest spindle precision and thermal stability. The feed system is equipped with highly rigid roller guide

for enhanced precision during machining and the Y axis implements 4-way roller guide to provide best support stability for workpiece and

precision control during contouring. The software components constantly monitor the variables in different work environments and machining

conditions and make necessary adjustments in real time to give you best quality result every time.

Main Features

1. High-Performance Spindle Hwacheons Handmade Spindle Std. 10,000rpm(BT-40): 15/11kW(20/15HP) Oil Jacket Cooling & Grease Lubrication

2. Best specification in its level class Axis Stroke (X/Y/Z): 1,500/700/650mm Rapid Speed (X/Y/Z): 30/30/30m/min Working Surface: 1,600700mm

3. Compact machine design Full Splash Guard (Perfect protection of leaking) Easy Access & Maintenance Design

4. Variety Function Hwacheons Original Technology

-Std.: HAI(40block)/HECC-Opt.: HAI(200block)/HTLD/OPTIMA

Spindle Through Coolant(Opt.): 30bar, 70bar

HS-M271-R4.8-20130724

SIRIUS-7040SIRIUS-7040

10,000rpm

11 / 7.5kW(Spindle Through Coolant)15 / 11kW

Grease Lub. + Jacket Cooling

BT-40 CAT-40 (Opt.)

SIRIUS-7040/10,000rpm

30-tools Magazine

HS-M271-R2.2-20121205Machine Line Up

ITEM SIRIUS-7040 Travel

X-axis Stroke (Longitudinal Movement of Table) mm(inch) 1,500 (59.06)

Y-axis Stroke (Cross Movement of Table) mm(inch) 700 (27.56)

Z-axis Stroke (Vertical Movement of Spindle) mm(inch) 650 (25.59)

Distance from Table Surface to Spindle Gauge Plane mm(inch) 150 ~ 800 (5.9 ~ 31.5)

Distance between Columns to Spindle Center mm(inch) 735 (28.94)

TableWorking Surface mm(inch) 1,600 (62.99) x 700 (27.56)

Table Loading Capacity kg(lb) 1,500 (3,307)

Table Surface Configuration (T slots WxP No. of slots) mm(inch) 18 (0.71) x100 (3.93) 7ea

SpindleMax. Spindle Speed rpm 10,000

Spindle Motor kW(HP) 15/11 (20/15)

Type of Spindle Taper Hole - ISO#40, 7/24 Taper (BT-40)

Spindle Bearing Inner Diameter mm(inch) 70 (2.76)

Method of Spindle Lubrication & Cooling - Grease Lub. + Jacket Cooling

FeedrateRapid Speed (X/Y/Z) m/min(ipm) 30 (1,181) / 30 (1,181) / 30 (1,181)

Feedrate (X/Y/Z) mm/min(ipm) 1~24,000 (945)

MotorFeed Motor (X/Y/Z) kW(HP) 4 (5.5) / 4 (5.5) / 7 (9.5)

Coolant Motor (Spindlle / Chip Flushing) kW(HP) 0.4 (0.54) / 0.9 (1.2)

Spindle Cooler (50/60Hz) Inverter type kW(HP) 0.18 (0.24)

Machine Specification SIRIUS-7040HS-M271-R3.4-20121205

ITEM SIRIUS-7040 ATC

Type of Tool Shank - BT-40 (Opt.:CAT-40)

Type of Pull Stud - MAS P40T-1 (45)

Tool Storage Capacity ea 30

Max. Tool Diameter (With Adjacent tools/Without) mm(inch) 85 (3.35) / 170 (6.69)

Max. Tool Length mm(inch) 300 (11.81)Max. Tool Weight kg(lb) 6 (13.23)

Method of Tool Selection - Memory Random

Method of Operation (Magazine/Swing arm) - Geared Motor / Geared Motor

Power SourceElectric Power Supply kVA 40

Compressed Air Supply (Pressure x Consumption) - 0.5~0.7MPa x 690N/min

Tank capacitySpindle Cooling / Lubrication (gal) 20 (5.28) / 12 (3.17)

Coolant (gal) 430 (113.6)

Machine sizeHeight mm(inch) 3,080 (121.26)

Floor Space (Length Width) mm(inch) 3,780 (148.82) x 3,050 (120.08)Weight kg(lb) 11,500 (25,353)

