SINGLE JERSEY KNITTING MACHINE (LAB)

Prepared By : Mazadul Hasan sheshirID: 201000040000813th Batch (session 2009-2013)Department : Wet Processing Technology Email: mazadulhasan@yahoo.comBlog : www. Textilelab.blogspot.com (visit)

Southeast University Department Of Textile Engineering

I/A 251,252 Tejgaon Dhaka Bangladesh

Prepared By :

Total Textile Process at a Glance

The single jersey cylinder knitting machine is one of the modern machine. It has one set of needle and another set sinker. But needle and sinkers have different cam system. Cam system is stationery and the cylinder with needles and sinkers are movable. The yarn feeder is over the m/c and stationary. The machine is negative feed system and has electric autostopper.

Introduction

FEATURESFEATURES

SOME IMPORTANT MACHINE PARTSSOME IMPORTANT MACHINE PARTS

LATCH NEEDLELATCH NEEDLE

hook portion at the top and a latch riveted hook portion at the top and a latch riveted

sliding movements in individual grooves called tricks sliding movements in individual grooves called tricks

The latch needles are self actingThe latch needles are self acting

Form loop by opened and closed hook Form loop by opened and closed hook

CAMCAM

Provide needle path arrangementProvide needle path arrangement

Stationary metal cam platesStationary metal cam plates

Help to make loopHelp to make loop

SINKERSINKER

Move tro and fro between adjoining needles Move tro and fro between adjoining needles

Thin metal plateThin metal plate

It perform following functionsLoop performHolding downKnocking over

It perform following functionsLoop performHolding downKnocking over

CYLINDERCYLINDER

Steel circular bed having tricksSteel circular bed having tricks

The needles move up & down with reference to tricksThe needles move up & down with reference to tricks

Maximum cylinder diameter is 75 cmMaximum cylinder diameter is 75 cm

Cylinder diameter based on fabric widthCylinder diameter based on fabric width

Carry the yarn to the knitting zoneCarry the yarn to the knitting zone

Over head or side stationay standOver head or side stationay stand

Contain the conesContain the cones

Negative feedingNegative feeding

Creel

Motor Speed = 1400 RPM

Motor pulley = 8.5 inches

Small motor pulley = 2 inches

Machine Pulley = 4 inches

Cylinder gear teeth = 315 T

Vivel gear teeth = 25 T

Motor Speed = 1400 RPM

Motor pulley = 8.5 inches

Small motor pulley = 2 inches

Machine Pulley = 4 inches

Cylinder gear teeth = 315 T

Vivel gear teeth = 25 T

GEARING DIAGRAM

Yarn comes from the creelYarn comes from the creel

Passes through the ring type yarn pathPasses through the ring type yarn path

It faces feeder and auto stopper It faces feeder and auto stopper

Finally threaded to needle by guide

Finally threaded to needle by guide

YARN PATH DIAGRAM

CYLINDER PARAMETERCYLINDER PARAMETER

Diametre = 15 inches

Gauge = 25

Pitch = 2.5 mm

Diametre = 15 inches

Gauge = 25

Pitch = 2.5 mm

ProductionProduction

ALBUM

ALBUM

The single jersey machine is a plain fabric producer. At our Fabric Manufacturing Technology Lab we come in contact with the single jersey machine. Though the machine has some inefficiency, we tried to get the fundamental idea about Single Jersey Machine.

CONCLUSION

1. Yarn Manufacturing TechnologyLink : http://www.facebook.com/pages/Yarn-Manufacturing-Technology/485014954866808

2. Fabric Manufacturing TechnologyLink : http://www.facebook.com/pages/Fabric-Manufacturing-Technology/459520217425605

3. Garments Manufacturing TechnologyLink : http://www.facebook.com/pages/Garments-Manufacturing-Technology/472364799463126

3. Wet processing TechnologyLink : http://www.facebook.com/pages/Wet-Processing-Technology-Dyeing-/468645219825404

4. Fashion-Design-and-TechnologyLink : http://www.facebook.com/pages/Fashion-Design-and-Technology/587655294583875?ref=ts&fref=ts

My Facebook Textile related Pages

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