SinamicS G120P - Hevac Control Agencies SALES REDUCED.pdf · SINAMICS G120P variable speed drive....

Training Booklet

SinamicS G120P

Answers for infrastructure and cities.

2

System configuration required for commissioning STARTER software

• Processorwithmin.1GHz(dualcorerecommended)• 1024MBRAM(2048MBrecommended)• 3GBfreeHDDspace• Graphicscard(min.256MBmemoryrecommended)• Screenresolution:1024x768pixels• InternetExplorerV6.0orhigher• Operatingsystems: Microsoft®Windows™XP(ServicePack2orlater) Microsoft®Windows™7

3

ThetrainingbookletisacomfortableandeasytounderstandintroductiontotheSINAMICSG120Pvariablespeeddrive.

SinamicS G120PTraining Booklet

4

Materials and tools

Thecomponentslistedbelowarepresentedinthisbooklet.Totestyourknowledgeontheactualproduct,youhavethechoicebetweenorderingthefollowingalternatives:

Training case

Product

• SINAMICSG120Pcase*

Order No.

A5E03828108

Single components

Product

• SINAMICSG120PM230FSA0.55kW

• SINAMICSG120CU230P-2HVAC/BT

• Motor(0.12kW)

• SINAMICSPCConnectionKit-2

• BasicOperatorPanelBOP-2

• IntelligentOperatorPanelIOP-2

• ScreeningKit2

Order No.

6SL3210-1NE11-7UL0

6SL32436BB301HA2

1LA7060-4AB10

6SL3255-0AA00-2CA0

6SL3255-0AA00-4CA1

6SL3255-0AA00-4JA0

6SL3264-1EA00-0FA0

Optional components

Product

• IOP-2/BOP-2doormountingkit

Order No.

6SL3256-0AP00-0JA0

You will also need the following equipment:

• PC/PGwithUSBinterface• Switches–commerciallyavailable*• Potentiometer–commerciallyavailable*• VariousM4screwsandnuts(lengthdependsoninstallationlocation)withsuitablescrewdriver/

wrench–commerciallyavailable*

*Thetrainingcaseisacompletedemostationincludingamotor,thepowermoduleofthevariablespeeddrive,switches,lightsanda230Vpowersupplyconnection.

5

Safety instructions

Validity

Theseinstructionsapplytothefollowingvariablespeeddrive:

Product

SINAMICSG120P

Prerequisites

YouareproficientinworkingwiththeMicrosoft®Windows™operatingsystem.Youhaveagoodunderstandingoftheprinciplesofelectronicsandelectricalengineering.

Warning

Dangerouscurrentsandvoltages!Theequipmentcontainsdangerousvoltagesandcontrolspotentiallydangerousrotatingmechanicalparts.Non-compliancewiththewarningsorfailuretofollowtheinstructionscontainedinthedocu-mentationcanresultinlossoflife,severepersonalinjuryorseriousdamagetoproperty.

Takeparticularnoticeofthegeneralandregionalinstallationandsafetyregulationsregardingworkondangerousvoltageinstallations(e.g.EN50178)aswellastherelevantregulationsregardingthecorrectuseoftoolsandpersonalprotectiveequipment(PPE).

Qualified personnel

Thedevice/systemmayonlybesetupandusedinconjunctionwiththisdocumentation.Onlyquali-fiedpersonnelmaycommissionandoperatethisequipment.Withinthecontextofthesafetynotesinthisdocumentation,qualifiedpersonsaredefinedaspersonswhoareauthorizedtocommission,groundandlabeldevices,systemsandcircuitsinaccordancewithestablishedsafetypracticesandstandards.

Liability disclaimer

DependingonthefirmwareandsoftwareversionoftheControlUnit,operatorpanelandSTARTER,themasks,symbolsandmenusmaydiffer.Wehavereviewedthecontentsofthispublicationtoensureconsistencywiththehardwareandsoftwaredescribed.Sincedeviationscannotbeentirelyruledout,wecannotguaranteefullconsistency.However,theinformationinthispublicationisreviewedregularlyandanynecessarycorrectionsareincludedinsubsequenteditions.

6

Welcome to the SinamicS G120P Tutorial for First Time Users. This tutorial will help you to simply and quickly get to know the variable speed drive. We’ll take you step by step through installation, setting parameters and initial commissioning. We recommend that you work through all of the chapters.

7

Variable speed drive SINAMICS G120P 08 – 29

1.1Components PowerModule 12

ControlUnit 13

OperatorPanel2(BOP-2/IOP-2) 14

1.2Mountingandwiring PowerModule 15

ControlUnit 18

WiringthecontrolterminalsintheCU230P-2 20

Wiringexamples 21

OperatorPanels(BOP-2/IOP-2) 28

Operator Panels BOP-2 and IOP-2 30 – 63

2.1Basicfunctions TheBOP-2display 32

Menustructure 33

2.2WorkingwiththeBOP-2 Parameterlist/Operatingmode 34

Functionbuttons 37

2.3Quickcommissioning Resettingthevariablespeeddrive 38

Settingthecontrolmode/Selectinglinefrequency 39

Enteringmotordata 40

Specifyingapplicationparameters 41

Savingandrestoringdata 44

2.4IntelligentOperatorPanel Thedevice 45

WorkingwiththeIOP-2 47

Basiccommissioning 49

Outputsettings 56

TrendView 58

Accessingthediagnostics 62

STARTER software and PC 64 – 91

3.1Mountingandpreparation CreatingaSTARTERproject 68

STARTERuserinterface 71

Loadingvariablespeeddrivedata 72

3.2Parameterization Configurationwizard 76

3.3Applicationcases Activatingemergencyoperation 81

ParameterizingthePIDcharacteristic 82

Savingdata 85

Restoringfactorysettings 88

Appendix Download overview 93

8

This chapter introduces the low-voltage SinamicS G120P variable speed drive. You will learn about the main components, its structure and obtain some practical tips about assembling and wiring of the frequency variable speed drive.

1

9

Variable speed drive family

SinamicS G120P3 AC 400 V 0,37 kW – 90 kW (IP55)3 AC 400 V 0,37 kW – 75 kW (IP20)

10

1.1 components TheSINAMICSG120Pvariablespeeddrivehasamodulardesign.Itcomprisesthreebasiccomponents:

1 2ThePowerModulesuppliespowertothemotor

TheControlUnitcontrolsandmonitorsthePowerModule

VariablespeeddrivefamilySINAMICSG120P: Components

11

3 +TheBasicOperatorPanel(BOP-2)ortheIntelligentOperatorPanel(IOP-2)areusedtooperateandmonitorthevariablespeeddrive

Withacomputer,aUSBcableandtheSTARTERcommissioningsoftwareyoucanalsosetparameters,operateandmonitorthevariablespeeddrive

EachControlUnitcanbefreelycombinedwitheachPowerModule.

NOTE

12

1

2

3

4

5

Power ModuleThedeviceisavailableinseveralsizesanddegreesofprotection.Ithasapowerrangeextendingfrom0.37kWupto90kW(75kWforIP20).ThepowermodulesareavailableinbothIP20andIP55.

IP20

IP55

Pleasechecktheratingplatetomakesurethatthepowermodulealsomeetsyourrequire-mentspecifications.

NOTE

Ratingplate

Powerconnectors

Motorconnectors

PEterminals

Equipotentialbonding

2

2

4

4 3

3


32

1

1

5

13

1

2

33

16

66

4

2

59

9

8

9

7

4

5

6

7

8

9

10

Control UnitTherearevariousdesignsfortheControlUnit.Theydifferprimarilyintermsofdifferentfieldbusinter-faces.ThistutorialwillusetheexampleoftheCU230P-2HVAC/BTControlUnit.ItoffersModbusRTU,BACnetMS/TPandUSSasfieldbusinterfaces.

AlwaysusetheCUscreeningkitinordertoensureoptimalpotentialequalization,fixingandscreeningofallbusandsignalcables.

NOTE

Ratingplate

DIPswitchforanaloginputs

DIPswitchforfieldbusaddress

InterfacefortheOperatorPanel(BOP-2orIOP-2)

StatusLEDs

Terminalsfordigitalandanaloginputsandoutputs

USBinterfaceforSTARTER

InterfacetothePowerModule

Fasteningclips

RS485connectorforfieldbus

10

14

Basic Operator Panel 2 (BOP-2)ThebasicinputanddisplaydeviceisusedtooperateandsetparametersforthevariablespeeddriveafterbeingconnectedtotheControlUnit.Itisoperatedbypressingthebuttonsandcanbeusedtosimplycommissionavariablespeeddrivethankstothemenupromptingandthe2-linedisplay.TheBOP-2canstoreonesetofparametersandcanbeusedtoclone.