NC controller Fanuc 0i-MD

Machine Specification SIRIUS-7040HS-M271-R3.5-20131203

NC SpecificationFanuc 0i-MD

Item Specification

Controlled axisControlled axis (Cs axis) 3-axes SControlled axis (Cs axis) 5-axes(Max.) OSimultaneously Controlled axes 3-axes SSimultaneously Controlled axes 4-axes(Max.) OLeast Input Increment 0.001mm, 0.001deg, 0.0001inch SLeast Input Increment 1/10 0.0001mm, 0.0001deg, 0.00001inch Oinch/metric Conversion G20, G21 SStored Stroke Check 1 SStored Stroke Check 2 SMirror IMAGE SStored Pitch Error Compensation SBacklash Compensation S OperationAutomatic & MDI operation SDNC Operation by Memory Card PCMCIA card is required SProgram Number Search SSequence Number Search SDry run, Single Block SManual Handle Feed 1unit SManual Handle Feed Rate x1, x10, x100 S Interpolation FunctionPositioning G00 SLinear Interpolation G01 SCircular Interpolation G02, G03 SDwell (Per Seconds) G04 SCylindrical Interpolation 4-axis interface option is required SHelical Interpolation Circular Interpolation plus max.2axes Linear Interpolation SReference Position Return Check G27 SReference position return G28, G29 S2nd reference position return G30 SSkip G31 S

Item Specification Feed FunctionRapid Traverse Override F0, F25, F50, F100 SFeedrate (mm/min) SFeedrate Override 0-150% SJog Feed Override 0-4,000 mm/min SOverride Cancel M48, M49 S Program InputTape Code EIA RS244/ ISO840 SOptional Block Skip 1ea SProgram Number O4-digits SSequence Number N8-digits SDecimal Point Programming SCoordinate System Setting G92 SWorkpiece Coordinate System G54-G59 SWorkpiece Coordinate System Preset SAdditional Workpiece Coordinate Pairs 48ea SManual Absolute on and off SChamfering / Corner R SProgrammable Data Input G10 SSub Program Call 10 folds nested SCustom Macro B SAddition of Custom Macro Common Variables #100-#199, #500-#999 SCanned Cycles for Drilling SSmall-hole Peck Drilling Cycle SAutomatic Corner Override SFeedrate clamp based on arc radius SScaling SCoordinate System Rotation SProgrammable mirror image STape format for Fanuc series 15 SManual guide i O

: Not available S: Standard O: OptionHS-M271-R3.5-20121205

NC SpecificationFanuc 0i-MD : Not available S: Standard O: Option

Item Specification

Data Input/OutputReader/Puncher Interface CH1 / CH2 RS232C SData Server 256MB OData Server 1,024MB OEthernet Interface SMemory Card Interface SAuto Data Backup SRAM + Part program S

OthersDisplay Unit 8.4" color LCD S

HWACHEON Machining Software

Hwacheon AI Nano Contour Control System (HAI): 40 Block S

Hwacheon AI Nano Contour Control System (HAI): 200 Block O

HECC (Hwacheon Efficient Contour Control System) SHTLD (Hwacheon Tool Load Detect) OOPTIMA (Cutting Feed Optimization System) O

4-Axis Interface Function OptionControlled axes included 4-axis interface option OSimultaneously Controlled axes included 4-axis interface option OControl axis Detach included 4-axis interface option O

Item Specification

Spindle Speed FunctionSpindle Serial Output SSpindle Override 50-120% SSpindle Orientation SRigid Tapping S

Tool Function / CompensationTool Function T4-digits STool Offset Pairs 6 digits, 400ea STool Offset Memory C SCutter Compensation C STool Life Management OTool Length Measurement S Editing OperationPart Program Storage Length

/Number of register able programs 1,280m(512kB) / 400ea S

Background Editing SExtended part program editing S

Setting and DisplayClock Function SSelf-diagnosis Function SAlarm History Display SHelp Function SRun hour and Parts Count Display SGraphic Function SMulti-language Display

(English, German, French, Italian, Chinese, Spanish, Korean, Portuguese, Polish, Hungarian, Swedish)

S

HS-M271-R3.5-20121205

NC InstructionFanuc 0i-MDItem Explanation

Control axes 3 Axes (X,Y,Z), 4axis/5axis(Opt. A/B) Increment System Least input increment X, Y, Z-Axes : 0.0001 mm

Least command increment X, Y, Z-Axes : 0.0001 mm Maximum Command Value 9999.9999 mm Program Memory Capacity 1,280M(512kb) Part Program Edit Part program editing as follows is possible by MDI

operation.1) Insert, Alter, Delete of word. 2) Delete of block or until the block designated. 3) Register, delete of program.