Intelligent Operator Panel (IOP-2)TheIntelligentOperatorPanelmanagesthesamefunctionsastheBOP-2butaddsseveralmoreoptions.Theintegratedapplicationwizards,fullgraphicaldiagnosticoverviewsandplaintextsignificantlyincreasetheusability.TheIOP-2canstoreupto16parametersettingsandisthusveryconvenientforseriescommissioning.

1

3

4

1

2

3

26

6

5 5

4

1

1

66

55

4 4

3 3

2 2

BOP-2 IOP-2Sevenoperatingbuttons

Display

Releasecatch

Threadedinsertsfordoormounting

RS232connector

Productratinglabel

Graphicdisplay

Navigationwheel

Fiveoperatingbuttons

USBconnection(forfirmwareandlanguagepackupdates)

RS232connector

Productratinglabel


15

Mounting the Power Module in the control cabinetPleaserefertothedrillingpatternprovidedwiththePowerModuleforthecorrectdrillingcentersandclearancedistancesaboveandbelowthePowerModule.ThePowerModulescanbemountedsidebyside.However,a1mmgapisrecommendedtosimplifyinstallation.

1.2 mounting and wiringBeforestarting,checktoensurethefollowingconditionshavebeenmet:• Allrequiredcomponents,toolsandsmallpartsareavailable• Allrequiredcablesandconductorshavebeenrouted/installedinaccordancewithspecifications• Allminimumclearancesarecompliedwith

Themotorandvariablespeeddrivemustbeselectedsothattheymatcheachother.Thisisalsothecaseinourexample.Further,thedatafromtheratingplateofthemotorareimportantwheninitiallycommis-sioningthevariablespeeddrive.

NOTE

The 5 safety regulations when working on a VSD must be strictly observed

• Disconnect• Lockoutagainstunintentionalrestart• Verifythatitreallyisinano-voltagecondition• Groundandshortcircuit• Coverorpartitionoffanyadjacentliveparts

Exampleofdrillingpattern

36.5mm(1.44")

62.3mm(2.45")

6m

m(

0.2

3")

18

6m

m(

7.3

2")

16

Connecting the Power Module to the motorDependingontherequiredEMCclass,differentcablelengthlimitsareapplicablefortheconnectionbetweenthePowerModuleandmotor.Alwaysuseshieldedcables.Iflongercablesareneeded,makesurethatasine-wavefilterisused.

Wiring the Power Module (motor cable)

• ConnecttheequipotentialbondingconductortothePowerModule(onlyforIP55.ForIP20ensurethatthecabinetisconnectedtotheequipotentialbondingconductorandthatthemetalheatsinkisproperlyconnectedtotherearofthecabinet)

• ConnectthephasesandthegroundconductortoterminalsU2,V2,W2andPE.Makesurethatthecableisproperlyshielded.ForIP55devicesuseanEMCgland,routethescreenthroughthecableglandandconnectitinsidethehousing

1

2

ThemotorandPowerModulearenowconnected.

Wiring the motor

• Unscrewthecoveroftheterminalboxonthemotor(theinsidecoverofSiemens’motors illustratesthewiringforstarandthedeltaconnections)• Removethejumperbarsfromtheconnectingblockandloosenthescrews• Placethejumperbarsontheterminalblockandscrewthemintoplace(dependingonthe typeofconnectionsrequired–starordelta–inthisexample,astarconnectionisshown)• InsertthecablesfromthePowerModulethroughtheopeningoftheterminalboxtothemotor• ConnectthePEconnectionfirst• Introducethephaseconductorsintotheconnectionsaccordingtothephaseassignment• Replacetheterminalboxcoverandensurethatitissecuredwiththefourscrews,tightenedtothe requiredtorque• UseanEMCcableglandonthemotoraswellandmakesurethatthecableisproperlyshielded

insidethecablegland

3

Theelectricalwiringisnowcomplete.

Wiring the power supply

• ConnectthephasesandtheearthconductortotheterminalclampsL1,L2,L3andPE4

VariablespeeddrivefamilySINAMICSG120P: Mounting and wiring

17

Motorcablesaresourcesofinter-ference.Thismeansthatyoumustuseshieldedcablesinordertomeetthecorrespondingelec-tromagneticcompatibilityspecifi-cations.Thecablelengthsthatareactuallypossibledependonthefollowing:‒Operatingenvironment‒Variablespeeddrivebeingused‒Reactorsandfiltersused‒Shieldedorunshieldedcable

InordertomeetClassA/C2elec-tromagneticcompatibilityrequi-rements,youneedapowermodulewithintegratedfilterandashieldedcable(max.length:25meters).TomeetClassB/C1,aPowerModulewithFilterBhastobeused(IP55max.25m,IP20max.50m).Astarconnectionisshownintheexample.Theratingplateprovidesinformationaboutthecorrectcircuitdata:e.g.230/400V∆/YmeansthatyouoperatethemotorinaYconnectionwitha400Vlinesupply.

NOTE

4 2

1

3

3

18

Attaching the Control UnitAttachtheControlUnittothebottomofthePowerModuleusingthefasteningclipsandthenpresstheupperedgeoftheControlUnitontothePowerModuleuntilthelockingdevicesnapsintoplace.Theterminalcoverhastobeopenedbeforewiringthecontrolterminals.

General procedure for wiring using the cage clamp mechanism

• Slidethewireintotheterminalopening• Theinnerclampopensslightlyandholdsthewiretightlyintoplace

Thewireisnowfirmlyattached.

• Toreleasethewiregentlypressascrewdriverontothelever• Removethewire• Withdrawthescrewdriverfromtheterminal


WiringexampleofCU230-P-2

19

Wiring the control terminals in the CU230P-2TheCU230P-2comeswithanextensiverangeofI/O.6digitalinputs,3digitaloutputs,4analoginputs–2ofthoseforLG-Ni1000orPt1000sensorsand2analogoutputsarestandard.

Inthefactorysettings,someoftheI/Oarepreconfiguredtoaddresscommonrequirements(seediagrammonthenextpage).

TheCU230P-2hasamacroparameter(p0015),whichautomaticallyconfiguresthedrivetoaddresscom-monapplications.Usingthismacro,I/Oandfunctionsareautomaticallyconfiguredaswellassomecommonparametersinsomemacros.WhencarryingoutthebasiccommissioningofthedrivewitheitherSTARTER,BOP-2ortheIOP-2,youcanselectthemacromostsuitableforyourparticularapplication.Afteradrivehasbeensetupyou,canselectanothermacroatanytimebysimplyactivatingthecom-missioningmode(P0010=1)andthenselecttherequiredmacroinP0015.Aftercommissioninghasbeencompleted,youcanresetP0010to0.

AlwaysensurethatallsignalandbuscablesareshieldedattheControlUnitusingtheshieldingkit.Signalandbuscablesmustberoutedthemaximumpossibledis-tanceawayfrompowerandmotorcables,andcrossthemonlyata90°angle.