Input FormatBlock, word, address, format, can be altered (inch format)N4 G90 G2 X4.3 R4.3

Decimal Point Edit The following addresses can be used with a decimal point: X,Y,Z,R,C,I,J,K,A,B Cutting Federate Feed per minute and feed per spindle revolution is

possible.G94 : Feed per minute. (mm/min)G95 : Feed per revolution. (mm/rev)Feed rate range (Feed override 0 - 150% every 10%)Feed per minute 0 - 1,260 (mm/min)

Auto Acceleration /Deceleration

Rapid Feed : Linear type acceleration/decelerationCutting Feed : Exponential acceleration/deceleration

Coordinate System setting By means of this command, a certain position of the tool for example, a coordinate system whereby the tip of the cutting edge becomes (X,Y,Z) of the coordinate system. This coordinate is called as work coordinates.

Command Method G90: Absolute commandG91: Incremental command Work Coordinate System

ShiftWhen the coordinate system actually set by the G92 command or the automatic coordinate system setting deviate from the programmed work coordinate system, the set coordinate system can be shifted

Item Explanation Reference Point return 1) Manual reference point return.

2) Automatic reference point return (G27, G28). Positioning Each axis can independently feed rapidly and

position by G00 command Interpolation Function Linear interpolation : Done by G01 command at

feed rate code designated.Circular interpolation : Any circular arc is interpolated by G02 or G03, at feed rate F code designated. G02 : Clockwise.

G03 : Counter Clockwise.When circular radius is command as R, any circular arc of 0- 180is interpolated, and when circular radius is command as address I, K., any circular interpolation of 0- 360can be command

Dwell Dwell is executed by the P, X commands. Setting Range 0 - 999.999 sec. Decimal point be used with P address

Backlash Compensation This function compensations for lost motion of the machine.Compensation value (0-2,550 mm) is set by parameter, for each axis (by least command increment).

MDI & LCD All kinds of data information is input and displayed such as LCD character display, program alarm, diagnosis program, etc.,

Program No. Search Program number of 4 digit continuous to 0 is searched by MDI & LCD Panel

Miscellaneous Function(M function)

By the command of 3 digit figure after the address M, ON/OFF control from the machine is possible. Only one M code can be command per block

Spindle Function (S Function)Spindle speed is commanded by the 4-digit figure to address S.

Tool Function (T Function) Tool position can be selected by the command of 4 digits after the address T

HS-M271-R2.2-20121205

NC InstructionFanuc 0i-MDItem Explanation

Tool Offset The Tool length & diameter compensation offset are operated by G code. Each function has 200 pairs.G40: Cutter compensation cancelG41: Cutter compensation LeftG41: Cutter compensation Right

G49: Tool length compensation cancelG43: Tool length compensation + directionG44: Tool length compensation - direction

Dry Run Feed rate becomes jog speed (for both cutting feed and for rapid moves).

Single Block Program can be executed one step at a time Optional block Skip Turning on the optional block skip switch ignores

the block including "/" code at the beginning. Machine LOCK When the switch is set to the Machine Lock position,

move command pulses are suppressed. Consequently the display is updated as specified by the program, but the tool does not move. The M, S, T and 2nd auxiliary function are executed. This function is used to check a program

Feed Hold Temporally, machine can stop during the operation by Feed hold S/W.

Canned Cycle G73: Pack Drilling CycleG74: Counter Tapping CycleG76: Fine BoringG80: Canned cycle cancelG81: Drill cycleG82: Counter Boring cycleG83: Pack Drilling cycleG84: Tapping cycleG85,G86: Boring cycleG87: Pack Boring cycleG88,G89: Boring cycle

Item Explanation Run Hour Display 2 items, moving time and the number of parts are

displays on the position screen.Part counter : The total number of parts are displayed . . . counted by either M02, M30.Run hour : Accumulated running to hour display . . . accumulated running to hour of automatic operation.Cycle time : Cycle time display . . . Running hour display of one automatic cycle.

Plane Selection G17 : XY PlaneG18 : XZ PlaneG19 : YZ Plane

Portable Tape Reader Program, Parameter and etc., are used for reading out of NC

Diagnostic Function Input/Output of alarm display can be signaled by pressing alarm, DGNOS key of MDI panel

Stored Stroke limit 1 An area inside the area set by parameter is deemed as prohibited area, when stroke is commanded into this area, this function makes the axis decelerate and stop than OT alarm displayed

inch / Metric Conversion inch system and Metric system are selected to input by G code cuttingG20 : inch input. G21 : Metric input

Changing of Tool Offset Amount

Offset value can be set program command (G10).