NOTE

Your G120P with FW 4.6 comes with the following HVAC-specific macros

12:StandardI/Owithanalogsetpoint(factorysetting)101:Generalpurposeapplication103:PumpdeltaPcontrol104:Stairwaypressurization(ESM)105:Pressure-controlledsupplyfan106:Coolingtowerfan(activetemp.sensor)+hibernationmode107:Coolingtowerfan(LG-Ni1000temp.sensor)+hibernationmode108:USSfieldbus109:ModbusRTUfieldbus110:BACnetMS/TPfieldbus

20

18 DO 0 NC19 DO 0 NO20 DO 0 COM

23 DO 2 NC24 DO 2 NO25 DO 2 COM

Wiring the control terminals in the CU230P-2


1 +10V OUT2 GND 3 AI 0+

An

alo

gin

/ ou

t

4 AI 0-12 AO 0+13 GND21 DO 1 NO22 DO 1 COM14 T1 MOTOR15 T2 MOTOR9 +24V OUT

28 GND

Dig

ital

in / o

ut

69 DI COM5 DI 06 DI 17 DI 28 DI 3

16 DI 417 DI 5

31 +24V IN32 GND IN–

35 +10V OUT36 GND50 AI 2+/NI1000

An

alo

gin

/ ou

t

51 GND52 AI 3+/NI100053 GND––––

10 AI 1+

An

alo

gin

/ ou

t

11 AI 1-26 AO 1+27 GND

21

Standard I/O with analog setpoint (factory setting)

DIP switch for AI0 and AI1 (terminals

3/4 and 10/11)

Fault

Output current (0..20 mA)

Operation

Alarm

Speed (0..20 mA)

Control system 0-10V

ON / OFF

AcknowledgeReverse

GND / DI COM


General purpose application• Macro101• Setpointviaa0...10Vsignal• Analogsetpointcanbeoverriddenwith4fixedspeeds• Flyingrestartandautomaticrestartareactivated• Essentialservicemode(intheeventoffire)


3/4 and 10/11)

Fault


Operation

Enable second VSD

GND / DI COM

Speed (0..20 mA)

PTC A / PTC B

ON / OFF

Fix speed 3Fix speed 2Fix speed 1ESM activationExternal fault

22

Control system 0-10V

23

Pump delta P control • Macro103• DifferentialpressureiscontrolledbytheintegratedPIDcontroller• Flyingrestartandautomaticrestartareactivated


3/4 and 10/11)

Fault


Operation

Alarm

Speed (0..20 mA)

PTC A / PTC B

Pressure sensor 0-10 V, e.g. QBE64-DP4

ON / OFF

GND / DI COM



3/4 and 10/11)

Fault

Alarm

Speed (0..20 mA)


PTC A / PTC B

ESM activationOperation

Pressure sensor 0-10 V, e.g. QBM66.201

GND / DI COM

Stairway pressurization (ESM)• Macro104• Centralfirealarmsystemstartsthefan• Pressurecontrol,e.g.inastairwell,inordertokeepescaperoutesclear• Flyingrestartandautomaticrestartareactivated

24

25

Pressure-controlled supply fan + ESM fixed speed• Macro105• PressureintheairductisregulatedbytheintegratedPIDcontroller• Flyingrestartandautomaticrestartareactivated• Essentialservicemode(intheeventoffire)withfixedspeed


3/4 and 10/11)

Fault


Operation

Alarm

Speed (0..20 mA)

PTC A / PTC B

ESM activation

ON / OFF


GND / DI COM


Cooling tower fan (active temp. sensor) + hibernation mode• Macro106• Controlofthecoolingtowerfanbasedonthetemperatureofthecoolingwater• Hibernation• Temperaturesensor0–10VatAI0• Flyingrestartandautomaticrestartareactivated


3/4 and 10/11)

Fault


Operation

Alarm

Speed (0..20 mA)

PTC A / PTC B

ON / OFF

Temperature sensor 0-10 V, e.g.

QAE2164.010

GND / DI COM

26

27

NI1000 DIP switch AI2

(terminals 50/51)

Fault


Operation

Alarm

Speed (0..20 mA)

PTC A / PTC B

ON / OFF

Temperature sensor LG-Ni1000,

e.g. QAP22

GND / DI COM

Cooling tower fan ( LG-Ni1000 temp. sensor) + hibernation mode• Macro107• Controlofthecoolingtowerfanbasedonthetemperatureofthecoolingwater• TemperaturesensorLG-Ni1000atAI3• Hibernation• Flyingrestartandautomaticrestartareactivated

28

Mounting the operator panels (BOP-2 or IOP-2)

• PlacethebottomedgeoftheIOP-2/BOP-2intothelowerrecessoftheControlUnithousing• PushtheIOP-2/BOP-2towardtheControlUnituntilthecatchclicksintoplace

1

2

2

1


29

Mounting the IOP-2 or BOP-2 in a cabinet doorTheoperatorpanelistheinputanddisplayinstrumentforcontrollingthevariablespeeddrive.Itisusedinstand-aloneoperation,i.e.,locally,onthedevice,integratedinthecabinetdoororashandheldversionforseriescommissioning(IOP-2).

Doorpanel

Seal

Doormountingbracket

Screws

D-typeretainingscrews

MountingtheIOP-2IdenticalmountingfortheBOP-2

43

1

2

5

1

2

3

4

5

Congratulations!Yourvariablespeeddriveisnowreadyforoperation.Afterinstallationhasbeencompleted,thevariablespeeddriveparametersmustbeset,i.e.,youmustenterthespecificcharacteristicsoftheconnectedmotorintothevariablespeeddrive.

30

in this section, you will learn more about how to use the operator panels to locally control the variable speed drive. You will learn how to use the Basic Opera-tor Panel 2 (BOP-2) to set up parameters for the variable speed drive and the connected motor, and how to operate the variable speed drive with the BOP-2. Then, you will learn how to best use the intelligent Operator Panel (iOP-2).

2

31

Basic Operator Panel (BOP-2) intelligent Operator Panel (iOP-2)

32

Menubarindicatestheselectedmenufunction(seepage27)

Providesinformationabouttheselectedfunctionalityordisplaystheactualvalue

Displaysthevalues

OperatorPanelsBOP-2andIOP-2: Basic functions

Inthistutorial,weintroduceanapplicationthatisbasedon“V/fcontrolforaparaboliccharacteris-tic”.ThiscontrolmethodistypicallyappliedinHVACapplications.Werecommendthatyouworkthroughtheexamplewehavepresentedhereinordertofamiliarizeyourselfwithsettingupparametersforavariablespeeddrive.

NOTE

2.1 Basic functionsTheoperatorpanelistheinputanddisplayinstrumentforcontrollingthevariablespeeddrive.Itisusedinstand-aloneoperation,i.e.,locally,onthedevice,integratedinthecabinetdoororremotelycon-nectedwithaserialcable(max.5m).

The BOP-2 display

TheBOP-2isusedtocommission,diagnose(troubleshoot)anddisplaythestatusofthevariablespeeddrive.Upto2statusvaluescanbesimultaneouslyandcontinuouslymonitored.Itfeaturessimplenavigationusingatransparentandwell-structuredmenuandclearlyassignedoperatorkeys.

1 2

1

2

3

3

33

MONITORING

Theactualstatusofthevariablespeeddrive/motorsystemisdisplayed

CONTROL

Setpoint,jogandreversemodecanbeactivated

DIAGNOSTICS

Faultsandalarmscanbeacknowledged,historyandstatusisdisplayed

PARAMETER

Parametervaluescanbeviewedandchanged

SETUP

Basiccommissioningofthevariablespeeddrivecanbeperformed

EXTRAS

AdditionalfunctionssuchassavingandcopyingdatasetsintoandfromtheBOP-2canbeperformed

1

1

4

2

5

3

62

3

4

5

6

Menu structure

Whenmovingthemenubartothefollowingmenufunction,thefollowingapplies:

34 OperatorPanelsBOP-2andIOP-2: Working with BOP-2

ESCkey–takesyoubacktothepreviousscreen

Upkey–changesselection

Downkey–changesselection

OKkey–confirmsselection

OFFkey–stopsthemotorinthemanualmode

HAND/AUTOkey–switchesthecommandsourcebetweenHANDandAUTOmode

ON/RUNkey–startsthemotorinthemanualmode

2.2 Working with the BOP-2TheBOP-2isequippedwithsevenbuttons.ForsetupandparameterizationonlytheUPandDOWN,OKandESCbuttonsarerelevant.TheON,OFFandHAND/AUTOkeysareneededforlocaloperation.

1

4 7

6

5

4

3

1

2

2

3

5 6 7

35

• PressUPtoaccessthenextparameter• Inthiscase,P3appears(Pmeansthatyoucanchangethevalueofthisparameter)• PressOKtoedittheparameter• UsetheUPandDOWNbuttonstoadjustthevalue• ConfirmthevaluebypressingOK

Operating mode

• PressESCtoenterthemenuselection• UsetheUPandDOWNbuttonstomovethemenubartoPARAMSandpressOK• PressOKtoselectthestandardlevel

Parameter listTobetterunderstandthefunctionalityofthebuttons,youshouldbeacquaintedwiththeoperatingmode:TheBasicOperatorPanelgivesyouaccesstoaparameterlist.Theparametersareassignedstoredvaluesthatcontroltheoperationofthemotor.However,notallthenumbersareassigned.

Thefirstparameternumberthatappearsisdisplayedontheleftsideofthescreen:r2(rstandsforreadonlyandmeansthatyoucanonlyreadthisvaluebutcannotchangeit).Theparametervalueoftheselectednumberisshownontheright-handside.