Custom Macro Having registered macro commands as sub program, in memory.This function is able to recall at anytime the NC command program by this simple procedure

External Tool Compensation This is the function to offset the tool offset value from out side the CNC. Offset value is automatically added to the input data of NC

Additional Tool Offset This number of tool offsets compensation is 400 pairs available.

HS-M271-R2.2-20121205

AccessoriesSIRIUS-7040

Standard Accessories

1) Air Dryer2) Air Gun 3) Auto Door 4) Coolant Gun5) Data Server (256MB/1,024MB)6) Data Server Interface7) High Pressure Coolant 6bar8) Lift up Chip Conveyor(Hinge type, scraper type)9) Linear Scale (X/Y/Z)10) Manual Guide i11) Mist Collector12) MPG Handle (3ea)13) NC Cooler14) Oil Mist(Semi Dry Cutting System, Eco Booster)15) Signal Lamp (R/G/Y, 3Color) 16) Slide Cover for Resin Material17) Spindle Through Coolant (30 bar, 70 bar)18) Tool Life Management 19) Tool Measuring System Renishaw/Blum (Touch type, Laser type)20) Transformer 21) Workpiece Measuring System Renishaw/Blum (Touch type)22) 4-axis interface23) Cutting Feed Optimization System (OPTIMA)24) Hwacheon AI Nano Contour Control System (HAI) : 200 Block25) Hwacheon Tool Load Detect System (HTLD)

1) Adjust Bolt, Block & Plate2) Air Blower3) Base Around Splash Guard4) Coil Conveyor (2ea)5) Coolant System6) Door Interlock7) Ethernet Interface8) Lubrication System9) MPG Handle (1ea)10) Oil Skimmer11) Operation Manual & Parts List12) Part Program Storage Length 1,280m(512kB)13) Pneumatics System14) Rigid Tapping15) Signal Lamp (R/G, 2Color)16) Spindle Cooler 17) Tool Kit & Box18) Work Light 19) Workpiece Coordinate System 48 pairs 20) 8.4 Color LCD Display21) Hwacheon AI Nano Contour Control System (HAI): 40 Block22) Hwacheon Efficient Contour Control System (HECC)

Optional Accessories

HS-M271-R3.4-20121205

2,913 (114.69)585 (23.03)9

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Side

Door open : 1,335 (52.56)

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1,015(39.96)

Front

Top 6 2 0(

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45

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Unit: mm(inch)

Length=3,780 (148.82)

Machine SizeSIRIUS-7040HS-M271-R3.4-20130401

370 (14.57)

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340 (13.39)

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1,070 (42.13)

340 (13.39)

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Spindle center

600 (23.62) 575 (22.64)

220 (8.66)

610 (24.02) 710 (27.95) 625 (24.61)

25 (1)

3,340 (131.5)

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675 (26.58)

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Floor Space (LxW)3,780 x 3,050 mm

Height (H)3,080 mm

Weight11,500kg

Electric Power40 kVA / 32 kW

Size of Power Cable38 SQ

Requirement Air Pressure0.5~0.7 MPa

FoundationSIRIUS-7040HS-M271-R3.3-20121205

Unit: mm(inch)

Unit: mm(inch)

+X

6

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+Z

-Z

Max. Loading capacity 1,500 kg (3,307 lb)

-X

+Y

-Y

+X -X-Y

+Y

+Z

-Z

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18+0.0270

30+20

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1,600 (62.99)

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Table DimensionSIRIUS-7040HS-M271-R2.2-20121205

Unit: mm(inch)

7

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1,400 (55.12)(Max. 170 Tool Change)

1,447 (56.97)(Max. 85 Tool Change)

1,500 (59.06)(Without Tool Change)

1,600 (62.99)

Spindle Center

Head Cover

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Swing MovingRange

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5 (0.2)

1,400 (55.12)

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Reference Pos. of X axis

170 (6.69)

Moving RangeATC InterferenceHS-M271-R2.2-20121205

Unit: mm(inch): Moving Range

Reference Pos. of Y& Z axis

Spindle end

Table surface

Front Door

343(13.5")

700 (27.56") 729 (28.7")

29 (1.14")

150 (5.9")

650 (25.59")

700 (27.56")

348(13.7")

Reference Pos. of X & Z axis

1,500 (59.06)

1,600 (62.99)

150 (5.9")

650 (25.59 ")

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Floor

Table surface

Moving RangeInternal InterferenceHS-M271-R2.2-20121205

348(13.7")

CAT-40 Opt.BT-40 Std. USA Specification

225BT-40YX

HS-M271-R2.2-20121205ToolingSIRIUS-7040

Power : 15/11kW (20/15HP) Max. Spindle speed : 10,000 rpm Motor : 12/10,000i Type of spindle : Built-out (Direct connection with coupling) Remark: Incase of Through coolant, Hwacheon will provide

11/7.5kW motor

Torque DiagramStandardHS-M271-R3.3-20121205

Power : 11/7.5kW (15/10HP) Max. Spindle speed : 10,000 rpm Motor : 8/12,000iT Type of spindle: Built-out (Direct connection with coupling) Remark: The through spindle coolant is available.