Exa

mp

le

Ifyouwanttochangeanyparam-eterusingtheparameterlist,youarerequestedtochooseafilterlevel(StandardorExpert).Thestandardlevellimitstheavailableparameters,thuslimitingtheriskofdangerousparametersettings.TheExpertLevelallowsyoutoaccessallparameters.

NOTE

Exa

mp

le

ESC

ESC

OK

OK

OK

OK

36 OperatorPanelsBOP-2andIOP-2: Working with BOP-2

Example of index parameters

• PressingOKtakesyouto[00]• UPtakesyouto[01],DOWNbackto[00]• Selectanindexnumberofyourchoice• PressOKagaintoedittheindex• Thevaluestartsflashing• AdjustthevaluebypressingUPorDOWN• ConfirmbypressingOK

Someparametershavemorethanoneassociatedvalue.Inthiscase,pressingOKdoesnottakeyoudirectlytothevalue,buttoanindexthatisdisplayedinbrackets[00]abovetheactualvalue.

Exa

mp

le

OKOKOK

Acompletelistofallparameterscanbefoundinthe“ParameterManual:ControlUnits–CU230P-2”asadownloadat:http://support.automation. siemens.com/WW/view/de/70985339/0/enIfyouwanttoadjustanyblink-ing/activevaluedigitbydigit(usingtheUPorDOWNbuttonmightjusttaketoolong),youcanalwayspresstheOKbuttonformorethantwoseconds.Afterreleasingthebutton,youcancontinuouslychangeanysingledigitbyusingthebuttonsOK(movetonextdigit),ESC(movetopreviousdigit),UP(increasevalue),andDOWN(decreasevalue).

NOTE

37

Function buttons

Youcanoperatethemotorusingthefunctionbuttons.TheHAND/AUTObuttonchangesthecommandsourcebetweentheBOP-2(HAND)andfieldbusorterminal(AUTO).AsymbolofahandappearsonthescreentoindicatethattheHANDmodeisactive.

• IntheHANDmode,theONandOFFbuttonsareenabled• IntheAUTOmode,theONandOFFbuttonsaredisabled• IftheHANDmodeisactive,pressingtheHAND/AUTObuttonwillswitchthevariablespeeddrive

totheAUTOmode• IftheAUTOmodeisactive,pressingtheHAND/AUTObuttonwillswitchthevariablespeeddrive

totheHANDmode• ChangingfromtheHANDtotheAUTOmodeispossiblewhilethemotorisrunning

Adetailedlistofthefaultandalarmmessagescanbefoundinthe“ParameterManual:ControlUnits–CU230P2”asadownloadat:http://support.automation.siemens.com/WW/view/en/49946106

NOTE

Screen icons

TheBOP-2displaysanumberoficonsattheleft-handsideofthedisplaytoindicatetheactualstateofthevariablespeeddrive.

• Commandsource,auto/hand

• Variablespeeddrivestatus,operational

• JOG

• Fault/alarmsactive

JOG

38

Starting quick commissioning

• PressESCtoenterthemenuselection• UseUPandDOWNtomovethemenubartoSETUPandpressOK• Thescreenwillautomaticallydisplaythenextparameterinthecommissioningsequence

Resetting the variable speed drive

• PressOKwhiletheBOP-2showsRESET• PressUPorDOWNtochangethevaluetoYES• PressOKandwaituntiltheBUSYsymboldisappears• Allvalueshavenowbeenresettothefactorysetting

OperatorPanelsBOP-2andIOP-2: Quick commissioning

Anystepofthecommissioningwizardcanbeskippedbypress-ingtheDOWNbutton.YoucangobackonestepbypressingtheUPbutton.ByconfirmingonestepwithOK,thescreenwillautomaticallydisplaythenextparameterinthecommissioningsequence.

NOTE

2.3 Quick commissioningThefollowingdescriptionsshowhowtosetupthedriveusingthequickcommissioningwizard,whichisintegratedintheBOP-2.

Quickcommissioningnowstarts.Itwillhelpyoutosetalloftherelevantparametersstepbystep.Parametersthatarenotrelevantwillbeskippedautomatically.Thisallowsyoutoadjustthefactorysettingsofyourvariablespeeddrivetotherequirementsofyourmotor.

OKOK

ESC OK

39

Setting the control mode (P1300)

Inourexampleitisassumedthatyourvariablespeeddriveandthemotorarenew.Asaresult,aseriesofpreparatorystepsarerequired,e.g.selectingthecontrolmode.Thisisindicatedbytheparameternumber1300.‘V/fcontrolwithparaboliccharacteristiccurve’isdefinedbythefactorysetting.

• PressOKtomodifytheparametervalueCTRLMOD• Theupperlineshowsthecontrolmodeassociatedwiththeactualparametervaluebelow• Choose“V/fcontrolforaparaboliccharacteristicandECO”valuebypressingUPorDOWN• Observehowthecontrolmodenameintheupperrowchangesaccordingly• PressOKifthedesiredcontrolmodeisdisplayed

Selecting the line frequency (P100)

Thenextparametersequencesetsthelinefrequencyoftheregioninwhichthemotorisbeingused.Inourexample,thisisEurope.

• PressOKtomodifytheparametervalueEURUSA• Set0forEurope(50Hz)(1representstheUSlinefrequencyof60Hz)• ConfirmthevaluebypressingOK• Thescreenwillautomaticallydisplaythenextparameterinthecommissioningsequence

Theapplicablelinefrequencycanalsobefoundonyourmotorratingplate(seechapter“Enter-ingmotordata”).

NOTE

OKOK

OKOK

40 OperatorPanelsBOP-2andIOP-2: Quick commissioning

Ifyouwanttoadjustanyflash-ingvaluedigitbydigit(usingtheUPandDOWNbuttonmighttaketoolong)continuouslypresstheOKbuttonforlongerthantwoseconds.Afterreleasingthebut-ton,youcanchangeeachsingledigitbyusingthebuttonsOK(movetonextdigit),ESC(movetopreviousdigit),UP(increasevalue)andDOWN(decreasevalue).

NOTE

12

34

5

1

3

2

4

5

P304=MOTVOLT=motorvoltage

P100=EURUSA=standardIECorNEMA

P305=MOTCURR=motorratedcurrent

P307=MOTPOW=motorratedpower

P311=MOTRPM=motorratedspeed

P308=MOTCOSPHI=RatedMotorpowerfactor

Thelinefrequencyhasbeensetalreadyinthebeginningofquickcommissioning(seepage37).

Entering motor data

Inthenextstep,thevariablespeeddriveisadjustedtothemotor.Themotordatacanbefoundonthemotorratingplate.Pleasesetthevaluesaccordingtotheratingplate.

• PressOKtoeditthemotorvoltagestoredunderP304• Thepresetmotorvoltageof400voltsisdisplayed• KeepthevalueandconfirmbypressingOK

OKOK

6

6

41

Activating pre-defined settings (P15) e.g. for command and setpoint source

• PressOKtoactivatemacroparameterizationMAcPAr• Macro12(StdASP)isdisplayed,itdeterminesDI0forthecommandsourceandthe analoginput0forthesetpointsource• LeavethevalueandconfirmbypressingOK

ThevariablespeeddrivecannowbeswitchedonusingdigitalinputDI0.AI0(0-10V)isselectedasthesetpointsource.

Motor data identificationAfterenteringthemotordata,thewizardrequeststhatthemotordataidentificationisactivated.Thisisrecommendedforaverificationandoptimizationofthedatathatyouhaveentered.Themotordataidentificationinitiatesa“measurement”oftheconnectedmotor.Intheprocess,thedatapreviouslycal-culatedinthevariablespeeddrivearecomparedtotheactualmotordataandadaptedtooneanother.

Specifying application parameters using Macro ParameterInthenextstep,pre-definedsettingsforthevariablespeeddriveinterfacescanbeactivated.Thisisstoredinparameternumber15andindicatedbyMAcPArformacroparameterization.Forexample,thevariablespeeddriveoffersdifferentpre-definedmacrosforsettingthecommandandsetpointsources(seePage20/27).

Activating motor data identification (P1900)

• PressOKtoconfirmMOTID• Changethedisplayedvalueto1bypressingUP

Motordataidentificationonlystartsafterthebasiccommissioningsequencehasbeencompletedandthemotorisswitchedonthefirsttime!