Torque DiagramOptionHS-M271-R3.3-20121205

High-performance Spindle Hwacheons handmade

Y-axis

Z-axis

Powerful Roller LM Guide (X/Y/Z) Rapidity & Stability movement

Analysis by FEM(Finite Element Method) Optimization of design

Quick change ATC

X-axis

High-Rigidity C-type StructureHS-M271-R4.7-20131203

Spindle & Motor: High power motor is assembled on the spindle directly with coupling Minimizing Vibration and Noise in High speed rotation Minimizing power loss Maximizing cutting efficiency

Tool Shank: BT-40(Std.), CAT-40 (Opt.)

Spindle Power: 15/11 kW (20/15 HP) - Std.

Spindle Through coolant 11/7.5 kW (15/11 HP) - Opt.

Max. Spindle speed: 10,000 rpm

Bearing Inner Dia.: 70 (DmN: 900,000)

Bearing Lubrication: Grease Lubrication

Semi permanent Lub. Perfect protection of chip & dust, coolant with Air Curtain system

Cooling Method: Spindle Frame by Jacket circuit

High-Performance Spindle

Unique manufacturing technology and original lubrication system

Original Technology

Made by HWACHEON

HS-M271-R4.5-20121205

Spindle Cooling System

Hwacheon spindle shows outstanding performance for high accuracy and high machiningby minimizing displacement with unique manufacturing technology

HS-M271-R4.6-20131113

Fan Cooler

Oil Tank

Jacket Cooling

Suction

Antifreezing liquid and water mix by 1 to 1

Rear Bearing

Front Bearing

Type of tool : BT-40 (Opt.:CAT-40)

Tool storage capacity: 30ea

Max. tool diameter : 85 (with adjacent tools)

170 (without adjacent tools)

Max. tool length : 300 mm

Max. tool weight : 6 kg

Tool Change Type : Swing Arm

Method of tool selection: Technical memory random

Drive Type : Geared Motor

170(without adjacent tools) 85(with adjacent tools)

Top view of Magazine & Swing arm

HS-M271-R4.7-20131203Automatic Tool Changer

Low Friction

Best High-Rigidity in its level class[Rapidity] for high-productivity[Rigidity] for stability of heavy cutting[Durability] much better than ball type LM guide

Accuracy, Machine life 4-Roller Guide Rail for Y-axis

Rigid and Stable movement during the heavy duty cutting

Automatic Oil Supply for Lubrication Linear guide, Ball screw, Ball screw bearing

Driven type Directly Connected to drive

Servo motor is connected to ballscrew directly by couplingwithout any transmission parts. Maximize efficiency & minimize backlash in moving.

Guide way (Powerful Roller LM Guide)

Specification Servo motor Power (X/Y/Z) : 4 / 4 / 7 KW

Rapid Speed (X/Y/Z) : 30 / 30 / 30 m/min

High Precision AxesHS-M271-R4.6-20131113

Material Removal Rate Max. 28,200 cc/min(Al)

Traditional C-type structure Wide Working Area & Convenient Operation

Chip Disposal High slant angle of cover and chip brushing

coolant (Std.) and coil conveyor which is

installed right and front side of table are

perfectly removed the chip. (Std.)

Lift up Chip conveyor is installed in the left side and remove the chip perfectly. (Opt.)

Perfect Base around splash guard Interception of scattering of chip & dust etc. Interception of coolant leakage when using

the Through coolant with high pressure.

HS-M271-R4.5-20121205Wide Working Area & Excellent Chip Disposal

Providing the convenient operation & easy to access in the whole table.

It is possible to move the maximum work piece size into the machine by crane without any interference.

Length x Width x Height (LxWxH): 1,500 x 700 x 650(mm)

Crane

Max. Work size

680mm

Door Open1,335mm / 52.56inch

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HS-M271-R4.5-20121205Convenient Operation

The operator panel is mounted on the right hand side with pendant arm and it can moves

around working area widely for easy viewing

and accessibility during set-up and operation.

The layout and location of the panel is ergonomically designed to be efficient and

convenient for the operator.

Customization Design

HS-M271-R4.5-20121205Convenient OP Panel

Lubrication Method Lubrication Oil

3-axes guide way, ball screws and ball screws bearing are lubricated by oil.

Automatic Oil Supply systemOil pump supplies lubrication oil to each parts automatically.

Stable accuracy for 3-axes Life of parts is increase

Safety

A low level alarm prevents the machine from restarting

without lubricant.

Type of Oil : ISO VG 68

Tank capacity : 12

Discharge rate : 150 cc/min

Pressure : 17 bar

Power : 57 W

Specification

Lubrication systemHS-M271-R4.6-20131113

Spindle Through coolant (Opt.)

Cool-Jet

[Spindle] Coolant pump [Chip Flushing] Coolant pump

Coolant system External Tank

External coolant tank is installed in the back side of machine Easy to exchange coolant and clean the tank,maintain pump

Oil Separation from CoolantOil used to lubricate & drain is separated from coolant for clean environment & long coolant life Oil Skimmer (Std.)

Variable Options on the tankLift-up chip conveyor : Hinge, Scraper typeHigh pressure coolant (Opt.): 30 bar, 70 bar

Specification Type of Oil : ISO VG 32

Tank capacity : 430 (113.6 gal)

Pump power : 0.4 kW (Spindle)

0.9 kW (Chip flushing)

HS-M271-R4.5-20121205Coolant Equipment

Compressed air supplier Air Requirement

- Air Blower

- Automatic Door

- Protect spindle bearing against dust (Air curtain)

- Input the booster for unclamp tool in spindle

- Blow off dirt & chip in spindle taper while tool is changed automatically

- Drive pot on magazine

Using for Option Parts- Air gun

- Oil mist (Semi dry cutting system)

- Tool measuring system

Specification Required pressure : 0.5~0.7 MPa

Inlet hose : 12

Max. consumption rate : 690 N/min

Pneumatic systemHS-M271-R4.5-20121205

Convenient cleaning by drain tank

Perfect Oil Separation

Environmentally-friendly unit is designed to keep lubrication

oil separate from coolant.

Working environment is always maintained clean, offensive

smell and pollution is prevented.

Oil Skimmer

Equipment of oil SeparationStandardHS-M271-R4.5-20121205

Tool Measuring & Compensation Option

Model: NC4 F145 Type : Laser Repeatability : 1 Min. Tool Diameter for Measure : 0.08 mm

Model : TS27R Type : Touch Probe Repeatability : 1

Model : LASER NT Type : Laser Repeatability : 0.2 Min. Tool Diameter for Measure : 0.03 mm

HS-M271-R4.8-20140114

Model : Z-MT Type : Touch Probe Repeatability : 0.4

Model : TC50 Type : Touch Probe Repeatability : 1 Operation : 360, 6 m Transmission Type : Optical Type (Infra red)

Model : OMP60 Type : Touch Probe Repeatability : 1 Operation : 360, 6 m Transmission Type : Optical Type (Infra red)

Workpiece Measuring System OptionHS-M271-R4.5-20121205

Easy ProgrammingOption

Easy ProgrammingBased on ISO-code program format, complex machining

motions can be created easily by menu form

Easy ProgrammingBased on ISO-code program format, complex machining

motions can be created easily by menu form

Intuitive Menu SelectingMenu can be selected easily and

intuitively by soft-key with icon

Intuitive Menu SelectingMenu can be selected easily and

intuitively by soft-key with icon

Good Affinity with CAD/CAMMost popular ISO-code program format

on CAD/CAM can be dealt as it is

Good Affinity with CAD/CAMMost popular ISO-code program format

on CAD/CAM can be dealt as it is

All-in-one ScreenOnly one screen concentrated all operations

All-in-one ScreenOnly one screen concentrated all operations

Machine Status WindowMachine status such as actual

position, feed rate and load meterare displayed always

Machine Status WindowMachine status such as actual

position, feed rate and load meterare displayed always

Realistic Machining Simulation3-D solid model machining

simulation is available

Realistic Machining Simulation3-D solid model machining

simulation is available

Communication Programming Manual Guide i

CAD/CAM

HS-M271-R4.5-20121205

With smoothing interpolation, the elapsed time for CAM-Data creation and mapping reduced With the function of overload automatic detection, safe unattended process achieved and machine operation ratio improved Choice Cycle time or Accuracy as each purpose Maximization of machining efficiencyProgrammable by NC program easily (G-code)

What is the HECC?