OK

OK OK

Themotordataidentificationcantakeseveralminutes.Donotinterrupttheprocess.

42 OperatorPanelsBOP-2andIOP-2: Quick commissioning

Thevaluesaredisplayedinseconds.Inbothcases,thetimesindicatedshouldnotbetooshort,asthismightresultinanalarm.Theramptimesareonlyvalidinnormaloperation.IfthedriveusesPIDcontrol,thePID-specificsettingshavepriority.AnexampleforaPIDsetupisprovidedinChapter->Starter.

Minimum motor speed, ramp-up and ramp-down time (P1080)

• SettheminimummotorspeedunderparameterMINRPM• PressOK(parameterMINRPM)• ChangethevaluebypressingUPorDOWN• PressOKtoconfirm

Changingthevaluedigitbydigitispossiblebycontinuouslypres-singtheOKbuttonformorethan2seconds.Afterreleasingthebutton,eachsingledigitcanbechangedbyusingtheOK(movetonextdigit),ESC(movetopre-viousdigit),UP(increasevalue)andDOWN(decreasevalue)but-tons.Refertothe“ParameterManual:ControlUnits–CU230P-2”foradescriptionofthecontrolmodesandtheircorrespondingparame-tersettingsat:http://support.automation.siemens.com/WW/view/en/49946106 G120PrequirestheminimumspeedtobesetinrpmandnotinHz.Youcanusethe“SINAMICSSupport”appavailableforiPhoneandAndroidtoconvertHzintorpmforyourmotor.Theminimumspeedmustbeenteredasafrac-tionofthesynchronousmotorspeedifV/fcontrolisselected.

NOTE

OK OK

• Settheramp-uptimeunderparameterRAMPUPfortheacceleratingtimetomaximumfrequency(P1120)

• Settheramp-downtimeunderparameterRAMPDWNforthetimeuntilstandstillisreached(P1121)

OK OK

OK OK

43

Completing quick commissioning

• PressOKwhiletheBOP-2displaysFINISH• SelectYESandpressOKagain

Thevariablespeeddriveisnowoptimallyparameterizedforyourparticularapplicationandmotorspecifications.Motordataidentificationshouldnowberuntocompletecommissioning.Thiscanbedonebyswitchingonthemotor.Presently,thecommandsourceissettodigitalinputDI0.StartthemotorbyenergizingDI0.

OK OK

Motor data identification

• StartthemotormanuallybyusingdigitalinputDI0• Themeasuringprocessissetinmotion.Thiscantakeseveralminutes–donotinterruptthisprocess• Themotorisswitchedoffwhentheprocesshasbeencompleted• BOP-2indicatesthatthemeasuredvaluesarenowbeingconvertedintodata

Afterthemotordataidentifica-tionhasbeenperformed,switchthemotoroffandonagaininordertostartnormaloperation(usingDI0).

NOTE

44

TheBasicOperatorPanel2canalsobeusedtomakeavarietyofotheradjustmentstoyourapplication.PleasenotethatanoverviewoftheparameternumberscanbefoundintheOperatingInstructions:ControlUnitsCU230P-2.

Saving parameter sets from the variable speed drive to the BOP-2

• NavigatewiththemenubartothefunctionEXTRAS• PressOK• PushtheDOWNbuttonuntilTOBOPappears• PressOK

Copying parameter sets from the BOP-2 to the variable speed drive

• NavigatetothemenuEXTRAS• PressOK• PushtheDOWNbuttonuntilFROMBOPappears• PressOK• Disconnectfromthelinesupplyandreconnect,sothatthedownloadbecomeseffective

Saving and restoring dataSavingdataindifferentlocationisimportant.TheEXTRASfunctionallowsloadingparameterdatafromthevariablespeeddrivememorytotheBOP-2andviceversa.

TheBOP-2canbemountedorremovedatanytime,evendur-ingoperation.Thedeviceisnotnecessaryforongoingoperation.

NOTE

OKOK

OKOK

OperatorPanelsBOP-2andIOP-2: Quick commissioning

45

2.4 intelligent Operator PanelWiththeIntelligentOperatorPanel,youcansetthevariablespeeddriveparameters,putthevariablespeeddriveintooperation,monitormotoroperationandgetvaluableinformationaboutfaultsandalarms.Allthesefunctionscanbeaccessedwithoutexpertknowledge.Themainadvantagesareasfollows:

Fast commissioning without expert knowledge

• Simplecommissioningofstandardapplicationsusingapplication-specificwizards, knowledgeoftheparameterstructureisnotnecessary• Usercustomizedparameterlistswithreducedparametersets• Fastseriescommissioningofdevicesusingtheclonefunctionandthepossibilitytosaveupto 16parametersets• Commissioningwithoutdocumentationbyusingtheintegratedhelpfunction

Minimized maintenance times

• Diagnosticswithplaintextdisplay• Simpleupdateoflanguages,applicationwizardsandfirmwareusingthe integratedUSBconnection• Integratedclearplainhelpfunctiontoreadfaultmessagesandresolvethecauseslocally

High usability, intuitive handling

• Direct,manualcontrolofthedrive–simpleswitchingfrommanualtoautomaticoperation• Intuitivemenunavigationusingaselectionwheel• Graphicaldisplayfore.g.statusvaluesinvertical-barcharts(forexamplepressureorflowrate)

ortrendgraphs• Statusdisplaywithfreelyselectableunits–displayofreal,physicalvalues

Flexible use

• Availablefordirectmountingonthecontrolunit,doormountingorremoteusewithaserialcable(max.5m)

• Simpleandfastmechanicalmountingandelectricalconnectioninadoor• Thehandhelddevicecanbeusedforawidevarietyofvariablespeeddrives• Multiplelanguagesintegratedasstandard–morecanbedownloadedviaUSB

46

1 2 3

OperatorPanelsBOP-2andIOP-2: Intelligent Operator Panel

The deviceTheIOP-2isamenu-drivendevice.Ithasthreemainfunctiongroups:

1

2

3

The display

Allofthenecessaryinformationisdisplayedinplaintextoriconsinauser-friendlyfashion.Theiconsaredisplayedatthetopright-handedgeofthedisplay.Theyindicatevariousvariablespeeddrivestates.

• Commandsourceauto/hand

• Variablespeeddrivestatusready/operating

• Fault

• Alarmactive

• IndicatesalldataiscurrentlysavedtoRAM.

Ifpoweristerminatedalldataislost.

[Wizards]Assistyouinsettingupstandardapplications

[Control]Allowsyoutochangethesetpointvalues,activatethedirectionofrotationreversalandchangetotheJOGmode

[Menu]Allowsyoutoaccessallpossiblefunctions

47

Working with the IOP-2TheIOP-2ismainlyoperatedusingtheselectionwheel.Thefiveadditionalbuttonsmakeitpossibletodisplaycertainvaluesortotogglebetweenthemanualandautomaticmodes.Thebuttonsareasfollows:ON,OFF,ESC,INFOandHAND/AUTO.

TurningchangestheselectionPressingconfirmstheselection

Startsthemotorinthemanualmode

Stopsthemotorinthemanualmode

Takesyoubacktothepreviousscreen

Displaysadditionalinformation

SwitchesthecommandsourcebetweentheHANDandAUTOmodes

TheHAND/AUTOfunctionoper-atesinexactlythesamewayastheoneimplementedintheBOP-2.AfterstartingthemotorwiththeONbutton,youcanchangethesetpointspeedbynavigatingtoCONTROL/SETPOINTandturningthewheel(clockwisetoincreasespeed,counter-clockwisetodecreasespeed).

NOTE

1

1

2

23 6

4 5

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6

48

Basic commissioning

• Select“Wizards”byturningthewheel• Navigateto“Basiccommissioning”• ConfirmbypressingOK

The wizardsSeveralwizardsareavailablethatallowyoutosetupvariousfunctionsandcommissionthevariablespeeddrive.Theynavigateyouinteractivelythroughtheparameterizationofstandardapplications.Thewizardsareaccessedfromthewizardsmenu,atthebottomleftofthestatusscreen.

• AlwaysusethewheeltoselectanoptionandpressOKtoconfirm• PressESCtomovebackonestep• PressINFOtoreadcontext-sensitivehelpinformation

Nowthewizardwillguideyouthroughseveralstepsbypresentinganumberofscreenswhereyoucanchoosethenecessaryoptionsandvalues.Ourexampleshowsastandardconfiguration.

Wizards Basic commissioningOK OKOK OK


AfterselectingWizardsorwhenadvancingwiththeIOP-2,some-timesaspecificloadingtimeisrequired.Ifthescreendoesnotimmediatelychange,donotpressanyadditionalbuttonsasthismightcausetheIOP-2toadvancetoofar.Atthetopofthescreen,youcanseenumbersthatindicatethepresentstepofthewizardthatyouarein.Forexample,2/28meansthatyouareinstep2of28.

NOTE

49

Basic commissioning

Restoring factory settings

• Choose“Yes”• ConfirmbypressingOK

YesOK OK

Control mode

• Selecttherequiredcontrolmodebyturningthewheel• Inourexample:“V/fforaParabolicCharacteristicandECOMode”• PressOK

V/f for a Parabolic Characteristic and ECO ModeOK OK

Motor data

• Refertotheratingplateofyourmotor• Select“Europe50Hz,kW”or“N.America60Hz”accordingyourlinesupplyandmotor• PressOK

50 Hz, kWOK OK

Motor type

• Selecttheappropriatemotortype• Refertotheratingplateofyourmotororconsultthemotormanual(alsoseePage40)• Inourexample:“Inductionmotor”• PressOK

Induction motorOK OK

50

Motor characteristics

• Choosetheappropriatevalue• Valuedependsonthecharacteristicyouwanttouse.87Hzshouldnotbeusedwithoutfirst

contactingthemotorsupplier.• Inourexample:“50Hz”• PressOK

50 HzOK OK

Motor connections

• Anoteisdisplayedthatpromptsyoutoenterthemotordataaccordingtothemotorratingplate• PressOKtocontinue

OK

Entering detailed motor data

• Youarenowpromptedtoenter50Hzmotordata• PressOKtocontinue

OK


51

Motor current

• Entertheappropriatemotorcurrent• Inourexample:“0.42A”• Turnthewheeltoselecttheappropriatenumbers• PressOKtoconfirmthenumber

0.42 AOK OK

Power rating

• Entertheappropriatepowerrating• Inourexample:“0.12kW”• Turnthewheeltoselecttheappropriatenumbers• PressOKtoconfirmthenumber

0.12 kWOK OK

Motor voltage

• Entertheappropriatemotorvoltage• Inourexample:“400V”• Turnthewheeltoselecttheappropriatenumbers• PresstheOKbuttontoconfirmthedigitandjumptothenextdigit• Pleasenote,thatyouhavetoconfirmeachdigitindividually

00400 VOK OK

OK OK

00400 V

00000 V 00000 V 00000 V

Wheneditingparametersorsearchvaluesthereisachoicetoeditindividualdigitsoranentirevalue.WithalongpressoftheOKbutton(>3sec)itwilltogglebetweenthetwodifferentvalueeditingmodes.

NOTE

52

Rated motor speed

• Entertheappropriateratedmotorspeed(pleaseseethemotorratingplateonpage40)• Inourexample:“1350rpm”• Turnthewheeltoselecttheappropriatenumbers• PressOKtoconfirmthenumber

1350 rpmOK OK

Activating motor data identification

• Motoridentificationisrecommendedforverificationandoptimizationofallmotordata• Ifitissafechoosemotor“dataidentificationatstandstill”• Motordataidentificationwillbeperformedwhenthemotorisswitchedon• PressOKtoconfirm

ID standstillOK OK


Current limit

• Thedrivesuggestsacurrentlimitwithfactor1.5oftheratedmotorcurrent.Adjustthisvalueifneeded.

x 1.5OK OK

Motor cos phi

• Enterthecorrectmotorcosphiaccordingtothemotorratingplate

0.75OK OK

53

Encoder type

• Inourexample:encodertypeisnotapplicable• PressOK

OK

Encoder parameters

• Inourexample:allparameterswillbesettodefault• PressOKtocontinue

OK

Command and setpoint sources

• Commandandsetpointsourcesareautomaticallydeterminedusingpresetmacros• MacroparametersarestoredinP015• Selecttheappropriatemacroaccordingtoyourwiring• Inourexample:“standardmacrowithanalogsetpointandtheONcommandonthedigitalinput0”• PressOKtocontinue

Standard IO with analog setpointOK OK

Minimum speed

• Entertheappropriateminimumspeed• Werecommendthat20%ofthesynchronousspeedisselected• Inourexample:“300rpm”(ratedspeedis1350rpm,andsynchronousspeedis1500rpm)• Turnthewheeltoselecttheappropriatenumbers• PressOKtoconfirmthenumber

300 rpmOK OK

54

Ramp up

• Entertheappropriateramp-uptime• Ramp-downtimedependsonthemotorsize• Inourexample:“30s”• Turnthewheeltoselecttheappropriatenumbers• PressOKtoconfirmthenumber

30 sOK OK

Ramp down

• Entertheappropriateramp-downtime• Ramp-downtimedependsonthemotorsize• Inourexample:“30s”• Turnthewheeltoselecttheappropriatenumbers• PressOKtoconfirmthenumber

30 sOK OK

Summary of settings

• Reviewallsettingsbyscrollingthroughthelist• EachsettingcanstillbechangedbyselectingandpressingOK• Press“Esc”ifyouwanttogoback• Select“Continue”andpressOKtoconfirmallsettings

ContinueOK OK


Motor temperature sensor

• Ifthereisamotortemperaturesensorconnectedtoyourdevice,choosethecorrecttypeofsensor.

Type...OK OK

55

Saving settings

• Select“Save”andpressOK

SaveOK OK

Saving

• ThesettingsaresavedtotheEEPROMmemoryofthevariablespeeddrive• Pleasewaituntiltheprocesshasbeencompleted• PressOKtocontinue

OK

Completing basic commissioning

• Thedisplayremindsyouthatyouhaveselectedmotordataidentification• PressOKtocompletebasiccommissioning• Thestatusscreenisdisplayed• Atthetoprightasmallwarningsymbolstillremindsyouthatyouhaveselectedmotordata identification• Switchonthemotor• Motordataidentificationisperformed

OK

If“CancelWizard”isselected,allchangeswillbecancelledandthestatusscreenwillreturntothelastsetstatusscreensettings.Afterthemotordataidentifica-tionhasbeenperformed,switchthemotoroffandonagaininordertostartnormaloperation(usingDI0).

NOTE

Duringthemotordataidentificationyouwillhearapeepingsound.Theidentificationprocesscantakeuptofiveminutes.Afterthemotordataidentificationhasbeencompletedyourmotorandvariablespeeddriveareconfigured.

56 OperatorPanelsBOP-2andIOP-2: Intelligent Operator Panel

Output settingsTwobargraphswithtwodifferentvaluescanbedisplayedonthestatusscreen.Bothgraphscanbechangedsothatotherphysicalvaluesaredisplayed.Aneasy-to-usewizardguidesyouthroughtherele-vantsteps.

Navigating to the status screen wizard

• Goto“Menu”andpressOK• Select“Extras”andconfirmwithOK• Select“Statusscreenwizard”

OK OK

OK

OK OK

OK

Extras

Status screen wizard

Menu

Changing the top or bottom bar that is displayed

• Select“Bargraph”tochangeitsvalues• PressOK• Selectthescreenposition• Inourexample:SelectthetopbarandpressOK

OK OKOK OKBar graph Top

57

Summary of the setting

• Alistofallchangesisdisplayed• Reviewthesettingchanges• Select“Continue”andpressOK• Savethesettings

OK OKOK OKContinue Save

Selecting new values

• Choosetherequiredparameter• Inourexample:“r0024frequencyoutput”• PressOK• Selecttheappropriateunit• Inourexample:“Hz(Hertz)”• PressOK• Selectthenumberofdigitstobedisplayed• Inourexample:“2”• PressOK

OK OKOK OKr0024 frequency output Hz (Hertz)

OK OK2

Aftersavinghasbeencompletedthestatusscreenopensandthechangesaredisplayedimmediately.Inourexampleyoucannowmonitorthemotorspeed,inHertz(andnotinrpm).

58 OperatorPanelsBOP-2andIOP-2: Intelligent Operator Panel

Trend ViewTheTrendViewisapowerfulfeaturefordiagnosticsandoptimization.TheTrendViewallowsselectedparameterstobegraphicallydisplayedwithrespecttotime,forexample,motorfrequencyandoutputcurrent.Thismeansthattheselectedparameterscanbegraphicallymonitoredoveracertaintimeperiod.Thegraphcanbeconfiguredaccordingtoyourneeds.