By choosing a process mode fit to the purpose sharply,

shorten the time for rough, medium, or precision cutting

Cutting time Fast (1.5~3 times) SlowSurface No Good GoodProcess Rough FinishTool Life Good No Good

Control of cutting speed & accuracy Control of smoothing interpolationLevel selection for Hwacheon M/C characteristicR1.0 ~ R9.0 Automatic calculation with 90 level parameters

Level selection according to production purposeR*.*1 ~ R*.*9 Automatic calculation with 9 level parameters

Level (R) 1.0 1.1 1.2 ~ 8.8 8.9 9.0 Level (R) *.*1 *.*2 ~ *.*8 *.*9

Precise contour control Soft contour control

What is the HECC?

Machining Software StandardHS-M271-R4.5-20121205

Cutting Length (Ad=0.3 Rd=20.0 1times=800mm)

6mm(20 times) 9mm(30 times) 12mm(40 times) 15mm(50 times) 18mm(60 times)

What is HTLD?

Measurement of tool load in real time for safe machining Prevention against any accident by breakage of tool

About tool attrition load change

Protection of deteriorationaccording to abrasion of tool

Protection of machine trouble according to tool damage

When tool attrition growth up, the cutting load increase in a crack.

Tool attrition

Machining SoftwareOptionHS-M271-R4.5-20121205

With one method of adaptive control, the HTLD OPTIMA control the feed velocity to keep the cutting load regularity. The method of existing, the NC-DATA optimized the NC-DATA From the PC was the method which it change to the feed command (F) in NC-Code.

Graphic display with Load and Feedrate Convenient operation with simple G code Various data control according to Tool & Process Combined with HTLD function

What is the OPTIMA?

Providing function with OPTIMA

Tool Path

Work Piece

Removal Amount

Feed : ConstantLoad : Variation

OPTIMA ON

OPTIMA OFF

Reduce the cycle time

Advantage of tool break detect High-Productivity

Reduction of cycle time because of a change the machining environment inclusive of tool state reacts immediately

Machining Software OptionHS-M271-R4.5-20121205

Material Removal Rate Aluminum (Al) : 900 cc/min Cast Iron (GC300) : 520 cc/min Steel(SM45C) : 300 cc/min

Material Aluminum (Al) Cast Iron(GC300) Steel (SM45C)

Tool Face mill (80 x 10 Z) Face mill (80 x 5 Z)

Spindle Speed 6,000rpm 1,500rpm 1,500rpm

Feedrate 6,000 mm/min 2,000 mm/min 1,000 mm/min

Cutting width 50mm 65mm 60mm

Depth 3mm 4mm 5mm

Spindle Load(%) 100 102 98

Cutting Ability Face MillingHS-M271-R2.2-20121205

MRR (Material Removal Rate) 189 cc/min

Material Cast Iron (GC300)

Tool 40 Drill (HSS)

Spindle Speed 450 rpm

Feedrate 150 mm/min

Cutting Width 20 mm

Spindle Load(%) 105

HS-M271-R2.2-20121205Cutting Ability Drilling

TAP M33P3.5 M30P3.5 Material GC 300 GC 300

Spindle Speed 450 rpm 450 rpm

Feedrate 1,575 mm/min 1,575 mm/min

Spindle Load(%) 73 40

Drilling by 27 Drill before Tapping

HS-M271-R2.2-20121205Cutting Ability Tapping

Tool : Face mill (50 x 8R x 5 teeth)

Material : SM45C

Spindle Speed : 1,800 rpm

Cutting Speed : 340 m/min

Cutting Width : 40 mm

Reference Spindle Load: 50%

0

1

2

3

4

6

0 1000 2000 4000 5000Feed (mm/min)

A

x

i

a

l

d

e

p

t

h

(

m

m

)

.

.

.

3000

5

HS-M271-R2.2-20121205Cutting Ability Heavy cutting test

Tool : Face mill (60 x 5 teeth)

Material : SM45C

Spindle Speed : 1,600 rpm

Cutting Speed : 300 m/min

Cutting Width : 40 mm

Reference Spindle Load: 50%

0

1

2

3

4

6

0 1000 2000 4000 5000Feed (mm/min)

A

x

i

a

l

d

e

p

t

h

(

m

m

)

.

.

.