Configuring the Trend View

• Choose“TrendView”topresentdata• PressOK• Firstchoose“Y-axisleft”• PressOKtochangethesettingtoY-axisleft

OK OKOK OKTrend View Y-axis left

Navigating to the status screen wizard

• Goto“Menu”andpressOK• Select“Extras”andconfirmwithOK• Select“Statusscreenwizard”

OK

OK OKStatus screen wizard

Menu OKOK OKExtras

59

Changing the Y-axis left

• Selecttherequiredparametervalues• Inourexample:“r0024frequencyoutput”• PressOK• Selecttherequiredunit• Inourexample:“Hz(Hertz)”• Selecttherequirednumberofunitdigits• Inourexample:“2”• Determinemaximumvalue• Determineminimumvalue• Inourexample:rangingfrom“0to50Hz”• PressOKtocontinue

OK OKOK OKr0024 frequency output

OK OKMin value: 0

Hz (Hertz)

OK OKYes

OK OK2 OK OKMax value: +50

60

Changing the Y-axis right

• IfrequiredtheY-axisrightcanalsobeconfigured• Select“Yes”andpressOK• Choosetherequiredoutputparameter• Inourexample:“r0025voltageoutput”• PressOK• Selecttherequiredunit• Inourexample:“Volts”• PressOK• Selecttherequirednumberofunitdigits• Inourexample:“0”• Determinemaximumvalue• Determineminimumvalue• Inourexample:rangingfrom“0to400V”• PressOK

OK OKOK OKYes

OK OK0

OK OKOK OKMax value: 0400 Min value: 0

r0025 voltage output

OK OKVolts


61

Defining the displayed time period and completing the configuration

• SettherequiredtimeperiodfortheTrendView• “Hours”,“minutes”and“seconds”areindividuallyselected• PressOKtojumpfromhourstominutes/seconds• Turnthewheeltochangethenumberofhours/minutes/seconds• Inourexample:“2minutes”• PressOKtocontinue• Asummaryofsettingsisdisplayed• Reviewoffallsettings• Select“Continue”andpressOK• Select“Save”tocompletetheconfiguration

Theconfigurationprocessiscompletedbysavingallofthesettings.Thescreenwillautomaticallyreturntothestatusscreen.Theconfiguredgraphisimmediatelydisplayed.Nowswitchonthemotortoseehowthegraphdisplaysselectedmotorparameters(e.g.motorcurrent,motorfrequency).Youwillseehowthemotoracceleratesaccordingtotheramp-uptimethatyouconfigured.Changethemotorspeedtoseehowthegraphchanges.

2minutesisagoodtimeperiodforaquickanalysis.24hoursisrecommendedforlong-termmonitoring.

NOTE

OK

OK OK

OK

Hours Minutes

Save

OK OK2

OK OKContinueOKSeconds

62

Accessing the diagnosticsIfyouwanttofindoutwhichinputandoutputdevicesareconnectedtothevariablespeeddrive,simplynavigatetothediagnosticsmenuandselecttheI/Ostatus.Thisoptiondisplaysalistofthedigitalandanaloginputsandoutputsofthevariablespeeddrive.Inaddition,youcanmonitortheircurrentstatus.Thisisaninformationscreenonlyandcannotbechanged.

TheINFObutton–alwayspro-videsyouwithmorein-depthinformationaboutthepresentlyhighlightedselectedsteporfeature.

NOTE

Reading the I/O status

• Usethewheeltoselect“Menu”• ConfirmbypressingOK• Select“Diagnostics”• ConfirmbypressingOK• Choose“I/OStatus”• ConfirmbypressingOK• Choose“StatusDigitalInputs”• ConfirmbypressingOK

YoucannowseeaclearlyarrangedoverviewofalloftheconnectedI/Oincludingtheirstatus.

OK OK

OK

OK OK

OK

Diagnostics

I/O Status

Menu

OK OKStatus Digital Inputs


63

Ifyouwanttofindoutaboutpreviousfaultsandalarms,pleasenavigatebackonelevelandselect“History”.Thiswilldis-playalistofallpreviousfaultsandalarmsincludingthetimethattheyoccurred.

NOTE

Obtaining information on active faults

• Usethewheeltoselect“Menu”• ConfirmbypressingOK• Choose“Diagnostics”• ConfirmbypressingOK• Select“ActiveFaults/Alarms”

Allactivefaultmessagesthathavenotyetbeenacknowledgedarenowdisplayed.Youcanselecteachone,andpressINFOtoobtainmoreinformation.

Younowknowhowtousetheoperatorpanelstosettheparametersonyourvariablespeeddriveandcommissionit.AnotheroptionforsettingtheparametersistouseyourPCoraSIMATICprogrammingdevice.Thismethodisclearerandmoreconvenient,butrequiressomewhatmorepreparationtime.

OK OK

OK

OK OK

OK

Menu Diagnostics

Active Faults/Alarms

64

in the next step, you will learn how to connect your Pc or PG to the variable speed drive and how to set parameters using the STaRTER software.

3

65

STaRTER software and Pc

66 STARTERsoftwareandPC: Mounting and preparation

3.1 mounting and preparationTheoptionalPCConnectionKit2isrequiredtosetuptheparametersusingaPC.Thekitconsistsoftwocomponents.

1 2Connectingcable STARTERsoftwareonDVD

67

Hardware preparation

• InserttheSTARTERDVDintoyourDVDdrive• InstalltheSTARTERsoftwarebyfollowingthesetupwizard• ConnecttheUSBcabletotheControlUnit• ConnecttheotherendtotheUSBportofyourPC

ThelatestversionofSTARTERcanalsobedownloadedat:http://support.automation. siemens.com/WW/view/en/26233208

NOTE

YoumustinstalltheUSBdriverifyouareconnectingthevariablespeeddriveandPCtogetherforthefirsttime.Windows7automaticallyinstallsthedriver;forolderWindowsversions,youmustconfirmtheautomaticinstallation.

68

Creating a STARTER project

Aftertheinstallationhasbeencompleted,switchonthevariablespeeddrivepowersupplyandstartthepro-gram.Theprojectwizardopensautomatically.Thewizardwillhelpyoucreateyourfirstprojectinfoursteps.

Introduction:Select“Finddriveunitsonline”1

STARTERsoftwareandPC: Mounting and preparation

1

STARTERsoftwarereadingstep-by-stepinstructionsareprovidedonthefollowingpages.

69

Creatinganewproject(Step1):Givetheprojectanameandclick“Next”toaccess

PG/PCSetinterface(Step2):Checkthat“DEVICE”issetasaccesspoint.Ifnot,click“Accesspoint”andset“DEVICE”inthedialogbox

Checkthat“S7USB”issetasinterface.Ifnot,click“PG/PC”

Openthedropdownmenuandselect“AccesspointoftheApplication”

Choosethecommand“Device(STARTER,SCOUT)-->toS7USB”

Inthelowersectioncalled“InterfaceParameterAssignedUsed”select“S7USB”

ClosewithOKandclick“Next”

3

4

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6

7

8

7

8

56

2

3

4

70

Insertdriveunits(Step3):Theidentifiedvariablespeeddriveisdisplayed,click“Next”

Summary(Step4):Checkthesummary

Closetheprojectwizardbyclicking“Complete”11

10

9

10

STARTERsoftwareandPC: Mounting and preparation

ThevariablespeeddriveisnowintegratedintotheprojecttreeandtheparameterscanbesetusingtheSTARTERsoftware.

9

11

71

STARTER user interface

Projecttree

Programmenu

Toolbarwithspecialfeatures

Icon“Connecttoselectedtargetdevices”

Connectionmode

Workarea

1

1

4

2

2

5

5

6

3

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4

6

72 STARTERsoftwareandPC: Mounting and preparation

Loading variable speed drive data

Beforeyoucanloadtheactualvariablespeeddrive’sdataintoyourproject,anonlineconnectionbetweenthePCandthevariablespeeddrivehastobeestablished.

Clicktheicon“Connecttoselectedtargetdevices”inthetoolbarandawindowappears

Settheaccesspointto“DEVICE”andplaceacheckmarknexttothevariablespeeddrivenameandclickOKAconnectionisnowestablished

Anonline/offlinecomparisonisdisplayed,click“LoadHWconfigurationtoPG”andclosethewindow

1

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3

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2

3

73

ThevariablespeeddrivedataisnowloadedintotheprojectandanonlineconnectionbetweenPCandvariablespeeddriveisestablished.