3000

5

HS-M271-R2.2-20121205Cutting Ability Heavy cutting test

Tool 125 Face mill

Material Aluminum

Spindle Speed (rpm) 10,000

Feedrate (mm/min) 1,200

Fluid Water Flushing

Ra : 0.067 m [67 nano]

HS-M271-R3.3-20121205Application SIRIUS-7040

Tool 3R Ball End mill

Material Plastic (ABS)


Feedrate (mm/min) 5,000



Material : Resin (Plastic) Work size : 200mm 160mm Fluid : Water Flushing

Process Tool N (rpm) F (mm/min) Time

Rough10 Flat Endmill 6,500 3,500 5min 40secR3.0 Ball Endmill 8,000 3,500 19min 42sec

Semi-finish R1.5 Ball Endmill 9,000 2,500 29min 24sec

FinihR1.0 Ball Endmill 9,000 3,000 1H28Min24secR0.75 Ball Endmill 9,000 800 5min 12sec

Total 2H 28min 22sec


Tool Drill 0.3

Material Aluminum


Feedrate (mm/min) 50


0.3 / 1,000 holes by 1 tool

Application SIRIUS-7040HS-M271-R3.4-20130724

Process Drilling Tapping

Tool 0.8 M1.0 x P0.25

Spindle Speed 4,000 3,000

Cutting Speed 100 750

Material Aluminum


Knuckle

Knuckle Arm

Caliper Housing

Case

& parts for Job Shopparts for Job Shop

Engine Parts

Power Transmission & Mission Propeller Shaft

Steering & Brake

Climate Control Parts


No Model Contents PackingMEASUREMENT()

CBMWeight()

Length Width Height N/W G/W1 SIRIUS-7040 Machine

WithWooden

Box

4,400 3,400 3,500 52,000 11,500 12,800

2SIRIUS-7040 Machine

5,000 3,400 3,500 59,500 11,750 13,100Accessory Transformer

3 Accessory Transformer + Chip conveyor 3,900 1,900 1,100 8,000 1,750 1,950

HS-M271-R2.2-20121205Packing DimensionSIRIUS-7040

ITEM UNITHWACHEON DOOSAN WIA

SIRIUS-7040 NR 700 VX 700/40[VX 700/50]

CapacityTravel (X/Y/Z) mm 1,500/700/650 1,400/700/625 1,400/750/650[1,350/700/650]

Rapid (X/Y/Z) m/min 30/30/30 30/30/24 24/24/24

TableWorking Surface mm 1,600x700 1,500x680 1,600x750[1,650x700]

Max. Loading weight kg 1,500 1,000 2,000

SpindleMax. Speed rpm 10,000 10,000 15,000 : Belt[10,000 : Gear]

Taper - NT #40 NT #40 NT #40[NT #50]

ATC

Tool Capacity ea 30 30 24

Max. Tool Diameter(with/without adjacent tool)

mm 85 / 170 80 / 125 100[130]

Max. Tool Length mm 300 350 300 [350]

Max. Tool Weight kg 6 8.5 8 [15]

MOTOR Spindle kW 15/11 18.5/15 26/26[27.5/20]

MachineSize

Height mm 3,080 3,095 3,580

Space mm 3,780x3,050 4,519x3,084 4,000x3,834[3,650x3,500]

NC Controller - FANUC 0i-MD FANUC 0i-M SINUMERIK-840D

HS-M271-R2.3-20131203Comparison with CompetitorSIRIUS-7040

(1) Last Update: Jan. 14th, 2014(2) Responsible: Marketing team of Institute of R&D(3) Rectification:

Thank you for your attention.

Update History

[1.0] Nov. 3rd, 2008: The first edition[2.1] Nov. 9th, 2009: Upgrade of whole manual with new concept[2.2] Feb. 8th, 2010: Rectification of typing error of machine & NC specification

Rectification of typing error of sales point Addition of manual guide I function to sales point

[3.3] May, 6th, 2010: Separation of Sales manual between SIRIUS-7040 and SIRIUS-7050[3.4]Sep. 10th, 2010: Rectification of HSDC, HAI(200block) from Sta. to Opt., Rectification of HECC from Opt. to Sta. NC Specification [4.5]Sep. 11th, 2010: Correction of software Cover page, Accessories, Sales point[4.6]Dec. 5th, 2012: Upgrade of Sales Manual design (Form) and Correction of Sales Manual totally Reference: New catalogue[4.7]Apr. 1st, 2013: Correction of Machine Size(Length x Width)[4.8]July, 24th, 2013: Correction of application(Micro Tapping -> Micro Drilling)[4.9]Nov. 13th, 2013: Upgrade of Spindle Section Graphics

Additional of Lubrication Area (ball screw bearing)[4.10]Dec. 3rd, 2013: Deletion of Tool to Tool and Chip to Chip data[4.11]Jan. 14th, 2014: Correction of Tool Measuring system (BLUM: Z-3D -> Z-MT)

Sirius7040 All

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