Thebluehighlighted“Offlinemode”changestotheyellowhighlighted“Onlinemode”

Theworkbenchareaopens

4

5

Workbench area

Theareaprovidesadditionalinformationsuchasalarms,thetargetsystemoutputandthediagnosticsoverview.Italsostoresadditionaloperatingfeatures.

4

5

74 STARTERsoftwareandPC: Parameterization

3.2 Parameterization Youcannowbegintoparameterizeyourvariablespeeddrive.

Double-clickonthevariablespeeddriveiconintheprojecttree

Clickon“LoadCPU/driveUnittoPG”inthetoolbarandconfirmtheloadingprocessThedatasetisloaded

1

2

1

2

2

75

Opentheprojecttreeanddouble-click“Configuration”under“ControlUnit”

Click“Wizard...”intheworkareaandfollowthewizard’sinstructions

3

3

4

IfnoControlUnitappearsintheprojecttree,justgoofflineandgoonlineagain.Inmostcasesthisresolvestheproblem.Werecommendthatourexampleisparameterizedintheonlinemode.

NOTE

4

76

Configuration wizard

Theconfigurationwizardguidesyoustepbystepthroughthefollowingparameters:

• Controlstructure• Defaultsofthesetpointandcommandsources• Drivesetting• Motor• Motordata• Drivefunctions• Importantparameters• Calculationofthemotordata• Summary

Youmovetothenextconfigurationstepbypressing“Next”.

STARTERsoftwareandPC: Parameterization

1 2

77

Startbysettingthecontrolstructure:V/fwithparaboliccharacteristic

Definethecommandandsetpointsource:Keepthedefaultsettings

Selectthedrivesettings:Keeptheidentifieddrivepropertiesandclick“Next”

Selectthemotortype:Inductionmotor

Enterthemotorratingplatedata

1

2

4

5

3

Fornon-Siemensmotors,pleaseenterthemotorratingplatedata.

NOTE

3 4 5

78

Definedrivefunctions:Select“Identifymotordataatstandstill”formotordataidentification

Enterimportantparameters• Minimumspeed:300rpm• Maximumspeed:1500rpm• Ramp-uptime:10s• Ramp-downtime:30s• OFF3-ramp-downtimeemergencyshutdown:30s

Choose“Calculatemotordataonly”inthenextstep

6

7

8

STARTERsoftwareandPC: Parameterization

6

7

79

Afterclicking“Next”,youwillreceiveasummaryofalltheparametervaluesthathavebeenentered.Thesummarycanbeinsertedintoatextfilebypressingthe“Copytexttoclipboard”button.Finallyselect“CopyRAMtoROM”tosavetheparameterizationinthevariablespeeddrivesEEPROMmemoryandclosethewindowbyclickingfinish.

8

80 STARTERsoftwareandPC: Application cases

3.3 application cases Intheeventofafire,theG120Pcanautomaticallyswitchovertotheessentialservicemode(ESM),ensur-ingthatthesystemignoresallexternalfaultsandalarms.Thegoalistomaintainanoverpressurecondi-tionthroughventilationaslongaspossiblesothatescaperoutesarekeptfreeofsmokeanddoorscanstillbeeasilyopened.Thisexampleshowsyouhowtoparameterizeapressure-controlledventilationcombinedwithESMoperationusingtheSTARTERsoftware.

Inourexample,theventilationisoperatedbyaproportional-inte-gral-derivativecontroller(PID).

NOTE

Wiring example


3/4 and 10/11)

Fault


Operation

Alarm

Speed (0..20 mA)

PTC A / PTC B

ESM Activation

ON / OFF


GND / DI COM

81

Activating emergency operation

Choose“Functions”intheprojecttree

Double-click“Emergencyoperation”Emergencyoperationopensintheworkarea

Starttheparameterizationbyclickingonthebluebinectorbuttonnextto“Activateemergencyoperation”Alistofrelevantparametersopens

Selectparameterr722forDI5correspondingtothewiringexample(seewiringexample)ClosethewindowwithOK

Definethesetpointsourcebyopeningthedrop-downmenuSelect“Fixedspeedsetpoint(p1015)”

Enterfixedsetpoint:1500rpm

1

1

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2

4

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Parameterizing the PID characteristic

Access“Technologycontroller”intheprojecttree

Select“TechnologyPIDcontroller”ThePIDcontrolleropensintheworkarea

Starttheparameterizationbyclickingonthebluebinectorbuttonnextto“PIDcontrolleractivation”Awindowwithrelevantparameteropens

Select1foractivationandclickOK

DefinethesetpointsourcebyclickingintheappropriatefieldAwindowwithrelevantparametersopensChooseP2201forfixedvalue1andclickOK

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DefinetheactualvaluesourcebyclickingintheappropriatefieldAwindowwiththerelevantparametersopensSelectanaloginput1whichissavedinr755[1]andclickOK

Setthesmoothingtimefortheactualvalue(P2265)byclickingtheappropriatefieldEnter10s

Defineramp-up/ramp-downtimebyclickingintheappropriatefieldAwindowopensEnter30sforbothvaluesandclosethewindow

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Theramp-upandramp-downtimessetduringbasiccommissioningdonotapplytothePIDcontrols.Itisimportantthattheramp-upandramp-downtimesandsmoothingtimesaresetinthePIDwindow.

NOTE


PIDcontrolparameterscanalsobeadjusted,ifrequired,byclickingtheappropriatebuttonAwindowwithdetailedparametersopenNochangesarenecessaryinourexampleClosethewindowbyclickingCLOSE

Checktheoutputlimitsbyclickingon“Limitationactive”anddefinearamp-up/ramp-downtimeof30s.ClosethewindowbyclickingCLOSE

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Saving data

Apowerfailuremaymeanthatparametersettingsarelost.STARTERoffersvariouspossibilitiesforbackingupyourparametersettings.

Doubleclickthe“Drivenavigator”intheprojecttree

Select“Commissioning”intheworkarea

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Select“Savedataindrive(RAMtoROM)”tostoretheparametersettingsinthevariablespeeddriveEEPROMmemory

STARTERsoftwareandPC: Application cases

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Becauseyouhaveworkedintheonlinemode,nodatawhatsoeverhasbeenstoredinyourprojectonthecomputer.

Click“Savedatatoproject”tosavetheparametersettinginyourproject

Youcouldnowdisconnecttheonlineconnectiontothevariablespeeddrivebyclickingthe“Disconnectfromtargetsystem”icon.Inourexample,pleasestayonlinetorestorethevariablespeeddrivetoitsfactorysettings.

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Restoring factory settings

Resettingyourvariablespeeddrivetofactorysettingsmightbehelpfulifyouhaveexperiencedanyproblemsduringparameterization.

Double-clickthe“Drivenavigator”

Select“Commissioning”

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Select“Factorysettings”

Thesecuritypromptthatisnowdisplayedletsyouknowthatallsettingsyouhavemadewillbereset.Usingthecheckbox(“SavefactorysettingstoROM”)query,youwilloverwritethecurrentsettingsalsointhenon-volatileEEPROMofthevariablespeeddrive.

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Click“OK”torestoreallvariablespeeddrivesettingstothefactorysettingThefactorysettingsarerestored

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Click“Close”tocompletetheprocess

Click“Disconnectfromtargetsystem”tofinallycompletetheprocess

YounowknowhowtouseSTARTERtoeasilyandclearlyinsertyourvariablespeeddriveintoaproject,setitsparameters,andcommissionit.Pleasemakesurethatyoualwaysremembertosavetheparameterdatatothevariablespeeddriveandinthesoftwarebeforeexitingaproject.

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congratulations! You have mastered the SinamicS G120P Training Booklet. Thank you for your time and efforts. We hope that this tutorial addressed all of your questions and was useful to you. more detailed information can be found online at www.siemens.com/G120P.

www.siemens.com/G120P

Theinformationinthisdocumentcontainsgeneraldescriptionsoftechnicaloptionsavailable,whichdonotalwayshavetobepresentinindividualcases.Therequiredfeaturesshouldthereforebespecifiedineachindividualcaseatthetimeofclosingthecontract.

©SiemensSwitzerlandLtd,2013•Orderno.0-92326-en•0,61311

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